CN116519479A - A test equipment for the mechanical performance of tunnel concrete lining - Google Patents
A test equipment for the mechanical performance of tunnel concrete lining Download PDFInfo
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- CN116519479A CN116519479A CN202310253688.3A CN202310253688A CN116519479A CN 116519479 A CN116519479 A CN 116519479A CN 202310253688 A CN202310253688 A CN 202310253688A CN 116519479 A CN116519479 A CN 116519479A
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- 238000012360 testing method Methods 0.000 title claims abstract description 53
- 238000001514 detection method Methods 0.000 claims abstract description 57
- 230000007246 mechanism Effects 0.000 claims abstract description 47
- 238000007789 sealing Methods 0.000 claims abstract description 19
- 230000009467 reduction Effects 0.000 claims description 17
- 239000002184 metal Substances 0.000 claims description 16
- 229910052751 metal Inorganic materials 0.000 claims description 16
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 5
- 239000011810 insulating material Substances 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 20
- 238000010276 construction Methods 0.000 description 9
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical group [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000009916 joint effect Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 238000012372 quality testing Methods 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
- G01N3/10—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces generated by pneumatic or hydraulic pressure
- G01N3/12—Pressure testing
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/02—Details
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/02—Details
- G01N3/06—Special adaptations of indicating or recording means
- G01N3/066—Special adaptations of indicating or recording means with electrical indicating or recording means
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- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B25/00—Alarm systems in which the location of the alarm condition is signalled to a central station, e.g. fire or police telegraphic systems
- G08B25/01—Alarm systems in which the location of the alarm condition is signalled to a central station, e.g. fire or police telegraphic systems characterised by the transmission medium
- G08B25/10—Alarm systems in which the location of the alarm condition is signalled to a central station, e.g. fire or police telegraphic systems characterised by the transmission medium using wireless transmission systems
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/20—Hydro energy
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- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
Abstract
Description
技术领域technical field
本发明涉及测试设备技术领域,特别是一种隧道混凝土衬砌受力性能测试设备。The invention relates to the technical field of testing equipment, in particular to a testing equipment for the mechanical performance of tunnel concrete lining.
背景技术Background technique
包括地铁、公路、铁路等隧道施工中,整体浇筑的衬砌结构是一种使用较为广泛的结构部件。受到使用的水泥标号、砂石质量和水泥的比例,以及施工等其他因素影响,实际上制成的衬砌结构质量会有所不同。因此为了保证施工质量等,现场施工完成后都应该对其质量进行检测。In the construction of tunnels including subways, highways, and railways, the integrally poured lining structure is a widely used structural component. Affected by the grade of cement used, the quality of sand and the proportion of cement, and other factors such as construction, the quality of the actual lining structure will vary. Therefore, in order to ensure the quality of construction, etc., the quality of the site construction should be inspected after completion.
现有的隧道衬砌结构检测中,一般是通过液压机构对衬砌结构模型(采用与现场浇筑相同的材料、按比例缩小制成模型测试衬砌结构)的受力面施加作用力,压力逐渐增加,直至衬砌结构模型发生裂开或者损坏,从而获得衬砌结构受压等性能数据。虽然,现有的测试设备一定程度上满足了衬砌结构模型的质量检测,但是受到结构所限还存在以下诸多技术问题。第一:压力设备对测试的衬砌结构模型施加作用力时,实际上,施加的作用力集中于衬砌结构模型的某一个点位,也就是说,后续得出的衬砌结构模型承压数据、实际上只是限于衬砌结构模型的某一个点位的受压数据,无法得到衬砌结构模型全部准确的受压数据,会对施工质量造成安全隐患(比如说测试点位质量很好,而在衬砌结构模型的侧端某个没有测试的部位,该部位由于质量不佳,厚度较薄,那么就存在质量安全隐患)。第二:测试中需要测试人员实时守在测试设备旁,在测试的衬砌结构模型发生损坏时得出其在相应压力下、相应损坏的准确时间,上述方式不但会给测试人员带来不便,且测试人员没有工作责任心、没有实时坚守在测试设备旁时,并不能保证获得的数据真实有效。第三:测试中,通常是在短时间内压力逐渐由低渐高对衬砌结构模型施加作用力,这样得到的数据并不能有效反应衬砌结构模型在某种恒定压力下,相应多长时间出现损坏,获得数据也相对单一,不能为改进实际衬砌结构的修建提供更多的有用数据。综上,现有的衬砌结构模型质量测试设备还存在较大的技术改进余地。In the existing testing of tunnel lining structures, a hydraulic mechanism is generally used to apply force to the stress-bearing surface of the lining structure model (using the same material as the cast-in-place, scaled down to make a model to test the lining structure), and the pressure is gradually increased until The lining structure model is cracked or damaged, so as to obtain the performance data of the lining structure such as compression. Although the existing test equipment meets the quality inspection of the lining structure model to a certain extent, there are still many technical problems as follows due to the limitation of the structure. First: When the pressure equipment exerts force on the tested lining structure model, in fact, the applied force is concentrated on a certain point of the lining structure model, that is to say, the pressure data of the lining structure model obtained later, the actual The above is only limited to the pressure data of a certain point of the lining structure model, and it is impossible to obtain all accurate pressure data of the lining structure model, which will cause safety hazards to the construction quality (for example, the quality of the test point is very good, but in the lining structure model There is an untested part of the side end of the part, which is of poor quality and thin in thickness, so there are quality and safety risks). Second: During the test, testers are required to stand by the test equipment in real time, and when the tested lining structure model is damaged, the exact time of its corresponding damage under the corresponding pressure can be obtained. The above method will not only bring inconvenience to the testers, but also When the testers have no sense of responsibility and do not stick to the test equipment in real time, they cannot guarantee the authenticity and validity of the data obtained. Third: In the test, the pressure is usually applied to the lining structure model gradually from low to high in a short period of time. The data obtained in this way cannot effectively reflect how long the lining structure model will be damaged under a certain constant pressure. , the obtained data is relatively single, and cannot provide more useful data for improving the construction of the actual lining structure. To sum up, there is still a lot of room for technical improvement in the existing lining structure model quality testing equipment.
