CN116551449B - Centralized drainage type dicing saw - Google Patents

Centralized drainage type dicing saw Download PDF

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Publication number
CN116551449B
CN116551449B CN202310385986.8A CN202310385986A CN116551449B CN 116551449 B CN116551449 B CN 116551449B CN 202310385986 A CN202310385986 A CN 202310385986A CN 116551449 B CN116551449 B CN 116551449B
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China
Prior art keywords
box
waste gas
input port
box body
plate
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CN202310385986.8A
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Chinese (zh)
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CN116551449A (en
Inventor
张明明
石文
王晓禹
吴洪柏
徐双双
牛子乐
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Shenyang Heyan Technology Co Ltd
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Shenyang Heyan Technology Co Ltd
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Priority to CN202310385986.8A priority Critical patent/CN116551449B/en
Publication of CN116551449A publication Critical patent/CN116551449A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)
  • Exhaust Silencers (AREA)

Abstract

The invention belongs to the technical field of dicing saw, and particularly provides a centralized drainage type dicing saw. The utility model provides a concentrate drainage formula scribing machine includes box and case lid, is provided with main waste gas input port and water inlet on the inner wall of box one side, is provided with vice waste gas input port and outlet on the inner wall of box opposite side, and the middle part level of box is equipped with the division board, and the surface of division board is vertically equipped with the acoustical panel, and the acoustical panel is used for sheltering from main waste gas input port. The dicing saw is provided with the external centralized drainage box, the side wall of the drainage box reasonably divides the working area, sets a plurality of groups of pipelines according to the partition, balances the air pressure in the box by arranging the air holes on the box body, and can not generate the condition of unbalanced internal pressure even if a plurality of groups of air channels are simultaneously introduced, so that the effect that a single-row water tank can meet the waste water and waste gas recovery requirement of complex production equipment is achieved; the main waste gas input port is provided with the silencing plate, so that the purpose of noise reduction is achieved on the premise of not complicating the box body structure.

