CN114758887B - Integrated forming double-side paint stripping equipment and process - Google Patents
Integrated forming double-side paint stripping equipment and process Download PDFInfo
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- CN114758887B CN114758887B CN202210673858.9A CN202210673858A CN114758887B CN 114758887 B CN114758887 B CN 114758887B CN 202210673858 A CN202210673858 A CN 202210673858A CN 114758887 B CN114758887 B CN 114758887B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/076—Forming taps or terminals while winding, e.g. by wrapping or soldering the wire onto pins, or by directly forming terminals from the wire
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/0035—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like
- B08B7/0042—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like by laser
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
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- Manufacturing Cores, Coils, And Magnets (AREA)
Abstract
The invention provides an integrally-formed double-sided paint stripping device and a process, which comprises a workbench, a rotary shaft bracket, a winding die set, a first laser paint remover and a second laser paint remover, wherein the workbench is provided with a first rotating shaft bracket and a second rotating shaft bracket; the four groups of winding die head groups are uniformly distributed around the rotating shaft bracket, the winding die head unit for completing the winding of the inductance coil rotates 90 degrees along with the rotating shaft bracket and then enters a first paint stripping station, a first laser paint remover in the first paint stripping station is positioned above the rotating shaft bracket and reciprocates along the axial direction of the rotating shaft bracket under the driving of the driving module, the winding die head unit for completing the paint stripping treatment of the first surface rotates 90 degrees and then enters a standing station, the standing station is kept still and then continues to rotate 90 degrees along with the rotating shaft bracket and then enters a stripping station, and a stripping plate for stripping the inductance coil on the winding die head unit is arranged on the stripping station.
Description
Technical Field
The invention relates to paint stripping equipment and a process, in particular to integrated double-sided paint stripping equipment and a process.
Background
In a conventional stripping process, generally: after the coil is wound, the coil enters a paint stripping station to strip the single-side paint of the lead through a laser machine, and the single-side paint stripping is not completely stripped due to the fact that an enamelled film is not completely stripped, and in the spot welding process, the tension of a welding point is unstable, and the risk of opening a circuit exists;
especially, in order to improve the production efficiency and the production automation degree in a winding and welding integrated machine assembly, in the device, the winding, paint stripping and welding are required to be integrally completed, and the traditional assembly structure can only complete the operation process of single-side paint stripping, and the processing efficiency is low.
Therefore, an integrally formed double-sided paint stripping device and process which are assembled between a winding machine and a welding machine, can relatively continuously and quickly complete double-sided paint stripping operation, and has better paint stripping stability and higher automation degree are urgently needed.
Disclosure of Invention
The invention aims to provide an integrally-formed double-side paint stripping device and process, which are assembled between a winding machine and a welding machine, can relatively continuously and quickly complete double-side paint stripping operation, and have better paint stripping stability and higher automation degree.
The invention provides the following technical scheme:
an integrally formed double-sided paint stripping device and a process thereof comprise a workbench, a rotating shaft bracket, a winding die head group, a first laser paint remover and a second laser paint remover; two ends of the rotating shaft frame are rotatably connected to the two positioning racks and are in driving connection with a divider motor fixed on one side of the positioning racks; the winding die head groups are provided with four groups and are uniformly distributed around the rotating shaft bracket, each winding die head group comprises a plurality of groups of winding die head units which are linearly arranged along the axial direction of the rotating shaft bracket, and the end parts of the winding die head units can rotate to a winding station of a winding machine along with the rotating shaft bracket and are used as central shafts for winding the inductance coil; the winding die head unit which finishes winding of the inductance coil at the winding station rotates 90 degrees along with the rotating shaft bracket and then enters a first paint stripping station, a first laser paint remover in the first paint stripping station is positioned above the rotating shaft bracket and reciprocates along the axial direction of the rotating shaft bracket under the driving of the driving module, and the first laser paint remover is used for performing paint stripping treatment on the inductance coil lead wire on each group of winding die head units rotating to the topmost part; the winding die head unit completing first surface paint stripping treatment at a first paint stripping station rotates by 90 degrees along with a rotating shaft frame and then enters a standing station, and after the standing station completes standing, the winding die head unit continues to rotate by 90 degrees along with the rotating shaft frame and then enters a stripping station, a stripping plate is arranged on the stripping station and used for stripping an inductance coil on the winding die head unit, a coil die plate used for bearing the inductance coil is further arranged below the stripping plate, and the winding die head unit completing stripping can continue to rotate by 90 degrees along with the rotating shaft frame and then enters the winding station again; one side of coil mould board is provided with preceding blevile of push, and the opposite side is provided with the assembly line one that peels lacquer station and welding station through the second in proper order, it is used for peeling off the second laser depainting machine that lacquer was handled to carrying out the second face to the inductance coils lead wire on the coil mould board through its below to peel off to be provided with on the lacquer station for the second time, just preceding blevile of push is used for pushing away coil mould board wherein to stripper below or will stripper below coil mould board push away on assembly line one.
