CN103253254B - Automobile braking system - Google Patents
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- CN103253254B CN103253254B CN201210580725.3A CN201210580725A CN103253254B CN 103253254 B CN103253254 B CN 103253254B CN 201210580725 A CN201210580725 A CN 201210580725A CN 103253254 B CN103253254 B CN 103253254B
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Abstract
本发明涉及一种汽车制动系统,制动踏板连接助力器,助力器通过油管连接前轮制动器和后轮制动器,前轮制动器为浮动钳盘式制动器,后轮制动器为鼓式制动器。将盘式制动器和鼓式制动器结合使用,保证了汽车具有良好的制动效果,使制动过程对汽车的损伤降到最低,延长汽车的使用寿命。浮动钳盘式制动器的制动盘设置在第一摩擦衬块和第二摩擦衬块之间,第一摩擦衬块靠近制动盘的表面上设有若干条衬块凹槽,第二摩擦衬块靠近制动盘的表面设有凸条,凸条的截面呈外凸的弧形,制动盘和第二摩擦衬块相对的表面上设有和凸条适配的环形槽,环形槽截面呈内凹弧形;衬块凹槽呈弧形,弧形衬块凹槽的圆心在制动盘的轴线上;制动盘和第一摩擦衬块相对的表面上径向设有若干条制动盘凹槽,制动盘外侧壁上径向设有若干个散热孔。
The invention relates to an automobile braking system. A brake pedal is connected to a booster, and the booster is connected to a front wheel brake and a rear wheel brake through an oil pipe. The front wheel brake is a floating caliper disc brake, and the rear wheel brake is a drum brake. The combined use of disc brakes and drum brakes ensures that the car has a good braking effect, minimizes the damage to the car during the braking process, and prolongs the service life of the car. The brake disc of the floating caliper disc brake is arranged between the first friction pad and the second friction pad, the surface of the first friction pad close to the brake disc is provided with several pad grooves, and the second friction pad The surface of the block close to the brake disc is provided with a raised line, and the section of the raised line is in a convex arc shape, and the surface opposite to the brake disc and the second friction pad is provided with an annular groove matching the raised line, and the section of the annular groove is It is concave arc-shaped; the groove of the pad is arc-shaped, and the center of the groove of the arc-shaped pad is on the axis of the brake disc; there are several radial bars on the opposite surface of the brake disc and the first friction pad The groove of the moving disk and the outer wall of the brake disk are radially provided with several cooling holes.
Description
技术领域 technical field
本发明涉及一种制动装置,更具体地说,它涉及一种制动性能好的汽车制动系统。 The present invention relates to a kind of braking device, more specifically, it relates to a kind of automobile braking system with good braking performance. the
背景技术 Background technique
汽车制动系统是汽车的重要组成部分,制动系统的性能直接影响着汽车的行车安全,目前大部分汽车使用的是盘式制动器或者鼓式制动器,盘式制动器在使用的时候,制动速度快,迅速达到较大的制动摩擦力,这种制动方式对汽车的性能影响较大,制动易出现抱死现象,而且摩擦片和制动盘容易磨损。鼓式制动器通过轮缸内两侧的活塞带动制动蹄移动实现制动,当两活塞遇到的阻力不同时,油压推动两活塞,两活塞移动速度不同,移动的同步性差,从而使分别与两活塞连接的两制动蹄移动的同步性差,大大影响了鼓式制动器的制动效果。 The braking system of a car is an important part of the car. The performance of the braking system directly affects the driving safety of the car. At present, most cars use disc brakes or drum brakes. When disc brakes are in use, the braking speed Fast, quickly reach a greater braking friction, this braking method has a greater impact on the performance of the car, the brake is prone to lock-up, and the friction lining and brake disc are easy to wear. The drum brake uses the pistons on both sides of the wheel cylinder to drive the brake shoe to move to achieve braking. When the resistance encountered by the two pistons is different, the oil pressure pushes the two pistons. The two pistons move at different speeds, and the synchronization of the movement is poor, so that they are respectively The synchronization of the movement of the two brake shoes connected with the two pistons is poor, which greatly affects the braking effect of the drum brake.
