CN116515371B - High-performance aqueous inorganic zinc-rich paint and preparation method and application thereof - Google Patents

High-performance aqueous inorganic zinc-rich paint and preparation method and application thereof Download PDF

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CN116515371B
CN116515371B CN202310106190.4A CN202310106190A CN116515371B CN 116515371 B CN116515371 B CN 116515371B CN 202310106190 A CN202310106190 A CN 202310106190A CN 116515371 B CN116515371 B CN 116515371B
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CN116515371A (en
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庄永红
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Hunan Kunling Paint Co ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • C09D163/04Epoxynovolacs
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C231/00Preparation of carboxylic acid amides
    • C07C231/02Preparation of carboxylic acid amides from carboxylic acids or from esters, anhydrides, or halides thereof by reaction with ammonia or amines
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • C09D5/10Anti-corrosive paints containing metal dust
    • C09D5/106Anti-corrosive paints containing metal dust containing Zn
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/63Additives non-macromolecular organic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/08Metals
    • C08K2003/0893Zinc
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/28Nitrogen-containing compounds
    • C08K2003/287Calcium, strontium or barium nitrates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/30Sulfur-, selenium- or tellurium-containing compounds
    • C08K2003/3045Sulfates
    • C08K2003/3063Magnesium sulfate

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Abstract

The invention discloses a high-performance water-based inorganic zinc-rich paint, and a preparation method and application thereof: comprises a component A and a component B; the component A comprises the following raw materials in parts by mass: 25-40 parts of zinc powder, 8-12 parts of lithium metasilicate, 5-10 parts of sodium fluosilicate and 10-15 parts of permeable crystallization active material; the component B comprises the following raw materials in parts by mass: 30-50 parts of phenolic epoxy resin, 20-30 parts of hyperbranched polyurethane resin, 10-15 parts of trimethyl aluminate, 10-15 parts of tetraethyl orthosilicate, 5-8 parts of perfluoro silicone oil, 0.5-1 part of O/W type emulsifier, 3-5 parts of curing agent and 40-60 parts of deionized water; the osmotic crystallization active material comprises salicylic acid derivatives; the chemical structural formula of the salicylic acid derivative is shown as follows:. The salicylic acid derivative forms a metal coordination bond with zinc ions, barium ions, manganese ions and magnesium ions, and has a lattice distortion effect, so that the microscopic stress of the coating is improved, and the strength and the hardness of the inorganic zinc-rich coating are further improved.

Description

High-performance aqueous inorganic zinc-rich paint and preparation method and application thereof
Technical Field
The invention belongs to the field of zinc-rich paint, and particularly relates to a high-performance water-based inorganic zinc-rich paint, and a preparation method and application thereof.
Background
The service conditions of ships and ocean engineering equipment are very severe, and the influence of various severe sea conditions such as storm, sea wave, tide, glacier and the like must be fully considered. In recent years, with the development of large-scale marine engineering equipment, there is an increasing demand for performance and safety of marine engineering steel, and therefore, protection of marine tool steel has become one of the research hotspots in the field of marine engineering steel.
The inorganic zinc-rich paint is mainly used for corrosion prevention treatment, can be used for coating steel for ocean engineering, and is an original formula of sodium water glass and zinc powder at the earliest, but the existing inorganic zinc-rich paint generally achieves a protection effect in a mode of sacrificing a large amount of zinc powder, and when the inorganic zinc-rich paint is used for protecting steel for ocean engineering, the inorganic zinc-rich paint is immersed in seawater for a long time to be used, so that a protective layer is weaker and weaker, and the corrosion prevention effect is affected. Therefore, how to achieve good protection effect while reducing the zinc powder consumption in the inorganic zinc-rich paint is a technical problem to be solved.
