CN116499414A - A contact diameter measuring device for an outer ring of an angular contact ball bearing and a method for using the same - Google Patents
A contact diameter measuring device for an outer ring of an angular contact ball bearing and a method for using the same Download PDFInfo
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- CN116499414A CN116499414A CN202310291955.6A CN202310291955A CN116499414A CN 116499414 A CN116499414 A CN 116499414A CN 202310291955 A CN202310291955 A CN 202310291955A CN 116499414 A CN116499414 A CN 116499414A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/10—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring diameters
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/10—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring diameters
- G01B21/14—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring diameters internal diameters
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E30/00—Energy generation of nuclear origin
- Y02E30/30—Nuclear fission reactors
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Abstract
Description
技术领域technical field
本申请涉及滚动轴承制造技术领域,尤其涉及一种角接触球轴承外套圈接触直径测量装置及其使用方法。The present application relates to the technical field of rolling bearing manufacturing, in particular to a contact diameter measuring device for an outer ring of an angular contact ball bearing and a method for using the same.
背景技术Background technique
精密角接触球轴承是高端精密轴承的重要类型,一般应用于高速、高精度的回转轴系中,多套同时使用,因轴承精度高、安装装配复杂,一般企业难以实现最佳装配状态,所以要求轴承企业将轴承的接触角、凸出量等参数做成一致的。Precision angular contact ball bearings are an important type of high-end precision bearings. They are generally used in high-speed, high-precision rotary shaft systems. Multiple sets are used at the same time. Due to the high precision of the bearings and complicated installation and assembly, it is difficult for ordinary enterprises to achieve the best assembly state. Therefore, Bearing companies are required to make consistent parameters such as the contact angle and protrusion of the bearing.
角接触球轴承是精密轴系常用的轴承,一般两套以上轴承联合配对使用。两套轴承联合配对使用时基本安装方式有:背对背DB安装方式(见图1)、面对面DF安装方式(见图2)以及串联DT安装方式(见图3)。多联轴承还存在其他多种安装方式,以三联轴承为例,图4、5、6分别示意出了三联轴承的几种安装方式。Angular contact ball bearings are commonly used bearings in precision shafting, and generally more than two sets of bearings are used in combination. When two sets of bearings are paired together, the basic installation methods are: back-to-back DB installation (see Figure 1), face-to-face DF installation (see Figure 2) and series DT installation (see Figure 3). There are many other installation methods for multiple bearings. Taking triple bearings as an example, Figures 4, 5 and 6 show several installation methods of triple bearings.
为了保证轴系性能质量且发挥轴承的最佳性能,在两联以上轴承装配时,其基本要求为:①力的作用点在轴线上;②每套轴承承受一定的预载荷;③一组轴承的受力要均匀。因此,在角接触球轴承安装时,要保证轴承的接触角一致,最后进行轴向游隙的调整(负游隙),游隙值应根据不同的使用工况和配合确定,确定游隙的方法是控制轴承端面凸出量和凹入量。所以单套角接触球轴承的接触角和凸出量是重要的技术参数指标,直接影响轴承的安装使用。In order to ensure the performance quality of the shafting and give full play to the best performance of the bearings, when assembling two or more bearings, the basic requirements are: ①The action point of the force is on the axis; ②Each set of bearings bears a certain preload; ③A set of bearings The stress should be even. Therefore, when installing angular contact ball bearings, it is necessary to ensure that the contact angle of the bearing is consistent, and finally adjust the axial clearance (negative clearance). The clearance value should be determined according to different operating conditions and coordination. The method is to control the protrusion and recess of the bearing end face. Therefore, the contact angle and protrusion of a single set of angular contact ball bearings are important technical parameters, which directly affect the installation and use of the bearing.