发明内容Contents of the invention
为了克服现有衬砌结构模型质量测试设备由于结构所限,存在如背景所述弊端,本发明提供了在相关机构共同作用下,通过逐渐增高的水压对衬砌结构模型质量进行检测,能对衬砌结构模型的任何部位同等施加作用力进行压力测试,并能在恒定压力下较长时间内测试衬砌结构模型的承压能力,防止了单一测试衬砌结构模型一个点位以及测试速度过快带来的测试数据单一的问题,且不需要测试人员实时人为守在现场观察测试数据,能在测试的衬砌结构模型发生破损的第一时间通过短信以及现场报警的方式提示测试人员,由此给测试人员带来了便利,且保证了获得的相应压力下衬砌结构模型损坏时间数据真实有效,为实际衬砌结构的修建起到了有利数据支持的一种隧道混凝土衬砌受力性能测试设备。In order to overcome the disadvantages of the existing lining structure model quality testing equipment due to the limitation of the structure, the present invention provides a method for testing the quality of the lining structure model through the gradually increasing water pressure under the joint action of related mechanisms, and can test the lining structure model quality. Any part of the structural model is equally applied to the pressure test, and the pressure-bearing capacity of the lining structure model can be tested under constant pressure for a long time, preventing the single point of the lining structure model from being tested and the test speed being too fast. The test data is single, and the testers do not need to observe the test data on the spot in real time. The testers can be reminded by text messages and on-site alarms at the first time when the tested lining structure model is damaged, thus bringing the testers It is convenient, and ensures that the damage time data of the lining structure model under the corresponding pressure is true and valid, and provides a favorable data support for the construction of the actual lining structure. A tunnel concrete lining mechanical performance testing equipment.
本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:
一种隧道混凝土衬砌受力性能测试设备,包括电源模块、壳体、压力传感器、电磁阀、振动电机、手动阀门、密封板、空压机,其特征在于,还具有控制电路、探测电路、压力检测电路、探测机构;所述壳体和密封板密封活动安装一起,振动电机安装在壳体外;所述探测机构包括电动直线滑台、电机减速机构、导向管、活动杆、转动轮,电机减速机构的下端安装在电动直线滑台的滑动块上,导向管的下端安装在电机减速机构的动力输出轴前端,导向管内下部套有弹簧,活动杆的下端套在导向管内,活动杆的上端安装有支撑架,转动轮转动安装在支撑架内侧,转动轮的外间隔距离安装有两只金属环圈,支撑架的侧端安装有两只金属接触片,两只接触片上端内侧和两只环圈分别接触且电性导通;所述手动阀门有两只,压力传感器、两只阀门、电磁阀分别安装在壳体外,空压机的储气罐排气管和电磁阀的进气管连接;所述电源模块、控制电路、探测电路、压力检测电路安装在元件盒内;所述控制电路的电源输出端和电动直线滑台、电机减速机构的电源输入端电性连接,压力传感器的信号输出端和压力检测电路的信号输入端电性连接,压力检测电路的电源输出端和电磁阀的电源输入端电性连接,两只接触片和检测电路的两个信号输入端分别电性连接。A tunnel concrete lining mechanical performance testing equipment, including a power module, a shell, a pressure sensor, a solenoid valve, a vibration motor, a manual valve, a sealing plate, and an air compressor, is characterized in that it also has a control circuit, a detection circuit, a pressure Detection circuit, detection mechanism; the casing and the sealing plate are sealed and installed together, and the vibration motor is installed outside the casing; the detection mechanism includes an electric linear slide table, a motor deceleration mechanism, a guide tube, a movable rod, a rotating wheel, and a motor deceleration The lower end of the mechanism is installed on the sliding block of the electric linear slide table, and the lower end of the guide tube is installed on the front end of the power output shaft of the motor reduction mechanism. There is a support frame, and the rotating wheel is installed on the inside of the support frame. Two metal rings are installed on the outer distance of the rotating wheel. Two metal contact pieces are installed on the side of the support frame. The rings are in contact with each other and are electrically conductive; there are two manual valves, the pressure sensor, the two valves, and the solenoid valve are respectively installed outside the housing, and the exhaust pipe of the gas storage tank of the air compressor is connected with the intake pipe of the solenoid valve; The power supply module, control circuit, detection circuit, and pressure detection circuit are installed in the component box; the power output end of the control circuit is electrically connected to the power input end of the electric linear slide table and the motor reduction mechanism, and the signal output of the pressure sensor is The terminal is electrically connected to the signal input end of the pressure detection circuit, the power output end of the pressure detection circuit is electrically connected to the power input end of the solenoid valve, and the two contact pieces are electrically connected to the two signal input ends of the detection circuit respectively.
进一步地,所述密封板还能采用透明耐压亚克力板代替。Further, the sealing plate can also be replaced by a transparent pressure-resistant acrylic plate.
进一步地,所述壳体配有密封胶垫,测试的衬砌结构模型位于壳体内,两只橡胶垫分别位于衬砌结构模型前后外侧端。Further, the housing is equipped with sealing rubber pads, the lining structure model to be tested is located in the housing, and two rubber pads are respectively located at the front and rear outer sides of the lining structure model.
进一步地,所述导向管的内径大于活动杆外径,弹簧的外径小于导向管内径、且小于活动杆的外径;两只金属环圈的高度高于支撑架高度,转动轮是绝缘材质。Further, the inner diameter of the guide tube is larger than the outer diameter of the movable rod, and the outer diameter of the spring is smaller than the inner diameter of the guide tube and smaller than the outer diameter of the movable rod; the height of the two metal rings is higher than the height of the support frame, and the rotating wheel is made of insulating material .
进一步地,所述电磁阀是常闭阀芯电磁阀。Further, the solenoid valve is a normally closed spool solenoid valve.
进一步地,所述控制电路包括电性连接的四套时控开关,四套时控开关的电源输入两端分别电性连接。Further, the control circuit includes four sets of time-controlled switches electrically connected, and the two ends of the power input of the four sets of time-controlled switches are respectively electrically connected.
进一步地,所述探测电路包括电性连接的电阻、NPN三极管、可控硅、PNP三极管、蜂鸣器和短信模块,第一只电阻一端和PNP三极管发射极、可控硅阳极连接,NPN三极管集电极和第二只电阻一端连接,第二只电阻另一端和PNP三极管基极连接,PNP三极管集电极和第三只电阻一端连接,第三只电阻另一端和可控硅控制极连接,可控硅阴极和蜂鸣器及短信模块的正极电源输入端连接,短信模块的负极电源输入端及触发信号输入端和蜂鸣器负极电源输入端、NPN三极管发射极连接。Further, the detection circuit includes electrically connected resistors, NPN transistors, thyristors, PNP transistors, buzzers and SMS modules, one end of the first resistor is connected to the emitter of the PNP transistors and the anode of the thyristor, and the NPN transistor The collector is connected to one end of the second resistor, the other end of the second resistor is connected to the base of the PNP transistor, the collector of the PNP transistor is connected to one end of the third resistor, and the other end of the third resistor is connected to the control electrode of the thyristor. The silicon-controlled cathode is connected to the positive power supply input terminal of the buzzer and the SMS module, and the negative power supply input terminal and trigger signal input terminal of the SMS module are connected to the negative power supply input terminal of the buzzer and the emitter of the NPN transistor.