Based on the above, salicylic acid derivatives are prepared by acylation reaction of para-aminosalicylic acid and itaconic acid for the first time, and are further mixed with tetra sodium iminosuccinate, dimethyl oxalate and inorganic crystallization accelerator (compounded by barium nitrate, manganese nitrate and magnesium sulfate) to prepare a permeable crystallization active material, under the excitation action of water, zinc ions, barium ions, manganese ions and magnesium ions interact with salicylic acid derivatives, tetra sodium iminosuccinate, dimethyl oxalate hydrolysate oxalic acid, lithium metasilicate and sodium fluosilicate to respectively form salicylic acid derivatives, metal ion chelate crystals, tetra sodium iminosuccinate, metal ion chelate crystals, oxalic acid, metal ion chelate crystals, barium sulfate crystals, zinc metasilicate/barium/manganese/magnesium fluoride crystals and zinc fluosilicate/barium/manganese/magnesium crystals, so that micropores and defect positions of a coating film are repaired, passivation and permeable crystallization self-repairing effects are achieved, and the zinc powder consumption is reduced; meanwhile, trimethyl aluminate and tetraethyl orthosilicate in the component B are hydrolyzed into nano alumina sol and nano silica sol, so that the damaged position of a coating film is further repaired, a good shielding effect is achieved, the consumption rate of zinc powder is obviously reduced, and the use amount of zinc powder is reduced.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide a high-performance water-based inorganic zinc-rich paint, and a preparation method and application thereof.
The technical scheme of the invention is summarized as follows:
high-performance water-based inorganic zinc-rich paint: comprises a component A and a component B, wherein the mass ratio of the component A to the component B is 1 (1.6-1.8);
the component A comprises the following raw materials in parts by mass: 25-40 parts of zinc powder, lithium metasilicate (Li) 2 SiO 3 ) 8-12 parts of sodium fluosilicate, 5-10 parts of permeable crystallization active material and 10-15 parts of permeable crystallization active material;
the component B comprises the following raw materials in parts by mass: 30-50 parts of phenolic epoxy resin, 20-30 parts of hyperbranched polyurethane resin, 10-15 parts of trimethyl aluminate, 10-15 parts of tetraethyl orthosilicate, 5-8 parts of perfluoro silicone oil, 0.5-1 part of O/W type emulsifier, 3-5 parts of curing agent and 40-60 parts of deionized water;
the osmotic crystallization active material comprises the following raw materials in parts by mass: 10-15 parts of salicylic acid derivative, 5-10 parts of tetra sodium iminosuccinate, 5-10 parts of dimethyl oxalate and 25-35 parts of inorganic crystallization promoter;
the chemical structural formula of the salicylic acid derivative is shown as a formula (I):
formula (I).
Further, the zinc powder is a scaly zinc powder.
Further, the preparation method of the salicylic acid derivative comprises the following steps:
A. adding para-aminosalicylic acid into absolute ethanol solvent, stirring and dissolving at 55-65 ℃, and adding para-aminosalicylic acid reaction solution;
B. adding itaconic acid into an anhydrous acetone solvent, stirring and dissolving at 20-30 ℃ to obtain itaconic acid reaction liquid;
C. uniformly mixing para-aminosalicylic acid reaction liquid and itaconic acid reaction liquid, adding HATU condensing agent, stirring at 45-55 ℃ for reaction for 3-6h, and removing solvent by rotary evaporation at 80 ℃ to obtain the salicylic acid derivative.
Further, the dosage ratio of the para-aminosalicylic acid, the absolute ethanol solvent, the itaconic acid, the absolute acetone solvent and the ATU condensing agent is (0.01-0.015) mol (20-40) mL (0.01-0.015) mol (15-30) mL:
(0.03-0.05)g。
further, the molar ratio of the para-aminosalicylic acid to the itaconic acid is 1:1.
Further, the inorganic crystallization promoter is formed by mixing barium nitrate, manganese nitrate and magnesium sulfate according to the mass ratio of 1 (0.5-1.3) to 0.4-0.8.
Further, the O/W type emulsifier at least comprises one of PEG-400, polyoxyethylene monolaurate, polyoxyethylene castor oil, polyoxyethylene sorbitan monolaurate and polyoxyethylene sorbitan trioleate.
Further, the curing agent is formed by mixing triethylene tetramine, 3-diethylaminopropylamine and polydopamine according to the mass ratio of 1 (0.5-0.8) to 0.7-1.3.
The invention further provides a preparation method of the high-performance water-based inorganic zinc-rich paint, which comprises the following steps:
s1: uniformly mixing salicylic acid derivatives, tetra sodium iminosuccinate, dimethyl oxalate and inorganic crystallization accelerator according to the mass parts to obtain a permeable crystallization active material;
s2: uniformly mixing zinc powder, lithium metasilicate, sodium fluosilicate and a permeable crystallization active material according to parts by mass to obtain a component A;
s3: uniformly mixing phenolic epoxy resin, hyperbranched polyurethane resin, trimethyl aluminate, tetraethyl orthosilicate, perfluoro silicone oil and O/W type emulsifier according to parts by mass, adding deionized water, uniformly stirring, and adding a curing agent to obtain a component B;
s4: and uniformly mixing the component A and the component B according to the mass ratio to obtain the high-performance water-based inorganic zinc-rich paint.
