CN116504521A - Paint dipping equipment and method for transformer processing - Google Patents
Paint dipping equipment and method for transformer processing Download PDFInfo
- Publication number
- CN116504521A CN116504521A CN202310754483.3A CN202310754483A CN116504521A CN 116504521 A CN116504521 A CN 116504521A CN 202310754483 A CN202310754483 A CN 202310754483A CN 116504521 A CN116504521 A CN 116504521A
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- Prior art keywords
- fixedly connected
- supporting
- rod
- plate
- coil
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- 239000003973 paint Substances 0.000 title claims abstract description 66
- 238000007598 dipping method Methods 0.000 title claims abstract description 61
- 238000000034 method Methods 0.000 title claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 73
- 230000005540 biological transmission Effects 0.000 claims description 35
- 244000309464 bull Species 0.000 abstract description 8
- 238000010030 laminating Methods 0.000 abstract description 2
- 238000007599 discharging Methods 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/005—Impregnating or encapsulating
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Insulating Of Coils (AREA)
Abstract
The invention provides paint dipping equipment and method for transformer processing, and relates to the technical field of coil paint dipping. This paint dipping equipment that transformer processing was used, including the paint dipping case, paint dipping case rear side fixedly connected with connecting seat, connecting seat rear side fixedly connected with backup pad, the inside pivot that rotates in backup pad top is connected with, pivot front end fixedly connected with revolving plate, the inside rotation of revolving plate is connected with a plurality of bull sticks, a plurality of equal fixedly connected with rotating turret in bull stick outside, a plurality of equal fixedly connected with of rotating turret bottom holds the work or material rest. This paint dipping equipment that transformer processing was used makes a plurality of locating levers contradict a plurality of jacking boards, and is spacing to a plurality of jacking boards, makes jacking board and coil keep laminating, makes the supporting shoe drive the pneumatic cylinder and rotates, and the pneumatic cylinder drives the carriage and deflects when rotating, makes the carriage drive the jacking board put into the paint dipping incasement portion with the coil and carries out the paint dipping, the unloading of being convenient for, raise the efficiency.
Description
Technical Field
The invention relates to paint dipping equipment, in particular to paint dipping equipment and method for transformer processing, and belongs to the technical field of coil paint dipping.
Background
The transformer coil is a coil, and the coil is needed inside the transformer to operate. The phase numbers are as follows: (1) single-phase transformers: for single-phase loads and three-phase transformer banks. (2) a three-phase transformer: the method is used for rising and falling voltages of a three-phase system. The method comprises the following steps of: the coil of a small transformer is generally made of round copper wire with insulation, and the coil of a large transformer is made of flat copper wire with insulation.
In order to ensure the insulativity of the transformer coil, the transformer coil needs to be subjected to paint dipping treatment in the production and processing process so as to achieve the purposes of increasing the mechanical strength and preventing moisture.
The published document CN103440979B transformer coil paint dipping device comprises: the bottom is equipped with heating device's paint dipping groove, is formed with on the lateral wall of above-mentioned paint dipping groove and places the breach, and above-mentioned paint dipping groove installs on a body frame.
In the transformer coil paint dipping process, the paint dipping efficiency is low, because the paint dipping process only can dip a small amount of coils at a time, more time is wasted in the processes of coil paint dipping, feeding and paint dipping and discharging, the labor intensity is high, more time is wasted in the processes of transporting and feeding the coils, and the overall paint dipping efficiency is reduced.
Disclosure of Invention
The invention aims to solve the problems that only a small amount of coils can be immersed in paint at a time in the prior art, more time is wasted in the processes of coil paint immersing and feeding and paint immersing and discharging, the labor intensity is high, more time is wasted in the processes of transporting and feeding the coils, and the overall paint immersing efficiency is reduced.
In order to achieve the above purpose, the invention is realized by the following technical scheme: the utility model provides a paint dipping equipment that transformer processing was used, includes the paint dipping case, paint dipping case rear side fixedly connected with connecting seat, connecting seat rear side fixedly connected with backup pad, the inside pivot that rotates in backup pad top is connected with, pivot front end fixedly connected with commentaries on classics board, commentaries on classics board front side is provided with feeding component, the inside rotation of commentaries on classics board is connected with a plurality of bull sticks, and is a plurality of the bull stick is annular array and distributes in the commentaries on classics board inside, a plurality of equal fixedly connected with rotating turret in the bull stick outside, a plurality of equal fixedly connected with of rotating turret bottom holds the work or material rest, a plurality of the inside both sides of holding work or material rest all are provided with the bracing piece, two the bracing piece all runs through holding work or material rest rear side wall and holds work or material rest sliding connection, the bracing piece both ends outside all rotates and is connected with the fixed sleeve, two fixedly connected with adapter sleeve between the fixed sleeve, fixedly connected with changes the cover in the inside, fixedly connected with a plurality of sliding sleeve between fixed sleeve and the change cover.
Preferably, two slide bars are fixedly connected with the rear side of the fixing sleeve at the rear end of the support rod, a plurality of vertical grooves are formed in the rear side wall of the material containing frame, the slide bars penetrate through the vertical grooves and are in sliding connection with the vertical grooves, two support rods extend to the limit gears which are fixedly connected with one end of the rear side of the material containing frame, racks are fixedly connected with the two ends of the rear side of the material containing frame, and the two limit gears are respectively connected with the two racks in a meshed mode, so that the limit gears rotate when descending, and the support rod is driven to rotate.