角接触球单套轴承凸出量为零、配对轴承的接触角相等是配对轴承的基本要求。现在国内外普遍采用被动修磨法达到配对轴承要求。具体的,国内外目前生产精密角接触球轴承的企业通常是在生产过程中严格控制接触角和成品轴承的端面凸出量,用凸出量仪测量预装轴承的端面凸出量,确定凸出量值,再用修磨轴承套圈高度的办法保证轴承的凸出量;根据轴承的理论游隙、沟曲率半径、装配球径等计算轴承的接触角,生产过程中控制轴承的游隙、沟曲率等间接控制接触角,通过接触角测量仪检测判断轴承接触角是否合格。The protrusion of single set of angular contact ball bearings is zero, and the contact angle of paired bearings is equal to the basic requirements of paired bearings. At present, the passive grinding method is widely used at home and abroad to meet the requirements of paired bearings. Specifically, enterprises currently producing precision angular contact ball bearings at home and abroad usually strictly control the contact angle and the protrusion of the end face of the finished bearing during the production process, and use a protrusion meter to measure the protrusion of the end face of the pre-installed bearing to determine the protrusion. Then use the method of grinding the height of the bearing ring to ensure the protrusion of the bearing; calculate the contact angle of the bearing according to the theoretical clearance of the bearing, the radius of curvature of the groove, the diameter of the assembly ball, etc., and control the clearance of the bearing during the production process , Groove curvature, etc. indirectly control the contact angle, and judge whether the bearing contact angle is qualified through the contact angle measuring instrument.
利用被动修磨法在生产过程中控制接触角存在如下问题:The use of passive grinding method to control the contact angle in the production process has the following problems:
1、由于存在游隙的偏差,以及内、外套圈沟曲率的偏差,计算的理论接触角与实际接触角存在偏差,对于要求高的轴承要进行接触角的全检;1. Due to the deviation of the clearance and the deviation of the curvature of the inner and outer ring grooves, there is a deviation between the calculated theoretical contact angle and the actual contact angle. For bearings with high requirements, a full inspection of the contact angle is required;
2、理论接触角与预载荷下的接触角不一致。2. The theoretical contact angle is inconsistent with the contact angle under preload.
因此,亟需提出一种新的技术方案来解决现有技术中存在的问题。Therefore, it is urgent to propose a new technical solution to solve the problems in the prior art.
发明内容Contents of the invention
本申请提供一种角接触球轴承外套圈接触直径测量装置及其使用方法,用以解决现有轴承生产过程中轴承外套圈接触直径难以测量,导致轴承接触角控制精度不高的问题。The application provides a contact diameter measuring device for an outer ring of an angular contact ball bearing and a method of use thereof, which are used to solve the problem that the contact diameter of the outer ring of the bearing is difficult to measure in the existing bearing production process, resulting in low bearing contact angle control accuracy.
为了实现上述目的,本申请提供如下技术方案:In order to achieve the above object, the application provides the following technical solutions:
一方面,本申请提供一种角接触球轴承外套圈接触直径测量装置,包括测量平台,所述测量平台的上方平行间隔设置有基准板,所述基准板上安装有主轴,所述主轴的一端与所述基准板转动连接,另一端朝测量平台延伸且端部安装有测量标准锥及装设有测量球的保持架,所述主轴与驱动组件相连,所述驱动组件用以驱动主轴沿其中心轴线往复移动并向主轴施加测量载荷,且用以驱动主轴沿其中心轴线旋转;On the one hand, the present application provides a contact diameter measurement device for the outer ring of an angular contact ball bearing, which includes a measurement platform, a reference plate is arranged in parallel and spaced above the measurement platform, and a main shaft is installed on the reference plate, and one end of the main shaft is It is rotatably connected with the reference plate, and the other end is extended toward the measurement platform, and the end is equipped with a measurement standard cone and a cage equipped with a measurement ball. The main shaft is connected with the driving assembly, and the driving assembly is used to drive the main shaft along its The central axis reciprocates and applies a measuring load to the main shaft, and is used to drive the main shaft to rotate along its central axis;
所述测量平台上与主轴相对的位置形成测量工位,所述测量工位用以安装被测外套圈,所述测量平台上设置有传感器组件,所述传感器组件用以测量显示被测外套圈的接触直径值与校准用外套圈的接触直径值的差值;The position on the measuring platform opposite to the main shaft forms a measuring station, the measuring station is used to install the outer ring under test, the sensor assembly is arranged on the measuring platform, and the sensor assembly is used to measure and display the outer ring under test The difference between the contact diameter value and the contact diameter value of the outer ring for calibration;
所述主轴在驱动组件的驱动下,向被测外套圈靠近,且使得所述测量标准锥和保持架与被测外套圈对应安装,测量球与被测外套圈抵触,测量标准锥与传感器组件的探头对应。Driven by the drive assembly, the main shaft approaches the outer ring under test, and the measuring standard cone and cage are installed correspondingly to the outer ring under test, the measuring ball interferes with the outer ring under test, and the measuring standard cone and the sensor assembly corresponding to the probe.