The invention further provides application of the high-performance water-based inorganic zinc-rich paint in steel for ocean engineering: the high-performance water-based inorganic zinc-rich paint is uniformly coated on the surface of the steel for ocean engineering, the coating thickness is 60-80 mu m, and the high-performance water-based inorganic zinc-rich paint is obtained after curing at 2-38 ℃.
The invention has the beneficial effects that:
1. according to the preparation method, salicylic acid derivatives are prepared by acylation reaction of para-aminosalicylic acid and itaconic acid for the first time, and are further mixed with tetra sodium iminosuccinate, dimethyl oxalate and an inorganic crystallization accelerator (compounded by barium nitrate, manganese nitrate and magnesium sulfate) to prepare a permeable crystallization active material, under the excitation action of water, zinc ions, barium ions, manganese ions, magnesium ions, salicylic acid derivatives, tetra sodium iminosuccinate, oxalic acid hydrolysis products of oxalic acid and dimethyl oxalate, lithium metasilicate and sodium fluosilicate interact to respectively form salicylic acid derivatives, metal ion chelate crystals, tetra sodium iminosuccinate, metal ion chelate crystals, oxalic acid, metal ion chelate crystals, barium sulfate crystals, zinc metasilicate/barium/manganese/magnesium crystals and zinc fluosilicate/barium/manganese/magnesium crystals, so that micropores and defect positions of a coating film are repaired, a passivation and permeable crystallization self-repairing effect is achieved, and the consumption is reduced; meanwhile, trimethyl aluminate and tetraethyl orthosilicate in the component B are hydrolyzed into nano alumina sol and nano silica sol, so that damaged positions and cracks of a coating film are further repaired, a good shielding effect is achieved, the consumption rate of zinc powder is obviously reduced, and the use amount of the zinc powder is reduced.
2. The invention firstly utilizes salicylic acid derivatives to form metal coordination bonds with zinc ions, barium ions, manganese ions and magnesium ions, and the metal coordination bonds have lattice distortion effect, so that the microscopic stress of the coating is improved, and the strength and the hardness of the inorganic zinc-rich coating are further improved.
3. The water-based inorganic zinc-rich paint is coated on the surface of the steel for ocean engineering, and can obviously improve the corrosion resistance, the durability and the service life of the steel for ocean engineering.
Drawings
FIG. 1 is a flow chart of a preparation method of the high-performance water-based inorganic zinc-rich paint.
Detailed Description
The present invention is described in further detail below with reference to examples to enable those skilled in the art to practice the same by referring to the description.
The invention provides a high-performance water-based inorganic zinc-rich paint: comprises a component A and a component B, wherein the mass ratio of the component A to the component B is 1 (1.6-1.8);
the component A comprises the following raw materials in parts by mass: 25-40 parts of flaky zinc powder, 8-12 parts of lithium metasilicate, 5-10 parts of sodium fluosilicate and 10-15 parts of permeable crystallization active material;
the component B comprises the following raw materials in parts by mass: 30-50 parts of phenolic epoxy resin, 20-30 parts of hyperbranched polyurethane resin, 10-15 parts of trimethyl aluminate, 10-15 parts of tetraethyl orthosilicate, 5-8 parts of perfluoro silicone oil, 0.5-1 part of O/W type emulsifier, 3-5 parts of curing agent and 40-60 parts of deionized water;
the osmotic crystallization active material comprises the following raw materials in parts by mass: 10-15 parts of salicylic acid derivative, 5-10 parts of tetra sodium iminosuccinate, 5-10 parts of dimethyl oxalate and 25-35 parts of inorganic crystallization promoter; the inorganic crystallization promoter is formed by mixing barium nitrate, manganese nitrate and magnesium sulfate according to the mass ratio of 1 (0.5-1.3) to 0.4-0.8; the O/W type emulsifier at least comprises one of PEG-400, polyoxyethylene monolaurate, polyoxyethylene castor oil, polyoxyethylene sorbitan monolaurate and polyoxyethylene sorbitan trioleate; the curing agent is formed by mixing triethylene tetramine, 3-diethylaminopropylamine and polydopamine according to the mass ratio of 1 (0.5-0.8) to 0.7-1.3;