Preferably, a plurality of sliding sleeves are distributed inside the fixed sleeve in an annular array, a plurality of moving rods penetrate through the fixed sleeve and are in sliding connection with the fixed sleeve, a plurality of guide rods are fixedly connected to one side of the bottom end of each moving rod, guide grooves are formed in the side walls of the sliding sleeves, a plurality of guide rods penetrate through the guide grooves respectively and are in sliding connection with the guide grooves, a plurality of support plates are fixedly connected to the top ends of the moving rods, and the moving rods drive the support plates to move to support coils.
Preferably, the limiting plates are fixedly connected to the outer sides of the two ends of the supporting rod, a plurality of arc grooves are formed in the limiting plates, the arc grooves correspond to the sliding sleeves respectively, the guide rods penetrate through the arc grooves and are in sliding connection with the arc grooves respectively, the guide rods are limited, and the guide rods move along the arc grooves and the guide grooves simultaneously.
Preferably, the bottom of the rear side of the material containing frame is fixedly connected with a transverse plate, two limiting sleeves are fixedly connected to two sides of the top of the transverse plate, a supporting rod is slidably connected to the inside of each limiting sleeve, two supporting sleeves are fixedly connected to the top ends of the supporting rods, the supporting rods penetrate through the two supporting sleeves respectively and are rotationally connected with the two supporting sleeves, and supporting springs are arranged inside the two limiting sleeves to support the supporting rods.
Preferably, the fixed plate is fixedly connected with the front side of the middle part of the supporting plate, the first motor is fixedly connected with the inside of the fixed plate, the first motor output end is fixedly connected with a threaded rod, the threaded rod is externally connected with a moving block in a threaded manner, the moving block is slidably connected with the inside of the fixed plate, the top of the moving block is fixedly connected with a vertical plate, one side of the vertical plate is fixedly connected with a rotary cylinder, the output end of the rotary cylinder is fixedly connected with a supporting block, the top of the supporting block is fixedly connected with a hydraulic cylinder, the first motor is started to drive the threaded rod to rotate, the threaded rod drives the moving block to move, and the vertical plate drives the supporting block and the hydraulic cylinder to move.
Preferably, the output end of the hydraulic cylinder is fixedly connected with a sliding frame, a plurality of jacking plates are slidably connected in the sliding frame, and a plurality of limiting springs are fixedly connected between the sliding frame and the plurality of jacking plates and respectively correspond to the gaps of the plurality of toothed plates, so that the plurality of jacking plates ascend to penetrate through the gaps of the plurality of toothed plates and support the coil.
Preferably, the carriage front side bottom fixedly connected with support, support one side fixedly connected with electric putter, electric putter output fixedly connected with push pedal, push pedal top fixedly connected with a plurality of locating levers, a plurality of spacing grooves have been seted up to the carriage lateral wall inside, a plurality of the locating lever runs through a plurality of spacing grooves respectively and with a plurality of spacing groove sliding connection, a plurality of the locating lever respectively with a plurality of jacking plates are corresponding, carry out spacingly, make the jacking plate keep laminating with the coil.
Preferably, the feeding assembly comprises a material guiding plate and a material guiding sliding rail, the material guiding sliding rail is arranged inside the material guiding plate, the material guiding plate corresponds to the position of the material containing frame at the topmost end, the top end of the rear side of the supporting plate is fixedly connected with a second motor, the output end of the second motor is fixedly connected with a transmission shaft, the transmission shaft penetrates through the supporting plate and is rotationally connected with the supporting plate, the front end of the transmission shaft is fixedly connected with a transmission shaft, the outer side of the rotation shaft is fixedly connected with a gear ring, and the gear ring is meshed with the transmission gear.
The paint dipping method for transformer processing specifically comprises the following steps:
step one: the transformer coil is transmitted through the feeding component, the coil slides along the guide sliding rail and moves to the outer side of the fixed sleeve from the guide sliding rail, the coil sleeve is arranged on the outer side of the connecting sleeve, at the moment, due to the influence of coil weight, the connecting sleeve is pressed down, the connecting sleeve drives the fixed sleeve and the supporting rod to descend, the supporting rod slides downwards in the accommodating frame, the supporting rod drives the supporting sleeve to descend, the supporting sleeve drives the supporting rod to compress the supporting spring, the supporting rod is supported and limited, the supporting rod drives the limiting gear to descend, the limiting gear is meshed with the rack, the limiting gear rotates when the supporting rod descends, the supporting rod drives the limiting plate to rotate, the limiting plate drives the guiding rod to move, at the moment, the arc-shaped groove formed in the limiting plate limits the guiding rod, the guiding rod slides along the arc-shaped groove, the guiding rod penetrates through the guiding groove and slides in the guiding groove, the guiding rod moves outwards along the intersection point of the guiding groove, the guiding rod drives the plurality of moving rods to expand outwards, and the moving rods drive the supporting rod to expand the supporting rod to support the coil when the supporting rod expands the coil;
step two: the transmission shaft is driven to rotate through the starting of the second motor, the transmission shaft is driven to drive the transmission gear to rotate, the transmission gear drives the gear ring to rotate, the gear ring drives the rotating plate to rotate, the rotating rods are driven to move, the material containing frames drive the rotating frames to move, the rotating frames drive the material containing frames to move, the material containing frames rotate outside the rotating plate, and the material containing frames with coils move downwards to the top of the fixed plate;
step three: the hydraulic cylinder is started to drive the sliding frame to ascend, so that the sliding frame drives the plurality of jacking plates to ascend, the plurality of jacking plates penetrate through gaps of the plurality of toothed plates and move to the bottom of the coil, the electric push rods ascend, the plurality of electric push rods are contacted with the coil, the electric push rods continuously ascend, the plurality of electric push rods extrude the limiting springs, the plurality of electric push rods are attached to the outer sides of the coil, the coil is supported, and when the coil ascends, the supporting rods are pushed to ascend, the supporting rods drive the limiting gears to ascend, the limiting gears are reversely rotated, the supporting rods drive the limiting plates to reversely rotate, the limiting plates drive the guide rods to reversely move, the guide rods drive the moving rods to inwards shrink, the supporting plates inwards shrink, the guide rods are separated from the coil, meanwhile, the electric push rods are started to drive the pushing plates to move, the plurality of positioning rods are enabled to collide the plurality of jacking plates, the limiting plates are limited, and the jacking plates are kept attached to the coil;
step four: the movable block is driven to move through the starting of the first motor, the movable block drives the vertical plate to move, the vertical plate drives the rotary oil cylinder and the supporting block to move, the sliding frame lifts the coil out of the material containing frame, the rotary oil cylinder is driven to deflect by the starting of the rotary oil cylinder, the supporting block drives the hydraulic cylinder to rotate, the sliding frame is driven to deflect by the hydraulic cylinder when the hydraulic cylinder rotates, and the sliding frame drives the lifting plate to put the coil into the paint dipping box for dipping paint.