中国专利公开号CN1563734A,公开了一种汽车盘式制动器,在盘式制动器的液压缸内的两个活塞组由螺栓把钢垫子、弹簧、短活塞、长活塞依次联接,矩形或O形油封在短活塞的油封槽内,L形或C形油封在长活塞的油封槽内。制动时两个活塞组向液压缸的两侧滑动,使制动盘两个的摩擦片均迅速地和制动盘贴合,通过摩擦力制动制动盘,由于制动速度快,迅速达到较大的制动摩擦力,这种制动方式对汽车的性能影响较大,制动易出现抱死现象,而且摩擦片和制动盘容易磨损。再如中国专利公布号CN102312944A,公开了一种鼓式制动器,包括制动鼓、第一制动蹄、第二制动蹄、两端分别钩挂在第一制动蹄和第二制动蹄上的回位弹簧、以及连接于第一制动蹄和第二制动蹄之间的间隙自调机构,间隙自调机构包括螺杆套、螺杆以及枢转载体,螺杆的第一段具有外螺纹,螺杆套具有内螺纹,外螺纹与内螺纹构成自锁纹副,内螺纹与外螺纹之间为间隙配合,螺杆的第二段可枢转地与枢转载体连接,间隙自调机构还包括使螺杆套和螺杆相互远离的推压部件。这种鼓式制动器轮缸两端的活塞在滑动的时候存在两活塞阻力不同的情况,从而导致与两活塞连接的两制动蹄移动的同步性差,大大影响了鼓式制动器的制动效果。 Chinese Patent Publication No. CN1563734A discloses a disc brake for automobiles. The two piston groups in the hydraulic cylinder of the disc brake are connected by bolts to steel pads, springs, short pistons and long pistons. In the oil seal groove of the short piston, the L-shaped or C-shaped oil seal is in the oil seal groove of the long piston. When braking, the two piston groups slide to both sides of the hydraulic cylinder, so that the two friction plates of the brake disc are quickly attached to the brake disc, and the brake disc is braked by friction. To achieve greater braking friction, this braking method has a greater impact on the performance of the car, the brake is prone to lock-up, and the friction plates and brake discs are easy to wear. Another example is the Chinese Patent Publication No. CN102312944A, which discloses a drum brake comprising a brake drum, a first brake shoe, a second brake shoe, and two ends respectively hooked on the first brake shoe and the second brake shoe. The return spring on the top and the gap self-adjusting mechanism connected between the first brake shoe and the second brake shoe. The gap self-adjusting mechanism includes a screw sleeve, a screw and a pivoting carrier. The first section of the screw has an external thread , the screw sleeve has an internal thread, the external thread and the internal thread form a self-locking thread pair, the internal thread and the external thread are clearance fit, the second section of the screw is pivotally connected with the pivot carrier, and the clearance self-adjusting mechanism also includes the screw The push part that the sleeve and the screw rod are away from each other. The pistons at both ends of the drum brake wheel cylinder have different resistances when sliding, which leads to poor synchronization of the movement of the two brake shoes connected to the two pistons, which greatly affects the braking effect of the drum brake.
发明内容 Contents of the invention
本发明克服了以下三方面的不足:第一是汽车制动系统的综合性能不够理想,制动效果差;第二是盘式制动器在使用的时候,制动速度快,迅速达到较大的制动摩擦力,对汽车的性能影响较大,制动易出现抱死现象,而且摩擦片和制动盘容易磨损;第三是鼓式制动器轮缸两端的活塞在滑动的时候存在两活塞阻力不同的情况,从而导致与两活塞连接的两制动蹄移动的同步性差,大大影响了鼓式制动器的制动效果。本发明提供了一种汽车制动系统,它的综合性能理想,制动效果好。盘式制动器在使用的时候摩擦片和制动盘之间的摩擦力逐渐增大,而不是迅速增大,减小制动过程对汽车的损伤,减小了摩擦片和制动盘的磨损,制动不易出现抱死现象,延长了制动器的使用寿命。鼓式制动器的两制动蹄制动的时候同步性好,保证了制动鼓有较好的制动效果。将盘式制动器和鼓式制动器结合使用,一方面保证了汽车具有良好的制动效果,另一方面使制动过程对汽车的损伤降到最低,延长汽车的使用寿命。 The present invention overcomes the deficiencies in the following three aspects: the first is that the comprehensive performance of the automobile braking system is not ideal enough, and the braking effect is poor; Dynamic friction has a great impact on the performance of the car, and the brakes are prone to lockup, and the friction plates and brake discs are easy to wear; the third is that the pistons at both ends of the drum brake wheel cylinder have different resistances when sliding. In this case, the synchronization of the movement of the two brake shoes connected with the two pistons is poor, which greatly affects the braking effect of the drum brake. The invention provides an automobile braking system, which has ideal comprehensive performance and good braking effect. When the disc brake is in use, the friction between the friction plate and the brake disc increases gradually instead of rapidly, which reduces the damage to the car during the braking process and reduces the wear of the friction plate and the brake disc. The brake is not easy to lock, which prolongs the service life of the brake. The two brake shoes of the drum brake have good synchronization when braking, which ensures that the brake drum has a better braking effect. The combined use of disc brakes and drum brakes ensures that the car has a good braking effect on the one hand, and on the other hand minimizes the damage to the car during the braking process and prolongs the service life of the car.
为了解决上述技术问题,本发明采用以下技术方案:一种汽车制动系统,包括制动踏板、制动踏板连接助力器,助力器通过油管连接前轮制动器和后轮制动器,前轮制动器为浮动钳盘式制动器,后轮制动器为鼓式制动器。 In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions: a vehicle braking system, including a brake pedal, the brake pedal is connected to a booster, the booster is connected to the front wheel brake and the rear wheel brake through the oil pipe, and the front wheel brake is a floating Caliper disc brakes, rear drum brakes.
汽车制动系统中前轮采用浮动钳盘式制动器进行制动,后轮采用鼓式制动器进行制动,浮动钳盘式制动器散热性能和涉水性能好,制动的稳定性好。鼓式制动器能够达到很高的制动效能因数,制动力大。汽车制动系统综合利用浮动钳盘式制动器和鼓式制动器,汽车制动综合性能理想,制动效果好。 In the automobile braking system, the front wheels are braked by floating caliper disc brakes, and the rear wheels are braked by drum brakes. The floating caliper disc brakes have good heat dissipation performance and wading performance, and good braking stability. Drum brakes can achieve high braking efficiency factor and large braking force. The automobile braking system comprehensively utilizes floating caliper disc brakes and drum brakes, and the overall performance of automobile braking is ideal and the braking effect is good.
