CN116532830A - Control method and system for full-automatic circular tube laser blanking machine - Google Patents
Control method and system for full-automatic circular tube laser blanking machine Download PDFInfo
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- CN116532830A CN116532830A CN202310417729.8A CN202310417729A CN116532830A CN 116532830 A CN116532830 A CN 116532830A CN 202310417729 A CN202310417729 A CN 202310417729A CN 116532830 A CN116532830 A CN 116532830A
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- 238000000034 method Methods 0.000 title claims abstract description 42
- 239000002699 waste material Substances 0.000 claims abstract description 167
- 238000005520 cutting process Methods 0.000 claims abstract description 161
- 230000007246 mechanism Effects 0.000 claims abstract description 68
- 238000004064 recycling Methods 0.000 claims abstract description 33
- 239000000463 material Substances 0.000 claims description 85
- 239000002893 slag Substances 0.000 claims description 20
- 230000009471 action Effects 0.000 claims description 6
- 230000006698 induction Effects 0.000 claims description 6
- 230000000007 visual effect Effects 0.000 claims description 6
- 238000011084 recovery Methods 0.000 claims description 3
- 230000008569 process Effects 0.000 description 5
- 238000004364 calculation method Methods 0.000 description 4
- 230000006872 improvement Effects 0.000 description 4
- 238000003698 laser cutting Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000011027 product recovery Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
- B23K2101/06—Tubes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Laser Beam Processing (AREA)
Abstract
The invention discloses a control method and a control system of a full-automatic round tube laser blanking machine, wherein a first photoelectric sensor is used for identifying a stub bar, after the stub bar is identified, the stub bar is conveyed to a designated position for cutting through the reverse and forward adjustment of a feeding clamping mechanism, a second photoelectric sensor is used for identifying a stub bar, when a signal is not sensed by the second photoelectric sensor, the cutting times of the residual product are calculated, the length of the waste is calculated according to the cutting times of the residual product, the waste left after cutting is recycled to a waste collecting frame, the automatic identification of the stub bar and the independent recycling of the waste is realized, and the technical problems that after the cutting of a tube is completed, finished products and the waste are rolled into the same collecting frame, workers are required to screen the finished products and the waste in the collecting frame, and the work efficiency is reduced and the labor cost is increased are caused are solved.
Description
Technical Field
The invention relates to the technical field of laser cutting, in particular to a control method and a control system of a full-automatic circular tube laser blanking machine.
Background
With the continuous improvement of laser cutting technology and the improvement of benefits brought by laser processing production manufacturing industry, the market demand for laser pipe cutting machines is also increasing. Compared with traditional processing equipment such as flame cutting, plasma cutting, water cutting and the like, the precision of laser cutting of the metal plate is much higher. The full-automatic circular tube laser blanking machine adopts a non-contact processing mode, the tube wall is not stressed in the whole processing process, the surface of the tube is not deformed or collapsed, and the section is smooth and free of burrs.
After pipe fitting cutting is completed, finished products and waste products of the existing full-automatic circular pipe laser blanking machine roll down into the same collecting frame, and workers are required to screen the finished products and the waste products in the collecting frame, so that the working efficiency is reduced, and the labor cost is improved. Therefore, the automatic identification and classified collection of finished products and waste products are realized, so that the working efficiency is improved, the cost of people is reduced, and the technical problem to be solved by the person skilled in the art is urgent.
Disclosure of Invention
The invention provides a control method and a control system for a full-automatic circular tube laser blanking machine, which are used for solving the technical problems that after the cutting of a tube fitting is completed, finished products and waste products of the existing full-automatic circular tube laser blanking machine roll down into the same collecting frame, and workers are required to screen the finished products and the waste products in the collecting frame, so that the working efficiency is reduced, and the cost of the workers is increased.