The invention provides paint dipping equipment and a method for transformer processing, which have the following beneficial effects:
the paint dipping equipment and the method for processing the transformer are characterized in that the coil sleeve is arranged on the outer side of the connecting sleeve, at the moment, due to the influence of the weight of the coil, the connecting sleeve is pressed downwards, the connecting sleeve drives the fixing sleeve and the supporting rod to descend, the supporting rod drives the supporting sleeve to descend, the supporting sleeve drives the supporting rods to descend, the supporting rods compress supporting springs, support and limit the supporting rods, the supporting rods drive the limiting gears to descend, the limiting gears rotate when descending, the supporting rods drive the limiting plates to rotate, the limiting plates drive the guide rods to move, at the moment, the arc-shaped grooves formed in the limiting plates limit the guide rods, the guide rods slide along the arc-shaped grooves, the guide rods penetrate through the guide grooves and slide in the guide grooves, the guide rods move along the intersection points of the guide grooves and the arc-shaped grooves, the guide rods move outwards, the moving rods drive the moving rods to move outwards, the supporting rods drive the supporting plates to expand outwards, and the supporting plates support the coil when expanding, and therefore the coil is positioned.
According to the paint dipping equipment and the method for processing the transformer, the transmission shaft is driven to rotate through the start of the second motor, so that the transmission shaft is driven to rotate by the start of the transmission shaft, the gear ring is driven to rotate by the drive gear, the rotating plate is driven to rotate by the gear ring, the rotating plates are driven to move, the material containing frames are driven to move by the material containing frames, the material containing frames are driven to move by the rotating frames, the material containing frames rotate outside the rotating plates, and the material containing frames with coils move downwards to the top of the fixed plate.
According to the paint dipping equipment and the method for processing the transformer, the sliding frame is started to be driven to ascend through the hydraulic cylinder, the sliding frame drives the plurality of jacking plates to ascend, so that the plurality of jacking plates penetrate through gaps of the plurality of toothed plates and move to the bottom of the coil, the electric push rod ascends, the plurality of electric push rods are in contact with the coil, the electric push rod continues to ascend, the plurality of electric push rods extrude the limiting spring, the plurality of electric push rods are attached to the outer side of the coil, the coil is supported, and when the coil ascends, the supporting rod is pushed to ascend, the supporting rod drives the limiting gear to ascend, the limiting gear is reversely rotated, the supporting rod drives the limiting plates to reversely rotate, the limiting plates drive the guide rods to reversely move, the guide rods drive the moving rods to inwards shrink, the supporting plates to be separated from the coil, and meanwhile the electric push rod is started to drive the push plate to move, the plurality of positioning rods drive the plurality of positioning rods to collide the plurality of jacking plates, and limit the plurality of jacking plates, and the supporting plates are kept attached to the coil.
According to the paint dipping equipment and method for transformer processing, the moving block is driven to move through the starting of the first motor, the moving block drives the vertical plate to move, the vertical plate drives the rotary oil cylinder and the supporting block to move, the sliding frame lifts the coil out of the material containing frame, the rotary oil cylinder is driven to deflect the supporting block, the supporting block drives the hydraulic cylinder to rotate, the hydraulic cylinder drives the sliding frame to deflect when rotating, the sliding frame drives the lifting plate to put the coil into the paint dipping box for paint dipping, discharging is facilitated, and efficiency is improved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of the rear structure of the present invention;
FIG. 3 is a schematic view of the structure of the rotor plate of the present invention;
fig. 4 is a schematic structural view of the material containing frame of the present invention.
FIG. 5 is a schematic view of the structure of the cross plate of the present invention;
FIG. 6 is a schematic view of the stop collar of the present invention;
FIG. 7 is a schematic view of a connecting sleeve according to the present invention;
FIG. 8 is a schematic view of a support bar according to the present invention;
FIG. 9 is a schematic view of a limiting plate according to the present invention;
FIG. 10 is a schematic view of the structure of the sliding sleeve of the present invention;
FIG. 11 is a schematic structural view of a fixing plate according to the present invention;
FIG. 12 is a schematic view of a carriage of the present invention;
FIG. 13 is a schematic view of a moving block according to the present invention;
FIG. 14 is a schematic view of a lift plate according to the present invention;
FIG. 15 is a schematic view of the structure of the strut of the present invention.