Description

Centralized drainage type dicing saw
Technical Field
The invention belongs to the technical field of dicing saw, and particularly provides a centralized drainage type dicing saw.
Background
The dicing saw uses high pressure gas and water during processing, and therefore requires exhaust gas and waste water.
At present, two main methods for discharging waste water and waste gas of common dicing saw in the market are adopted, one is a direct discharge scheme, and the waste water and waste gas is directly discharged through a pipeline connected to a discharge port; the other is a collection and discharge scheme, wherein the waste water and the waste gas are collected through an external water collection tank and then discharged.
However, it is contemplated that during the dicing saw exhaust, the waste water and exhaust gas are not completely separated, and that a significant amount of water gas two-fluid is present. The direct discharge scheme has large discharge noise (the two fluids impact the inner wall of the pipeline at high speed), and the inner wall of the pipeline is damaged when the water and air fluids are directly discharged into the pipeline; in the collection and drainage scheme, the existing water collection tank is a closed tank body, and as the total gas-liquid collection amount increases, the phenomenon that the gas collection speed and the discharge speed are not matched can occur, so that the internal pressure of the tank body gradually rises, the waste gas and waste water collection speed decreases, even the waste gas and waste water can not flow into the water collection tank, and two fluids enter the water collection tank and directly impact the inner wall of the tank body, and the situations of high noise and damage to the inner wall of the tank body also exist.
In order to solve the problems, the invention provides a centralized drainage type dicing saw.
Disclosure of Invention
In order to achieve the above purpose, the invention adopts the following technical scheme: the centralized drainage type scribing machine comprises a scribing machine main body and a centralized drainage box, wherein the centralized drainage box is arranged outside the scribing machine main body, and the centralized drainage box and the scribing machine main body are fixedly connected through a conventional connecting piece and are mutually communicated through a pipeline;
the centralized drainage box comprises a box body and a box cover, and the box cover is fixedly arranged at the top of the box body;
the inner wall of one side of the box body is provided with a main waste gas input port and a water inlet, the inner wall of the other side of the box body is provided with an auxiliary waste gas input port and a water outlet, the middle part of the box body is horizontally provided with a separating plate, the separating plate divides the inner cavity of the box body into an upper half part and a lower half part, the main waste gas input port and the auxiliary waste gas input port are positioned at the upper half part of the box body, the water inlet and the water outlet are positioned at the lower half part of the box body, the surface of the separating plate is vertically provided with a silencing plate, and the silencing plate is used for shielding the main waste gas input port;
the silencer plate is corrugated.
Further, the surface of the separation plate is also vertically provided with a separation plate, the sound attenuation plate is positioned at one side close to the main exhaust gas inlet, and the separation plate is positioned at one side close to the auxiliary exhaust gas inlet.
Further, the surface of the box cover is provided with strip-shaped air holes, and the inner wall of the box cover is provided with a filter element.
Further, a supporting frame is arranged on the inner side of the box cover, and the filter piece is fixedly arranged on the inner wall of the box cover through the supporting frame.
Further, the bottom of the box is provided with a bottom bracket.
Further, the bottom of the bottom bracket is equipped with rollers.
The beneficial effects of using the invention are as follows:
the dicing saw is provided with the external centralized drainage box, the side wall of the drainage box reasonably divides the working area, sets a plurality of groups of pipelines according to the partition, balances the air pressure in the box by arranging the air holes on the box body, and can not generate the condition of unbalanced internal pressure even if a plurality of groups of air channels are simultaneously introduced, so that the effect that a single-row water tank can meet the waste water and waste gas recovery requirement of complex production equipment is achieved;
under the condition that the box body can meet the internal pressure balance, an exhaust pipeline of external equipment is also connected to the centralized drainage box, so that the integral waste discharge scheme of the relevant processing flow of the dicing saw is simplified;
two fluids and waste gas get into from box upper portion, and waste water is concentrated in the box lower part, and main waste gas input port department sets up the acoustical panel, reaches the purpose of making an uproar falls under the prerequisite of not complicacy box structure, reduces the effect of the consumptive material change degree of difficulty simultaneously, provides convenience for the later maintenance of equipment.
Drawings
FIG. 1 is a front perspective view of the present invention
FIG. 2 is a rear isometric view of the invention
FIG. 3 is a rear isometric view of the centralized drainage box of the present invention;
FIG. 4 is a front isometric view of the centralized drainage tank of the present invention;
FIG. 5 is an exploded view of the body of the centralized drainage tank of the present invention;
FIG. 6 is a top view of the centralized drainage tank of the present invention;
FIG. 7 is a cross-sectional view at A-A of FIG. 6;
FIG. 8 is a left side view of the centralized drainage box of the present invention;
FIG. 9 is a cross-sectional view at B-B in FIG. 8;
FIG. 10 is a schematic view of the working principle of the muffler plate of the present invention;
FIG. 11 is a schematic view of the structure of the bottom bracket of the present invention with rollers.
