CN116551815B - Red mud-based permeable brick molding preparation equipment and use method - Google Patents
Red mud-based permeable brick molding preparation equipment and use method Download PDFInfo
- Publication number
- CN116551815B CN116551815B CN202310823828.6A CN202310823828A CN116551815B CN 116551815 B CN116551815 B CN 116551815B CN 202310823828 A CN202310823828 A CN 202310823828A CN 116551815 B CN116551815 B CN 116551815B
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- die
- red mud
- moving mechanism
- moving
- lower die
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- 239000011449 brick Substances 0.000 title claims abstract description 58
- 238000000465 moulding Methods 0.000 title claims abstract description 22
- 238000000034 method Methods 0.000 title claims abstract description 11
- 238000002360 preparation method Methods 0.000 title claims abstract description 10
- 239000000463 material Substances 0.000 claims abstract description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 27
- 238000003825 pressing Methods 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 claims description 8
- 238000007493 shaping process Methods 0.000 claims 1
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000000748 compression moulding Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0097—Press moulds; Press-mould and press-ram assemblies
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention discloses a permeable brick molding preparation device based on red mud and a use method thereof, comprising the following steps: the first moving mechanism is provided with a first moving end which moves along the Y direction; a lower die fixed to the first moving end; the second moving mechanism is provided with a second moving end which moves along the Y direction; the side die is connected to the second moving end by adopting a lifting cylinder; and (3) an upper die; the upper part of the side die is provided with an upper opening for being matched with the upper die, the lower part of the side die is provided with a lower opening for being matched with the lower die, the upper die, the lower die and the side die are arranged, wherein when the lower die is in close contact with the side die, the lower die and the side die can form a groove body for accommodating a material body, the upper die can conveniently pressurize the material body to form a brick body, and when the lower die is separated from the side die, the brick body is reserved on the lower die, so that the brick body can be conveniently and quickly directly fed by using an external manipulator, and the lower die, the side die and the upper die can be independently replaced, so that the brick body is suitable for different brick body modeling requirements.
Description
Technical Field
The invention relates to the technical field of compression molding, in particular to a permeable brick molding preparation device based on red mud and a use method thereof.
Background
At present, a lower die and an upper die are often configured for a compression molding device of water permeable bricks, wherein the lower die is provided with a cavity, and the upper die is extruded towards the direction of the cavity to form a brick body from a material body, but the upper die and the lower die are not beneficial to blanking and replacement.
Therefore, it is necessary to provide a device for forming and preparing water permeable bricks based on red mud and a using method thereof, so as to solve the problems in the background art.
Disclosure of Invention
In order to achieve the above purpose, the present invention provides the following technical solutions: a permeable brick molding preparation device based on red mud comprises:
the first moving mechanism is provided with a first moving end which moves along the Y direction;
the lower die is fixed on the first moving end;
the second moving mechanism is provided with a second moving end which moves along the Y direction;
the side die is connected to the second moving end by adopting a lifting cylinder; and (3) an upper die;
the upper part of the side die is provided with an upper opening for being matched with the upper die, and the lower part of the side die is provided with a lower opening for being matched with the lower die.
Further, preferably, the lower die includes:
the middle part of the lower die holder is provided with a first through hole;
the lower part of the lower wedge block is provided with a first screw rod, and the first screw rod penetrates through the first through hole and is connected with the first nut, so that the lower wedge block is detachably attached to the upper surface of the lower die holder; and the bottom plate is fixed at the first moving end, and the bottom plate is connected with the lower die holder by adopting a buffer piece.
Further, preferably, at least two symmetrically arranged connecting bars are fixed on the inner surface of the side mold and are used for sliding connection with the inner side mold, at this time, the side mold is set to be an outer side mold, and second through holes are correspondingly formed in the inner side mold, the connecting bars and the outer side mold and are used for being connected with a second screw rod so that the inner side mold is fixed in the outer side mold.
Further, preferably, the upper die includes:
the upper die holder is provided with third through holes at four corners; and an upper wedge having a third screw corresponding to the third through hole at an upper portion thereof, the third screw passing through the third through hole and being connected to the third nut.