In the figure: 1. a paint dipping box; 2. a connecting seat; 3. a support plate; 4. a rotating shaft; 5. a rotating plate; 6. a rotating rod; 7. a rotating frame; 8. a material containing frame; 9. a support rod; 10. a fixed sleeve; 11. a slide bar; 12. connecting sleeves; 13. a sliding sleeve; 14. a moving rod; 15. a guide rod; 16. a guide groove; 17. a support plate; 18. a rotating sleeve; 19. a limiting plate; 20. an arc-shaped groove; 21. a limit gear; 22. a rack; 23. a support sleeve; 24. a limit sleeve; 25. a support rod; 26. a support spring; 27. a cross plate; 28. a fixing plate; 29. a first motor; 30. a threaded rod; 31. a moving block; 32. a riser; 33. a rotary cylinder; 34. a support block; 35. a hydraulic cylinder; 36. a carriage; 37. a jacking plate; 38. a bracket; 39. an electric push rod; 40. a push plate; 41. a positioning rod; 42. a limit spring; 43. a limit groove; 44. a material guide plate; 45. a material guiding slide rail; 46. a second motor; 47. a transmission shaft; 48. a transmission gear; 49. a gear ring; 50. toothed plate.
Detailed Description
The embodiment of the invention provides paint dipping equipment for transformer processing.
Referring to fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6, fig. 7, fig. 8, fig. 9, fig. 10, fig. 11 and fig. 12, the paint dipping box comprises a paint dipping box 1, a connecting seat 2 is fixedly connected to the rear side of the paint dipping box 1, a supporting plate 3 is fixedly connected to the rear side of the connecting seat 2, a rotating shaft 4 is rotatably connected to the inside of the top end of the supporting plate 3, a rotating plate 5 is fixedly connected to the front end of the rotating shaft 4, a feeding component is arranged at the front side of the rotating plate 5, the feeding component comprises a material guiding plate 44 and a material guiding sliding rail 45, the material guiding sliding rail 45 is arranged in the material guiding plate 44, the material guiding plate 44 corresponds to the position of the material containing frame 8 at the top end, a second motor 46 is fixedly connected to the top end of the rear side of the supporting plate 3, a transmission shaft 47 is fixedly connected to the output end of the second motor 46, the transmission shaft 47 penetrates through the supporting plate 3 and is rotatably connected to the supporting plate 3, the front end of the transmission shaft 47 is fixedly connected to the transmission shaft 47, the outer side fixedly connected with ring gear 49 of pivot 4, ring gear 49 and drive gear 48 meshing are connected, the inside rotation of revolving board 5 is connected with a plurality of bull sticks 6, a plurality of bull sticks 6 are annular array and distribute in the inside of revolving board 5, a plurality of bull sticks 6 outside all fixedly connected with revolving frame 7, a plurality of revolving frame 7 bottom all fixedly connected with flourishing work or material rest 8, a plurality of pinion rack 50 of flourishing work or material rest 8 inside fixedly connected with, a plurality of flourishing work or material rest 8 inside both sides all are provided with bracing piece 9, two bracing pieces 9 all run through flourishing work or material rest 8 back lateral wall and with flourishing work or material rest 8 sliding connection, bracing piece 9 both ends outside all rotate and are connected with fixed cover 10, fixedly connected with adapter sleeve 12 between two fixed covers 10, fixed cover 10 inside fixedly connected with changes cover 18, fixedly connected with a plurality of sliding sleeves 13 between fixed cover 10 and the changeing cover 18, a plurality of sliding sleeves 13 inside all sliding connection has movable rod 14.
The fixed sleeve 10 rear side fixedly connected with two slide bars 11 of bracing piece 9 rear end, a plurality of perpendicular grooves 43 have been seted up to flourishing work or material rest 8 rear side wall, slide bar 11 runs through perpendicular groove 43 and with perpendicular groove 43 sliding connection, two bracing pieces 9 extend to flourishing work or material rest 8 rear side one end equal fixedly connected with spacing gear 21, flourishing work or material rest 8 rear side both ends equal fixedly connected with rack 22, two spacing gears 21 are connected with two racks 22 meshing respectively, rotate when making spacing gear 21 descend, thereby drive bracing piece 9 and rotate. The sliding sleeves 13 are distributed inside the fixed sleeve 10 in an annular array, the moving rods 14 penetrate through the fixed sleeve 10 and are in sliding connection with the fixed sleeve 10, guide rods 15 are fixedly connected to one sides of the bottom ends of the moving rods 14, guide grooves 16 are formed in the side walls of the sliding sleeves 13, the guide rods 15 penetrate through the guide grooves 16 and are in sliding connection with the guide grooves 16, support plates 17 are fixedly connected to the top ends of the moving rods 14, and the moving rods 14 drive the support plates 17 to move to support coils. The outside of each end of the supporting rod 9 is fixedly connected with a limiting plate 19, a plurality of arc grooves 20 are formed in the limiting plates 19, the arc grooves 20 respectively correspond to the sliding sleeves 13, the guide rods 15 respectively penetrate through the arc grooves 20 and are in sliding connection with the arc grooves 20, the guide rods 15 are limited, and the guide rods 15 simultaneously move along the arc grooves 20 and the guide grooves 16. The material containing frame 8 rear side bottom fixedly connected with diaphragm 27, the equal fixedly connected with stop collar 24 in diaphragm 27 top both sides, the inside slip connection that carries out of two stop collars 24 has branch 25, the equal fixedly connected with support cover 23 in two branch 25 tops, two bracing pieces 9 run through two support covers 23 respectively and rotate with two support covers 23 to be connected, two stop collar 24 are inside all to be provided with supporting spring 26, support bracing piece 9.
