CN116539629A - Integrated machine device for online defect detection - Google Patents
Integrated machine device for online defect detection Download PDFInfo
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- CN116539629A CN116539629A CN202310820631.7A CN202310820631A CN116539629A CN 116539629 A CN116539629 A CN 116539629A CN 202310820631 A CN202310820631 A CN 202310820631A CN 116539629 A CN116539629 A CN 116539629A
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- detection
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- mounting platform
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- 238000001514 detection method Methods 0.000 title claims abstract description 63
- 230000007547 defect Effects 0.000 title claims abstract description 18
- 238000009434 installation Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Length Measuring Devices By Optical Means (AREA)
Abstract
The invention discloses an integrated machine device for online defect detection, and relates to the technical field of defect detection. The all-in-one device comprises a guide rail assembly, a mounting platform, a lifting assembly, a detection assembly and a light source piece, wherein the mounting platform is movably arranged on the guide rail assembly, the lifting assembly is arranged on the mounting platform, the detection assembly is arranged on the lifting assembly, the light source piece is arranged on the detection assembly, a detection hole is formed in the light source piece, and a camera of the detection assembly is positioned in the detection hole. The integrated machine device can reduce the problems of various interference on a detection site, difficulty in selecting a light source and the like, and reduces the cost while ensuring the detection effect.
Description
Technical Field
The invention relates to the technical field of defect detection, in particular to an integrated machine device for online defect detection.
Background
In the prior art, chinese patent (CN 205404840U) discloses an integrated device of a camera and a light source for realizing three-plane image acquisition. The device comprises: the device comprises a guide rail, a supporting plate, a camera and a light source, wherein the supporting plate is arranged on the guide rail, and a limiting device is arranged on the guide rail; the camera is arranged on the camera guide rail; the light source is arranged on the light source fixing device. The integrated device of the camera and the light source for realizing three-plane image acquisition is reasonable in structure and high in practicability, and can effectively improve the production efficiency and the production quality by utilizing machine vision to replace manual detection, so that the labor and the management cost are saved.
However, the existing technology adopts a split form of a light source and a camera, and when any working position is replaced during online detection, the overall installation space and the economic cost can be influenced after the length of the light source is increased.
Disclosure of Invention
The invention aims to solve at least one of the technical problems in the related art to a certain extent, and can reduce the cost of the detection equipment on the premise of not influencing the detection precision.
For this reason, an embodiment of the present invention proposes an all-in-one apparatus for online defect detection.
The all-in-one device according to the embodiment of the invention comprises: a guide rail assembly; a mounting platform movably disposed on the rail assembly; the lifting assembly is arranged on the mounting platform; the detection assembly is arranged on the lifting assembly; the light source piece, the light source piece sets up on the detection subassembly, be provided with the detection hole on the light source piece, the camera of detection subassembly is located the detection hole.
According to the integrated machine device provided by the embodiment of the invention, the installation platform is arranged on the guide rail assembly, and can drive the detection assembly and the light source piece to move in the horizontal plane. Through set up lifting unit on mounting platform, lifting unit can drive detection component and light source spare and adjust on the level. The integrated machine device provided by the embodiment of the invention has the characteristics of low manufacturing cost, simplicity in operation, good stability and low maintenance cost.
In some embodiments, the rail assembly includes first and second orthogonally disposed horizontal rails, the first horizontal rail being movably disposed on the second horizontal rail, the mounting platform being movably disposed on the first horizontal rail.
In some embodiments, a slider is disposed on the mounting platform, the slider being movably disposed on the first horizontal rail.
In some embodiments, a locking member is provided on the mounting platform, the locking member being moveable away from and towards the first horizontal rail to secure the mounting platform to the first horizontal rail.
In some embodiments, the mounting platform has a handle disposed thereon.
In some embodiments, the lifting assembly includes a screw and a nut disposed on the mounting platform, the nut being sleeved on the screw.
In some embodiments, the detection assembly includes a mounting bracket disposed on the mounting platform and a swing member adjustably disposed on the mounting bracket, the camera being disposed on the swing member.
In some embodiments, a chute is provided on the mounting frame, and the swing member is adjustably disposed within the chute.
In some embodiments, the detection assembly further comprises a mount, the mount being coupled to the light source.