上述技术方案进一步的,所述基准板上开设有安装孔,所述安装孔内设置有导向气缸套,所述导向气缸套上形成允许主轴贯穿的通道,所述通道的内壁上开设有一圈凹槽,所述凹槽形成空气轴承导套的安装位,所述主轴的一端贯穿所述导向气缸套后与第一端盖相连,所述第一端盖内安装有空气轴承,所述主轴与所述空气轴承相连,所述第一端盖上设置有空气喷嘴,所述空气喷嘴用以向所述空气轴承喷射压力空气,使得所述空气轴承与所述主轴旋转。In the above technical solution, a mounting hole is opened on the reference plate, a guide cylinder liner is arranged in the installation hole, a channel is formed on the guide cylinder liner to allow the main shaft to pass through, and a circle of concave holes is formed on the inner wall of the channel. Groove, the groove forms the installation position of the air bearing guide sleeve, one end of the main shaft passes through the guide cylinder liner and connects with the first end cover, the air bearing is installed in the first end cover, and the main shaft and the first end cover The air bearings are connected, and an air nozzle is arranged on the first end cover, and the air nozzle is used to inject pressurized air to the air bearing, so that the air bearing and the main shaft rotate.
进一步的,所述主轴的另一端贯穿所述导向气缸套后与所述测量标准锥及保持架相连;所述导向气缸套与第二端盖相连,所述第二端盖内设置有空气轴承及空气轴承导套,所述第二端盖上设置有空气喷嘴,所述主轴贯穿所述第二端盖后与所述测量标准锥相连。Further, the other end of the main shaft passes through the guide cylinder liner and is connected with the measuring standard cone and the cage; the guide cylinder liner is connected with the second end cover, and an air bearing is arranged in the second end cover and an air bearing guide sleeve, the second end cover is provided with an air nozzle, and the main shaft passes through the second end cover and is connected with the measuring standard cone.
进一步的,所述驱动组件包括驱动气缸和空气喷嘴,所述驱动气缸与所述主轴相连,所述主轴被驱动气缸驱动的沿所述导向气缸套往复移动。Further, the drive assembly includes a drive cylinder and an air nozzle, the drive cylinder is connected to the main shaft, and the main shaft is driven by the drive cylinder to reciprocate along the guide cylinder liner.
进一步的,所述主轴的一端形成用以安装所述测量标准锥及保持架的台阶结构,所述测量标准锥为圆台状结构件,所述测量标准锥的中心位置形成与主轴适配安装的通孔,所述测量标准锥的外壁上安装有所述保持架,所述保持架用以对安装在其上的若干个测量球进行安装限位。Further, one end of the main shaft forms a stepped structure for installing the measuring standard cone and the holder, the measuring standard cone is a conical structural member, and the center position of the measuring standard cone forms a shaft that is adapted to be installed on the main shaft. The through hole, the outer wall of the measuring standard cone is equipped with the retainer, and the retainer is used to limit the installation of several measuring balls installed thereon.
进一步的,所述台阶结构的端部设置有限位结构,所述限位结构用以实现对所述测量标准锥及保持架的安装限位。Further, a limit structure is provided at the end of the step structure, and the limit structure is used to realize the installation limit of the measuring standard cone and the holder.
进一步的,所述测量工位上开设有凹槽,所述凹槽与主轴相对应,当所述测量标准锥和保持架安装在被测外套圈上时,所述主轴的端部伸入所述凹槽中,且与槽底具有间隔;所述凹槽的槽底形成用以安装传感器的探头的通孔,所述通孔与所述主轴的端部相对应,所述传感器组件的探头通过锁紧螺母与测量平台紧固相连。Further, a groove is provided on the measuring station, and the groove corresponds to the main shaft. When the measuring standard cone and the cage are installed on the outer ring under test, the end of the main shaft extends into the In the groove, and there is an interval from the bottom of the groove; the bottom of the groove forms a through hole for installing the probe of the sensor, the through hole corresponds to the end of the main shaft, and the probe of the sensor assembly It is firmly connected with the measuring platform through the lock nut.