Preferably, the winding die head unit includes the die head pivot of rotation connection on rotatory pedestal, the die head center pillar that links to each other through the one end stationary phase of adapter sleeve and die head pivot and cup joints the external member outside the die head center pillar, two sets of sliding tray have been seted up along the axial on the external member, be fixed with two sets of passes on the lateral wall of die head center pillar the sliding column that the sliding tray set up, be provided with the die head spring of cover outside the external member between the shaft shoulder of sliding column and external member one end, just the other end of external member still is fixed with the cover that takes off that is close to die head center pillar tip.
Preferably, the drive module is including installing the bench of removing lacquer on the workstation, remove and install the motion stroke groove box on the bench of lacquer, install the lead screw by lead screw motor drive in the motion stroke groove box, just it has the laser platform fixed plate to support through the external screw thread slider on the lead screw, first laser removes the lacquer machine and installs on the laser platform fixed plate, just the internal reciprocating motion under the drive of lead screw of motion stroke groove box of external screw thread slider.
Preferably, a plurality of rows of coil containing cavity groups are arranged on the coil mould plate, the containing cavity unit of each row of coil containing cavity groups corresponds to one winding die head unit of the winding die head group which rotates to the stripping station, the coil mould plate is arranged on two side supporting tables in the adjusting frame, the bottom of the adjusting frame is arranged on a sliding table of the first linear module and does reciprocating linear motion along with the sliding table of the first linear module, a top plate which is used for supporting the coil mould plate and pressing the coil mould plate against the bottom side of the stripping plate is arranged in the adjusting frame, and the front pushing device and the assembly line are respectively connected with two ends of the top plate; the second laser paint remover is installed on the sliding table of the second linear module, and is longitudinally reciprocated along with the sliding table of the second linear module, the second linear module is installed on the third linear module on the workbench through the stand column group, and is transversely reciprocated along with the sliding table of the third linear module, so that the second laser paint remover correspondingly removes paint on the coil die plate for the inductance coil lead in the transverse and longitudinal cavity units.
Preferably, the stripping plate is provided with a long through groove corresponding to a winding die head unit rotating to a stripping station, the bottom of the stripping plate is driven to lift by a stripping driving cylinder below the workbench, a guide rod for guiding the stripping plate to pass through the workbench is further fixed at a corner of the stripping plate, the stripping plate descends under the driving of the stripping driving cylinder, the stripping plate is pressed by a fixture block located in the long through groove, the stripping sleeve is further driven, a shaft shoulder compression die head spring of the external member descends along the die head center pillar until an inductance coil wound at the end of the die head center pillar is separated from the die head center pillar and is placed on the coil die plate.
Preferably, the front pushing device comprises a front pushing support frame and a front pushing plate, the front pushing plate is used for pushing the coil mold plate on the front pushing support frame into the adjusting frame or pushing the coil mold plate in the adjusting frame onto the first assembly line, and the front pushing plate comprises a base plate fixed on a slide block of the linear module group four, an extension plate fixed on the base plate and extending towards one side of the first assembly line, and a vertical plate used for abutting against and pushing one side of the coil mold plate.
Preferably, a fixing plate assembly used for positioning the coil mold plate on the first assembly line is further arranged below the second laser paint remover, the fixing plate assembly comprises a limiting cover plate spanning the first assembly line, a jacking plate is further arranged in the middle of the first assembly line, and the jacking plate is driven by a jacking cylinder to jack the coil mold plate on the first assembly line to the bottom side of the limiting cover plate.
Preferably, still be provided with four groups on the rotatory pedestal and correspond the rotation card axle in winding die group one side, it has the synchronizing wheel to rotate card axle and die head pivot external connection, and realizes rotating the synchronous revolution of card axle and die head pivot through the cooperation of hold-in range and synchronizing wheel, install a butt joint mounting panel on the location rack, install on the butt joint mounting panel and be used for pushing away the butt joint jar that butt joint axle and rotation card axle joint link to each other, just the butt joint axle is provided with mutual joint complex latch and draw-in groove with the tip that rotates the card axle, still install on the butt joint mounting panel and be used for the rotatory butt joint rotating electrical machines of drive butt joint axle.