In some embodiments, the light source piece includes a mounting backplate and a light source board, the mounting backplate is "field" font backplate, be provided with on the mounting backplate the detection hole, the light source board sets up in the mounting backplate, the camera is located in the detection hole.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure. Other features and aspects of the present disclosure will become apparent from the following detailed description of exemplary embodiments, which proceeds with reference to the accompanying drawings.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present invention, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic perspective view of an all-in-one device according to the present invention.
Fig. 2 is a side view of the all-in-one device of fig. 1.
Fig. 3 is a front view of the all-in-one device of fig. 1.
Fig. 4 is a top view of the all-in-one device shown in fig. 1.
Reference numerals:
the all-in-one device 100 comprises a mounting platform 10, a sliding block 11, a locking piece 12, a handle 13, a lifting support 14, a lifting sliding block 15, a lifting assembly 20, a screw 21, a nut 22, a detection assembly 30, a camera 31, a mounting frame 32, a swinging piece 33, a sliding groove 34, a mounting seat 35, a lifting sliding rail 36, a light source piece 40, a mounting guard 41 and a light source plate 42.
Detailed Description
The technical solutions of the present invention will be clearly and completely described in connection with the embodiments, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1 to 4, the all-in-one apparatus 100 according to the embodiment of the present invention includes a rail assembly (not shown), a mounting platform 10, a lifting assembly 20, a detecting assembly 30, and a light source member 40.
The mounting platform 10 is movably disposed on the rail assembly, the lift assembly 20 is disposed on the mounting platform 10, and the detection assembly 30 is disposed on the lift assembly 20. The light source member 40 is disposed on the detection assembly 30, and a detection hole (not shown) is disposed on the light source member 40, and the camera 31 of the detection assembly 30 is located in the detection hole.
According to the integrated machine device 100 of the embodiment of the invention, the installation platform 10 is arranged on the guide rail assembly, and the installation platform 10 can drive the detection assembly 30 and the light source member 40 to move in the horizontal plane. By providing the lifting assembly 20 on the mounting platform 10, the lifting assembly 20 can drive the detecting assembly 30 and the light source 40 to adjust in level. The integrated machine device 100 of the embodiment of the invention has the characteristics of low manufacturing cost, simple operation, good stability and low maintenance cost.
In some embodiments, the rail assembly includes a first horizontal rail (not shown) and a second horizontal rail (not shown) that are orthogonally arranged. The first horizontal rail is movably disposed on the second horizontal rail, and the mounting platform 10 is movably disposed on the first horizontal rail.
It is understood that the first horizontal guide rail and the second horizontal guide rail are both linear guide rails, and the extending direction of the first horizontal guide rail is orthogonal to the extending direction of the second horizontal guide rail. Thereby, the horizontal movement function of the detecting assembly 30 and the light source member 40 is realized.
In the present application, the first horizontal rail and the second horizontal rail are layered in the horizontal height, i.e. the first horizontal rail may be arranged above the second horizontal rail. The first horizontal guide rail may be disposed on the second horizontal guide rail through the connecting member, so that the mounting platform 10 may move on the first horizontal guide rail in one direction, and the first horizontal guide rail may drive the mounting platform 10 to move on the second horizontal guide rail in the other direction.
In some embodiments, as shown in fig. 1-3, a slider 11 is provided on the mounting platform 10, the slider 11 being movably disposed on the first horizontal rail.
Specifically, as shown in fig. 1 to 3, a slider 11 may be provided on the lower surface of the side of the mounting platform 10, and the slider 11 may be slidably provided on the first horizontal rail, thereby realizing the moving function of the mounting platform 10.
Preferably, the first horizontal guide rails may be provided in two, and the two first horizontal guide rails are arranged in parallel. The sliding blocks 11 are provided at both sides of the mounting platform 10 opposite to each other, thereby facilitating the improvement of the stability of the mounting platform 10 during the movement.
In some embodiments, as shown in fig. 1-4, retaining members 12 are provided on the mounting platform 10, and the retaining members 12 may be moved away from and toward the first horizontal rail to secure the mounting platform 10 to the first horizontal rail.