Further, preferably, the upper die is provided with pressurizing power by a pressurizing assembly, and the pressurizing assembly comprises:
a frame on which a centralizing plate is fixed;
one end of the spring is connected with the upper die, and the other end of the spring is connected with a pressurizing plate;
a pressurizing rod connected to the pressurizing plate and penetrating through the righting plate in a sliding manner; and
and the pressurizing cylinder is provided with a pressurizing end, and the pressurizing end is connected with the pressurizing rod.
Further, preferably, an oscillating assembly is further provided on one side of the frame, and the oscillating assembly includes:
the oscillating rod penetrates through the pressurizing plate and the upper die in a sealing sliding manner;
the motor is fixed on the frame and provided with a rotating end; and one end of the second connecting rod is fixedly connected with the rotating end, the other end of the second connecting rod is hinged with the first connecting rod, and the other end of the first connecting rod is hinged with the oscillating rod.
Further, preferably, the first moving mechanism includes a track distributed along the Y direction and a movable seat movably disposed on the track, and the movable seat is used as the first moving end.
Further preferably, the second moving mechanism is a screw-nut pair mechanism, and a carrier plate is fixed to a second moving end of the second moving mechanism for fixing the lifting cylinder.
The application method of the permeable brick molding preparation equipment based on the red mud comprises the following steps:
s1, the first moving mechanism and the second moving mechanism are matched with each other, so that the lower die and the side die synchronously move to a feeding station and receive a red mud material body;
s2, the first moving mechanism and the second moving mechanism are matched with each other, so that the lower die and the side die synchronously move to a pressurizing station and are pressurized by the upper die, and the red mud material forms a red mud water permeable brick;
s3, the first moving mechanism and the second moving mechanism are matched with each other to enable the lower die and the side die to synchronously move to a blanking station, at the moment, the lifting cylinder is lifted, the side die is separated from the red mud water permeable bricks, and an external manipulator is used for blanking the red mud water permeable bricks;
s4, resetting the lifting cylinder, and repeating S1-S3.
Compared with the prior art, the invention provides the permeable brick molding preparation equipment based on the red mud and the use method thereof, which have the following beneficial effects:
in the embodiment of the invention, the upper die, the lower die and the side die are constructed, wherein when the lower die is in close contact with the side die, the lower die and the side die can form a groove body for accommodating a material body, the upper die is convenient to press the material body to form a brick body, and when the lower die is separated from the side die, the brick body is reserved on the lower die, so that the brick body can be conveniently and quickly fed by an external manipulator, and the lower die, the side die and the upper die can be independently replaced, so that the brick body is suitable for different brick body modeling requirements.
Drawings
FIG. 1 is a schematic side view structure of a red mud-based water permeable brick molding and manufacturing device;
FIG. 2 is a schematic diagram of a front view structure of a permeable brick molding and preparing device based on red mud;
FIG. 3 is a schematic top view of a red mud-based water permeable brick molding and manufacturing apparatus;
fig. 4 is a schematic perspective view of a permeable brick molding and preparing device based on red mud;
FIG. 5 is a schematic plan view of a lower die and a first moving mechanism in a red mud-based water permeable brick molding and manufacturing device;
FIG. 6 is a schematic diagram of a perspective structure of a lower mold and a first moving mechanism in a red mud-based water permeable brick molding and manufacturing device;
FIG. 7 is a schematic plan view of a side mold and a second moving mechanism in a red mud-based water permeable brick molding and manufacturing device;
FIG. 8 is a schematic diagram of a perspective structure of a side mold and a second moving mechanism in a red mud-based water permeable brick molding and manufacturing device;
in the figure: 1. a lower die; 2. a side mold; 3. an upper die; 4. a first moving mechanism; 5. a lifting cylinder; 6. a second moving mechanism; 7. a pressurizing assembly; 8. an oscillating assembly; 31. an upper die holder; 32. an upper wedge; 33. a third screw; 71. a spring; 72. a pressurizing plate; 73. a pressurizing rod; 74. a pressurizing cylinder; 75. a righting plate; 81. a first link; 82. a second link; 83. a motor; 84. an oscillating bar; 11. a lower wedge; 12. a lower die holder; 13. a buffer member; 14. a bottom plate; 15. a first through hole; 16. a first screw; 17. a first nut; 41. a track; 42. a movable seat; 21. a connecting strip; 22. an extension plate; 23. a second through hole; a. a pressurizing station; b. a feeding station; c. and a blanking station.