An integrated forming double-sided paint stripping process is based on the integrated forming double-sided paint stripping equipment and comprises the following steps:
s1: the rotary shaft frame is driven to rotate by a divider motor, a winding die head group on one side of the rotary shaft frame rotates to a winding station of a winding machine and then stands still, a machine head assembly of the winding machine moves towards a winding die head unit under the driving of a power driving piece, the machine head assembly is provided with machine head units corresponding to the number of the winding die head units, winding jaws at the end part of the machine head unit clamp one end of a silk thread and then rotate around the winding die head unit to wind the silk thread, meanwhile, a butt joint rotary motor can be started, the winding die head unit and the machine head unit are driven to synchronously rotate, the silk thread is wound at the end of the winding die head unit, and two groups of lead heads of an inductance coil after winding are arranged downwards;
s2: the winding die head unit which finishes winding the inductance coil rotates for 90 degrees along with the rotating shaft frame and then enters a first paint stripping station for paint stripping treatment, two groups of leads of the inductance coil on the winding die head unit are horizontally arranged after rotating for 90 degrees, and a first laser paint remover sends laser to perform paint removing treatment on the first surface of the lead;
s3: the winding die head unit after the first surface is subjected to paint stripping treatment continuously rotates for 90 degrees along with the rotary shaft frame and then enters a standing station, the standing station continuously rotates for 90 degrees along with the rotary shaft frame and then enters a stripping station, at the moment, two groups of lead heads of the inductance coil are horizontally arranged, the upward upper side face is a second face opposite to the first face, the inductance coil is downwards separated from the winding die head unit and is arranged in the coil die plate at the stripping station, the empty winding die head unit rotates for 90 degrees again and returns to the winding station, and the coil die plate is driven by the linear module I to do linear motion, so that the next empty coil containing cavity group corresponds to the next winding die head unit which rotates in place, and the inductance coil separated from the winding die head unit is received again;
s4: after the coil cavity group of the coil mold plate is filled with the inductance coil, the front material pushing device can be started to push the coil mold plate to slide onto the first assembly line and move to the position below the second laser paint remover along with the first assembly line, and the second laser paint remover sequentially removes paint on the second surface of the lead of the inductance coil; meanwhile, the coil die plate which is arranged on the second assembly line in an empty mode is conveyed to the front material pushing device through the conveying clamping jaws which stretch across the front material pushing device and the second assembly line, and then the front material pushing device pushes the coil die plate on the front material pushing device to enter a material stripping station to carry out carrying on the inductance coil again.
The beneficial effects of the invention are: the integrally formed double-sided paint stripping equipment is arranged between the winding machine and the welding machine, so that double-sided paint stripping operation can be completed relatively continuously and rapidly, and the winding machine and the welding machine can adopt the winding machine and the welding machine in the prior art, so that redundant description is not needed again.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the present invention, with the winding machine and the outer window removed;
FIG. 3 is a top view of FIG. 2;
FIG. 4 is a partial schematic view of portion A of FIG. 2;
FIG. 5 is a schematic view of the position structure of the winding die set of the present invention;
FIG. 6 is a front view of FIG. 5;
FIG. 7 is a schematic view of the structure of the stripper plate and the adjusting frame of the present invention;
FIG. 8 is a front view of FIG. 7;
fig. 9 is a schematic structural view of a winding machine according to the present invention;
FIG. 10 is a front view of FIG. 9;
FIG. 11 is a schematic view of the construction of a wire wrap die unit of the present invention;
FIG. 12 is a cross-sectional view of the structure of FIG. 11;
FIG. 13 is a schematic structural view of a fixed plate assembly;
notation in the figure: 1 is a workbench, 2 is a rotating shaft bracket, 3 is a winding die set, 4 is a second laser paint remover, 5 is a positioning rack, 6 is a divider motor, 7 is a winding machine, 8 is a driving module, 9 is a stripping plate, 10 is a coil die plate, 11 is a front pushing device, 12 is a production line I, 13 is a production line II, 14 is an adjusting frame, 15 is a linear module I, 16 is a top plate, 17 is a linear module II, 18 is a linear module III, 19 is a long through groove, 20 is a guide rod, 21 is a front pushing support frame, 22 is a base plate, 23 is an extension plate, 24 is a vertical plate, 25 is a limiting cover plate, 26 is a top plate, 27 is a rotating clamping shaft, 28 is a synchronous wheel, 29 is a clamping block, 31 is a die head rotating shaft, 32 is a die head center pillar, 33 is a sleeve piece, 34 is a sliding groove, 35 is a sliding column, 36 is a die head spring, 37 is a stripping sleeve, 81 is a paint removing rack, 82 is a moving stroke box, 83 is a lead screw, the laser platform fixing plate is 84, the butt joint mounting plate is 51, the butt joint cylinder is 52, the butt joint rotating motor is 53, the butt joint shaft is 54, the machine head assembly is 71, and the winding clamping jaw is 72.