作为优选,浮动钳盘式制动器包括制动盘、制动钳,制动钳内设有腔体,腔体包括油腔和制动盘容纳腔,制动盘容纳腔径向插在制动盘上,制动钳上设有和油腔连通的进油孔,油腔内设有活塞,活塞的端部固定连接第一摩擦衬块,制动盘容纳腔和活塞相对的内壁上固定连接第二摩擦衬块,制动盘设置在第一摩擦衬块和第二摩擦衬块之间,第一摩擦衬块靠近制动盘的表面上设有若干条衬块凹槽,第二摩擦衬块靠近制动盘的表面设有凸条,凸条的截面呈外凸的弧形,制动盘和第二摩擦衬块相对的表面上设有和凸条适配的环形槽,环形槽截面呈内凹弧形。 Preferably, the floating caliper disc brake includes a brake disc and a brake caliper, and a cavity is provided in the brake caliper, and the cavity includes an oil cavity and a brake disc accommodation cavity, and the brake disc accommodation cavity is radially inserted into the brake disc. On the brake caliper, there is an oil inlet hole communicating with the oil chamber, and a piston is arranged in the oil chamber, the end of the piston is fixedly connected to the first friction pad, and the inner wall of the brake disc accommodation chamber and the piston is fixedly connected to the second pad. Two friction pads, the brake disc is arranged between the first friction pad and the second friction pad, the surface of the first friction pad close to the brake disc is provided with several pad grooves, the second friction pad The surface close to the brake disc is provided with a raised line, the section of the raised line is in a convex arc shape, and the surface opposite to the brake disc and the second friction pad is provided with an annular groove adapted to the raised line, and the section of the annular groove is Concave arc.
这种结构的制动器在制动的时候,踩下制动踏板,油液从进油孔输送到油腔内,高压油液推动活塞运动,活塞的运动推动第一摩擦衬块靠向制动盘,当第一摩擦衬块与制动盘贴合后,活塞继续运动,使制动钳向与活塞运动相反的方向运动,第二摩擦衬块也和制动盘贴合。第一摩擦衬块和第二摩擦衬块均与制动盘贴合,实现制动。制动的过程是先第一摩擦衬块与制动盘贴合制动,由于第一摩擦衬块在与制动盘贴合的表面上设有若干条衬块凹槽,减小了第一摩擦衬块与制动盘的贴合面积,减小了制动力,而且第一摩擦衬块与制动盘摩擦产生的摩擦屑可以收集到衬块凹槽内,防止摩擦屑在第一摩擦衬块与制动盘表面之间而加快第一摩擦衬块和制动盘的磨损。第二摩擦衬块表面上设置弧形的凸条,弧形凸条与制动盘上的环形槽适配,在制动的时候,凸条的表面与环形槽的底面贴合,它们的贴合面呈弧形,而不是平面贴合,增加了贴合的面积,从而增加了制动力。浮动钳盘式制动器在制动的时候先是第一摩擦衬块与制动盘贴合制动,制动力小,然后第二摩擦衬块与制动盘贴合制动,制动力大。制动盘在制动的时候制动摩擦力逐渐增大,而不是迅速增大,减小制动过程对汽车的损伤,减小了摩擦衬块和制动盘的磨损,制动不易出现抱死现象,延长了制动器的使用寿命。 When the brake of this structure is braking, the brake pedal is stepped on, the oil is delivered from the oil inlet hole to the oil chamber, and the high-pressure oil pushes the piston to move, and the movement of the piston pushes the first friction pad against the brake disc. , when the first friction pad is attached to the brake disc, the piston continues to move, so that the brake caliper moves in the opposite direction to the movement of the piston, and the second friction pad is also attached to the brake disc. Both the first friction pad and the second friction pad are attached to the brake disc to realize braking. The braking process is that the first friction pad and the brake disc are attached to brake first. Since the first friction pad is provided with several pad grooves on the surface that is attached to the brake disc, the first friction pad is reduced. The bonding area between the friction pad and the brake disc reduces the braking force, and the friction debris generated by the friction between the first friction pad and the brake disc can be collected in the groove of the pad to prevent the friction debris from being trapped in the first friction lining. between the pad and the surface of the brake disc to accelerate the wear of the first friction pad and the brake disc. The surface of the second friction pad is provided with arc-shaped convex strips, which are adapted to the annular grooves on the brake disc. When braking, the surfaces of the convex strips are attached to the bottom surface of the annular grooves. The joint surface is arc-shaped, rather than plane joint, which increases the joint area, thereby increasing the braking force. When the floating caliper disc brake brakes, first the first friction pad and the brake disc are applied to brake, and the braking force is small, and then the second friction pad is attached to the brake disc to brake, and the braking force is large. When the brake disc brakes, the braking friction force gradually increases instead of rapidly increasing, which reduces the damage to the car during the braking process, reduces the wear of the friction pads and the brake disc, and prevents the brake from clogging. dead phenomenon, prolonging the service life of the brake.
作为优选,衬块凹槽呈弧形,弧形衬块凹槽的圆心在制动盘的轴线上。这种结构保证了衬块凹槽与制动盘在转动时的轮廓一致,减小了衬块凹槽在槽口边缘的磨损。 Preferably, the pad groove is arc-shaped, and the center of the arc-shaped pad groove is on the axis of the brake disc. This structure ensures that the groove of the pad is consistent with the contour of the brake disc during rotation, reducing the wear of the groove of the pad on the edge of the notch.
作为优选,制动盘和第一摩擦衬块相对的表面上径向设有若干条制动盘凹槽,制动盘外侧壁上径向设有若干个散热孔。制动盘凹槽设置在制动盘与第一摩擦衬块贴合的表面上,在制动初始阶段第一摩擦衬块与制动盘贴合制动的时候,适当地减小了摩擦力,防止摩擦力过大而出现抱死的现象。 Preferably, a plurality of brake disc grooves are radially provided on the opposite surface of the brake disc and the first friction pad, and a plurality of cooling holes are radially provided on the outer wall of the brake disc. The groove of the brake disc is arranged on the surface where the brake disc and the first friction pad are attached, and the friction force is appropriately reduced when the first friction pad is attached to the brake disc at the initial stage of braking. , to prevent the phenomenon of locking due to excessive friction.