the chemical structural formula of the salicylic acid derivative is shown as a formula (I):
formula (I);
the preparation method of the salicylic acid derivative comprises the following steps:
A. adding para-aminosalicylic acid into absolute ethanol solvent, stirring and dissolving at 55-65 ℃, and adding para-aminosalicylic acid reaction solution;
B. adding itaconic acid into an anhydrous acetone solvent, stirring and dissolving at 20-30 ℃ to obtain itaconic acid reaction liquid;
C. uniformly mixing para-aminosalicylic acid reaction liquid and itaconic acid reaction liquid, adding HATU condensing agent, stirring at 45-55 ℃ for reaction for 3-6 hours, and removing solvent by rotary evaporation at 80 ℃ to obtain salicylic acid derivatives; the dosage ratio of the para-aminosalicylic acid, the absolute ethyl alcohol solvent, the itaconic acid, the absolute acetone solvent and the HATU condensing agent is (0.01-0.015) mol (20-40) mL (0.01-0.015) mol (15-30) mL (0.03-0.05) g; the molar ratio of the para-aminosalicylic acid to the itaconic acid is 1:1.
The preparation method of the high-performance water-based inorganic zinc-rich paint comprises the following steps:
s1: uniformly mixing salicylic acid derivatives, tetra sodium iminosuccinate, dimethyl oxalate and inorganic crystallization accelerator according to the mass parts to obtain a permeable crystallization active material;
s2: uniformly mixing scaly zinc powder, lithium metasilicate, sodium fluosilicate and permeable crystallization active materials according to parts by mass to obtain a component A;
s3: uniformly mixing phenolic epoxy resin, hyperbranched polyurethane resin, trimethyl aluminate, tetraethyl orthosilicate, perfluoro silicone oil and O/W type emulsifier according to parts by mass, adding deionized water, uniformly stirring, and adding a curing agent to obtain a component B;
s4: and uniformly mixing the component A and the component B according to the mass ratio to obtain the high-performance water-based inorganic zinc-rich paint.
Example 1
A preparation method of a high-performance water-based inorganic zinc-rich paint comprises the following steps:
s1: the salicylic acid derivative is prepared, and the chemical structural formula of the salicylic acid derivative is shown as the formula (I):
formula (I);
s101: adding para-aminosalicylic acid into absolute ethanol solvent, stirring and dissolving at 55 ℃, and adding para-aminosalicylic acid reaction solution;
s102: adding itaconic acid into an anhydrous acetone solvent, stirring and dissolving at 20 ℃ to obtain itaconic acid reaction liquid;
s103: uniformly mixing para-aminosalicylic acid reaction liquid and itaconic acid reaction liquid, adding HATU condensing agent, stirring at 45 ℃ for reaction for 3 hours, and removing solvent by rotary evaporation at 80 ℃ to obtain salicylic acid derivatives; the dosage ratio of the para-aminosalicylic acid, the absolute ethanol solvent, the itaconic acid, the absolute acetone solvent and the HATU condensing agent is 0.01mol:20mL:0.01mol:15mL:0.03g;
s2: uniformly mixing barium nitrate, manganese nitrate and magnesium sulfate according to the mass ratio of 1:0.5:0.4 to obtain an inorganic crystallization promoter;
s3: uniformly mixing triethylene tetramine, 3-diethylaminopropylamine and polydopamine according to the mass ratio of 1:0.5:0.7 to obtain a curing agent;
s4: uniformly mixing 10 parts of salicylic acid derivative, 5 parts of tetra sodium iminosuccinate, 5 parts of dimethyl oxalate and 25 parts of inorganic crystallization accelerator according to mass parts to obtain a permeable crystallization active material;
s5: uniformly mixing 25 parts of scaly zinc powder, 8 parts of lithium metasilicate, 5 parts of sodium fluosilicate and 10 parts of permeable crystallization active material according to parts by mass to obtain a component A;
s6: uniformly mixing 30 parts of phenolic epoxy resin, 20 parts of hyperbranched polyurethane resin, 10 parts of trimethyl aluminate, 10 parts of tetraethyl orthosilicate, 5 parts of perfluoro silicone oil and 0.5 part of PEG-400 according to parts by mass, adding 40 parts of deionized water, uniformly stirring, and adding 3 parts of curing agent to obtain a component B;
s7: and uniformly mixing the component A and the component B according to the mass ratio of 1:1.6 to obtain the high-performance water-based inorganic zinc-rich paint.