Specifically, the feeding assembly is used for conveying the transformer coil, the coil slides along the guide slide rail 45 and moves to the outer side of the fixed sleeve 10 from the guide slide rail 45, the coil sleeve is arranged on the outer side of the connecting sleeve 12, at the moment, due to the influence of coil weight, the connecting sleeve 12 drives the fixed sleeve 10 and the supporting rod 9 to descend, the supporting rod 9 slides downwards in the accommodating frame 8, the supporting rod 9 drives the supporting sleeve 23 to descend, the supporting sleeve 23 drives the supporting rod 25 to descend, the supporting rod 25 compresses the supporting spring 26, the supporting rod 9 is supported and limited, the supporting rod 9 drives the limiting gear 21 to descend, the limiting gear 21 is meshed with the rack 22, the limiting gear 21 rotates when descending, the supporting rod 9 drives the limiting plate 19 to rotate, the limiting plate 19 drives the guiding rod 15 to move, at the moment, the arc-shaped groove 20 formed in the limiting plate 19 limits the guiding rod 15, the guiding rod 15 slides along the arc-shaped groove 20, the guiding rod 15 penetrates through the guiding groove 16 and slides in the guiding groove 16, the guiding rod 15 drives the supporting rod 15 to descend along the guiding groove 16, the guiding rod 16 drives the guiding rod 16 to move along the guiding groove 16 and the intersection point 20 to move the plurality of the guiding rods 17 to the outer side of the coil, and the supporting rod 17 moves outwards when the supporting rod is stretched out, and the supporting rod is stretched out of the guiding rod 17 moves outwards.
The transmission shaft 47 is driven to rotate by the second motor 46, the transmission shaft 47 is driven to drive the transmission gear 48 to rotate, the transmission gear 48 drives the gear ring 49 to rotate, the gear ring 49 drives the rotating plate 5 to rotate, the rotating rods 6 are driven to move, the material containing frames 8 drive the rotating frames 7 to move, the rotating frames 7 drive the material containing frames 8 to move, the material containing frames 8 rotate outside the rotating plate 5, and the material containing frames 8 with coils move downwards to the top of the fixed plate 28.
Referring to fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6, fig. 7, fig. 8, fig. 9, fig. 10, fig. 11, fig. 12, fig. 13, fig. 14 and fig. 15, a fixing plate 28 is fixedly connected to the front side of the middle part of the supporting plate 3, a first motor 29 is fixedly connected to the inside of the fixing plate 28, a threaded rod 30 is fixedly connected to the output end of the first motor 29, a moving block 31 is connected to the outside thread of the threaded rod 30, the moving block 31 is slidably connected to the inside of the fixing plate 28, a vertical plate 32 is fixedly connected to the top of the moving block 31, a rotary cylinder 33 is fixedly connected to one side of the vertical plate 32, a supporting block 34 is fixedly connected to the output end of the rotary cylinder 33, a hydraulic cylinder 35 is fixedly connected to the top end of the supporting block 34, the first motor 29 is started to drive the threaded rod 30 to rotate, the threaded rod 30 drives the moving block 31 to move, and drives the vertical plate 32 to move, and the vertical plate 32 drives the supporting block 34 and the hydraulic cylinder 35 to move.
The output end of the hydraulic cylinder 35 is fixedly connected with a sliding frame 36, a plurality of jacking plates 37 are slidably connected in the sliding frame 36, limiting springs 42 are fixedly connected between the sliding frame 36 and the jacking plates 37, the jacking plates 37 respectively correspond to the gaps of the toothed plates 50, and the jacking plates 37 are enabled to ascend through the gaps of the toothed plates 50 and support the coil.
The bottom of the front side of the sliding frame 36 is fixedly connected with a support 38, one side of the support 38 is fixedly connected with an electric push rod 39, the output end of the electric push rod 39 is fixedly connected with a push plate 40, the top of the push plate 40 is fixedly connected with a plurality of positioning rods 41, a plurality of limiting grooves are formed in the side wall of the sliding frame 36, the positioning rods 41 penetrate through the limiting grooves respectively and are in sliding connection with the limiting grooves, the positioning rods 41 correspond to the jacking plates 37 respectively, the jacking plates 37 are limited, and the jacking plates 37 are kept in fit with coils.
Specifically, the hydraulic cylinder 35 is started to drive the sliding frame 36 to lift, so that the sliding frame 36 drives the plurality of lifting plates 37 to lift, the plurality of lifting plates 37 penetrate through gaps of the plurality of toothed plates 50 and move to the bottom of the coil, the electric push rod 39 is lifted, the plurality of electric push rods 39 are contacted with the coil, the electric push rod 39 is continuously lifted, the plurality of electric push rods 39 squeeze the limit springs 42, the plurality of electric push rods 39 are attached to the outer sides of the coil, the coil is supported, and when the coil is lifted, the supporting rod 9 is pushed to lift, the supporting rod 9 drives the limit gear 21 to lift, the limit gear 21 is reversely rotated, the limiting plate 19 is driven to reversely rotate by the supporting rod 9, the limiting plate 19 drives the guide rod 15 to reversely move, the guide rod 15 drives the moving rod 14 to shrink inwards, the supporting plate 17 to shrink inwards, the electric push rod 39 is separated from the coil, the push plate 40 is started to drive the plurality of positioning rods 41 to move, the plurality of positioning rods 41 are pushed against the plurality of lifting plates 37, and the plurality of lifting plates 37 are attached to the coil 37.