Detailed Description
Example 1
The integrally formed double-sided paint stripping device shown in fig. 1 to 13 comprises a workbench 1, a rotating shaft bracket 2, a winding die set 3, a first laser paint remover and a second laser paint remover 4; two groups of positioning racks 5 are arranged on the workbench 1, and two ends of the rotating shaft frame 2 are rotationally connected to the two groups of positioning racks 5 and are in driving connection with a divider motor 6 fixed on one side of the positioning racks 5; the winding die head groups 3 are provided with four groups and are uniformly distributed around the rotating shaft frame 2, each winding die head group 3 comprises a plurality of groups of winding die head units which are linearly arranged along the axial direction of the rotating shaft frame 2, and the end parts of the winding die head units can rotate to a winding station of a winding machine 7 along with the rotating shaft frame 2 and are used as central shafts for winding the inductance coil; the winding die head unit which finishes winding of the inductance coil at the winding station rotates 90 degrees along with the rotating shaft bracket 2 and then enters a first paint stripping station, a first laser paint remover in the first paint stripping station is positioned above the rotating shaft bracket 2 and reciprocates along the axial direction of the rotating shaft bracket 2 under the driving of the driving module 8, and the first laser paint remover is used for stripping the paint of the inductance coil lead wire on each group of winding die head units which rotate to the topmost part; the winding die head unit which finishes first surface paint stripping treatment at the first paint stripping station rotates 90 degrees along with the rotating shaft frame 2 and then enters a standing station, the winding die head unit continues to rotate 90 degrees along with the rotating shaft frame 2 and then enters a stripping station after standing at the standing station, a stripping plate 9 is arranged on the stripping station, the stripping plate 9 is used for stripping an inductance coil on the winding die head unit, a coil die plate 10 used for bearing the inductance coil is further arranged below the stripping plate 9, and the winding die head unit which finishes stripping can continue to rotate 90 degrees along with the rotating shaft frame 2 and then enters the winding station again; one side of the coil mould plate 10 is provided with a front pushing device 11, the other side of the coil mould plate is provided with a first assembly line 12 which sequentially passes through a second paint stripping station and a welding station, the second paint stripping station is provided with a second laser paint remover 4 which is used for performing second-side paint stripping treatment on an inductance coil lead wire on the coil mould plate 10 passing through the second paint stripping station, and the front pushing device 11 is used for pushing the coil mould plate 10 in the second laser paint remover to the lower side of the stripping plate 9 or pushing the coil mould plate 10 below the stripping plate 9 to the first assembly line 12.
In order to realize more stable stripping at the stripping station, the winding die head unit can be arranged to include a die head rotating shaft 31 rotatably connected to the rotating shaft frame 2, a die head central pillar 32 fixedly connected to one end of the die head rotating shaft 31 through a connecting sleeve, and a sleeve 33 sleeved outside the die head central pillar 32, two sets of sliding grooves 34 are axially formed in the sleeve 33, two sets of sliding columns 35 penetrating through the sliding grooves 34 are fixed on the side wall of the die head central pillar 32, a die head spring 36 sleeved outside the sleeve 33 is arranged between the sliding columns 35 and a shaft shoulder at one end of the sleeve 33, and a stripping sleeve 37 close to the end portion of the die head central pillar 32 is further fixed at the other end of the sleeve 33.
The driving module 8 comprises a paint removing rack 81 arranged on the workbench 1, a moving stroke groove box 82 is arranged on the paint removing rack 81, a lead screw 83 driven by a lead screw motor is arranged in the moving stroke groove box 82, a laser platform fixing plate 84 is supported on the lead screw 83 through an external thread sliding block, a first laser paint removing machine is arranged on the laser platform fixing plate 84, and the external thread sliding block reciprocates under the driving of the lead screw 83 in the moving stroke groove box 82.
In order to reduce the frequency of replacing the coil mold plate 10, a plurality of rows of coil cavity groups can be arranged on the coil mold plate 10, the cavity units of each row of coil cavity groups correspond to a group of winding die head units of the winding die head group 3 rotating to the stripping station, the coil mold plate 10 is arranged on two side supporting tables in an adjusting frame 14, the bottom of the adjusting frame 14 is arranged on a sliding table of a linear module I15 and does reciprocating linear motion along with the sliding table of the linear module I15, a top plate 16 used for supporting and pressing the coil mold plate 10 on the bottom side of the stripping plate 9 is arranged in the adjusting frame 14, and a front material pushing device 11 and a production line I12 are respectively connected with two ends of the top plate 16; the second laser paint remover 4 is installed on the slip table of sharp module two 17, and is vertical up-and-down motion along with the slip table of sharp module two 17, and sharp module two 17 passes through the stand group and installs on the sharp module three 18 on workstation 1, and is horizontal up-and-down motion along with the slip table of sharp module three 18 to realize that second laser paint remover 4 corresponds and go on removing lacquer to the inductance coils lead wire in horizontal and vertical appearance chamber unit on coil mould board 10.