Example 2
A preparation method of a high-performance water-based inorganic zinc-rich paint comprises the following steps:
s1: the salicylic acid derivative is prepared, and the chemical structural formula of the salicylic acid derivative is shown as the formula (I):
formula (I);
s101: adding para-aminosalicylic acid into absolute ethanol solvent, stirring at 60 ℃ for dissolution, and adding para-aminosalicylic acid reaction solution;
s102: adding itaconic acid into an anhydrous acetone solvent, stirring and dissolving at 25 ℃ to obtain itaconic acid reaction liquid;
s103: uniformly mixing para-aminosalicylic acid reaction liquid and itaconic acid reaction liquid, adding HATU condensing agent, stirring at 50 ℃ for 4.5 hours, and removing solvent by rotary evaporation at 80 ℃ to obtain salicylic acid derivatives; the dosage ratio of the para-aminosalicylic acid, the absolute ethanol solvent, the itaconic acid, the absolute acetone solvent and the HATU condensing agent is 0.0125mol:30mL:0.0125mol:20mL:0.04g;
s2: uniformly mixing barium nitrate, manganese nitrate and magnesium sulfate according to the mass ratio of 1:0.9:0.6 to obtain an inorganic crystallization promoter;
s3: uniformly mixing triethylene tetramine, 3-diethylaminopropylamine and polydopamine according to the mass ratio of 1:0.65:1 to obtain a curing agent;
s4: uniformly mixing 12.5 parts of salicylic acid derivative, 7.5 parts of tetrasodium iminosuccinate, 7.5 parts of dimethyl oxalate and 30 parts of inorganic crystallization promoter according to parts by mass to obtain a permeable crystallization active material;
s5: uniformly mixing 35 parts of scaly zinc powder, 10 parts of lithium metasilicate, 7.5 parts of sodium fluosilicate and 12.5 parts of permeable crystallization active material according to parts by mass to obtain a component A;
s6: uniformly mixing 40 parts of phenolic epoxy resin, 25 parts of hyperbranched polyurethane resin, 12.5 parts of trimethyl aluminate, 12.5 parts of tetraethyl orthosilicate, 6.5 parts of perfluoro silicone oil and 0.75 part of polyoxyethylene castor oil according to parts by mass, adding 50 parts of deionized water, uniformly stirring, and adding 4 parts of curing agent to obtain a component B;
s7: and uniformly mixing the component A and the component B according to the mass ratio of 1:1.7 to obtain the high-performance water-based inorganic zinc-rich paint.
Example 3
A preparation method of a high-performance water-based inorganic zinc-rich paint comprises the following steps:
s1: the salicylic acid derivative is prepared, and the chemical structural formula of the salicylic acid derivative is shown as the formula (I):
formula (I);
s101: adding para-aminosalicylic acid into absolute ethanol solvent, stirring and dissolving at 65 ℃, and adding para-aminosalicylic acid reaction solution;
s102: adding itaconic acid into an anhydrous acetone solvent, stirring and dissolving at 30 ℃ to obtain itaconic acid reaction liquid;
s103: uniformly mixing para-aminosalicylic acid reaction liquid and itaconic acid reaction liquid, adding HATU condensing agent, stirring at 55 ℃ for reaction for 6 hours, and removing solvent by rotary evaporation at 80 ℃ to obtain salicylic acid derivatives; the dosage ratio of the para-aminosalicylic acid, the absolute ethanol solvent, the itaconic acid, the absolute acetone solvent and the HATU condensing agent is 0.015mol:40mL:0.015mol:30mL:0.05g;
s2: uniformly mixing barium nitrate, manganese nitrate and magnesium sulfate according to the mass ratio of 1:1.3:0.8 to obtain an inorganic crystallization promoter;
s3: uniformly mixing triethylene tetramine, 3-diethylaminopropylamine and polydopamine according to the mass ratio of 1:0.8:1.3 to obtain a curing agent;
s4: uniformly mixing 15 parts of salicylic acid derivative, 10 parts of tetra sodium iminosuccinate, 10 parts of dimethyl oxalate and 35 parts of inorganic crystallization accelerator according to mass parts to obtain a permeable crystallization active material;
s5: uniformly mixing 40 parts of scaly zinc powder, 12 parts of lithium metasilicate, 10 parts of sodium fluosilicate and 15 parts of permeable crystallization active material according to parts by mass to obtain a component A;
s6: uniformly mixing 50 parts of phenolic epoxy resin, 30 parts of hyperbranched polyurethane resin, 15 parts of trimethyl aluminate, 15 parts of tetraethyl orthosilicate, 8 parts of perfluoro silicone oil and 1 part of polyoxyethylene sorbitan trioleate according to parts by mass, adding 60 parts of deionized water, uniformly stirring, and adding 5 parts of curing agent to obtain a component B;
s7: and uniformly mixing the component A and the component B according to the mass ratio of 1:1.8 to obtain the high-performance water-based inorganic zinc-rich coating.