进一步地,所述压力检测电路包括电性连接的可调电阻、电阻、NPN三极管、继电器,继电器正极电源输入端及控制电源输入端连接,可调电阻一端和第一只电阻一端、第二只电阻一端连接,第二只电阻另一端和NPN三极管基极连接,第一只电阻另一端和NPN三极管发射极连接,NPN三极管集电极和继电器负极电源输入端连接。Further, the pressure detection circuit includes electrically connected adjustable resistors, resistors, NPN transistors, and relays. The positive power supply input end of the relay is connected to the control power input end. One end of the resistor is connected, the other end of the second resistor is connected to the base of the NPN transistor, the other end of the first resistor is connected to the emitter of the NPN transistor, and the collector of the NPN transistor is connected to the negative power supply input end of the relay.
本发明有益效果是:本发明测试中,通过压力传感器及压力检测电路共同作用下,通过逐渐增高的水压对衬砌结构模型质量进行检测,并能通过水压对衬砌结构模型的任何部位同等施加作用力进行压力测试,并能在恒定压力下较长时间内测试衬砌结构模型的承压能力,防止了单一测试衬砌结构模型一个点位以及测试速度过快带来的测试数据单一的问题;本发明中,不需要测试人员实时人为守在现场观察测试数据,在控制电路、探测机构以及探测电路等作用下,能逐一对衬砌结构模型内侧端进行无死角的损坏探测,当测试的衬砌结构模型发生破裂时,能第一时间通过短信以及现场报警的方式提示测试人员。本发明给测试人员带来了便利,且保证了获得的相应压力下衬砌结构模型损坏时间数据真实有效,为实际衬砌结构的修建提供了更多有用数据。基于上述,所以本发明具有好的应用前景。The beneficial effects of the present invention are: in the test of the present invention, under the joint action of the pressure sensor and the pressure detection circuit, the quality of the lining structure model is detected through the gradually increasing water pressure, and the water pressure can be applied equally to any part of the lining structure model. It can test the pressure bearing capacity of the lining structure model under constant pressure for a long time, which prevents the problem of single test data caused by a single test point of the lining structure model and too fast test speed; In the invention, there is no need for testers to observe the test data on site in real time. Under the action of the control circuit, detection mechanism and detection circuit, etc., the inner side of the lining structure model can be detected one by one without dead ends. When the lining structure model of the test is When a rupture occurs, the tester can be prompted by SMS and on-site alarm at the first time. The invention brings convenience to test personnel, and ensures that the obtained damage time data of the lining structure model under the corresponding pressure is true and valid, and provides more useful data for the construction of the actual lining structure. Based on the above, the present invention has good application prospects.
附图说明Description of drawings
以下结合附图和实施例将本发明做进一步说明。The present invention will be further described below in conjunction with accompanying drawing and embodiment.
图1是本发明整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the present invention.
图2是本发明局部放大结构示意图。Fig. 2 is a schematic diagram of a partially enlarged structure of the present invention.
图3是本发明的电路图。Fig. 3 is a circuit diagram of the present invention.
具体实施方式Detailed ways
图1、2、3中所示,一种隧道混凝土衬砌受力性能测试设备,包括电源模块A1(交流220V转直流12V开关电源模块)、金属壳体1、压力传感器A4、电磁阀DC、振动电机2(工作电压直流220V、功率1.5KW)、手动阀门3、金属密封板4、中空矩形密封胶垫5、空压机(图中未画出),还具有控制电路6、探测电路7、压力检测电路8、探测机构;矩形壳体1是中空结构,壳体1的前端四周间隔一定距离分布有多个螺孔101,密封板4及胶垫5四周分别具有多个开孔,多只螺杆9分别穿过密封板4、胶垫5的多个开孔旋入壳体1前端螺孔内,进而把密封板4密封安装在壳体1前端外,振动电机2经螺杆螺母安装在壳体1前外下端中部;探测机构包括防水电动直线滑台M2(工作电压直流12V、功率200W的电动直线滑台成品)、防水电机减速机构M1(工作电压直流12V、功率100W的同轴电机齿轮减速器成品)、导向管10、活动杆11、转动轮12,电机减速机构M1的壳体下端纵向经螺杆螺母安装在电动直线滑台M2的滑动块上,矩形导向管10的下端外侧焊接在电机减速机构M1的动力输出轴前端,导向管10内下部套有一只弹簧13,矩形活动杆11的下端套在导向管10内上部且位于弹簧13之上,活动杆11的上端纵向焊接有一只“U”型支撑架14,转动轮12前后外侧端中部的轴杆紧套在支撑架14内侧前后端中部安装的轴承内圈内,转动轮12的外侧前后端间隔一定距离(3毫米)绝缘紧套安装有两只金属铜制环圈15,支撑架14的内下右侧上端安装有一个绝缘支撑座16,支撑座16的右侧前后端分别垂直安装有一只铜制金属接触片17,两只接触片17上端内侧和两只环圈15外下端分别接触且电性导通;壳体1的后端中部有个开孔,和电动直线滑台、电机减速机构、接触片等相连的导线经由开孔向后外侧端引出且开孔用耐压密封胶密封;手动阀门有两只,压力传感器A4、第一只阀门3、电磁阀DC分别安装在壳体1上端外,且压力传感器A4的进气管下端、阀门3的出水管下端、电磁阀DC出气管下端和壳体1内互通,空压机的储气罐排气管和电磁阀DC上端的进气管经软管连接,第二只手动阀门3安装在壳体1右侧端外部且其进水管和壳体1内下端互通;电源模块A1、控制电路6、探测电路7、压力检测电路8安装在原件盒18内电路板上,元件盒18安装在壳体1上前端外。As shown in Figures 1, 2, and 3, a tunnel concrete lining mechanical performance test equipment includes a power module A1 (AC 220V to DC 12V switching power supply module), a metal shell 1, a pressure sensor A4, a solenoid valve DC, a vibration Motor 2 (working voltage DC 220V, power 1.5KW), manual valve 3, metal sealing plate 4, hollow rectangular sealing rubber pad 5, air compressor (not shown in the figure), also has control circuit 6, detection circuit 7, Pressure detection circuit 8, detection mechanism; the rectangular housing 1 is a hollow structure, a plurality of screw holes 101 are distributed at a certain distance around the front end of the housing 1, and there are multiple openings around the sealing plate 4 and the rubber pad 5. The screw 9 passes through the multiple openings of the sealing plate 4 and the rubber pad 5 respectively and is screwed into the screw hole at the front end of the housing 1, and then the sealing plate 4 is sealed and installed outside the front end of the housing 1, and the vibration motor 2 is installed on the housing through the screw nut. The middle part of the front outer lower end of body 1; the detection mechanism includes waterproof electric linear slide table M2 (the finished product of electric linear slide table with working voltage DC 12V and power 200W), waterproof motor reduction mechanism M1 (coaxial motor gear with working voltage DC 12V and power 100W) Reducer finished product), guide pipe 10, movable rod 11, rotating wheel 12, the lower end of the housing of the motor reduction mechanism M1 is installed on the sliding block of the electric linear slide table M2 longitudinally through the screw nut, and the outer side of the lower end of the rectangular guide pipe 10 is welded on The front end of the power output shaft of the motor reduction mechanism M1 is covered with a spring 13 in the lower part of the guide tube 10. The lower end of the rectangular movable rod 11 is sleeved in the upper part of the guide tube 10 and is located on the spring 13. The upper end of the movable rod 11 is longitudinally welded with a spring 13. "U" type support frame 14, the shaft bar at the front and rear outer ends of the rotating wheel 12 is tightly sleeved in the bearing inner ring installed at the front and rear ends of the inner side of the support frame 14, and the outer front and rear ends of the rotating wheel 12 are separated by a certain distance (3 mm) for insulation The tight sleeve is equipped with two metal copper rings 15, an insulating support seat 16 is installed on the inner lower right upper end of the support frame 14, and a copper metal contact piece 17 is vertically installed on the front and rear ends of the right side of the support seat 16, respectively. The inner sides of the upper ends of the two contact pieces 17 and the outer lower ends of the two rings 15 are in contact with each other and are electrically conductive; there is an opening in the middle of the rear end of the housing 1, which is connected with the electric linear slide table, the motor deceleration mechanism, the contact piece, etc. The wires are led out to the rear outer side through the opening and the opening is sealed with pressure-resistant sealant; there are two manual valves, the pressure sensor A4, the first valve 3, and the solenoid valve DC are respectively installed outside the upper end of the housing 1, and the pressure sensor The lower end of the intake pipe of A4, the lower end of the outlet pipe of valve 3, the lower end of the outlet pipe of the solenoid valve DC and the inside of the shell 1 are interconnected, the exhaust pipe of the air compressor tank and the inlet pipe of the upper end of the solenoid valve DC are connected through a hose, the first Two manual valves 3 are installed on the outside of the right side of the housing 1 and the water inlet pipe communicates with the lower end of the housing 1; the power module A1, the control circuit 6, the detection circuit 7 and the pressure detection circuit 8 are installed on the circuit board in the original box 18 Above, the component box 18 is installed outside the upper front end of the housing 1 .
图1、2、3所示,金属密封板4还能采用透明耐压亚克力板代替(测试人员还可经亚克力板观察壳体内情况)。壳体1配有两只矩形中空密封橡胶垫(图中未画出,对应衬砌结构模型中空部位,橡胶垫是中空结构),测试的衬砌结构模型19位于壳体1内,两只橡胶垫分别位于衬砌结构模型19前后外侧端,对测试的衬砌结构模型19中空部位前后侧端进行密封;导向管10的内径大于活动杆11外径,弹簧13的外径小于导向管10内径、且小于活动杆11的外径;两只金属铜制环圈15的高度高于支撑架14高度,转动轮12是绝缘材质。电磁阀DC是常闭阀芯电磁阀。控制电路包括经电路板布线的四套时控开关A2、A3、A5、A6,四套时控开关A2、A3、A5、A6的电源输入两端1及2脚分别连接,电机减速机构M1的壳体前外侧端左右两部分别安装有一只常闭触点式电源开关S2及S1、且两只电源开关S1及S2的按钮位于上端,两只电源开关S1及S2电性串联在第一套时控开关A2、第二套时控开关A3的正极电源输出端3脚和电机减速机构M1的正负两极电源输入两端之间。探测电路包括经电路板布线连接的电阻R、R1、R2,NPN三极管Q1、可控硅VS、PNP三极管Q2、蜂鸣器BT和短信模块A7,第一只电阻R一端和PNP三极管Q2发射极、可控硅VS阳极连接,NPN三极管Q1集电极和第二只电阻R1一端连接,第二只电阻R1另一端和PNP三极管Q2基极连接,PNP三极管Q2集电极和第三只电阻R2一端连接,第三只电阻R2另一端和可控硅VS控制极连接,可控硅VS阴极和蜂鸣器BT正极电源输入端及短信模块A7的正极电源输入端1脚,短信模块A7的负极电源输入端2脚及触发信号输入端3脚和蜂鸣器BT负极电源输入端、NPN三极管Q1发射极连接。压力检测电路包括经电路板布线连接的可调电阻RP1、电阻R3及R4、NPN三极管Q3、继电器K1,继电器K1正极电源输入端及控制电源输入端连接,可调电阻RP1一端和第一只电阻R3一端、第二只电阻R4一端连接,第二只电阻R4另一端和NPN三极管Q3基极连接,第一只电阻R3另一端和NPN三极管Q3发射极连接,NPN三极管Q3集电极和继电器K1负极电源输入端连接。As shown in Figures 1, 2, and 3, the metal sealing plate 4 can also be replaced by a transparent pressure-resistant acrylic plate (the tester can also observe the situation in the housing through the acrylic plate). Shell 1 is equipped with two rectangular hollow sealing rubber pads (not shown in the figure, corresponding to the hollow part of the lining structure model, the rubber pad is a hollow structure), the lining structure model 19 to be tested is located in the shell 1, and the two rubber pads are respectively Located at the front and rear outer sides of the lining structure model 19, it seals the front and rear sides of the hollow part of the lining structure model 19 to be tested; the inner diameter of the guide tube 10 is larger than the outer diameter of the movable rod 11, and the outer diameter of the spring 13 is smaller than the inner diameter of the guide tube 10 and smaller than the movable rod. The outer diameter of the rod 11; the height of the two metal copper rings 15 is higher than the height of the support frame 14, and the rotating wheel 12 is made of insulating material. The solenoid valve DC is a normally closed spool solenoid valve. The control circuit includes four sets of time-controlled switches A2, A3, A5, A6 wired on the circuit board, the power input terminals 1 and 2 of the four sets of time-controlled switches A2, A3, A5, A6 are connected respectively, and the motor speed reduction mechanism M1 A normally closed contact type power switch S2 and S1 are respectively installed on the left and right parts of the front outer side of the housing, and the buttons of the two power switches S1 and S2 are located at the upper end, and the two power switches S1 and S2 are electrically connected in series in the first set Time control switch A2, between the positive pole power supply output terminal 3 pin of the second set of time control switch A3 and the positive and negative pole power supply input ends of the motor reduction mechanism M1. The detection circuit includes resistors R, R1, R2 connected through circuit board wiring, NPN transistor Q1, SCR VS, PNP transistor Q2, buzzer BT and SMS module A7, the first resistor R and the emitter of PNP transistor Q2 1. SCR VS anode connection, NPN transistor Q1 collector is connected to the second resistor R1, the other end of the second resistor R1 is connected to the PNP transistor Q2 base, PNP transistor Q2 collector is connected to the third resistor R2 , the other end of the third resistor R2 is connected to the thyristor VS control pole, the cathode of the thyristor VS and the buzzer BT positive power input terminal and the positive power input terminal 1 of the SMS module A7, and the negative power input of the SMS module A7 Terminal 2 and trigger signal input terminal 3 are connected to the buzzer BT negative power supply input terminal and the emitter of NPN transistor Q1. The pressure detection circuit includes adjustable resistor RP1, resistors R3 and R4, NPN transistor Q3, relay K1 connected by circuit board wiring, the positive power input terminal of relay K1 and the control power input terminal are connected, one end of adjustable resistor RP1 is connected to the first resistor One end of R3 and one end of the second resistor R4 are connected, the other end of the second resistor R4 is connected to the base of the NPN transistor Q3, the other end of the first resistor R3 is connected to the emitter of the NPN transistor Q3, the collector of the NPN transistor Q3 is connected to the negative electrode of the relay K1 Power input connection.