In order to realize more stable stripping at the stripping station, a long through groove 19 corresponding to a winding die head unit rotating to the stripping station is formed in the stripping plate 9, the bottom of the long through groove is driven to lift by a stripping driving cylinder below the workbench 1, a guide rod 20 which is guided to pass through the workbench 1 is further fixed at the corner of the stripping plate 9, the stripping plate 9 is driven to descend by the stripping driving cylinder, a clamping block 29 in the long through groove 19 presses a stripping sleeve 37, and then a shaft shoulder compression die head spring 36 of a sleeve 33 is driven to descend along the die head center post 32 until an inductance coil wound at the end of the die head center post 32 is separated from the die head center post 32 and is placed on the coil die plate 10.
The front pushing device 11 comprises a front pushing support frame 21 and a front pushing plate used for pushing the coil mold plate 10 on the front pushing support frame 21 into the adjusting frame 14 or pushing the coil mold plate 10 in the adjusting frame 14 onto the first assembly line 12, wherein the front pushing plate comprises a base plate 22 fixed on a slide block of the linear module group four, an extension plate 23 fixed on the base plate 22 and extending towards one side of the first assembly line 12, and a vertical plate 24 used for abutting against and pushing one side of the coil mold plate 10.
A fixing plate assembly used for positioning the coil mold plate 10 on the first assembly line 12 is further arranged below the second laser paint remover 4, the fixing plate assembly comprises a limiting cover plate 25 spanning the first assembly line 12, a jacking plate 26 is further arranged in the middle of the first assembly line 12, and the jacking plate 26 jacks the coil mold plate 10 on the first assembly line 12 to the bottom side of the limiting cover plate 25 under the driving of a jacking cylinder, so that the coil mold plate 10 can be separated from the first assembly line 12 through the jacking plate 26, and more stable laser paint removing treatment is realized.
The rotary shaft frame 2 is further provided with four groups of rotary clamping shafts 27 corresponding to one side of the winding die set 3, the rotary clamping shafts 27 and the die head rotating shaft 31 are externally connected with synchronizing wheels 28, synchronous rotation of the rotary clamping shafts 27 and the die head rotating shaft 31 is realized through cooperation of the synchronizing belts and the synchronizing wheels 28, a butt joint mounting plate 51 is mounted on the positioning rack 5, a butt joint cylinder 52 used for pushing the butt joint shaft 54 to be connected with the rotary clamping shafts 27 in a clamped mode is mounted on the butt joint mounting plate 51, clamping teeth and clamping grooves matched with each other in a clamped mode are arranged at the end portions of the butt joint shaft and the rotary clamping shafts 27, and a butt joint rotary motor 53 used for driving the butt joint shaft to rotate is further mounted on the butt joint mounting plate 51.