作为优选,制动钳上设有和油腔连通的放气孔,放气孔上连接有放气螺钉。放气孔的设置方便油腔内气体的排放,使油腔内的油液不会含有气泡。 Preferably, the brake caliper is provided with an air release hole communicating with the oil chamber, and an air release screw is connected to the air release hole. The setting of the vent hole facilitates the discharge of gas in the oil chamber, so that the oil in the oil chamber will not contain air bubbles.
作为优选,活塞端部固定连接第一背板,第一背板和活塞之间设有第一消音片,第一摩擦衬块固定连接在第一背板上;制动盘容纳腔和活塞相对的内壁上固定连接第二背板,第二背板和制动盘容纳腔内壁之间固定连接第二消音片,第二摩擦衬块固定连接在第二背板上。摩擦衬垫与制动盘摩擦制动会产生噪音,通过第一消音片和第二消音片的吸收,有效地防止噪音传递到车身上。 As a preference, the end of the piston is fixedly connected to the first back plate, a first sound-absorbing sheet is arranged between the first back plate and the piston, and the first friction pad is fixedly connected to the first back plate; the brake disc accommodation chamber is opposite to the piston The second back plate is fixedly connected to the inner wall of the inner wall of the brake disc, the second sound-absorbing sheet is fixedly connected between the second back plate and the inner wall of the brake disc accommodation cavity, and the second friction pad is fixedly connected to the second back plate. Frictional braking between the friction lining and the brake disc will generate noise, which is effectively prevented from being transmitted to the vehicle body through the absorption of the first and second sound-absorbing sheets.
作为优选,鼓式制动器包括制动鼓、制动蹄、连接在制动蹄上的摩擦片、支撑座、轮缸,两制动蹄一端均铰接在支撑座上,两制动蹄的另一端均铰接一根倾斜设置的连杆,轮缸内设有轮缸活塞,轮缸活塞上连接铰接板,两根连杆一起铰接在铰接板上,两连杆和两制动蹄均对称设置。 Preferably, the drum brake includes a brake drum, a brake shoe, a friction plate connected to the brake shoe, a support seat, and a wheel cylinder. One end of the two brake shoes is hinged on the support seat, and the other end of the two brake shoes All are hinged with a connecting rod that is arranged at an inclination, and a wheel cylinder piston is arranged in the wheel cylinder, and a hinge plate is connected on the wheel cylinder piston.
轮缸活塞的运动推动铰接在铰接板上的两连杆的的运动,两连杆向外展开推动两制动蹄向外运动,使摩擦片和制动鼓内壁贴合,实现摩擦制动。两连杆是一起铰接在铰接板上的,活塞在运动的时候,两连杆受力的大小和方向均一致,而且两连杆和两制动蹄均对称设置,因此两制动蹄在制动的时候同步性好,保证了制动鼓有较好的制动效果。 The movement of the wheel cylinder piston promotes the movement of the two connecting rods hinged on the hinge plate, and the two connecting rods expand outward to push the two brake shoes to move outward, so that the friction plate and the inner wall of the brake drum are attached to realize friction braking. The two connecting rods are hinged together on the hinge plate. When the piston is moving, the magnitude and direction of the force on the two connecting rods are the same, and the two connecting rods and the two brake shoes are symmetrically arranged, so the two brake shoes The synchronization is good when moving, which ensures that the brake drum has a better braking effect.
作为优选,两制动蹄之间连接有回位弹簧。两制动蹄之间设置回位弹簧,在松开制动踏板的时候,通过回位弹簧的弹性作用将两制动蹄向中间拉拢,从而使两拉杆拉拢并推动活塞回位,结构简单。 Preferably, a return spring is connected between the two brake shoes. A return spring is arranged between the two brake shoes. When the brake pedal is released, the two brake shoes are drawn towards the middle by the elastic action of the return spring, so that the two pull rods are drawn together and the piston is pushed back. The structure is simple.
作为优选,轮缸活塞的内端面设有凸台,凸台和轮缸活塞端面连接位置设有限位环,限位环内设有限位摩擦环,轮缸活塞内壁上靠近凸台位置设有环形凸沿,限位摩擦环上端面边缘贴合在凸沿的下端面上;轮缸活塞外壁上设有密封环,密封环内设有两个密封圈,两密封圈分别贴合在密封环的两侧壁上,两密封圈之间设有间隙;轮缸活塞的外端面上连接有柔性防尘罩,防尘罩套接在轮缸的端部。轮缸活塞和凸台连接位置的限位环内设置限位摩擦环,在轮缸活塞回位后,限位摩擦环上端面边缘贴合在凸沿的下端面上,防止轮缸活塞回位过量。在密封环内设置两个密封圈形成了两层密封结构,密封性能好。防尘罩防止异物落进轮缸了,保证轮缸安全顺利运行。 As a preference, a boss is provided on the inner end surface of the wheel cylinder piston, a limit ring is provided at the connection position between the boss and the end surface of the wheel cylinder piston, a limit friction ring is provided in the limit ring, and a ring is provided on the inner wall of the wheel cylinder piston near the boss. The edge of the convex edge, the edge of the upper end surface of the limit friction ring is attached to the lower end surface of the convex edge; the outer wall of the wheel cylinder piston is provided with a sealing ring, and there are two sealing rings inside the sealing ring, and the two sealing rings are respectively attached to the sides of the sealing ring. There is a gap between the two sealing rings on the two side walls; a flexible dust cover is connected to the outer end surface of the wheel cylinder piston, and the dust cover is sleeved on the end of the wheel cylinder. A limit friction ring is set in the limit ring at the connection position between the wheel cylinder piston and the boss. After the wheel cylinder piston returns, the edge of the upper end surface of the limit friction ring fits on the lower end surface of the convex edge to prevent the wheel cylinder piston from returning. excess. Two sealing rings are arranged in the sealing ring to form a two-layer sealing structure, and the sealing performance is good. The dust cover prevents foreign matter from falling into the wheel cylinder, ensuring the safe and smooth operation of the wheel cylinder.