In view of the above, a first aspect of the present invention provides a control method of a full-automatic round tube laser blanking machine, which is applied to a full-automatic round tube laser blanking machine in which a first photoelectric sensor for detecting a stub bar is disposed below a cutting head and a second photoelectric sensor for detecting a stub bar is disposed in a feeding clamping mechanism, the control method includes:
the PLC controller obtains the distance between the first photoelectric sensor and the second photoelectric sensor;
when the first photoelectric sensor detects the material pipe, the PLC controls the feeding clamping mechanism to feed reversely, when the first photoelectric sensor does not detect the material pipe, controls the feeding clamping mechanism to stop feeding reversely, controls the feeding clamping mechanism to feed forward, conveys the material pipe to a designated position, stops feeding, and controls the cutting head to cut the material pipe;
the PLC detects sensing signals of the second photoelectric sensor in real time in the feeding and cutting process of the material pipe, acquires the residual length of the material pipe when the sensing signals of the second photoelectric sensor are not detected, and calculates the cutting times of the residual product according to the residual length of the material pipe and the cutting length of the product, wherein the residual length of the material pipe is the length of the first photoelectric sensor and the second photoelectric sensor, which is overlapped with the length of the material pipe extending out of the first photoelectric sensor;
and the PLC controller judges whether the cutting times of the residual product are integers, if not, the length of the waste is calculated, and the waste left after cutting is recovered to a waste collecting frame through a waste recovery mechanism, wherein the length of the waste is the product of the decimal part of the cutting times of the residual product and the cutting length of the product.
Optionally, a movable deslagging shaft tube is arranged below the cutting head of the full-automatic circular tube laser blanking machine, and the control method further comprises the following steps:
when the material pipe is fed to the cutting position, the PLC controls the deslagging shaft pipe to stretch out to collect the material slag in the cutting process, and after the cutting action is finished, controls the deslagging shaft pipe to reset.
Optionally, the PLC controller judges whether the number of times of cutting the remaining product is an integer, if not, calculates the length of the waste, and retrieves the waste left by cutting to the waste collection frame through the waste retrieval mechanism, including:
the PLC controller judges whether the cutting times of the residual products are integers or not;
if the cutting times of the residual products are not integers, calculating the length of the waste products;
judging whether the waste length meets the safety length;
if the waste length meets the safety length, recycling the waste with the cut waste length to a waste collection frame through a waste recycling mechanism;
if the waste length does not meet the safety length, the waste length is updated to be the product of the decimal part of the cutting times of the residual product and the product cutting length, the product cutting length is overlapped, and the waste with the residual waste length is recycled to the waste collecting frame through the waste recycling mechanism.
Optionally, the control method further includes:
and the PLC controller judges whether the current finished product cutting quantity reaches the yield target, if so, the feeding clamping mechanism is controlled to stop feeding and the audible and visual alarm device is started to remind that the yield reaches the standard.
The invention also provides a control system of the full-automatic circular tube laser blanking machine, which is applied to the full-automatic circular tube laser blanking machine, wherein a first photoelectric sensor for detecting a stub bar is arranged below a cutting head, and a second photoelectric sensor for detecting a stub bar is arranged in a feeding clamping mechanism, the control system comprises a PLC controller, and the PLC controller comprises:
the distance acquisition sub-module is used for acquiring the distance between the first photoelectric sensor and the second photoelectric sensor;
the material head identification sub-module is used for controlling the feeding clamping mechanism to feed reversely when the first photoelectric sensor detects the material pipe, controlling the feeding clamping mechanism to stop feeding reversely when the first photoelectric sensor cannot detect the material pipe, controlling the feeding clamping mechanism to feed forward, stopping feeding after the material pipe is conveyed to a designated position, and controlling the cutting head to cut the material pipe;
the material tail identification sub-module is used for detecting the induction signal of the second photoelectric sensor in real time in the feeding and cutting process of the material pipe, acquiring the residual length of the material pipe when the induction signal of the second photoelectric sensor is not detected, and calculating the cutting times of the residual product according to the residual length of the material pipe and the cutting length of the product, wherein the residual length of the material pipe is the length of the first photoelectric sensor and the second photoelectric sensor, which is overlapped with the length of the material pipe extending out of the first photoelectric sensor;
and the waste recycling sub-module is used for judging whether the cutting times of the residual products are integers, if not, calculating the length of the waste, and recycling the waste left after cutting to the waste collecting frame through the waste recycling mechanism, wherein the length of the waste is the product of the decimal part of the cutting times of the residual products and the cutting length of the products.
Optionally, the cutting head below of full-automatic pipe laser blanking machine is provided with mobilizable slagging-off central siphon, and the PLC controller still includes:
and the slag removing sub-module is used for controlling the slag removing shaft tube to extend out to collect slag in the cutting process when the material tube is fed to the cutting position, and controlling the slag removing shaft tube to reset after the cutting action is finished.