Detailed Description
Embodiment one: at present, a lower die and an upper die are often configured for a compression molding device of water permeable bricks, wherein the lower die is provided with a cavity, the upper die extrudes towards the direction of the cavity to form a brick body from materials in the lower die, but the upper die and the lower die are not beneficial to blanking and replacement, and the replacement refers to replacement of wedge block parts of the lower die or the upper die so as to mold water permeable bricks with different structures, therefore, referring to fig. 1-8, in the embodiment of the invention, a water permeable brick molding preparation device based on red mud is provided, which comprises:
a first moving mechanism 4 having a first moving end moving in the Y direction;
a lower die 1 fixed to the first moving end;
a second moving mechanism 6 having a second moving end moving in the Y direction;
a side die 2 connected to the second moving end by a lifting cylinder 5; specifically, an extension plate 22 is disposed on one side of the side mold 2, the lifting cylinder 5 is fixed below the extension plate 22, and the lifting cylinder 5 is fixedly connected to the second moving end;
an upper die 3; the upper part of the side die 2 is provided with an upper opening for being matched with the upper die 3, and the lower part of the side die 2 is provided with a lower opening for being matched with the lower die 1.
It can be obviously seen that in this embodiment, an upper die 3, a lower die 1 and a side die 2 are configured, wherein when the lower die 1 is in close contact with the side die 2, the two can form a groove body for accommodating a material body, so that the upper die 3 can conveniently pressurize the material body to form a brick body, and when the lower die 1 is separated from the side die 2, the brick body is reserved on the lower die 1, so that the brick body can be conveniently and quickly directly and conveniently discharged by using an external manipulator, and the lower die 1 and the upper die 3 can be independently replaced, thereby being suitable for different brick body modeling requirements.
Specifically, the lower die 1 includes:
the lower die holder 12 is provided with a first through hole 15 in the middle part;
the lower wedge 11 is provided with a first screw rod 16 at the lower part, and the first screw rod 16 passes through the first through hole 15 and is connected with a first nut 17, so that the lower wedge 11 is detachably attached to the upper surface of the lower die holder 12; and the bottom plate 14 is fixed at the first moving end, and the bottom plate 14 is connected with the lower die holder 12 by adopting a buffer piece 13.
The size of the lower die holder 12 is matched with the lower opening of the side die 2, and the lower wedge 11 is replaceable, so that when the water permeable bricks with different shapes are constructed, only the lower wedge 11 is replaced, the convenience and the rapidness are realized, and the cost is saved.
And the upper die 3 includes:
the upper die holder 31, the four corners of the upper die holder 31 are provided with third through holes; and an upper wedge 32 having a third screw 33 at an upper portion thereof corresponding to the third through hole, the third screw 33 passing through the third through hole and being coupled with the third nut.
Similarly, the size of the upper die holder 31 is matched with the upper opening of the side die 2, and the upper wedge block 32 is replaceable, so that when the water permeable bricks with different shapes are constructed, only the upper wedge block 32 is replaced, the convenience and the rapidness are realized, and the cost is saved.
On the basis of the above, the upper die 3 is provided with pressurizing power by a pressurizing assembly 7, and the pressurizing assembly 7 comprises:
a frame on which a centralizing plate 75 is fixed;
a spring 71, one end of which is connected to the upper die 3, and the other end of which is connected to a pressing plate 72;
a pressing rod 73 connected to the pressing plate 72 and sliding through the centering plate 75; and a pressurizing cylinder 74 having a pressurizing end connected to the pressurizing rod 73.
In addition, one side of the frame is also provided with an oscillating assembly 8, and the oscillating assembly 8 comprises:
an oscillating rod 84 that sealingly slides through the pressing plate 72 and the upper die 3;
a motor 83 fixed to the frame and having a rotating end; and a second link 82 having one end fixedly connected to the rotation end and the other end hinged to a first link 81, and the other end of the first link 81 is hinged to an oscillating rod 84.