作为优选,连杆与制动蹄铰接的端部设有插槽,插槽设置在连杆上使连杆端部呈U形,制动蹄铰接在插槽内;连杆和铰接板铰接的端部设有两个铰接耳,一个铰接耳靠近连杆的侧面位置,另一个铰接耳靠近连杆端面中间位置,两个连杆上的铰接耳交错插接在一起并铰接在铰接板上。两个连杆通过这种方式铰接在铰接板和制动蹄之间,受力更加平稳,进一步保证两制动蹄制动的同步性。 Preferably, a slot is provided at the hinged end of the connecting rod and the brake shoe, and the slot is arranged on the connecting rod so that the end of the connecting rod is U-shaped, and the brake shoe is hinged in the slot; There are two hinged lugs at the end, one hinged lug is close to the side of the connecting rod, the other is close to the middle of the end face of the connecting rod, the hinged lugs on the two connecting rods are interleavedly inserted together and hinged on the hinge plate. The two connecting rods are hinged between the hinge plate and the brake shoe in this way, and the force is more stable, which further ensures the synchronization of the two brake shoes.
与现有技术相比,本发明的有益效果是:(1)汽车制动系统的综合性能理想,制动效果好;(2)盘式制动器在使用的时候摩擦片和制动盘之间的摩擦力逐渐增大,而不是迅速增大,减小制动过程对汽车的损伤,减小了摩擦片和制动盘的磨损,制动不易出现抱死现象,延长了制动器的使用寿命;(3)鼓式制动器的两制动蹄制动的时候同步性好,保证了制动鼓有较好的制动效果;(4)将盘式制动器和鼓式制动器结合使用,一方面保证了汽车具有良好的制动效果,另一方面使制动过程对汽车的损伤降到最低,延长汽车的使用寿命。 Compared with the prior art, the beneficial effects of the present invention are: (1) the comprehensive performance of the automobile braking system is ideal, and the braking effect is good; The friction force increases gradually instead of rapidly, which reduces the damage to the car during the braking process, reduces the wear of the friction plate and the brake disc, prevents the brake from locking up, and prolongs the service life of the brake; ( 3) The two brake shoes of the drum brake have good synchronization when braking, which ensures that the brake drum has a better braking effect; (4) The combined use of the disc brake and the drum brake ensures that the vehicle It has a good braking effect, and on the other hand, it minimizes the damage to the car during the braking process and prolongs the service life of the car.
附图说明 Description of drawings
图1是本发明的一种结构示意图; Fig. 1 is a kind of structural representation of the present invention;
图2是本发明的浮动钳盘式制动器的剖视图; Fig. 2 is a sectional view of the floating caliper disc brake of the present invention;
图3是本发明的鼓式制动器的剖视图; Fig. 3 is a sectional view of the drum brake of the present invention;
图4是本发明的轮缸的剖视图; Fig. 4 is the sectional view of wheel cylinder of the present invention;
图5是本发明的连杆铰接的剖视图; Fig. 5 is the sectional view of connecting rod hinge of the present invention;
图中:1、制动踏板,2、助力器,3、浮动钳盘式制动器,4、鼓式制动器,301、制动盘,302、制动钳,303、油腔,304制动盘容纳腔,305、进油孔,306、活塞,307、第一摩擦衬块,308、第二摩擦衬块,309、衬块凹槽,310、凸条,311、环形槽,312、制动盘凹槽,313、散热孔,314、放气孔,315、放气螺钉,316、第一背板,317、第一消音片,318、第二背板,319、第二消音片,401、制动鼓,402、制动蹄,403、摩擦片,404、支撑座,405、轮缸,406、连杆,407、轮缸活塞,408、铰接板,409、回位弹簧,410、凸台,411、限位环,412、限位摩擦环,413、密封环,414、密封圈,415、防尘罩,416、插槽,417、铰接耳,418、凸沿。 Among the figure: 1, brake pedal, 2, booster, 3, floating caliper disc brake, 4, drum brake, 301, brake disc, 302, brake caliper, 303, oil cavity, 304 brake disc accommodates Cavity, 305, oil inlet hole, 306, piston, 307, first friction pad, 308, second friction pad, 309, pad groove, 310, convex strip, 311, annular groove, 312, brake disc Groove, 313, heat dissipation hole, 314, vent hole, 315, vent screw, 316, the first backboard, 317, the first sound-absorbing sheet, 318, the second backboard, 319, the second sound-absorbing sheet, 401, manufacture Moving drum, 402, brake shoe, 403, friction plate, 404, support seat, 405, wheel cylinder, 406, connecting rod, 407, wheel cylinder piston, 408, hinge plate, 409, return spring, 410, boss , 411, limit ring, 412, limit friction ring, 413, seal ring, 414, seal ring, 415, dust cover, 416, slot, 417, hinged ear, 418, convex edge.