Optionally, the reject recycling submodule is specifically configured to:
judging whether the cutting times of the residual products are integers, if not, calculating the length of the waste products, and recovering the waste products left by cutting to a waste product collecting frame through a waste product recovering mechanism, wherein the method comprises the following steps:
the PLC controller judges whether the cutting times of the residual products are integers or not;
if the cutting times of the residual products are not integers, calculating the length of the waste products;
judging whether the waste length meets the safety length;
if the waste length meets the safety length, recycling the waste with the cut waste length to a waste collection frame through a waste recycling mechanism;
if the waste length does not meet the safety length, the waste length is updated to be the product of the decimal part of the cutting times of the residual product and the product cutting length, the product cutting length is overlapped, and the waste with the residual waste length is recycled to the waste collecting frame through the waste recycling mechanism.
Optionally, the PLC controller further includes:
and the counting sub-module is used for judging whether the current finished product cutting quantity reaches a yield target, if so, controlling the feeding clamping mechanism to stop feeding and starting the audible and visual alarm device to remind that the yield reaches the standard.
From the above technical scheme, the control method and system of the full-automatic circular tube laser blanking machine provided by the invention have the following advantages:
according to the control method of the full-automatic round tube laser blanking machine, the first photoelectric sensor is used for identifying the stub bar, after the stub bar is identified, the stub bar is conveyed to the designated position through the reverse and forward adjustment of the feeding clamping mechanism, then cutting is carried out, the second photoelectric sensor is used for identifying the stub bar, when the second photoelectric sensor senses no signal, the cutting times of the residual product are calculated, the length of the waste is calculated according to the cutting times of the residual product, the waste left after cutting is recycled to the waste collecting frame, automatic identification of the stub bar and the individual recycling of the waste is achieved, the problem that after the cutting of a tube is completed, finished products and the waste are rolled into the same collecting frame, workers are required to screen the finished products and the waste in the collecting frame is solved, and the technical problems of reduction of working efficiency and improvement of labor cost are caused.
Meanwhile, the control method of the full-automatic circular tube laser blanking machine provided by the invention also realizes the deslagging performance in the cutting process of the material tube by controlling the extension and the resetting of the deslagging shaft tube.
Further, according to the control method of the full-automatic round tube laser blanking machine, when the length of the waste is calculated, the final waste is determined according to whether the length of the waste meets the requirement of the safety length, so that the problem that the clamp is unstable due to too short length of the tail when the clamp head clamps the material tube, and the unnecessary qualified rate of the finished product is reduced is avoided.
The principle and the obtained technical effects of the control system of the full-automatic circular tube laser blanking machine provided by the invention are the same as those of the control method of the full-automatic circular tube laser blanking machine provided by the invention, and the control system is not repeated here.
Drawings
For a clearer description of embodiments of the invention or of solutions according to the prior art, the figures which are used in the description of the embodiments or of the prior art will be briefly described, it being obvious that the figures in the description below are only some embodiments of the invention, from which, without the aid of inventive efforts, other relevant figures can be obtained for a person skilled in the art.
FIG. 1 is a schematic flow chart of a control method of a full-automatic circular tube laser blanking machine provided by the invention;
fig. 2 is a schematic diagram of a waste length calculation flow of a control method of a full-automatic round tube laser blanking machine provided by the invention;
fig. 3 is a schematic structural diagram of a control system of a full-automatic round tube laser blanking machine provided by the invention.
Detailed Description
In order to make the present invention better understood by those skilled in the art, the following description will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
For easy understanding, referring to fig. 1, the embodiment of a control method of a full-automatic round tube laser blanking machine is provided, and the control method is applied to a full-automatic round tube laser blanking machine with a first photoelectric sensor arranged below a cutting head and a second photoelectric sensor arranged in a feeding clamping mechanism and used for detecting a tail, and the control method comprises the following steps:
step 101, a PLC controller obtains the distance between a first photoelectric sensor and a second photoelectric sensor.
Step 102, when the first photoelectric sensor detects the material pipe, the PLC controls the feeding clamping mechanism to feed reversely, when the first photoelectric sensor cannot detect the material pipe, controls the feeding clamping mechanism to stop feeding reversely, controls the feeding clamping mechanism to feed forward, conveys the material pipe to a designated position, stops feeding, and controls the cutting head to cut the material pipe.