The first motor 29 is started to drive the moving block 31 to move, the moving block 31 drives the vertical plate 32 to move, the vertical plate 32 drives the rotary oil cylinder 33 and the supporting block 34 to move, the sliding frame 36 lifts the coil out of the material containing frame 8, the rotary oil cylinder 33 is started to drive the supporting block 34 to deflect, the supporting block 34 drives the hydraulic cylinder 35 to rotate, the hydraulic cylinder 35 drives the sliding frame 36 to deflect when rotating, and the sliding frame 36 drives the lifting plate 37 to put the coil into the paint dipping box 1 for dipping paint.
The paint dipping method for transformer processing specifically comprises the following steps:
step one: the transformer coil is transmitted through the feeding component, the coil slides along the guide sliding rail 45 and moves to the outer side of the fixed sleeve 10 from the guide sliding rail 45, the coil sleeve is arranged on the outer side of the connecting sleeve 12, at the moment, due to the influence of coil weight, the connecting sleeve 12 is pressed down, the connecting sleeve 12 drives the fixed sleeve 10 and the supporting rod 9 to descend, the supporting rod 9 slides downwards in the accommodating frame 8, the supporting rod 9 drives the supporting sleeve 23 to descend, the supporting sleeve 23 drives the supporting rod 25 to descend, the supporting rod 25 compresses the supporting spring 26, the supporting rod 9 is supported and limited, the supporting rod 9 drives the limiting gear 21 to descend, the limiting gear 21 is meshed with the rack 22, the limiting gear 21 rotates when descending, the supporting rod 9 drives the limiting plate 19 to rotate, the limiting plate 19 drives the guiding rod 15 to move, the arc-shaped groove 20 arranged in the limiting plate 19 at the moment, the guiding rod 15 slides along the arc-shaped groove 20, the guiding rod 15 penetrates through the guiding groove 16 and slides in the guiding groove 16, the guiding rod 15 drives the supporting rod 15 to descend along the guiding groove 16, the guiding rod 16 drives the guiding rod 25 to move along the guiding groove 16 and the guiding rod 20 to move outwards, and the supporting rod 17 drives the limiting plate to move outwards, and the supporting rod 17 to move outwards, and the winding rod 17 opens outwards when the supporting rod moves outwards, and the winding rod 17 opens outwards;
step two: the second motor 46 is started to drive the transmission shaft 47 to rotate, so that the transmission shaft 47 is started to drive the transmission gear 48 to rotate, the transmission gear 48 drives the gear ring 49 to rotate, the gear ring 49 drives the rotating plate 5 to rotate, the rotating rods 6 are driven to move, the material containing frames 8 drive the rotating frames 7 to move, the rotating frames 7 drive the material containing frames 8 to move, the material containing frames 8 rotate outside the rotating plate 5, and the material containing frames 8 with coils move downwards to the top of the fixed plate 28;
step three: the hydraulic cylinder 35 is started to drive the sliding frame 36 to ascend, so that the sliding frame 36 drives the plurality of jacking plates 37 to ascend, the plurality of jacking plates 37 penetrate through gaps of the plurality of toothed plates 50 and move to the bottom of the coil, the electric push rods 39 ascend, the plurality of electric push rods 39 are contacted with the coil, the electric push rods 39 continuously ascend, the plurality of electric push rods 39 extrude the limiting springs 42, the plurality of electric push rods 39 are attached to the outer sides of the coil, the coil is supported, and when the coil ascends, the supporting rods 9 are pushed to ascend, the supporting rods 9 drive the limiting gears 21 to ascend, the limiting gears 21 are reversely rotated, the limiting plates 19 drive the guide rods 15 to reversely move, the guide rods 15 drive the moving rods 14 to shrink inwards, the supporting plates 17 to shrink inwards, the electric push rods 39 are simultaneously started to drive the push plates 40 to move the plurality of positioning rods 41, the plurality of positioning rods 41 are abutted to the plurality of jacking plates 37, and the plurality of jacking plates 37 are attached to the coil 37;
step four: the first motor 29 is started to drive the moving block 31 to move, the moving block 31 drives the vertical plate 32 to move, the vertical plate 32 drives the rotary oil cylinder 33 and the supporting block 34 to move, the sliding frame 36 lifts the coil out of the material containing frame 8, the rotary oil cylinder 33 is started to drive the supporting block 34 to deflect, the supporting block 34 drives the hydraulic cylinder 35 to rotate, the hydraulic cylinder 35 drives the sliding frame 36 to deflect when rotating, and the sliding frame 36 drives the lifting plate 37 to put the coil into the paint dipping box 1 for dipping paint.