具体实施方式 Detailed ways
下面通过具体实施例,并结合附图,对本发明的技术方案作进一步的具体描述: Below by specific embodiment, in conjunction with accompanying drawing, the technical solution of the present invention is described in further detail:
实施例:一种汽车制动系统(参见附图1),包括制动踏板1、制动踏板1连接助力器2,助力器2通过油管连接前轮制动器和后轮制动器,前轮制动器为浮动钳盘式制动器3,后轮制动器为鼓式制动器4。后轮制动器和助力器2之间的油管上连接有惯性比例阀。 Embodiment: A kind of automobile brake system (see accompanying drawing 1), comprises brake pedal 1, and brake pedal 1 is connected with booster 2, and booster 2 is connected front wheel brake and rear wheel brake through oil pipe, and front wheel brake is floating Caliper disc brake 3, rear wheel brake is drum brake 4. The oil pipe between the rear wheel brake and the booster 2 is connected with an inertia proportional valve.
浮动钳盘式制动器3(参见附图2)包括制动盘301、制动钳302,制动钳302内设有腔体,腔体包括油腔303和制动盘容纳腔304,制动盘容纳腔304径向插在制动盘301上,制动钳302上设有和油腔303连通的进油孔305,油腔303内设有活塞306,活塞306呈圆桶形,圆桶形活塞306的桶底朝向进油孔305,进油孔305轴线和油腔303的轴线重合。制动钳302上设有和油腔303连通的放气孔314,放气孔314轴线和油腔303轴线之间的夹角为锐角,放气孔314和进油孔305设置在制动钳302的同一侧面上。放气孔314上紧密连接有放气螺钉315。活塞306开口的端部固定连接第一摩擦衬块307,制动盘容纳腔304和活塞306相对的内壁上固定连接第二摩擦衬块308,制动盘301设置在第一摩擦衬块307和第二摩擦衬块308之间。活塞306端部固定连接第一背板316,第一背板316和活塞306之间设有第一消音片317,第一摩擦衬块307固定连接在第一背板上316,制动盘容纳腔304和活塞306相对的内壁上固定连接第二背板318,第二背板318和制动盘容纳腔304内壁之间固定连接第二消音片319,第二摩擦衬块308固定连接在第二背板318上。第一摩擦衬块307靠近制动盘301的表面上设有八条衬块凹槽309,衬块凹槽309呈弧形,弧形衬块凹槽309的圆心在制动盘301的轴线上。制动盘301和第一摩擦衬块307相对的表面上径向设有若干条制动盘凹槽312,制动盘301外侧壁上径向设有若干个散热孔313。第二摩擦衬块308靠近制动盘301的表面设有凸条310,凸条310的截面呈外凸的弧形。凸条310的上边缘轮廓和下边缘轮廓均呈弧形,并且弧形轮廓的圆心在制动盘301的轴线上。制动盘301和第二摩擦衬块308相对的表面上设有和凸条310适配的环形槽311,环形槽311的圆形在制动盘301的轴线上,环形槽311截面呈内凹弧形。 The floating caliper disc brake 3 (see accompanying drawing 2) includes a brake disc 301 and a brake caliper 302. There is a cavity inside the brake caliper 302. The cavity includes an oil cavity 303 and a brake disc accommodation cavity 304. The brake disc The accommodating chamber 304 is radially inserted on the brake disc 301, the brake caliper 302 is provided with an oil inlet hole 305 communicating with the oil chamber 303, and the oil chamber 303 is provided with a piston 306, the piston 306 is in the shape of a barrel, the shape of a barrel The barrel bottom of the piston 306 faces the oil inlet hole 305 , and the axis of the oil inlet hole 305 coincides with the axis of the oil chamber 303 . The brake caliper 302 is provided with an air release hole 314 communicating with the oil chamber 303, the angle between the axis of the air release hole 314 and the axis of the oil chamber 303 is an acute angle, and the air release hole 314 and the oil inlet hole 305 are arranged at the same on the side. An air release screw 315 is tightly connected to the air release hole 314 . The end of the opening of the piston 306 is fixedly connected to the first friction pad 307, and the inner wall of the brake disc accommodation cavity 304 and the opposite inner wall of the piston 306 is fixedly connected to the second friction pad 308, and the brake disc 301 is arranged on the first friction pad 307 and between the second friction pads 308 . The end of the piston 306 is fixedly connected to the first back plate 316, and a first noise reduction plate 317 is arranged between the first back plate 316 and the piston 306, and the first friction pad 307 is fixedly connected to the first back plate 316, and the brake disc accommodates The inner wall opposite to the chamber 304 and the piston 306 is fixedly connected to the second back plate 318, and the second back plate 318 is fixedly connected to the inner wall of the brake disc accommodation cavity 304. On the second backplane 318 . Eight pad grooves 309 are arranged on the surface of the first friction pad 307 close to the brake disc 301 . A plurality of brake disc grooves 312 are radially provided on the opposite surface of the brake disc 301 and the first friction pad 307 , and a plurality of cooling holes 313 are radially provided on the outer wall of the brake disc 301 . The surface of the second friction pad 308 close to the brake disc 301 is provided with a convex strip 310 , and the cross section of the convex strip 310 is in an outwardly convex arc shape. Both the upper edge contour and the lower edge contour of the convex strip 310 are arc-shaped, and the center of the arc contour is on the axis of the brake disc 301 . On the opposite surface of the brake disc 301 and the second friction pad 308, there is an annular groove 311 adapted to the convex strip 310. The circular shape of the annular groove 311 is on the axis of the brake disc 301, and the cross section of the annular groove 311 is concave. arc.