The reference numerals include: 1-a box body; 2-a case cover; 3-a main exhaust gas inlet; 4-a secondary exhaust gas inlet; 5-a water inlet; 6-a water outlet; 7-a separation plate assembly frame; 8-separating plate; 9-a muffler plate; 10-isolating plates; 11-a support frame; 12-a filter; 13-a bottom bracket; 14-a roller; 15-dicing saw body; 16-centralized drainage box; 17-gap.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings.
Referring to fig. 1 to 9, a centralized drainage type dicing saw includes a dicing saw body 15 and a centralized drainage tank 16, the centralized drainage tank 16 is disposed outside the dicing saw body 15, and the two are fixedly connected by a conventional connecting piece and are communicated with each other by a pipeline;
the centralized drainage box 16 comprises a box body 1 and a box cover 2, wherein the top of the box body 1 is open, the top end of the side wall of the box body 1 is provided with an inward extending edge, and the box cover 2 is horizontally arranged outside the box body 1 and is fixed through bolts;
a plurality of main waste gas input ports 3 and a plurality of water inlets 5 are arranged on the left side wall of the box body 1, wherein the main waste gas input ports 3 are positioned at the upper part, and the water inlets 5 are positioned at the lower part;
a plurality of auxiliary exhaust gas input ports 4 and a water outlet 6 are arranged on the right side wall of the box body 1, wherein the auxiliary exhaust gas input ports 4 are positioned at the upper part, and the water outlet 6 is positioned at the lower part;
the main waste gas input port 3 is connected with a waste gas output port of the dicing saw main body 15 through a pipeline, the water inlet 5 is connected with a waste water output port of the dicing saw main body 15 through a pipeline, the auxiliary waste gas input port 4 is connected with a waste gas output port of external equipment (such as blanking equipment in a downstream working procedure of cutting) through a pipeline, and the water outlet 6 is connected with subsequent waste water treatment equipment through a pipeline;
in the use process of the drainage box, sealing elements are assembled at the positions of the main waste gas input port 3, the auxiliary waste gas input port 4 and the water inlet 5 which are not connected with the pipeline, and plugging treatment is implemented.
Two separation plate assembly frames 7 which are symmetrical to each other are respectively arranged on the inner side surfaces of the left side wall and the right side wall of the box body 1, the two separation plate assembly frames 7 are only located at the middle position, the two separation plate assembly frames 7 are located at the same height, a separation plate 8 is arranged above the separation plate assembly frames 7, the edge of the separation plate 8 is fixed with the separation plate assembly frames 7 through bolts, the surface of the separation plate 8 is vertically provided with a silencing plate 9 and a separation plate 10, the silencing plate 9 and the separation plate 10 are arranged in the front-back direction, the silencing plate 9 is located on the side close to the main exhaust gas inlet 3, and the separation plate 10 is located on the side close to the auxiliary exhaust gas inlet 4.
As shown in fig. 9, gaps 17 are left between the front and rear end surfaces of the separation plate 8 and the inner side walls of the tank 1, and liquid water entrained in the exhaust gas introduced from the upper portion of the tank 1 flows downward by the self weight and flows into the lower portion of the tank 1 through the gaps 17.
The silencer plate 9 is corrugated, the included angle of the corrugation is 45-60 degrees, the silencer plate is made of PVC materials, the upper end of the silencer plate 9 extends to the highest position of the main waste gas input port 3, and the width of the silencer plate 9 can simultaneously shield all the main waste gas input ports 3.
Referring to fig. 10, after two fluids enter the box body 1 through the main exhaust gas inlet 3, they impact the surface of the silencing plate 9, the corrugated surface of the silencing plate 9 can split the air flow, the split air flows will interfere with each other, the impact force of the air flow is relieved, meanwhile, the air flow is prevented from vertically impacting the side wall of the box body 1, and the noise generated in the air inlet process is reduced.
The silencer 9 can be directly replaced after being damaged by the impact of the two fluids, and compared with a replacement pipeline, the silencer 9 is smaller in replacement difficulty and lower in maintenance cost.
The isolation plate 10 is a straight plate, and the upper end of the isolation plate 10 extends to the position of the box cover 2;
the partition board 10 plays a role in blocking gas circulation in the box, and liquid drops input at the main waste gas input port 3 are prevented from entering the auxiliary waste gas input port 4 when external equipment is not exhausted.
The surface of the case cover 2 is provided with strip-shaped air holes, the inner side of the case cover 2 is provided with a supporting frame 11, the supporting frame 11 is provided with a filter element 12, and the filter element 12 can completely cover all the air holes.
The bleeder vent is used for exhausting, avoids the too high collection work that influences waste water waste gas in the box 1, and filter 12 is used for sheltering from the bleeder vent, and is isolated inside box 1 with most aqueous vapor, avoids external impurity to get into in the box 1 simultaneously.
The filter element 12 is sheet glass wool, has good moisture and ventilation effects, and can play a role in noise reduction.
The bottom of the case 1 is fitted with a bottom bracket 13.
Referring to fig. 11, according to practical requirements, four rollers 14 may be mounted on the bottom of the bottom bracket 13, and the rollers 14 are universal wheels with locking structures.
The roller 14 mechanism can facilitate free handling of the drain box to accommodate different job scenario requirements.
The foregoing is merely exemplary of the present invention, and many variations may be made in the specific embodiments and application scope of the invention by those skilled in the art based on the spirit of the invention, as long as the variations do not depart from the gist of the invention.