The foregoing has shown and described the basic principles and main features of the present invention and the advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. Paint dipping equipment for transformer processing comprises a paint dipping box (1), and is characterized in that: the paint dipping box is characterized in that the rear side of the paint dipping box (1) is fixedly connected with a connecting seat (2), the rear side of the connecting seat (2) is fixedly connected with a supporting plate (3), a rotating shaft (4) is rotationally connected to the inside of the top end of the supporting plate (3), the front end of the rotating shaft (4) is fixedly connected with a rotating plate (5), the front side of the rotating plate (5) is provided with a feeding component, a plurality of rotating rods (6) are rotationally connected to the inside of the rotating plate (5), the rotating rods (6) are distributed in an annular array, a plurality of rotating rods (6) are fixedly connected with rotating frames (7) in the outer side, a plurality of rotating frames (7) are fixedly connected with a material containing frame (8) in the bottom, a plurality of tooth plates (50) are fixedly connected to the inside of the material containing frame (8), two supporting rods (9) are fixedly connected to the two sides of the inside of the material containing frame (8) and penetrate through the rear side wall of the material containing frame (8) and are in sliding connection with the material containing frame (8), two supporting rods (9) are fixedly connected to the two ends of the rotating sleeves (10) respectively, two sleeves (10) are fixedly connected with two sleeves (18) respectively, two sleeves (18) are fixedly connected with one another, one another fixedly connected with one sleeve (18) respectively, and one fixedly connected with one sleeve (18) respectively, and a plurality of sliding sleeves (13) are internally and slidably connected with a movable rod (14).
2. A paint dipping apparatus for transformer processing as recited in claim 1, wherein: the utility model discloses a rack, including support rod (9), rack (8), support rod (9), fixed sleeve (10) rear end, two slide bars (11) of fixed sleeve (10) rear end fixedly connected with, a plurality of perpendicular groove (43) have been seted up to the lateral wall behind rack (8), slide bar (11) run through perpendicular groove (43) and with perpendicular groove (43) sliding connection, two support rod (9) extend to all fixedly connected with spacing gear (21) of rack (8) rear end, all fixedly connected with rack (22) in rack (8) rear end both ends, two spacing gear (21) respectively with two rack (22) meshing connection.
3. A paint dipping apparatus for transformer processing as recited in claim 1, wherein: a plurality of sliding sleeve (13) are annular array and distribute in fixed cover (10) inside, and a plurality of movable rod (14) all run through fixed cover (10) and with fixed cover (10) sliding connection, a plurality of equal fixedly connected with guide bar (15) in movable rod (14) bottom one side, a plurality of guide slot (16) have all been seted up to sliding sleeve (13) lateral wall inside, a plurality of guide bar (15) run through a plurality of guide slots (16) respectively and with a plurality of guide slot (16) sliding connection, a plurality of equal fixedly connected with extension board (17) in movable rod (14) top.
4. A paint dipping apparatus for transformer processing as recited in claim 3, wherein: the utility model discloses a support rod, including bracing piece (9), locating plate (19) are all fixedly connected with in the outside of bracing piece (9) both ends, a plurality of arc wall (20) have been seted up to locating plate (19) inside, a plurality of arc wall (20) respectively correspond with a plurality of sliding sleeves (13), a plurality of guide bar (15) run through a plurality of arc wall (20) respectively and with a plurality of arc wall (20) sliding connection.
5. A paint dipping apparatus for transformer processing as recited in claim 1, wherein: the automatic feeding device is characterized in that a transverse plate (27) is fixedly connected to the bottom of the rear side of the material containing frame (8), limiting sleeves (24) are fixedly connected to two sides of the top of the transverse plate (27), supporting rods (25) are slidably connected to the inside of the limiting sleeves (24), supporting sleeves (23) are fixedly connected to the top ends of the supporting rods (25), the supporting rods (9) penetrate through the two supporting sleeves (23) respectively and are connected with the two supporting sleeves (23) in a rotating mode, and supporting springs (26) are arranged inside the limiting sleeves (24).
6. A paint dipping apparatus for transformer processing as recited in claim 1, wherein: the utility model discloses a hydraulic cylinder, including backup pad (3), fixed plate (28) inside fixedly connected with first motor (29), first motor (29) output fixedly connected with threaded rod (30), threaded rod (30) outside threaded connection has movable block (31), movable block (31) sliding connection is inside fixed plate (28), movable block (31) top fixedly connected with riser (32), riser (32) one side fixedly connected with rotary cylinder (33), rotary cylinder (33) output fixedly connected with supporting shoe (34), supporting shoe (34) top fixedly connected with pneumatic cylinder (35).
7. The paint dipping apparatus for transformer processing as recited in claim 6, wherein: the hydraulic cylinder is characterized in that the output end of the hydraulic cylinder (35) is fixedly connected with a sliding frame (36), a plurality of jacking plates (37) are slidably connected inside the sliding frame (36), limiting springs (42) are fixedly connected between the sliding frame (36) and the jacking plates (37), and the jacking plates (37) are respectively corresponding to gaps of the toothed plates (50).
8. The paint dipping apparatus for transformer processing as recited in claim 7, wherein: the utility model discloses a sliding rack, including slide rack (36), support (38) one side fixedly connected with electric putter (39), electric putter (39) output fixedly connected with push pedal (40), a plurality of locating levers (41) of push pedal (40) top fixedly connected with, a plurality of spacing grooves have been seted up to slide rack (36) lateral wall inside, a plurality of locating lever (41) run through a plurality of spacing grooves respectively and with a plurality of spacing groove sliding connection, a plurality of locating lever (41) respectively correspond with a plurality of jacking boards (37).