图1、2、3所示,振动电机2经一只电源开关串联和交流220V电源两极分别经导线连接,电源模块A1的电源输入端1及2脚和交流220V电源两极分别经导线连接,电源模块A1的电源输出端3及4脚和压力传感器A4的电源输入端1及2脚、控制电路的电源输入端时控开关A2的1及2脚、探测电路的电源输入端可控硅VS阳极及蜂鸣器BT负极电源输入端、压力检测电路的电源输入端继电器K1控制电源输入端及NPN三极管Q3发射极分别经导线连接。控制电路的电源输出端时控开关A2及A3的3、4脚,时控开关A5及A6的3、4脚和电机减速机构M1、电动直线滑台M2的正负及负正两极电源输入两端分别经导线连接。压力传感器A4信号输出端3脚和压力检测电路的信号输入端可调电阻RP1另一端经导线连接,压力检测电路的电源输出端继电器K1常闭触点端及NPN三极管Q3发射极和电磁阀DC的电源输入两端分别经导线连接,两只金属铜制环圈15经两只接触片T(17)和检测电路的两个信号输入端电阻R另一端及NPN三极管Q1基极分别经导线连接。As shown in Figures 1, 2 and 3, the vibrating motor 2 is connected in series via a power switch and the two poles of the AC 220V power supply are respectively connected by wires. Power output pins 3 and 4 of module A1, power input pins 1 and 2 of pressure sensor A4, control circuit power input pins 1 and 2 of time-controlled switch A2, detection circuit power input SCR VS anode And the buzzer BT negative power supply input terminal, the power supply input terminal of the pressure detection circuit, the relay K1 control power supply input terminal and the emitter of the NPN triode Q3 are respectively connected by wires. The power output terminal of the control circuit is the 3 and 4 pins of the time control switch A2 and A3, the 3 and 4 pins of the time control switch A5 and A6 and the positive and negative poles of the electric linear slide M2 and the positive and negative poles of the negative and positive poles. The terminals are respectively connected by wires. The signal output terminal 3 of the pressure sensor A4 is connected with the signal input terminal of the pressure detection circuit, and the other end of the adjustable resistance RP1 is connected by a wire. The power output terminal of the pressure detection circuit, the relay K1 normally closed contact terminal, the emitter of the NPN transistor Q3, and the solenoid valve DC The two ends of the power supply input are respectively connected by wires, and the two metal copper rings 15 are respectively connected by wires through two contact pieces T (17) and the other end of the resistance R of the two signal input terminals of the detection circuit and the base of the NPN transistor Q1. .
图1、2、3所示,本发明测试前,把其中一只橡胶垫放在壳体1内后端,然后把中空衬砌结构模型19摆放在壳体1内,另一只橡胶垫摆放在壳体1内前端(两只橡胶垫分别位于衬砌结构模型19前后外侧端,对测试的衬砌结构模型19中空部位前后侧端进行密封),然后经螺杆固定好密封板4(探测机构平时位于壳体内,测试时由后至前放在衬砌结构模型19内,衬砌结构模型19内下端前后中部两侧分别和混凝土一体成型有一根丝杆,四根丝杆分别套在电动直线滑台M2的壳体两侧端固定板开孔内,然后经四只螺母旋入四根丝杆将电动直线滑台安装模型中空部位内,测试完后取下探测机构就可)。继之,测试人员经第一只阀门3的进水管为壳体内加入测试用水(具体可加入有颜色的水,这样检测人员在密封板采用亚克力板前提下,可更为直观了解模型内中空部位、是否因为模型损坏而发生漏水现象,加水时可在阀门进水管上放入一只漏斗、方便加水),壳体内加满水后关闭阀门3(第二只阀门3主要作用是测试完毕后打开阀门,将壳体内的水排出)。220V交流电源进入电源模块A1的电源输入端后,打开总电源开关SD前提下,电源模块A1的3、4脚输出的稳定直流12V电源进入压力传感器A4、控制电路、探测电路、压力检测电路的电源输入端,上述电路及传感器得电工作。控制电路得电工作后,时控开关A2及A3的3及4脚会交替输出5秒钟电源分别进入电机减速机构M1的正负及负正两极电源输入端(直到关闭总电源开关为止),电机减速机构M1的正负两极得电的时间内,电机减速机构M1的动力输出轴带动探测机构的导向管、活动杆、转动轮等由左止点向右止点转动,电机减速机构M1的负正两极得电的时间内,电机减速机构M1的动力输出轴带动探测机构的导向管、活动杆、转动轮等由右止点向左止点转动。由于,两只电源开关S1及S2电性串联在时控开关A2、时控开关A3的正极电源输出端3脚和电机减速机构M1的正负两极电源输入两端之间,所以,电机减速机构M1的动力输出轴带动探测机构的导向管、活动杆、转动轮等转动到右止点或者左止点时,此刻处于水平状态的导向管10右侧或左侧外会分别压住电源开关S1或S2的按钮,电源开关S1或S2内部触点会开路,这样,电机减速机构M1会失电不再工作(转动到右止点时不妨碍电机减速机构带动相关设备向左转动,转动到左止点时不妨碍电机减速机构带动相关设备向右转动),防止了导向管、活动杆、转动轮等向一侧运动不受控,造成整体设备无法正常工作。时控开关A5及A6得电后其3及4脚会交替输出30秒钟电源分别进入电动直线滑台M2正负及负正两极电源输入端(直到关闭总电源开关为止),电动直线滑台M2的正负两极得电的时间内,电动直线滑台M2的滑动块带动探测机构由前止点向后止点运动,电动直线滑台M2(滑动块前后行程和模型内前后长度基本一致)负正两极得电的时间内,电动直线滑台M2的滑动块带动探测机构由后止点向前止点运动(电动直线滑台的壳体前后端具有限位开关,滑动块运动到后止点或前止点时,电动直线滑台的电机会失电,电机经相关机构带动滑动块反向运动不受限制)。通过上述,本发明就能在工作时,循环带动探测机构的导向管等由前至后、由后至前,由左至右、由右至左在模型中空部位内运动,对模型是否发生包括开裂在内的损坏情况进行探测(振动电机2的电源开关打开后,其得电工作对壳体内模型进行振动,可模拟实际产品受到车辆运行振动影响下的真实工况)。Shown in Figures 1, 2 and 3, before the test of the present invention, one of the rubber pads is placed on the rear end of the housing 1, then the hollow lining structure model 19 is placed in the housing 1, and the other rubber pad is placed Put it on the front end of the shell 1 (two rubber pads are respectively located at the front and rear outer ends of the lining structure model 19, and seal the front and rear sides of the hollow part of the lining structure model 19 to be tested), and then fix the sealing plate 4 through the screw (the detection mechanism usually Located in the casing, it is placed in the lining structure model 19 from the back to the front during the test. The lower end of the lining structure model 19 is integrally formed with the concrete on both sides of the front, rear, and middle parts respectively. One screw rod is integrally formed with the concrete, and the four screw rods are respectively set on the electric linear slide table M2 In the holes of the fixing plates on both sides of the shell, and then screw the four nuts into the four screw rods to install the electric linear slide table in the hollow part of the model, and remove the detection mechanism after the test). Then, testers add test water into the shell through the water inlet pipe of the first valve 3 (specifically, colored water can