Step 103, detecting sensing signals of a second photoelectric sensor in real time by the PLC in the feeding and cutting process of the material pipe, acquiring the residual length of the material pipe when the sensing signals of the second photoelectric sensor are not detected, and calculating the cutting times of the residual product according to the residual length of the material pipe and the cutting length of the product, wherein the residual length of the material pipe is the length of the first photoelectric sensor and the second photoelectric sensor, which is overlapped with the length of the material pipe extending out of the first photoelectric sensor, by the distance.
Step 104, the PLC controller judges whether the cutting times of the residual products are integers, if not, the length of the waste products is calculated, and the waste products left after cutting are recovered to a waste product collecting frame through a waste product recovering mechanism, wherein the length of the waste products is the product of the decimal part of the cutting times of the residual products and the cutting length of the products.
It should be noted that the control method in the embodiment of the invention is applied to a full-automatic circular tube laser blanking machine with a first photoelectric sensor arranged below a cutting head and used for detecting a stub bar and a second photoelectric sensor arranged in a feeding clamping mechanism and used for detecting a stub bar. After the first photoelectric sensor and the second photoelectric sensor are arranged, the distance S1 between the first photoelectric sensor and the second photoelectric sensor is recorded in the PLC. When the feeding clamping mechanism positively conveys the material pipe to the first photoelectric sensor, the first photoelectric sensor senses a signal, the sensing signal is fed back to the PLC controller, the PLC controller controls the feeding clamping mechanism to stop forward conveying, and the material pipe is reversely conveyed until the sensing signal of the first photoelectric sensor disappears, the PLC controller controls the feeding clamping mechanism to stop reverse feeding, then controls the feeding clamping mechanism to forward feeding, conveys the material pipe to a preset material head length to a specified position, then stops feeding, and then controls the cutting head to cut the material pipe. When the cutting of the stub bar is completed, the PLC controller controls the feeding clamping mechanism to feed forward according to the set product cutting length S0 and controls the cutting head to cut the material pipe, and for the finished product obtained by cutting according to the product cutting length S0, the PLC controller collects the finished product through the finished product receiving mechanism. In the feeding and cutting process of the material pipe, the PLC detects sensing signals of the second photoelectric sensor in real time, and when the second photoelectric sensor senses no signals, the remaining length of the material pipe is calculated, and the calculation formula of the remaining length D of the material pipe is as follows:
D＝S1+S2
wherein S2 is the length of the pipe extending out of the first photoelectric sensor, that is, the length of the pipe that has been conveyed beyond the position of the first photoelectric sensor when the second photoelectric sensor does not sense a signal.
After the PLC calculates the residual length D of the discharging pipe, the PLC calculates the residual product cutting times K according to the residual length D of the discharging pipe and the product cutting length S0, and the calculation formula is as follows:
K＝D/S0
when the number of times K of cutting the residual product is an integer, the material pipe is free of waste, when the number of times K of cutting the residual product is not an integer, the material pipe is free of waste, at the moment, the length of the waste needs to be calculated, and then when the material pipe is cut to the length of the residual waste, the PLC controller controls the waste recycling mechanism to recycle the waste left after cutting to the waste collecting frame. The calculation formula of the waste length L is as follows:
L＝x×S0
where x is the fractional part of the number of cuts K of the remaining product.
Specifically, the finished product receiving mechanism and the waste recycling mechanism may be composed of a driving device, a finished product frame and a waste material frame, wherein the driving device is used for conveying finished products to the finished product frame and conveying waste products to the waste material frame.
In one embodiment, considering that the feeding clamping mechanism uses a linen wheel to prevent the surface of the feeding pipe from being scratched in the feeding process, the linen wheel has an abrasion outer diameter, so that the tailings which are easy to feed are not very accurate, in order to avoid the problem that the clamp head of the feeding clamping mechanism is unstable due to too short tailings length when clamping the feeding pipe, and the unnecessary yield is reduced, when calculating the length of the waste, whether the calculated length of the waste meets the requirement of the safe length needs is considered, and if the calculated length of the waste according to l=xxs0 meets the requirement of the safe length, the PLC controller controls the waste recycling mechanism to recycle the waste with the length l=xxs0 left after cutting to the waste collecting frame. If the length of the waste product calculated according to l=xxs0 does not meet the safety length requirement, the length L of the waste product is updated to be the product of the fractional part of the number of times of cutting the remaining product and the cutting length of the product, i.e., l=xxs0+s0, and the PLC controller controls the waste product recovery mechanism to recover the waste product with the length l=xxs0+s0, which is left after cutting, to the waste product collection frame.