Specifically, as shown in fig. 1-4, the locking member 12 is generally a screw structure, the locking member 12 is disposed on the mounting platform 10 in a penetrating manner, and the locking member 12 is aligned with the first horizontal rail. Therefore, by rotating the locking member 12, the end of the locking member 12 can be abutted to the first horizontal guide rail, so that the mounting platform 10 is fixed on the first horizontal guide rail, the stability of the mounting platform 10 is improved, and the stable support of the position when the camera 31 collects images is ensured.
In some embodiments, as shown in fig. 1-4, a handle 13 is provided on the mounting platform 10.
Specifically, as shown in fig. 1-4, the handle 13 is disposed on the mounting platform 10, which is beneficial for an operator to move the mounting platform 10 more conveniently.
In some embodiments, as shown in fig. 1-4, the lifting assembly 20 includes a lead screw 21 and a nut 22, the nut 22 being disposed on the mounting platform 10, the nut 22 being sleeved on the lead screw 21.
Specifically, as shown in fig. 1 to 4, the mounting platform 10 is further provided with a lifting bracket 14, the lifting bracket 14 is provided with a lifting slider 15, and the top of the lifting bracket 14 is provided with a through hole. The nut 22 is fixedly arranged at the top of the lifting support 14, the screw rod 21 sequentially penetrates through the nut 22 and the through hole, the lower end of the screw rod 21 is fixedly connected with the detection assembly 30, and the detection assembly 30 can be driven to lift by rotating the screw rod 21.
Preferably, the detecting assembly 30 is further provided with a lifting slide rail 36, and the lifting slide rail 36 is matched with the lifting slide block 15, so that stability of the detecting assembly 30 in a lifting process is improved.
In some embodiments, as shown in fig. 2-3, the detection assembly 30 includes a mounting bracket 32 and a swing member 33. A mount 32 is provided on the mount platform 10, a swinging member 33 is adjustably provided on the mount 32, and a camera 31 is provided on the swinging member 33.
Specifically, as shown in fig. 2-3, the mounting frame 32 is fixedly connected to the lower end of the lifting slide rail 36, so that the screw 21 can drive the mounting frame 32 to lift.
The mounting frame 32 has two side plates disposed opposite to each other, a swinging member 33 is disposed between the two side plates of the mounting frame 32, and the camera 31 is mounted on the swinging member 33, whereby the camera 31 has a function of swinging adjustment, and can detect defects at multiple angles.
In some embodiments, as shown in fig. 2-3, a chute 34 is provided on the mounting bracket 32, and a swing member 33 is adjustably disposed within the chute 34.
Specifically, as shown in fig. 2 to 3, the sliding grooves 34 are arc-shaped, and two sliding grooves 34 are provided on each side plate of the mounting frame 32, and arc centers of the two sliding grooves 34 are arranged opposite to each other. Thereby, the stability of the oscillating member 33 during adjustment is advantageously improved.
In some embodiments, as shown in fig. 2-3, the detection assembly 30 further includes a mount 35, the mount 35 being coupled to the light source 40.
Specifically, as shown in fig. 2-3, the mounting frame 32 is fixedly connected with the light source member 40 through the mounting seat 35, which is beneficial to improving the connection strength and stability between the detection assembly 30 and the light source member 40.
In some embodiments, as shown in fig. 1, the light source member 40 includes a mounting plate 41 and a light source plate 42, the mounting plate 41 is a "field" shaped plate 41, a detection hole is provided on the mounting plate 41, the light source plate 42 is provided in the mounting plate 41, and the camera 31 is located in the detection hole.
Specifically, as shown in fig. 1, the mounting guard 41 is a "field" guard 41, and the mounting guard 41 has a plurality of mounting positions, and a light source board 42 can be mounted in each mounting position.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present invention, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; may be mechanically connected, may be electrically connected or may be in communication with each other; either directly or indirectly, through intermediaries, or both, may be in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present invention, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.
For purposes of this disclosure, the terms "one embodiment," "some embodiments," "example," "a particular example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.
While embodiments of the present invention have been shown and described above, it will be understood that the above embodiments are illustrative and not to be construed as limiting the invention, and that variations, modifications, alternatives and variations may be made to the above embodiments by one of ordinary skill in the art within the scope of the invention.