be added, so that the tester can understand the hollow part of the model more intuitively under the premise that the sealing plate is made of acrylic plate , Whether there is water leakage due to the damage of the model, when adding water, you can put a funnel on the valve inlet pipe, which is convenient for adding water), and close the valve 3 after the shell is filled with water (the main function of the second valve 3 is to open after the test is completed valve to discharge the water in the housing). After the 220V AC power enters the power input terminal of the power module A1, under the premise of turning on the main power switch SD, the stable DC 12V power output from pins 3 and 4 of the power module A1 enters the pressure sensor A4, the control circuit, the detection circuit, and the pressure detection circuit. At the power input end, the above-mentioned circuits and sensors are energized to work. After the control circuit is powered on, pins 3 and 4 of the time-controlled switches A2 and A3 will alternately output power for 5 seconds and enter the positive and negative and negative and positive poles of the motor reduction mechanism M1 respectively (until the main power switch is turned off). During the time when the positive and negative poles of the motor reduction mechanism M1 are energized, the power output shaft of the motor reduction mechanism M1 drives the guide tube, movable rod, and rotating wheel of the detection mechanism to rotate from the left dead point to the right dead point, and the motor speed reduction mechanism M1 During the time when the negative and positive poles are energized, the power output shaft of the motor reduction mechanism M1 drives the guide tube, movable rod, and rotating wheel of the detection mechanism to rotate from the right dead center to the left dead center. Since the two power switches S1 and S2 are electrically connected in series between the positive power output terminal 3 of the time control switch A2 and the time control switch A3 and the positive and negative power supply input ends of the motor reduction mechanism M1, the motor reduction mechanism When the power output shaft of M1 drives the guide tube, movable rod, rotating wheel, etc. of the detection mechanism to rotate to the right dead point or left dead point, the right side or left side of the guide tube 10 in the horizontal state at this moment will respectively press the power switch S1 or S2 button, the internal contact of power switch S1 or S2 will be open, so that the motor deceleration mechanism M1 will lose power and no longer work (it will not prevent the motor deceleration mechanism from driving the relevant equipment to turn left when turning to the right dead point, and turn to When the left dead point does not hinder the motor deceleration mechanism to drive the relevant equipment to rotate to the right), it prevents the uncontrolled movement of the guide tube, movable rod, rotating wheel, etc. to one side, causing the overall equipment to fail to work normally. After the time-controlled switches A5 and A6 are powered on, their 3 and 4 pins will output alternately for 30 seconds, and the power will respectively enter the positive and negative poles of the electric linear slide table M2 and the negative and positive pole power input terminals (until the main power switch is turned off), the electric linear slide table When the positive and negative poles of M2 are energized, the sliding block of the electric linear slide table M2 drives the detection mechanism to move from the front dead center to the rear dead point, and the electric linear slide table M2 (the front and rear travel of the sliding block is basically the same as the front and rear length of the model) During the time when the negative and positive poles are energized, the sliding block of the electric linear slide table M2 drives the detection mechanism to move from the rear dead point to the forward dead point (the front and rear ends of the shell of the electric linear slide table have limit switches, and the sliding block moves to the rear stop. At the point or front dead point, the motor of the electric linear slide table will lose power, and the motor will drive the sliding block to move in reverse without restriction through the relevant mechanism). Through the above, the present invention can cyclically drive the guide tube of the detection mechanism to move in the hollow part of the model from front to back, from back to front, from left to right, and from right to left when working, and whether the model has The damage including cracking is detected (after the power switch of the vibration motor 2 is turned on, its electrified work vibrates the model in the housing, which can simulate the real working conditions of the actual product under the influence of the vibration of the vehicle).