In one embodiment, since slag still exists in the process of cutting the pipe by laser, a movable slag removing shaft tube can be arranged below a cutting head of the full-automatic circular pipe laser blanking machine to realize slag removing performance in the cutting process of the pipe, and the PLC controller controls the slag removing shaft tube to stretch out when the pipe is fed to a cutting position, collects slag in the cutting process and controls the slag removing shaft tube to reset after the cutting action is finished.
In one embodiment, the PLC controller has an automatic counting function, automatically counts the number of finished products of the cut material pipes, judges whether the current number of finished product cutting reaches a yield target, and if so, controls the feeding clamping mechanism to stop feeding and starts the audible and visual alarm device to remind that the yield reaches the standard.
The control method of the full-automatic circular tube laser blanking machine provided by the invention has the following beneficial effects:
according to the control method of the full-automatic round tube laser blanking machine, the first photoelectric sensor is used for identifying the stub bar, after the stub bar is identified, the stub bar is conveyed to the designated position through the reverse and forward adjustment of the feeding clamping mechanism, then cutting is carried out, the second photoelectric sensor is used for identifying the stub bar, when the second photoelectric sensor senses no signal, the cutting times of the residual product are calculated, the length of the waste is calculated according to the cutting times of the residual product, the waste left after cutting is recycled to the waste collecting frame, automatic identification of the stub bar and the individual recycling of the waste is achieved, the problem that after the cutting of a tube is completed, finished products and the waste are rolled into the same collecting frame, workers are required to screen the finished products and the waste in the collecting frame is solved, and the technical problems of reduction of working efficiency and improvement of labor cost are caused.
Meanwhile, the control method of the full-automatic circular tube laser blanking machine provided by the invention also realizes the deslagging performance in the cutting process of the material tube by controlling the extension and the resetting of the deslagging shaft tube.
Further, according to the control method of the full-automatic round tube laser blanking machine, when the length of the waste is calculated, the final waste is determined according to whether the length of the waste meets the requirement of the safety length, so that the problem that the clamp is unstable due to too short length of the tail when the clamp head clamps the material tube, and the unnecessary qualified rate of the finished product is reduced is avoided.
For easy understanding, referring to fig. 2, an embodiment of a control system of a full-automatic round tube laser blanking machine is provided in the present invention, where the control system of the full-automatic round tube laser blanking machine is applied to a full-automatic round tube laser blanking machine in which a first photoelectric sensor for detecting a stub bar is disposed below a cutting head and a second photoelectric sensor for detecting a stub bar is disposed in a feeding clamping mechanism, and the control system includes a PLC controller, where the PLC controller includes:
the distance acquisition sub-module is used for acquiring the distance between the first photoelectric sensor and the second photoelectric sensor;
the material head identification sub-module is used for controlling the feeding clamping mechanism to feed reversely when the first photoelectric sensor detects the material pipe, controlling the feeding clamping mechanism to stop feeding reversely when the first photoelectric sensor cannot detect the material pipe, controlling the feeding clamping mechanism to feed forward, stopping feeding after the material pipe is conveyed to a designated position, and controlling the cutting head to cut the material pipe;
the material tail identification sub-module is used for detecting the induction signal of the second photoelectric sensor in real time in the feeding and cutting process of the material pipe, acquiring the residual length of the material pipe when the induction signal of the second photoelectric sensor is not detected, and calculating the cutting times of the residual product according to the residual length of the material pipe and the cutting length of the product, wherein the residual length of the material pipe is the length of the first photoelectric sensor and the second photoelectric sensor, which is overlapped with the length of the material pipe extending out of the first photoelectric sensor;
and the waste recycling sub-module is used for judging whether the cutting times of the residual products are integers, if not, calculating the length of the waste, and recycling the waste left after cutting to the waste collecting frame through the waste recycling mechanism, wherein the length of the waste is the product of the decimal part of the cutting times of the residual products and the cutting length of the products.
In one embodiment, the cutting head below of full-automatic pipe laser blanking machine is provided with mobilizable slagging-off central siphon, and the PLC controller still includes:
and the slag removing sub-module is used for controlling the slag removing shaft tube to extend out to collect slag in the cutting process when the material tube is fed to the cutting position, and controlling the slag removing shaft tube to reset after the cutting action is finished.