In practice, when the lower die 1 and the side die 2 are located below the upper die 3, the oscillating assembly 8 is firstly operated, wherein the motor 83 keeps rotating, so that the oscillating rod 84 continuously and evenly tamps and compacts the material body, the positions of the lower die 1 and the side die 2 can be continuously adjusted in the process, so that a plurality of material bodies can be uniformly and compactly maintained, and then the lower surface of the oscillating rod 84 is kept flush with the lower surface of the upper die 3, so that the upper die 3 keeps integrity, and the oscillating rod and the upper die 3 move downwards to squeeze the material body, so that the material body is formed into a water permeable brick.
In this embodiment, the first moving mechanism 4 includes a track 41 distributed along the Y direction and a movable seat 42 movably disposed on the track 41, where the movable seat 42 serves as the first moving end.
In this embodiment, the second moving mechanism 6 is a screw-nut pair mechanism, and a bearing plate is fixed on the second moving end of the second moving mechanism for fixing the lifting cylinder 5.
The screw-nut pair is a common transmission mechanism and comprises a screw and a nut, wherein the screw is provided with threads, and the nut is matched with the screw.
When the screw rod rotates, the nut moves along the axial direction of the screw rod under the action of the screw thread. In the process, if a rotating moment is given to the screw rod, an axial thrust can be generated, and the purpose of transmitting the moment is achieved.
The application method of the permeable brick molding preparation equipment based on the red mud comprises the following steps:
s1, the first moving mechanism 4 and the second moving mechanism 6 are matched with each other so that the lower die 1 and the side die 2 synchronously move to the feeding station b and receive the red mud material;
s2, the first moving mechanism 4 and the second moving mechanism 6 are matched with each other, so that the lower die 1 and the side die 2 synchronously move to a pressurizing station a, and the upper die 3 provides pressurizing, so that the red mud material forms a red mud water permeable brick;
s3, the first moving mechanism 4 and the second moving mechanism 6 are matched with each other, so that the lower die 1 and the side die 2 synchronously move to a discharging station c, at the moment, the lifting cylinder 5 lifts and enables the side die 2 to be separated from the red mud water permeable bricks, and the red mud water permeable bricks are discharged by using an external manipulator;
s4, resetting the lifting cylinder 5, and repeating S1-S3.
Embodiment two: it differs from the first embodiment in that: at least two symmetrically arranged connecting strips 21 are fixed on the inner surface of the side die 2 and are used for being connected with the inner side die in a sliding mode, the side die 2 is designed to be an outer side die at the moment, and second through holes 23 are correspondingly formed in the inner side die, the connecting strips 21 and the outer side die and are used for being connected with a second screw rod so that the inner side die is fixed in the outer side die.
The side shape construction of the water permeable bricks can be realized by the inner side mold, and the water permeable bricks are easy to replace and are convenient to adapt to the side shape requirements of different water permeable bricks.
The foregoing description is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical solution of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (5)
1. The utility model provides a permeable brick shaping preparation facilities based on red mud which characterized in that includes:
a first moving mechanism (4) having a first moving end moving in the Y direction;
a lower die (1) fixed to the first moving end;
a second moving mechanism (6) having a second moving end moving in the Y direction;
a side die (2) connected to the second moving end by a lifting cylinder (5); an upper die (3);
the upper part of the side die (2) is provided with an upper opening for being matched with the upper die (3), and the lower part of the side die (2) is provided with a lower opening for being matched with the lower die (1);
the lower die (1) comprises:
a lower die holder (12) with a first through hole (15) in the middle;
the lower wedge block (11) is provided with a first screw rod (16) at the lower part, and the first screw rod (16) passes through the first through hole (15) and is connected with the first nut (17), so that the lower wedge block (11) is detachably attached to the upper surface of the lower die holder (12); the bottom plate (14) is fixed at the first moving end, and the bottom plate (14) is connected with the lower die holder (12) by adopting a buffer piece (13);
at least two symmetrically arranged connecting strips (21) are fixed on the inner surface of the side die (2) and are used for being connected with the inner die in a sliding mode, the side die (2) is designed to be an outer die at the moment, and second through holes (23) are correspondingly formed in the inner die, the connecting strips (21) and the outer die and are used for being connected with a second screw rod so that the inner die is fixed in the outer die;
the upper die (3) comprises:
the upper die holder (31) is provided with third through holes at four corners of the upper die holder (31); and an upper wedge (32) having a third screw (33) at an upper portion thereof corresponding to the third through hole, the third screw (33) passing through the third through hole and being connected to the third nut;
the upper die (3) is provided with pressurizing power by a pressurizing assembly (7), and the pressurizing assembly (7) comprises:
a frame on which a righting plate (75) is fixed;
a spring (71) one end of which is connected with the upper die (3), and the other end of which is connected with a pressurizing plate (72);
a pressing rod (73) connected to the pressing plate (72) and sliding through the righting plate (75); and
a pressing cylinder (74) having a pressing end connected to the pressing rod (73).