图1、2、3所示,压力检测电路及压力传感器中,当壳体内位于模型中空部位外侧端的压力低于经可调电阻RP1(可调电阻手柄位于元件盒前外侧端,环手柄外侧端标记有连续的数字,代表壳体内压力值)设定的压力时,压力传感器A4的3脚输出的信号电压相对低,该电压信号经可调电阻RP1及电阻R3分压,电阻R4限流降压后进入NPN三极管Q3的基极低于NPN三极管Q3起始电压,NPN三极管Q3不会导通,那么,继电器K1保持失电状态其控制电源输入端和常闭触点端闭合,电磁阀DC得电阀芯打开,空压机储气罐输出的压缩空气进入壳体内,对模型外侧端各处均匀施加压力。当壳体内位于模型中空部位外侧端的压力低高于经可调电阻RP1设定的压力时,压力传感器A4的3脚输出的信号电压相对高,该电压信号经可调电阻RP1及电阻R3分压,电阻R4限流降压后进入NPN三极管Q3的基极高于NPN三极管Q3起始电压,NPN三极管Q3会导通集电极输出低电平进入继电器K1负极电源输入端,继电器K1会得电吸合其控制电源输入端和常闭触点端开路,那么,电磁阀DC失电阀芯关闭,空压机储气罐输出的压缩空气不再进入壳体内,不再对模型外侧端施加压力。通过上述,本发明就能保证测试中,壳体内一直处于经可调电阻RP1设定的压力对模型在相应压力下、耐压数据进行检测;具体的,可调电阻RP1的电阻值调节得相对大时其和电阻R3之间相对分压大,那么后续壳体内压力相对高时、NPN三极管Q3才会导通,进而电磁阀DC失电阀芯关闭,也就是说本发明对壳体内的压力探测阈值相对变大;可调电阻RP1的电阻值调节得相对小时其和电阻R3之间相对分压小,那么后续壳体内压力相对低时、NPN三极管Q3就会导通,进而电磁阀DC失电阀芯关闭,也就是说本发明对壳体内的压力探测阈值相对变小。As shown in Figures 1, 2, and 3, in the pressure detection circuit and pressure sensor, when the pressure at the outer end of the hollow part of the model in the shell is lower than the adjustable resistance RP1 (the adjustable resistance handle is located at the front outer end of the component box, the outer end of the ring handle Marked with continuous numbers, which represent the pressure value in the shell) When the pressure is set, the signal voltage output by pin 3 of the pressure sensor A4 is relatively low. After being pressed, the base of NPN transistor Q3 is lower than the initial voltage of NPN transistor Q3, and NPN transistor Q3 will not be turned on. Then, relay K1 remains in a power-off state, its control power input terminal and normally closed contact end are closed, and the solenoid valve DC When the energized spool is opened, the compressed air output from the air compressor tank enters the casing, and evenly applies pressure to all parts of the outer end of the model. When the pressure at the outer end of the hollow part of the model in the shell is lower than the pressure set by the adjustable resistor RP1, the signal voltage output by the pin 3 of the pressure sensor A4 is relatively high, and the voltage signal is divided by the adjustable resistor RP1 and the resistor R3 , after the resistance R4 limits the current and lowers the voltage, the base of the NPN transistor Q3 is higher than the initial voltage of the NPN transistor Q3. The NPN transistor Q3 will turn on the collector and output a low level and enter the negative power input terminal of the relay K1, and the relay K1 will be energized. If the control power input terminal and the normally closed contact terminal are open, then the solenoid valve DC power-off spool is closed, and the compressed air output from the air compressor storage tank no longer enters the housing, and no longer exerts pressure on the outer side of the model. Through the above, the present invention can ensure that during the test, the housing is always under the pressure set by the adjustable resistor RP1 to detect the pressure data of the model under the corresponding pressure; specifically, the resistance value of the adjustable resistor RP1 is adjusted relatively When it is large, the relative partial pressure between it and the resistor R3 is large, then when the pressure in the subsequent housing is relatively high, the NPN transistor Q3 will be turned on, and then the DC power-off valve core of the solenoid valve will be closed, that is to say, the present invention will reduce the pressure in the housing. The detection threshold becomes relatively larger; the resistance value of the adjustable resistor RP1 is adjusted to be relatively small, and the relative partial pressure between it and the resistor R3 is small, then when the pressure in the subsequent housing is relatively low, the NPN transistor Q3 will be turned on, and the solenoid valve DC will be lost. The electric spool is closed, that is to say, the present invention relatively reduces the pressure detection threshold in the casing.
图1、2、3所示,本发明中,活动杆11在弹簧13的弹性作用力下会沿着导向管10内上行(开始测试前测试人员用手下压活动杆,使得活动杆高度变低能位于模型19中空部位内),于是,转动轮12上端接触模型19内侧端,当电机减速机构及电动直线滑台带动转动轮左、右及前后运动时,导向轮上端就会逐一和模型内部各个部位接触(弹簧的弹性作用力保证转动轮上端能和模型内接触,模型内高度变低时、活动杆压缩弹簧下行,模型内高度变高时、活动杆被弹簧推动上行,始终接触模型中空部位内侧端;电动直线滑台带动转动轮前后运动的速度刚好能满足转动轮由前至后、由后至前和模型内各部位无缝接触)。转动轮12接触模型的内侧端,如果模型没有开裂及其他方式损坏时其中空内壁没有水,这样,两只金属圈15之间由于没有水电阻值无穷大、NPN三极管Q1不会导通,那么,短信模块A7及蜂鸣器BT均不会得电工作,代表模型没有发生损坏。转动轮12接触模型的内侧端,如果模型发生开裂及其他方式损坏时,在压力作用下,水会沿损坏点进入中空部位内,模型中空内壁会有水,这样,两只金属圈15之间由于接触水电阻值变小,12V电源正极经电阻R、水及两只金属圈15、两只接触片17进入NPN三极管Q1基极,NPN三极管Q1导通集电极输出低电平经电阻R1限流降压进入PNP三极管Q2基极,PNP三极管Q2导通集电极输出高电平经电阻R2限流降压进入可控硅VS的控制极,可控硅VS导通阴极输出高电平进入短信模块A7及蜂鸣器BT正极电源输入端,于是,短信模块A7及蜂鸣器BT得电工作。蜂鸣器BT得电后会发出响亮的提示声音、提示现场的测试人员模型发生了损坏;短信模块A7得电后由于其3脚、2脚和电源模块A1的4脚相连,所以此刻会将内部储存的一条短信发送出去,远端没有在现场的测试人员手机接收到短信后,就能第一时间了解到模型发生了损坏。Shown in Fig. 1, 2, 3, in the present invention, movable rod 11 can go up along guide pipe 10 under the elastic force of spring 13 (before testing, the tester presses down movable rod with hand, makes movable rod height become low energy Located in the hollow part of the model 19), so the upper end of the rotating wheel 12 contacts the inner side of the model 19, when the motor reduction mechanism and the electric linear slide drive the rotating wheel to move left, right and forward and backward, the upper end of the guide wheel will be in contact with each of the inner parts of the model one by one. Part contact (the elastic force of the spring ensures that the upper end of the rotating wheel can be in contact with the inside of the model. When the height inside the model becomes lower, the movable rod compresses the spring to go down. When the height inside the model becomes higher, the movable rod is pushed up by the spring and always touches the hollow part of the model. The inner end; the electric linear slide drives the rotating wheel to move back and forth at a speed that is just enough to meet the seamless contact between the rotating wheel and various parts of the model from front to back, from back to front). The rotating wheel 12 contacts the inner side of the model. If the model is not cracked or damaged in other ways, there is no water on the inner wall of the hollow. In this way, the resistance value between the two metal rings 15 is infinite because there is no water, and the NPN transistor Q1 will not be turned on. Then, Both the SMS module A7 and the buzzer BT will not work when powered on, which means that the model is not damaged. The rotating wheel 12 contacts the inner side of the model. If the model is cracked or damaged in other ways, under the action of pressure, water will enter the hollow part along the damaged point, and the hollow inner wall of the model will have water. In this way, between the two metal rings 15 As the contact water resistance value becomes smaller, the positive electrode of the 12V power supply enters the base of the NPN transistor Q1 through the resistor R, water, two metal rings 15, and two contact pieces 17, and the NPN transistor Q1 turns on the collector to output a low level and is limited by the resistor R1. The current step-down enters the base of the PNP transistor Q2, the PNP transistor Q2 turns on the collector and outputs a high level, through the resistor R2, the current is limited and the step-down enters the control electrode of the thyristor VS, and the thyristor VS is turned on and the cathode outputs a high level to enter the text message The module A7 and the buzzer BT positive power input terminal, so the SMS module A7 and the buzzer BT are energized to work. After the buzzer BT is powered on, it will emit a loud prompting sound, prompting the testers on site that the model has been damaged; after the SMS module A7 is powered on, since its pin 3 and pin 2 are connected to the pin 4 of the power module A1, it will be connected at this moment. A text message stored in the internal storage is sent out, and the remote tester who is not on site can know that the model is damaged as soon as the mobile phone receives the text message.