In one embodiment, the reject recycling sub-module is specifically for:
judging whether the cutting times of the residual products are integers, if not, calculating the length of the waste products, and recovering the waste products left by cutting to a waste product collecting frame through a waste product recovering mechanism, wherein the method comprises the following steps:
the PLC controller judges whether the cutting times of the residual products are integers or not;
if the cutting times of the residual products are not integers, calculating the length of the waste products;
judging whether the waste length meets the safety length;
if the waste length meets the safety length, recycling the waste with the cut waste length to a waste collection frame through a waste recycling mechanism;
if the waste length does not meet the safety length, the waste length is updated to be the product of the decimal part of the cutting times of the residual product and the product cutting length, the product cutting length is overlapped, and the waste with the residual waste length is recycled to the waste collecting frame through the waste recycling mechanism.
In one embodiment, the PLC controller further comprises:
and the counting sub-module is used for judging whether the current finished product cutting quantity reaches a yield target, if so, controlling the feeding clamping mechanism to stop feeding and starting the audible and visual alarm device to remind that the yield reaches the standard.
The principle and the obtained technical effects of the control system of the full-automatic circular tube laser blanking machine provided by the invention are the same as those of the control method of the full-automatic circular tube laser blanking machine provided by the invention, and the control system is not repeated here.
The terms first, second and the like in the description and in the claims, are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used may be interchanged where appropriate such that the embodiments of the invention described herein may be implemented in sequences other than those illustrated or otherwise described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
The above embodiments are only for illustrating the technical solution of the present invention, and not for limiting the same; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (8)
1. The control method is characterized by being applied to a full-automatic circular tube laser blanking machine, wherein a first photoelectric sensor for detecting a stub bar is arranged below a cutting head, and a second photoelectric sensor for detecting a stub bar is arranged in a feeding clamping mechanism, and the control method comprises the following steps:
the PLC controller obtains the distance between the first photoelectric sensor and the second photoelectric sensor;
when the first photoelectric sensor detects the material pipe, the PLC controls the feeding clamping mechanism to feed reversely, when the first photoelectric sensor does not detect the material pipe, controls the feeding clamping mechanism to stop feeding reversely, controls the feeding clamping mechanism to feed forward, conveys the material pipe to a designated position, stops feeding, and controls the cutting head to cut the material pipe;
the PLC detects sensing signals of the second photoelectric sensor in real time in the feeding and cutting process of the material pipe, acquires the residual length of the material pipe when the sensing signals of the second photoelectric sensor are not detected, and calculates the cutting times of the residual product according to the residual length of the material pipe and the cutting length of the product, wherein the residual length of the material pipe is the length of the first photoelectric sensor and the second photoelectric sensor, which is overlapped with the length of the material pipe extending out of the first photoelectric sensor;
and the PLC controller judges whether the cutting times of the residual product are integers, if not, the length of the waste is calculated, and the waste left after cutting is recovered to a waste collecting frame through a waste recovery mechanism, wherein the length of the waste is the product of the decimal part of the cutting times of the residual product and the cutting length of the product.
2. The control method of the full-automatic round tube laser blanking machine according to claim 1, wherein a movable deslagging shaft tube is arranged below a cutting head of the full-automatic round tube laser blanking machine, and the control method further comprises:
when the material pipe is fed to the cutting position, the PLC controls the deslagging shaft pipe to stretch out to collect the material slag in the cutting process, and after the cutting action is finished, controls the deslagging shaft pipe to reset.
3. The method of claim 1, wherein the PLC controller determines whether the number of cutting operations of the remaining product is an integer, if not, calculates a reject length, and recovers the reject left from the cutting operation to the reject collection frame via the reject recovery mechanism, comprising:
the PLC controller judges whether the cutting times of the residual products are integers or not;
if the cutting times of the residual products are not integers, calculating the length of the waste products;
judging whether the waste length meets the safety length;
if the waste length meets the safety length, recycling the waste with the cut waste length to a waste collection frame through a waste recycling mechanism;
if the waste length does not meet the safety length, the waste length is updated to be the product of the decimal part of the cutting times of the residual product and the product cutting length, the product cutting length is overlapped, and the waste with the residual waste length is recycled to the waste collecting frame through the waste recycling mechanism.