2. The red mud-based water permeable brick molding and manufacturing device according to claim 1, wherein an oscillating assembly (8) is further arranged on one side of the frame, and the oscillating assembly (8) comprises:
an oscillating rod (84) which is hermetically slid through the pressing plate (72) and the upper die (3);
a motor (83) fixed to the frame and having a rotating end; and a second connecting rod (82) with one end fixedly connected with the rotating end and the other end hinged with a first connecting rod (81), and the other end of the first connecting rod (81) is hinged with an oscillating rod (84).
3. The permeable brick molding and manufacturing device based on red mud according to claim 1, wherein the first moving mechanism (4) comprises a track (41) distributed along the Y direction and a movable seat (42) movably arranged on the track (41), and the movable seat (42) is used as the first movable end.
4. The permeable brick molding and preparing device based on red mud according to claim 1, wherein the second moving mechanism (6) is a screw nut pair mechanism, and a bearing plate is fixed on the second moving end of the second moving mechanism for fixing the lifting cylinder (5).
5. A method for using the red mud-based permeable brick molding and preparing device, which adopts the red mud-based permeable brick molding and preparing device according to any one of claims 1 to 4, and is characterized by comprising the following steps:
s1, the first moving mechanism (4) and the second moving mechanism (6) are matched with each other so that the lower die (1) and the side die (2) synchronously move to the feeding station (b) and receive the red mud material;
s2, the first moving mechanism (4) and the second moving mechanism (6) are matched with each other, so that the lower die (1) and the side die (2) synchronously move to a pressurizing station (a) and are pressurized by the upper die (3), and the red mud material forms a red mud water permeable brick;
s3, the first moving mechanism (4) and the second moving mechanism (6) are matched with each other, so that the lower die (1) and the side die (2) synchronously move to a blanking station (c), at the moment, the lifting cylinder (5) lifts and enables the side die (2) to be separated from the red mud water permeable bricks, and an external manipulator is used for blanking the red mud water permeable bricks;
s4, resetting the lifting cylinder (5), and repeating S1-S3.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310823828.6A CN116551815B (en) | 2023-07-06 | 2023-07-06 | Red mud-based permeable brick molding preparation equipment and use method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310823828.6A CN116551815B (en) | 2023-07-06 | 2023-07-06 | Red mud-based permeable brick molding preparation equipment and use method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN116551815A CN116551815A (en) | 2023-08-08 |
| CN116551815B true CN116551815B (en) | 2023-09-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310823828.6A Active CN116551815B (en) | 2023-07-06 | 2023-07-06 | Red mud-based permeable brick molding preparation equipment and use method |
Country Status (1)
| Country | Link |
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| CN (1) | CN116551815B (en) |
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| CN113846802A (en) * | 2021-10-22 | 2021-12-28 | 中铁城建集团有限公司 | Construction equipment and method for assembled disassembly-free template constructional column and ring beam |
| CN114833919A (en) * | 2022-05-10 | 2022-08-02 | 辛红梅 | Forming equipment of concrete brick permeates water |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1249294A (en) * | 1967-09-05 | 1971-10-13 | Nat Res Dev | Improvements in and relating to suction pads |
| CH631130A5 (en) * | 1978-06-27 | 1982-07-30 | Gilardoni Freres Tuileries | Apparatus for handling fragile moulded products |
| CN2568390Y (en) * | 2002-04-10 | 2003-08-27 | 邢台路桥建设总公司 | Light weight brick machine |
| CN2799207Y (en) * | 2005-03-29 | 2006-07-26 | 单奉业 | Hydraulic hollow-brick making machine |
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| CN114833919A (en) * | 2022-05-10 | 2022-08-02 | 辛红梅 | Forming equipment of concrete brick permeates water |
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| Publication number | Publication date |
|---|---|
| CN116551815A (en) | 2023-08-08 |
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