Claims (2)

1. A centralized drainage formula dicing saw, its characterized in that: the integrated drainage device comprises a scribing machine main body and a centralized drainage box, wherein the centralized drainage box is arranged outside the scribing machine main body, and the centralized drainage box and the scribing machine main body are fixedly connected through a conventional connecting piece and are mutually communicated through a pipeline;
the centralized drainage box comprises a box body and a box cover, and the box cover is fixedly arranged at the top of the box body;
the inner wall of one side of the box body is provided with a main waste gas input port and a water inlet, the inner wall of the other side of the box body is provided with an auxiliary waste gas input port and a water outlet, the middle part of the box body is horizontally provided with a separating plate, the separating plate divides the inner cavity of the box body into an upper half part and a lower half part, the main waste gas input port and the auxiliary waste gas input port are positioned at the upper half part of the box body, the water inlet and the water outlet are positioned at the lower half part of the box body, the surface of the separating plate is vertically provided with a silencing plate, and the silencing plate is used for shielding the main waste gas input port;
the silencer plate is corrugated;
the surface of the separation plate is also vertically provided with a separation plate, the sound attenuation plate is positioned at one side close to the main waste gas input port, and the separation plate is positioned at one side close to the auxiliary waste gas input port;
the surface of the box cover is provided with strip-shaped air holes, and the inner wall of the box cover is provided with a filter element;
the inner side of the box cover is provided with a supporting frame, and the filter element is fixedly arranged on the inner wall of the box cover through the supporting frame;
the bottom of the box body is provided with a bottom bracket;
the silencer plate is corrugated, the included angle of the corrugation is 45-60 degrees, the upper end of the silencer plate extends to the highest position of the main waste gas inlet, and the width of the silencer plate can simultaneously cover all the main waste gas inlets;
after entering the box body through the main waste gas input port, the secondary fluid impacts the surface of the silencer plate, the corrugated surface of the silencer plate can split the air flow, the split air flows can mutually interfere, the impact force of the air flow is relieved, meanwhile, the air flow is prevented from vertically impacting the side wall of the box body, and noise generated in the air inlet process is reduced.
2. A centralized drainage type dicing saw as claimed in claim 1, wherein: the bottom of the bottom bracket is provided with rollers.
CN202310385986.8A 2023-04-12 2023-04-12 Centralized drainage type dicing saw Active CN116551449B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310385986.8A CN116551449B (en) 2023-04-12 2023-04-12 Centralized drainage type dicing saw

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310385986.8A CN116551449B (en) 2023-04-12 2023-04-12 Centralized drainage type dicing saw

Publications (2)

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CN116551449A CN116551449A (en) 2023-08-08
CN116551449B true CN116551449B (en) 2023-11-17

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11327562A (en) * 1998-05-12 1999-11-26 Nippon Muki Co Ltd Sound absorbing material
JP2001022359A (en) * 1999-07-08 2001-01-26 Bridgestone Corp Sound absorbing body
CN106812601A (en) * 2017-03-17 2017-06-09 赵咪咪 A kind of school's diesel generating set for reducing noise pollution
CN210178538U (en) * 2019-05-10 2020-03-24 贵州省烟草公司黔东南州公司 Air compressor machine waste gas and waste liquid treatment device
CN214087787U (en) * 2020-12-29 2021-08-31 陕西一品达石化有限公司 Noise control waste water waste gas integrated processing equipment

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102154196B1 (en) * 2018-11-27 2020-09-09 주식회사 미래보 Apparatus for collecting by-product of semiconductor manufacturing process

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11327562A (en) * 1998-05-12 1999-11-26 Nippon Muki Co Ltd Sound absorbing material
JP2001022359A (en) * 1999-07-08 2001-01-26 Bridgestone Corp Sound absorbing body
CN106812601A (en) * 2017-03-17 2017-06-09 赵咪咪 A kind of school's diesel generating set for reducing noise pollution
CN210178538U (en) * 2019-05-10 2020-03-24 贵州省烟草公司黔东南州公司 Air compressor machine waste gas and waste liquid treatment device
CN214087787U (en) * 2020-12-29 2021-08-31 陕西一品达石化有限公司 Noise control waste water waste gas integrated processing equipment

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