Example 2
An integrally formed double-sided paint stripping process is based on the integrally formed double-sided paint stripping equipment of embodiment 1, and comprises the following steps:
s1: the rotating shaft frame 2 is driven to rotate by the divider motor 6, the winding die head group 3 on one side of the rotating shaft frame rotates to a winding station of the winding machine 7 and then stands, at the moment, the machine head assembly 71 of the winding machine 7 moves towards the winding die head unit under the driving of the power driving piece, the machine head assembly 71 is provided with machine head units (only one group of machine head units is shown in the drawing for showing the schematic representation) corresponding to the number of the winding die head units, a winding clamping jaw 72 at the end part of the machine head unit clamps one end of a silk thread and then rotates and winds the silk thread around the winding die head unit, meanwhile, the butt joint rotating motor 53 can be started, the winding die head unit and the machine head unit are driven to synchronously rotate, the silk thread is wound at the end part of the winding die head unit, and two groups of lead heads of the wound inductance coil are arranged downwards;
s2: the winding die head unit which finishes the winding of the inductance coil rotates for 90 degrees along with the rotating shaft bracket 2 and then enters a first paint stripping station for paint stripping treatment, two groups of leads of the inductance coil on the winding die head unit are horizontally arranged after rotating for 90 degrees, and a first laser paint remover sends laser to perform paint removal treatment on the first surface of the lead;
s3: the winding die head unit after the first surface is subjected to paint stripping treatment continuously rotates for 90 degrees along with the rotating shaft frame 2 and then enters a standing station, the winding die head unit after the first surface is subjected to standing still continues to rotate for 90 degrees along with the rotating shaft frame 2 and then enters a stripping station, two groups of lead heads of the inductance coil are horizontally arranged, the upward upper side face is a second face opposite to the first face, the inductance coil is downwards separated from the winding die head unit and is placed in the coil die plate 10 at the stripping station, the vacant winding die head unit rotates for 90 degrees again and returns to the winding station, and the coil die plate 10 is driven by the linear module I15 to perform linear motion, so that the next vacant coil cavity group corresponds to the next winding die head unit which rotates in place, and receives the inductance coil separated from the winding die head unit again;
s4: after the coil cavity group of the coil mold plate 10 is filled with the inductance coils, the front material pushing device 11 can be started to push the coil mold plate 10 to slide onto the first assembly line 12 and move to the position below the second laser paint remover 4 along with the first assembly line 12, and the second laser paint remover sequentially removes paint on the second surface of the lead of the inductance coils; meanwhile, the coil mold plate 10 which is vacant on the second assembly line 13 is conveyed to the front material pushing device 11 through the conveying clamping jaws which cross over the front material pushing device 11 and the second assembly line 13, and then the front material pushing device 11 pushes the coil mold plate 10 on the front material pushing device to enter a material stripping station for carrying the inductance coil again.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. The integrally-formed double-sided paint stripping equipment is characterized by comprising a workbench (1), a rotary shaft bracket (2), a winding die set (3), a first laser paint remover and a second laser paint remover (4); two groups of positioning racks (5) are mounted on the workbench (1), and two ends of the rotating shaft frame (2) are rotatably connected to the two groups of positioning racks (5) and are in driving connection with a divider motor (6) fixed on one side of the positioning racks (5);
the winding die head groups (3) are provided with four groups and are uniformly distributed around the rotating shaft frame (2), each winding die head group (3) comprises a plurality of groups of winding die head units which are linearly arranged along the axial direction of the rotating shaft frame (2), and the end parts of the winding die head units can rotate to a winding station of a winding machine (7) along with the rotating shaft frame (2) and are used as central shafts for winding inductance coils;
the winding die head unit which finishes winding of the inductance coil at the winding station rotates for 90 degrees along with the rotating shaft bracket (2) and then enters a first paint stripping station, a first laser paint remover in the first paint stripping station is positioned above the rotating shaft bracket (2), and is driven by a driving module (8) to reciprocate along the axial direction of the rotating shaft bracket (2) and used for stripping the paint of the inductance coil lead wire on each group of winding die head units rotating to the topmost part;
the winding die head unit completing first surface paint stripping treatment at the first paint stripping station rotates for 90 degrees along with the rotating shaft frame (2) and then enters a standing station, the standing station continues to rotate for 90 degrees along with the rotating shaft frame (2) and then enters a stripping station, a stripping plate (9) is arranged on the stripping station, the stripping plate (9) is used for stripping an inductance coil on the winding die head unit, a coil die plate (10) used for bearing the inductance coil is further arranged below the stripping plate (9), and the winding die head unit completing stripping can continue to rotate for 90 degrees along with the rotating shaft frame (2) and then enters the winding station again;
one side of coil mould board (10) is provided with preceding blevile of push (11), and the opposite side is provided with assembly line (12) of shelling lacquer station and welding station through the second in proper order, it is used for carrying out second face to shelling the second laser depainting machine (4) that the lacquer was handled to the inductance coil lead wire on coil mould board (10) through its below to shell on the lacquer station for the second time, just preceding blevile of push (11) are used for pushing away coil mould board (10) wherein to stripper (9) below or will stripper (9) below coil mould board (10) push away on assembly line (12).
2. The integrally formed double-sided paint stripping device according to claim 1, wherein the winding die head unit comprises a die head rotating shaft (31) rotatably connected to the rotating shaft frame (2), a die head central column (32) fixedly connected with one end of the die head rotating shaft (31) through a connecting sleeve, and a sleeve member (33) sleeved outside the die head central column (32), two sets of sliding grooves (34) are axially formed in the sleeve member (33), two sets of sliding columns (35) penetrating through the sliding grooves (34) are fixed on the side wall of the die head central column (32), a die head spring (36) sleeved outside the sleeve member (33) is arranged between the sliding columns (35) and a shaft shoulder at one end of the sleeve member (33), and a sleeve removing part (37) close to the end of the die head central column (32) is further fixed at the other end of the sleeve member (33).