9. A paint dipping apparatus for transformer processing as recited in claim 1, wherein: the feeding assembly comprises a material guide plate (44) and a material guide sliding rail (45), the material guide sliding rail (45) is arranged inside the material guide plate (44), the material guide plate (44) corresponds to the material containing frame (8) at the topmost position, a second motor (46) is fixedly connected to the top end of the rear side of the supporting plate (3), a transmission shaft (47) is fixedly connected to the output end of the second motor (46), the transmission shaft (47) penetrates through the supporting plate (3) and is rotationally connected with the supporting plate (3), a transmission shaft (47) is fixedly connected to the front end of the transmission shaft (47), a gear ring (49) is fixedly connected to the outer side of the rotating shaft (4), and the gear ring (49) is meshed with the transmission gear (48).
10. A method of impregnating a transformer with paint, suitable for use in a transformer apparatus according to any one of claims 1 to 9, comprising the steps of:
step one: the feeding component is used for transmitting the transformer coil, the coil slides along the guide slide rail (45) and moves towards the outer side of the fixed sleeve (10), the coil sleeve is arranged at the outer side of the connecting sleeve (12), at the moment, due to the influence of coil weight, the connecting sleeve (12) is pressed down, the connecting sleeve (12) drives the fixed sleeve (10) and the supporting rod (9) to descend, the supporting rod (9) slides downwards in the material containing frame (8), the supporting rod (9) drives the supporting sleeve (23) to descend, the supporting sleeve (23) drives the supporting rod (25) to descend, the supporting rod (25) compresses the supporting spring (26), the supporting rod (9) is supported and limited, the supporting rod (9) drives the limiting gear (21) to descend, the limiting gear (21) is meshed with the rack (22), the limiting gear (21) rotates when descending, the supporting rod (9) drives the limiting plate (19) to rotate, the limiting plate (19) drives the guide rod (15) to move downwards, the supporting rod (25) drives the supporting rod (25) to descend, the supporting rod (20) to compress the supporting rod (26) to slide along the arc-shaped guide rod (16) and the arc-shaped guide rod (16) to slide along the arc-shaped guide groove (16), the guide rod (15) moves along the intersection point of the guide groove (16) and the arc groove (20), so that the guide rod (15) moves outwards and drives the plurality of moving rods (14) to move, the moving rods (14) drive the support plates (17) to open outwards, and the support plates (17) support the coil when open, so that the coil is positioned;
step two: the transmission shaft (47) is driven to rotate through the starting of the second motor (46), the transmission shaft (47) is driven to drive the transmission gear (48) to rotate, so that the transmission gear (48) drives the gear ring (49) to rotate, the gear ring (49) drives the rotating plate (5) to rotate, a plurality of rotating rods (6) are driven to move, the material containing frames (8) drive a plurality of rotating frames (7) to move, the rotating frames (7) drive the material containing frames (8) to move, the material containing frames (8) rotate outside the rotating plate (5), and the material containing frames (8) with coils move downwards to the top of the fixed plate (28);
step three: the hydraulic cylinder (35) is used for starting to drive the sliding frame (36) to lift, the sliding frame (36) is used for driving the plurality of lifting plates (37) to lift, so that the plurality of lifting plates (37) penetrate through gaps of the plurality of toothed plates (50) and move to the bottom of the coil, the electric push rod (39) is enabled to lift, the plurality of electric push rods (39) are enabled to contact with the coil, the electric push rod (39) is enabled to continuously lift, the plurality of electric push rods (39) are enabled to squeeze the limiting spring (42), the plurality of electric push rods (39) are enabled to be attached to the outer side of the coil, the coil is supported, and when the coil is lifted, the supporting rod (9) is pushed to lift, the supporting rod (9) is enabled to drive the limiting gear (21) to lift, the limiting gear (21) to reversely rotate, the limiting plate (19) is enabled to drive the guide rod (15) to reversely move, the guide rod (15) is enabled to drive the moving rod (14) to shrink inwards, the supporting plate (17) is enabled to shrink, the coil is enabled to shrink, the plurality of push rods (37) are enabled to move inwards, and the plurality of push rods (37) are enabled to be enabled to move inwards, and the plurality of push rods (40) are enabled to be enabled to move and are enabled to move and to be located to be in a position opposite mode, keeping the jacking plate (37) and the coil attached;
step four: the movable block (31) is driven to move through the starting of the first motor (29), the movable block (31) drives the vertical plate (32) to move, the vertical plate (32) drives the rotary oil cylinder (33) and the supporting block (34) to move, the sliding frame (36) lifts the coil out of the material containing frame (8), the rotary oil cylinder (33) is driven to drive the supporting block (34) to deflect, the supporting block (34) is driven to drive the hydraulic cylinder (35) to rotate, the hydraulic cylinder (35) drives the sliding frame (36) to deflect when rotating, and the sliding frame (36) drives the lifting plate (37) to put the coil into the paint dipping box (1) for dipping paint.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310754483.3A CN116504521A (en) | 2023-06-26 | 2023-06-26 | Paint dipping equipment and method for transformer processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310754483.3A CN116504521A (en) | 2023-06-26 | 2023-06-26 | Paint dipping equipment and method for transformer processing |
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| Publication Number | Publication Date |
|---|---|
| CN116504521A true CN116504521A (en) | 2023-07-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310754483.3A Pending CN116504521A (en) | 2023-06-26 | 2023-06-26 | Paint dipping equipment and method for transformer processing |
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| CN (1) | CN116504521A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117361324A (en) * | 2023-10-29 | 2024-01-09 | 太仓优盛电子有限公司 | Lifting device for insulating varnish impregnating equipment |
-
2023
- 2023-06-26 CN CN202310754483.3A patent/CN116504521A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117361324A (en) * | 2023-10-29 | 2024-01-09 | 太仓优盛电子有限公司 | Lifting device for insulating varnish impregnating equipment |
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