Comparative example 1 is the same as example 1, except that: the osmotically crystalline active material in comparative example 1 was free of salicylic acid derivatives.
Comparative example 2 is the same as example 1, except that: the salicylic acid derivative in the osmotically crystalline active material of example 1 was replaced with an equimolar mixture of salicylic acid and para-aminosalicylic acid.
The high-performance aqueous inorganic zinc-rich paint prepared in the examples 1-3 and the comparative examples 1-2 is uniformly coated on the surface of the steel for ocean engineering, the coating thickness is 60 mu m, and the high-performance aqueous inorganic zinc-rich paint is obtained after curing at 2 ℃.
Impact resistance and water resistance were measured according to GB/T1732-1993, salt spray resistance was measured according to GB/T1771-2007, and the test results are shown in the following table:
in the embodiment 1-3, salicylic acid derivatives are firstly prepared by acylation reaction of para-aminosalicylic acid and itaconic acid, and are further mixed with tetra sodium iminosuccinate, dimethyl oxalate and an inorganic crystallization accelerator (compounded by barium nitrate, manganese nitrate and magnesium sulfate) to prepare a permeable crystallization active material, under the excitation action of water, zinc ions, barium ions, manganese ions, magnesium ions interact with the salicylic acid derivatives, tetra sodium iminosuccinate, dimethyl oxalate hydrolysate oxalic acid, lithium metasilicate and sodium fluosilicate to respectively form salicylic acid derivatives, metal ion chelate crystals, tetra sodium iminosuccinate, metal ion chelate crystals, oxalic acid, metal ion chelate crystals, barium sulfate crystals, zinc metasilicate/barium/manganese/magnesium crystals, zinc fluosilicate/barium/manganese/magnesium crystals, and repairing micropores and defect positions of a coating film, so that passivation and permeable crystallization self-repairing effects are achieved, and the zinc powder consumption is reduced; meanwhile, trimethyl aluminate and tetraethyl orthosilicate in the component B are hydrolyzed into nano alumina sol and nano silica sol, so that damaged positions and cracks of a coating film are further repaired, a good shielding effect is achieved, the consumption rate of zinc powder is obviously reduced, and the use amount of the zinc powder is reduced.
Examples 1-3 firstly utilize salicylic acid derivatives to form metal coordination bonds with zinc ions, barium ions, manganese ions and magnesium ions to generate lattice distortion, so that microscopic stress of the coating is improved, and further, the strength and hardness of the inorganic zinc-rich coating are improved.
The aqueous inorganic zinc-rich paint of examples 1-3 is coated on the surface of the steel for ocean engineering, and can obviously improve the corrosion resistance, the durability and the service life of the steel for ocean engineering.
Although embodiments of the present invention have been disclosed above, it is not limited to the use of the description and embodiments, it is well suited to various fields of use for the invention, and further modifications may be readily apparent to those skilled in the art, and accordingly, the invention is not limited to the particular details without departing from the general concepts defined in the claims and the equivalents thereof.