3. The integrated double-sided paint stripping device according to claim 1, wherein the driving module (8) comprises a paint removing rack (81) mounted on the workbench (1), a moving stroke groove box (82) is mounted on the paint removing rack (81), a lead screw (83) driven by a lead screw motor is mounted in the moving stroke groove box (82), a laser platform fixing plate (84) is supported on the lead screw (83) through an external thread sliding block, the first laser paint removing machine is mounted on the laser platform fixing plate (84), and the external thread sliding block reciprocates in the moving stroke groove box (82) under the driving of the lead screw (83).
4. The integrally formed double-sided paint stripping equipment as claimed in claim 2, wherein a plurality of rows of coil containing cavity groups are arranged on the coil mould plate (10), the containing cavity unit of each row of coil containing cavity groups corresponds to a winding die head unit of a winding die head group (3) which rotates to a stripping station, the coil mould plate (10) is arranged on two side supporting tables in an adjusting frame (14), the bottom of the adjusting frame (14) is arranged on a sliding table of a linear module I (15) and does reciprocating linear motion along with the sliding table of the linear module I (15), a top plate (16) which is used for supporting the coil mould plate (10) in a propping manner and pressing the coil mould plate against the bottom side of the stripping plate (9) is arranged in the adjusting frame (14), and the front material pushing device (11) and the first assembly line (12) are respectively connected with two ends of the top plate (16);
second laser removes lacquer machine (4) and installs on the slip table of sharp module two (17), and along with the slip table of sharp module two (17) does vertically up-and-down motion, and sharp module two (17) are installed on sharp module three (18) on workstation (1) through the stand group, and along with the slip table of sharp module three (18) is horizontal up-and-down motion, thereby realize that second laser removes lacquer machine (4) and corresponds and go up horizontal and vertically on coil mould board (10) and hold the inductance coils lead wire in the chamber unit and remove the lacquer and handle.
5. The integrally formed double-sided paint stripping device according to claim 4, wherein the stripping plate (9) is provided with a long through groove (19) corresponding to a winding die head unit rotating to a stripping station, the bottom of the stripping plate is driven to ascend and descend by a stripping driving cylinder below the workbench (1), a guide rod (20) penetrating through the workbench (1) in a guiding manner is further fixed at a corner of the stripping plate (9), the stripping plate (9) descends under the driving of the stripping driving cylinder, and is pressed against the stripping sleeve (37) through a fixture block (29) located in the long through groove (19), so that a shaft shoulder compression die head spring (36) of the sleeve (33) is driven to descend along the die head center pillar (32) until an inductance coil wound at the end of the die head center pillar (32) is separated from the die head center pillar (32) and placed on the coil die plate (10).
6. The integrated double-sided paint stripping equipment as claimed in claim 5, wherein the front pushing device (11) comprises a front pushing support frame (21) and a front pushing plate for pushing the coil mold plate (10) on the front pushing support frame (21) into the adjusting frame (14) or pushing the coil mold plate (10) in the adjusting frame (14) onto the first production line (12), and the front pushing plate comprises a base plate (22) fixed on the slide block of the linear module group four, an extension plate (23) fixed on the base plate (22) and extending towards one side of the first production line (12), and a vertical plate (24) for pushing and pushing one side of the coil mold plate (10) in a pressing manner.
7. The integrated double-sided paint stripping device according to claim 6, characterized in that a fixing plate assembly for positioning the coil mold plate (10) on the first assembly line (12) is further arranged below the second laser paint remover (4), the fixing plate assembly comprises a limiting cover plate (25) spanning the first assembly line (12), a jacking plate (26) is further arranged in the middle of the first assembly line (12), and the jacking plate (26) is driven by a jacking cylinder to jack the coil mold plate (10) on the first assembly line (12) against the bottom side of the limiting cover plate (25).
8. An integrally formed two-sided paint stripping apparatus as claimed in claim 2, the rotary shaft bracket (2) is also provided with four groups of rotary clamping shafts (27) corresponding to one side of the winding die head group (3), the outside of the rotary clamping shaft (27) and the die head rotating shaft (31) is connected with a synchronizing wheel (28), and realizes the synchronous rotation of the rotary clamping shaft (27) and the die head rotating shaft (31) through the matching of a synchronous belt and a synchronous wheel (28), a butt joint installation plate (51) is installed on the positioning rack (5), a butt joint cylinder (52) used for connecting the pushing butt joint shaft (54) and the rotating clamping shaft (27) in a clamping manner is installed on the butt joint installation plate (51), and the end parts of the butt joint shaft (54) and the rotating clamping shaft (27) are provided with clamping teeth and clamping grooves which are mutually clamped and matched, and the butt joint mounting plate (51) is also provided with a butt joint rotating motor (53) for driving the butt joint shaft (54) to rotate.