Claims (10)
1. An all-in-one device for online defect detection, comprising:
a guide rail assembly;
a mounting platform movably disposed on the rail assembly;
the lifting assembly is arranged on the mounting platform;
the detection assembly is arranged on the lifting assembly;
the light source piece, the light source piece sets up on the detection subassembly, be provided with the detection hole on the light source piece, the camera of detection subassembly is located the detection hole.
2. The integrated machine apparatus for on-line defect detection of claim 1, wherein the rail assembly comprises first and second orthogonally disposed horizontal rails, the first horizontal rail being movably disposed on the second horizontal rail, the mounting platform being movably disposed on the first horizontal rail.
3. The integrated machine device for on-line defect detection of claim 2, wherein a slider is provided on the mounting platform, the slider being movably disposed on the first horizontal rail.
4. The integrated machine device for on-line defect detection of claim 2, wherein a locking member is provided on the mounting platform, the locking member being movable away from and toward the first horizontal rail to secure the mounting platform to the first horizontal rail.
5. The integrated machine device for on-line defect detection of claim 2, wherein a handle is provided on the mounting platform.
6. The integrated machine device for on-line defect detection of claim 2, wherein the lifting assembly comprises a screw and a nut, the nut is disposed on the mounting platform, and the nut is sleeved on the screw.
7. The integrated machine apparatus for on-line defect detection of claim 1, wherein the detection assembly comprises a mounting bracket disposed on the mounting platform and a swing member adjustably disposed on the mounting bracket, the camera being disposed on the swing member.
8. The integrated machine device for on-line defect detection of claim 7, wherein a chute is provided on the mounting bracket, the swing member being adjustably disposed within the chute.
9. The integrated machine device for on-line defect detection of claim 1, wherein the detection assembly further comprises a mount, the mount being coupled to the light source.
10. The integrated machine device for online defect detection according to claim 1, wherein the light source member comprises a mounting guard plate and a light source plate, the mounting guard plate is a "field" shaped guard plate, the mounting guard plate is provided with the detection hole, the light source plate is disposed in the mounting guard plate, and the camera is disposed in the detection hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310820631.7A CN116539629B (en) | 2023-07-06 | 2023-07-06 | Integrated machine device for online defect detection |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310820631.7A CN116539629B (en) | 2023-07-06 | 2023-07-06 | Integrated machine device for online defect detection |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN116539629A true CN116539629A (en) | 2023-08-04 |
| CN116539629B CN116539629B (en) | 2023-11-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202310820631.7A Active CN116539629B (en) | 2023-07-06 | 2023-07-06 | Integrated machine device for online defect detection |
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| CN (1) | CN116539629B (en) |
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| US20210110528A1 (en) * | 2019-10-14 | 2021-04-15 | Fu Tai Hua Industry (Shenzhen) Co., Ltd. | Electronic device for optically detecting appearance of product for defects |
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| CN217505679U (en) * | 2022-04-20 | 2022-09-27 | 惠州东精测控设备有限公司 | Workpiece defect detection device |
| US20220373470A1 (en) * | 2021-05-19 | 2022-11-24 | Fu Tai Hua Industry (Shenzhen) Co., Ltd. | Device for recognizing defects in finished surface of product |
| CN218331280U (en) * | 2022-05-17 | 2023-01-17 | 陕西法士特汽车传动集团有限责任公司 | Cylinder inner hole flaw detection equipment |
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2023
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Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN208780633U (en) * | 2018-08-30 | 2019-04-23 | 厦门钜德电子科技有限公司 | A kind of vision inspection apparatus |
| CN209448818U (en) * | 2019-03-15 | 2019-09-27 | 深圳市升达康科技有限公司 | A kind of vision inspection apparatus for PCB visual identity |
| US20210110528A1 (en) * | 2019-10-14 | 2021-04-15 | Fu Tai Hua Industry (Shenzhen) Co., Ltd. | Electronic device for optically detecting appearance of product for defects |
| CN110632096A (en) * | 2019-11-04 | 2019-12-31 | 大连中启伟创科技有限公司 | Injection molding surface defect's detection device |
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| US20220373470A1 (en) * | 2021-05-19 | 2022-11-24 | Fu Tai Hua Industry (Shenzhen) Co., Ltd. | Device for recognizing defects in finished surface of product |
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| CN116539629B (en) | 2023-11-21 |
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