Claims (9)

1. A high-performance water-based inorganic zinc-rich paint is characterized in that: comprises a component A and a component B, wherein the mass ratio of the component A to the component B is 1 (1.6-1.8);
the component A comprises the following raw materials in parts by mass: 25-40 parts of zinc powder, 8-12 parts of lithium metasilicate, 5-10 parts of sodium fluosilicate and 10-15 parts of permeable crystallization active material;
the component B comprises the following raw materials in parts by mass: 30-50 parts of phenolic epoxy resin, 20-30 parts of hyperbranched polyurethane resin, 10-15 parts of trimethyl aluminate, 10-15 parts of tetraethyl orthosilicate, 5-8 parts of perfluoro silicone oil, 0.5-1 part of O/W type emulsifier, 3-5 parts of curing agent and 40-60 parts of deionized water;
the osmotic crystallization active material comprises the following raw materials in parts by mass: 10-15 parts of salicylic acid derivative, 5-10 parts of tetra sodium iminosuccinate, 5-10 parts of dimethyl oxalate and 25-35 parts of inorganic crystallization promoter;
the inorganic crystallization promoter is formed by mixing barium nitrate, manganese nitrate and magnesium sulfate according to the mass ratio of 1 (0.5-1.3) to 0.4-0.8;
the chemical structural formula of the salicylic acid derivative is shown as a formula (I):
formula (I).
2. The high performance aqueous inorganic zinc-rich paint of claim 1, wherein the zinc powder is a scaly zinc powder.
3. The high-performance aqueous inorganic zinc-rich paint according to claim 1, wherein the preparation method of the salicylic acid derivative comprises the following steps:
A. adding para-aminosalicylic acid into absolute ethanol solvent, stirring and dissolving at 55-65 ℃, and adding para-aminosalicylic acid reaction solution;
B. adding itaconic acid into an anhydrous acetone solvent, stirring and dissolving at 20-30 ℃ to obtain itaconic acid reaction liquid;
C. uniformly mixing para-aminosalicylic acid reaction liquid and itaconic acid reaction liquid, adding HATU condensing agent, stirring at 45-55 ℃ for reaction for 3-6h, and removing solvent by rotary evaporation at 80 ℃ to obtain the salicylic acid derivative.
4. A high-performance aqueous inorganic zinc-rich paint according to claim 3, wherein the dosage ratio of the para-aminosalicylic acid, the absolute ethanol solvent, the itaconic acid, the absolute acetone solvent and the HATU condensing agent is (0.01-0.015) mol (20-40) mL (0.01-0.015) mol (15-30) mL (0.03-0.05) g.
5. The high performance aqueous inorganic zinc-rich paint according to claim 4, wherein the molar ratio of the para-aminosalicylic acid to the itaconic acid is 1:1.
6. The high performance aqueous inorganic zinc-rich coating according to claim 1, wherein the O/W type emulsifier comprises at least one of PEG-400, polyoxyethylene monolaurate, polyoxyethylene castor oil, polyoxyethylene sorbitan monolaurate, polyoxyethylene sorbitan trioleate.
7. The high-performance aqueous inorganic zinc-rich paint according to claim 1, wherein the curing agent is formed by mixing triethylene tetramine, 3-diethylaminopropylamine and polydopamine according to the mass ratio of 1 (0.5-0.8) to 0.7-1.3.
8. The method for preparing a high-performance aqueous inorganic zinc-rich paint according to any one of claims 1 to 7, comprising the steps of:
s1: uniformly mixing salicylic acid derivatives, tetra sodium iminosuccinate, dimethyl oxalate and inorganic crystallization accelerator according to the mass parts to obtain a permeable crystallization active material;
s2: uniformly mixing zinc powder, lithium metasilicate, sodium fluosilicate and a permeable crystallization active material according to parts by mass to obtain a component A;
s3: uniformly mixing phenolic epoxy resin, hyperbranched polyurethane resin, trimethyl aluminate, tetraethyl orthosilicate, perfluoro silicone oil and O/W type emulsifier according to parts by mass, adding deionized water, uniformly stirring, and adding a curing agent to obtain a component B;
s4: and uniformly mixing the component A and the component B according to the mass ratio to obtain the high-performance water-based inorganic zinc-rich paint.
9. Use of a high performance aqueous inorganic zinc rich paint according to any of claims 1 to 7 in steel for marine engineering, characterized in that: the high-performance water-based inorganic zinc-rich paint is uniformly coated on the surface of the steel for ocean engineering, the coating thickness is 60-80 mu m, and the high-performance water-based inorganic zinc-rich paint is obtained after curing at 2-38 ℃.
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