9. An integrally formed double-sided paint stripping process is characterized by comprising the following steps:
s1: the rotary shaft frame (2) is driven to rotate by a divider motor (6), a winding die head group (3) on one side of the rotary shaft frame rotates to a winding station of a winding machine (7) and then stands still, a machine head assembly (71) of the winding machine (7) moves towards the winding die head unit under the driving of a power driving piece, the machine head assembly (71) is provided with machine head units corresponding to the number of the winding die head units, a winding clamping jaw (72) at the end part of the machine head unit clamps one end of a silk thread and then rotates and winds the silk thread around the winding die head unit, meanwhile, a butt joint rotary motor (53) can be started, the winding die head unit and the machine head unit are driven to synchronously rotate, the silk thread is wound at the end of the winding die head unit, and two groups of lead heads of an inductance coil after winding are arranged downwards;
s2: the winding die head unit which finishes the winding of the inductance coil rotates 90 degrees along with the rotating shaft bracket (2) and then enters a first paint stripping station for paint stripping treatment, two groups of leads of the inductance coil on the winding die head unit are horizontally arranged after rotating 90 degrees, and a first laser paint remover sends laser to remove paint on the first surface of the lead;
s3: the winding die head unit after the first surface is subjected to paint stripping treatment continuously rotates for 90 degrees along with the rotating shaft frame (2) and then enters a standing station, and after the standing station is subjected to standing, the winding die head unit continuously rotates for 90 degrees along with the rotating shaft frame (2) and then enters a stripping station, two groups of lead heads of the inductance coil are horizontally arranged, the upward upper side surfaces of the two groups of lead heads are second surfaces opposite to the first surfaces, the inductance coil is downwards separated from the winding die head unit and is arranged in a coil die plate (10) at the stripping station, the vacant winding die head unit rotates for 90 degrees again and returns to the winding station, and the coil die plate (10) is driven by a linear module I (15) to perform linear motion, so that the next row of vacant coil containing cavity group corresponds to the next winding die head unit which rotates to the position, and then bears the inductance coil separated from the winding die head unit;
s4: after the coil cavity group of the coil mold plate (10) is filled with the inductance coils, a front pushing device (11) can be started to push the coil mold plate (10) to slide onto a production line I (12) and move to the position below a second laser paint remover (4) along with the production line I (12), and the second laser paint removal sequentially performs paint removal treatment on a second surface of a lead of the inductance coils; meanwhile, the coil mold plate (10) which is empty on the second assembly line (13) is conveyed to the front material pushing device (11) through a conveying clamping jaw which stretches across the front material pushing device (11) and the second assembly line (13), and then the front material pushing device (11) pushes the coil mold plate (10) on the front material pushing device to enter a stripping station to carry out receiving on the inductance coil again.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210673858.9A CN114758887B (en) | 2022-06-15 | 2022-06-15 | Integrated forming double-side paint stripping equipment and process |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210673858.9A CN114758887B (en) | 2022-06-15 | 2022-06-15 | Integrated forming double-side paint stripping equipment and process |
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| CN114758887B true CN114758887B (en) | 2022-08-19 |
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| CN202210673858.9A Active CN114758887B (en) | 2022-06-15 | 2022-06-15 | Integrated forming double-side paint stripping equipment and process |
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| CN116344187B (en) * | 2023-05-16 | 2024-03-19 | 淮安市文盛电子有限公司 | Inductance cover plate equipment and use method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP3621050B2 (en) * | 2001-03-28 | 2005-02-16 | 日特エンジニアリング株式会社 | Winding device |
| CN204935001U (en) * | 2015-08-17 | 2016-01-06 | 武汉锐泽科技发展有限公司 | Two-sided stripping paint fixture and laser paint stripping device |
| CN206010155U (en) * | 2016-08-11 | 2017-03-15 | 武汉华工激光工程有限责任公司 | Two-sided up and down while the laser wire stripping equipment of wire stripping |
| WO2021062495A1 (en) * | 2019-09-30 | 2021-04-08 | Machines In Three Dimensions Eood | A device for two-side varnish stripping from the surfaces of a rectangular copper wire |
| CN211588917U (en) * | 2020-01-13 | 2020-09-29 | 深圳市艺感科技有限公司 | Laser peeling device for automatic coil welding equipment |
| CN113541411A (en) * | 2021-08-19 | 2021-10-22 | 深圳市合力士机电设备有限公司 | Paint stripping equipment for iron core lead and paint stripping method thereof |
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