图1、2、3所示,通过上述所有机构及电路共同作用,本发明测试中,通过逐渐增高的水压对衬砌结构模型质量进行检测,并能通过水压对衬砌结构模型的任何部位同等施加作用力进行压力测试,还能在恒定压力下较长时间内测试衬砌结构模型的承压能力,防止了单一测试衬砌结构模型一个点位以及测试速度过快带来的测试数据单一的问题;不需要测试人员实时人为守在现场观察测试数据,能逐一对衬砌结构模型内侧端进行无死角的损坏探测,当测试的衬砌结构模型发生破裂时能第一时间通过短信以及现场报警的方式提示测试人员。本发明给测试人员带来了便利,且保证了获得的相应压力下衬砌结构模型损坏时间数据真实有效,为实际衬砌结构的修建提供了更多有用数据。图3中,电阻R、R1、R2、R3、R4阻值分别是2K、47K、5.1K、10K、100K;继电器K1是DC12V继电器;可调电阻RP1规格分别是470K(本实施例调节到68K);NPN三极管Q1、Q3型号是9013;PNP三极管Q2型号是9012;蜂鸣器BT是工作电压直流12V的有源连续声蜂鸣报警器成品;时控开关A2、A3、A5、A6是型号KG316T的全自动微电脑时控开关成品,微电脑时控开关自身有显示屏,还有七个按键、两个电源输入端1及2脚,两个电源输出端3及4脚,分别按动操作七个按键,可设定两个电源输出端输出电源的间隔时间和每次输出电源的时间;短信模块A7是型号GSM 800的短信报警模块,短信报警模块成品具有两个电源输入端1及2脚,信号输入端口3-8脚,每个信号输入端口输入低电平信号后,短信报警模块成品会分别经无线移动网络发送一条短信(最多可发送六条不同内容短信),本实施例短信报警模块内储存有一条内容为“模型损坏”的短信;可控硅VS是型号MCR100-1的塑封单向可控硅;压力传感器是型号MIK-P300是压力变送器成品,其具有两个电源输入端、一个信号输出端,工作时,随输入的压力信号不同,信号输出端会输出0-5V动态变化的电压信号。As shown in Figures 1, 2, and 3, through the joint action of all the above-mentioned mechanisms and circuits, in the test of the present invention, the quality of the lining structure model is detected through the gradually increasing water pressure, and any part of the lining structure model can be equally tested by the water pressure. Applying force to carry out pressure test can also test the pressure bearing capacity of the lining structure model under constant pressure for a long time, preventing the problem of single test data caused by a single test point of the lining structure model and too fast test speed; It does not require testers to observe the test data on site in real time, and can detect damage to the inner side of the lining structure model one by one without dead ends. When the tested lining structure model breaks, it can prompt the test through SMS and on-site alarm at the first time. personnel. The invention brings convenience to test personnel, and ensures that the obtained damage time data of the lining structure model under the corresponding pressure is true and valid, and provides more useful data for the construction of the actual lining structure. In Fig. 3, the resistance values of resistors R, R1, R2, R3, and R4 are 2K, 47K, 5.1K, 10K, and 100K respectively; relay K1 is a DC12V relay; ); the model of NPN transistor Q1 and Q3 is 9013; the model of PNP transistor Q2 is 9012; the buzzer BT is the finished product of active continuous sound buzzer alarm with working voltage DC 12V; the time control switch A2, A3, A5 and A6 are the models KG316T is a finished product of fully automatic microcomputer time control switch. The microcomputer time control switch itself has a display screen, and there are seven buttons, two power input terminals 1 and 2 pins, and two power output terminals 3 and 4 pins. One key, can set the interval time between the output power of the two power output terminals and the time of each output power; the SMS module A7 is a SMS alarm module of the model GSM 800, and the finished product of the SMS alarm module has two power input terminals 1 and 2 pins , signal input port 3-8 pin, after each signal input port inputs low-level signal, the finished product of SMS alarm module can send a short message (up to six different content short messages) through the wireless mobile network respectively, the SMS alarm module of this embodiment There is a short message with the content of "model damaged" stored in it; the thyristor VS is a plastic-encapsulated one-way thyristor of model MCR100-1; the pressure sensor is a model MIK-P300 is a finished product of a pressure transmitter, which has two power inputs Terminal, a signal output terminal, when working, the signal output terminal will output a dynamically changing voltage signal of 0-5V depending on the input pressure signal.
以上显示和描述了本发明的基本原理和主要特征及本发明的优点,对于本领域技术人员而言,显然本发明限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. For those skilled in the art, it is obvious that the present invention is limited to the details of the above-mentioned exemplary embodiments, and without departing from the spirit or basic features of the present invention. In some cases, the present invention can be implemented in other specific forms. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to an implementation mode, it does not mean that the implementation mode only includes an independent technical solution. The technical solutions in the embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
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