鼓式制动器4(参见附图3)包括制动鼓401、制动蹄402、连接在制动蹄402上的摩擦片403、支撑座404、轮缸405,支撑座404和轮缸405均固定连接在制动底板上。摩擦片403设置在制动蹄402的外表面上。两制动蹄402一端均铰接在支撑座404上,两制动蹄402的另一端均铰接一根倾斜设置的连杆406,轮缸405内设有轮缸活塞407,轮缸活塞407上连接铰接板408,两根连杆406一起铰接在铰接板408上,两连杆406和两制动蹄402均对称设置。两制动蹄402之间连接有回位弹簧409,回位弹簧409的连接位置靠近连杆406与制动蹄402的铰接位置并在铰接位置的下方。连杆406与制动蹄402铰接的端部设有插槽416(参见附图5),插槽416设置在连杆406上使连杆406端部呈U形,制动蹄402通过铰接轴铰接在插槽416内。连杆406和铰接板408铰接的端部设有两个铰接耳417,一个铰接耳417靠近连杆406的侧面位置,另一个铰接耳417靠近连杆406端面中间位置,两个连杆406上的铰接耳417交错插接在一起并铰接在铰接板408上,连杆406和铰接板408通过铰接轴铰接在一起。轮缸活塞407的内端面设有圆柱形凸台410(参见附图4),凸台410直径小于轮缸活塞407直径,凸台410和轮缸活塞407端面连接位置设有限位环411,限位环411内设有限位摩擦环412,轮缸活塞407内壁上靠近凸台410位置设有环形凸沿418,限位摩擦环412上端面边缘贴合在凸沿418的下端面上。轮缸活塞407外壁上设有密封环413,密封环413内设有两个密封圈414,两密封圈414分别贴合在密封环413的两侧壁上,两密封圈414之间设有间隙,轮缸活塞407的外端面上连接有柔性防尘罩415,防尘罩415套接在轮缸405的端部。铰接板通过螺钉连接紧固在轮缸活塞407上。 The drum brake 4 (see accompanying drawing 3) comprises a brake drum 401, a brake shoe 402, a friction plate 403 connected to the brake shoe 402, a support seat 404, and a wheel cylinder 405, and the support seat 404 and the wheel cylinder 405 are fixed Attached to the brake back plate. The friction plate 403 is arranged on the outer surface of the brake shoe 402 . One ends of the two brake shoes 402 are hinged on the support base 404, and the other ends of the two brake shoes 402 are hinged to a connecting rod 406 arranged at an angle. The wheel cylinder 405 is provided with a wheel cylinder piston 407 connected to the wheel cylinder piston 407. The hinge plate 408 and the two connecting rods 406 are hinged on the hinge plate 408 together, and the two connecting rods 406 and the two brake shoes 402 are arranged symmetrically. A return spring 409 is connected between the two brake shoes 402, and the connection position of the return spring 409 is close to the hinged position of the connecting rod 406 and the brake shoe 402 and is below the hinged position. The hinged end of the connecting rod 406 and the brake shoe 402 is provided with a slot 416 (see Figure 5), the slot 416 is arranged on the connecting rod 406 so that the end of the connecting rod 406 is U-shaped, and the brake shoe 402 passes through the hinge shaft Hinged in slot 416. The hinged end of the connecting rod 406 and the hinged plate 408 is provided with two hinged ears 417, one hinged ear 417 is close to the side of the connecting rod 406, and the other hinged ear 417 is close to the middle position of the end face of the connecting rod 406. On the two connecting rods 406 The hinge lugs 417 are interleavedly inserted together and hinged on the hinge plate 408, and the connecting rod 406 and the hinge plate 408 are hinged together through the hinge shaft. The inner end surface of the wheel cylinder piston 407 is provided with a cylindrical boss 410 (see accompanying drawing 4). The diameter of the boss 410 is smaller than the diameter of the wheel cylinder piston 407. A limit friction ring 412 is provided in the position ring 411 , and an annular convex edge 418 is provided on the inner wall of the wheel cylinder piston 407 close to the boss 410 . There is a seal ring 413 on the outer wall of the wheel cylinder piston 407, and there are two seal rings 414 inside the seal ring 413. , the outer end surface of the wheel cylinder piston 407 is connected with a flexible dust cover 415 , and the dust cover 415 is sleeved on the end of the wheel cylinder 405 . The hinge plate is fastened on the wheel cylinder piston 407 by screw connection.