4. The control method of the full-automatic round tube laser blanking machine according to claim 1, wherein the control method further comprises:
and the PLC controller judges whether the current finished product cutting quantity reaches the yield target, if so, the feeding clamping mechanism is controlled to stop feeding and the audible and visual alarm device is started to remind that the yield reaches the standard.
5. The utility model provides a full-automatic pipe laser blanking machine control system, its characterized in that is applied to in cutting head below sets up the full-automatic pipe laser blanking machine that is used for detecting the first photoelectric sensor of stub bar and sets up the second photoelectric sensor that is used for detecting the material tail in feeding clamping mechanism, control system includes the PLC controller, and the PLC controller includes:
the distance acquisition sub-module is used for acquiring the distance between the first photoelectric sensor and the second photoelectric sensor;
the material head identification sub-module is used for controlling the feeding clamping mechanism to feed reversely when the first photoelectric sensor detects the material pipe, controlling the feeding clamping mechanism to stop feeding reversely when the first photoelectric sensor cannot detect the material pipe, controlling the feeding clamping mechanism to feed forward, stopping feeding after the material pipe is conveyed to a designated position, and controlling the cutting head to cut the material pipe;
the material tail identification sub-module is used for detecting the induction signal of the second photoelectric sensor in real time in the feeding and cutting process of the material pipe, acquiring the residual length of the material pipe when the induction signal of the second photoelectric sensor is not detected, and calculating the cutting times of the residual product according to the residual length of the material pipe and the cutting length of the product, wherein the residual length of the material pipe is the length of the first photoelectric sensor and the second photoelectric sensor, which is overlapped with the length of the material pipe extending out of the first photoelectric sensor;
and the waste recycling sub-module is used for judging whether the cutting times of the residual products are integers, if not, calculating the length of the waste, and recycling the waste left after cutting to the waste collecting frame through the waste recycling mechanism, wherein the length of the waste is the product of the decimal part of the cutting times of the residual products and the cutting length of the products.
6. The full-automatic round tube laser blanking machine control system of claim 5, wherein a movable deslagging shaft tube is arranged below a cutting head of the full-automatic round tube laser blanking machine, and the PLC controller further comprises:
and the slag removing sub-module is used for controlling the slag removing shaft tube to extend out to collect slag in the cutting process when the material tube is fed to the cutting position, and controlling the slag removing shaft tube to reset after the cutting action is finished.
7. The full-automatic round tube laser blanking machine control system of claim 5, wherein the reject recycling sub-module is specifically configured to:
judging whether the cutting times of the residual products are integers, if not, calculating the length of the waste products, and recovering the waste products left by cutting to a waste product collecting frame through a waste product recovering mechanism, wherein the method comprises the following steps:
the PLC controller judges whether the cutting times of the residual products are integers or not;
if the cutting times of the residual products are not integers, calculating the length of the waste products;
judging whether the waste length meets the safety length;
if the waste length meets the safety length, recycling the waste with the cut waste length to a waste collection frame through a waste recycling mechanism;
if the waste length does not meet the safety length, the waste length is updated to be the product of the decimal part of the cutting times of the residual product and the product cutting length, the product cutting length is overlapped, and the waste with the residual waste length is recycled to the waste collecting frame through the waste recycling mechanism.
8. The full-automatic round tube laser blanking machine control system of claim 5, wherein the PLC controller further comprises:
and the counting sub-module is used for judging whether the current finished product cutting quantity reaches a yield target, if so, controlling the feeding clamping mechanism to stop feeding and starting the audible and visual alarm device to remind that the yield reaches the standard.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310417729.8A CN116532830A (en) | 2023-04-18 | 2023-04-18 | Control method and system for full-automatic circular tube laser blanking machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310417729.8A CN116532830A (en) | 2023-04-18 | 2023-04-18 | Control method and system for full-automatic circular tube laser blanking machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117564506A (en) * | 2024-01-12 | 2024-02-20 | 广东隆信激光智能装备有限公司 | Zero tailing cutting method and equipment |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117564506A (en) * | 2024-01-12 | 2024-02-20 | 广东隆信激光智能装备有限公司 | Zero tailing cutting method and equipment |
| CN117564506B (en) * | 2024-01-12 | 2024-03-15 | 广东隆信激光智能装备有限公司 | Zero tailing cutting method and equipment |
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