汽车制动系统中前轮采用浮动钳盘式制动器进行制动,后轮采用鼓式制动器进行制动。踩下制动踏板,油液流到浮动钳盘式制动器和鼓式制动器同时进行制动。油液从前轮浮动钳盘式制动器进油孔输送到油腔内,高压油液推动活塞运动,活塞的运动推动第一摩擦衬块靠向制动盘,当第一摩擦衬块与制动盘贴合后,活塞继续运动,使制动钳向与活塞运动相反的方向运动,第二摩擦衬块也和制动盘贴合。第一摩擦衬块和第二摩擦衬块均与制动盘贴合,实现制动。制动的过程是先第一摩擦衬块与制动盘贴合制动,由于第一摩擦衬块在与制动盘贴合的表面上设有若干条衬块凹槽,减小了第一摩擦衬块与制动盘的贴合面积,减小了制动力,而且第一摩擦衬块与制动盘摩擦产生的摩擦屑可以收集到衬块凹槽内,防止摩擦屑在第一摩擦衬块与制动盘表面之间而加快第一摩擦衬块和制动盘的磨损。第二摩擦衬块表面上设置弧形的凸条,弧形凸条与制动盘上的环形槽适配,在制动的时候,凸条的表面与环形槽的底面贴合,它们的贴合面呈弧形,而不是平面贴合,增加了贴合的面积,从而增加了制动力。浮动钳盘式制动器在制动的时候先是第一摩擦衬块与制动盘贴合制动,制动力小,然后第二摩擦衬块与制动盘贴合制动,制动力大。制动盘在制动的时候制动摩擦力逐渐增大,而不是迅速增大,减小制动过程对汽车的损伤,减小了摩擦衬块和制动盘的磨损,制动不易出现抱死现象,延长了制动器的使用寿命。同时油液流进轮缸的腔体内,轮缸活塞的运动推动铰接在铰接板上的两连杆的的运动,两连杆向外展开推动两制动蹄向外运动,使摩擦片和制动鼓内壁贴合,实现摩擦制动。两连杆是一起铰接在铰接板上的,活塞在运动的时候,两连杆受力的大小和方向均一致,而且两连杆和两制动蹄均对称设置,因此两制动蹄在制动的时候同步性好,保证了制动鼓有较好的制动效果。 In the car braking system, the front wheels are braked by floating caliper disc brakes, and the rear wheels are braked by drum brakes. When the brake pedal is depressed, fluid flows to the floating caliper disc brakes and drum brakes for simultaneous braking. The oil is delivered from the oil inlet hole of the front wheel floating caliper disc brake to the oil chamber, the high-pressure oil pushes the piston to move, and the movement of the piston pushes the first friction pad to lean against the brake disc. When the first friction pad and the brake After the disc is attached, the piston continues to move, so that the brake caliper moves in the direction opposite to that of the piston, and the second friction pad is also attached to the brake disc. Both the first friction pad and the second friction pad are attached to the brake disc to realize braking. The braking process is that the first friction pad and the brake disc are attached to brake first. Since the first friction pad is provided with several pad grooves on the surface that is attached to the brake disc, the first friction pad is reduced. The bonding area between the friction pad and the brake disc reduces the braking force, and the friction debris generated by the friction between the first friction pad and the brake disc can be collected in the groove of the pad to prevent the friction debris from being trapped in the first friction lining. between the pad and the surface of the brake disc to accelerate the wear of the first friction pad and the brake disc. The surface of the second friction pad is provided with arc-shaped convex strips, which are adapted to the annular grooves on the brake disc. When braking, the surfaces of the convex strips are attached to the bottom surface of the annular grooves. The joint surface is arc-shaped, rather than plane joint, which increases the joint area, thereby increasing the braking force. When the floating caliper disc brake brakes, first the first friction pad and the brake disc are applied to brake, and the braking force is small, and then the second friction pad is attached to the brake disc to brake, and the braking force is large. When the brake disc brakes, the braking friction force gradually increases instead of rapidly increasing, which reduces the damage to the car during the braking process, reduces the wear of the friction pads and the brake disc, and prevents the brake from clogging. dead phenomenon, prolonging the service life of the brake. At the same time, the oil flows into the cavity of the wheel cylinder, the movement of the wheel cylinder piston pushes the movement of the two connecting rods hinged on the hinge plate, and the two connecting rods expand outwards to push the two brake shoes to move outwards, so that the friction plate and the The inner wall of the dynamic drum is bonded to realize friction braking. The two connecting rods are hinged together on the hinge plate. When the piston is moving, the magnitude and direction of the force on the two connecting rods are the same, and the two connecting rods and the two brake shoes are symmetrically arranged, so the two brake shoes The synchronization is good when moving, which ensures that the brake drum has a better braking effect.
以上所述的实施例只是本发明的一种较佳的方案,并非对本发明作任何形式上的限制,在不超出权利要求所记载的技术方案的前提下还有其它的变体及改型。 The embodiment described above is only a preferred solution of the present invention, and does not limit the present invention in any form. There are other variations and modifications on the premise of not exceeding the technical solution described in the claims.
Claims (7)
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CN105946830B (en) * | 2016-05-27 | 2018-11-06 | 湖南三一路面机械有限公司 | Brake fluid system and engineering truck |
CN110454519B (en) * | 2019-08-28 | 2020-09-25 | 安徽理工大学 | Automobile electronic mechanical drum brake |
CN113104003B (en) * | 2021-04-21 | 2022-09-16 | 江苏大学 | A vehicle safety brake booster |
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US4795004A (en) * | 1987-07-16 | 1989-01-03 | Bauer John K | Safety brake system for a motor vehicle |
EP0902209A2 (en) * | 1997-09-09 | 1999-03-17 | Brembo Engineering S.p.A. | High efficiency braking and self-draining brake-disk |
CN1155772C (en) * | 1998-08-17 | 2004-06-30 | F·波尔希名誉工学博士公司 | Disc-type brake for vehicle |
CN1737398A (en) * | 2004-08-19 | 2006-02-22 | 曙制动器工业株式会社 | Floating caliper-type disc brake |
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JPS6044626A (en) * | 1983-08-22 | 1985-03-09 | Nissan Motor Co Ltd | Disc brake |
JP2012077796A (en) * | 2010-09-30 | 2012-04-19 | Aisin Seiki Co Ltd | Electric drum brake |
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US4795004A (en) * | 1987-07-16 | 1989-01-03 | Bauer John K | Safety brake system for a motor vehicle |
EP0902209A2 (en) * | 1997-09-09 | 1999-03-17 | Brembo Engineering S.p.A. | High efficiency braking and self-draining brake-disk |
CN1155772C (en) * | 1998-08-17 | 2004-06-30 | F·波尔希名誉工学博士公司 | Disc-type brake for vehicle |
CN1737398A (en) * | 2004-08-19 | 2006-02-22 | 曙制动器工业株式会社 | Floating caliper-type disc brake |
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