进一步的,所述测量平台上靠近凹槽槽壁的位置上形成用以安装保护支点的安装位,当测量标准锥的端部与所述测量平台的表面抵触时,所述测量标准锥的端部与所述保护支点对应相接。Further, an installation position for installing a protective fulcrum is formed on the measurement platform close to the groove wall. When the end of the measurement standard cone collides with the surface of the measurement platform, the end of the measurement standard cone The part is correspondingly connected with the protection fulcrum.
进一步的,所述保护支点包括金属螺钉。Further, the protection fulcrum includes metal screws.
进一步的,所述主轴的中心轴线与所述测量平台的表面垂直。Further, the central axis of the main shaft is perpendicular to the surface of the measurement platform.
进一步的,所述测量平台安装在工作台上,所述工作台上设置有多根立柱,所述立柱与所述基准板相连。Further, the measurement platform is installed on a workbench, and a plurality of uprights are arranged on the workbench, and the uprights are connected with the reference plate.
进一步的,所述传感器组件包括传感器探头、与所述传感器探头相连的处理器,以及与所述处理器相连的显示器。Further, the sensor assembly includes a sensor probe, a processor connected to the sensor probe, and a display connected to the processor.
另一方面,本申请提供一种角接触球轴承外套圈接触直径测量装置的使用方法,包括如下步骤:In another aspect, the present application provides a method for using a contact diameter measuring device for an outer ring of an angular contact ball bearing, including the following steps:
S1:标定,将校准用外套圈置于测量工位上,测量标准锥及装设有测量球的保持架随主轴下移,当测量球与所述校准用外套圈对位接触时,向所述主轴上施加测量载荷,当测量载荷加载至目标测量载荷时,将传感器组件的显示值设置为“0”点,完成标定;S1: Calibration, place the outer ring for calibration on the measuring station, the measuring standard cone and the cage with the measuring ball move down with the main shaft, when the measuring ball is in contact with the outer ring for calibration, Apply a measurement load on the above-mentioned spindle, when the measurement load is loaded to the target measurement load, set the display value of the sensor component to "0" point to complete the calibration;
S2:测量,将被测外套圈置于测量工位上,测量标准锥及装设有测量球的保持架随主轴下移,当测量球与所述被测外套圈对位接触时,向所述主轴上施加目标测量载荷,传感器组件显示出测量值,该测量值为被测外套圈的接触直径值与校准用外套圈的接触直径值的差值。S2: Measure, place the outer ring under test on the measuring station, measure the standard cone and the cage equipped with the measuring ball and move down with the main shaft, when the measuring ball is in contact with the outer ring under test, The target measurement load is applied to the spindle, and the sensor assembly displays the measured value, which is the difference between the contact diameter value of the outer ring under test and the contact diameter value of the outer ring for calibration.
相比现有技术,本申请具有以下有益效果:Compared with the prior art, the present application has the following beneficial effects:
本申请提供一种角接触球轴承外套圈接触直径测量装置,该装置包括测量平台,测量平台的上方设置有基准板,基准板上安装有主轴,主轴的一端与基准板转动连接,另一端安装有测量标准锥及装设有测量球的保持架,主轴与驱动组件相连,驱动组件可驱动主轴沿其中心轴线往复移动并向主轴施加测量载荷,还可驱动主轴沿中心轴线旋转;测量平台上与主轴相对的位置形成测量工位,测量工位上安装被测外套圈,测量平台上的传感器组件可测量显示被测外套圈的接触直径值与校准用外套圈的接触直径值的差值。因此,本申请提供的角接触球轴承外套圈接触直径测量装置可以测量轴承的外套圈接触直径,保证实际接触角检测精度,配合轴承内套圈接触直径可实现轴承的直接装配,同时保障角接触球轴承的接触角,减小实际接触角与理论接触角的偏差,保证轴承安装使用可靠。进一步的,本申请提供的测量装置上加载的测量载荷可变,能够适应角接触轴承的不同配对载荷下的组装配对。The application provides a device for measuring the contact diameter of the outer ring of an angular contact ball bearing. The device includes a measuring platform. A reference plate is arranged above the measuring platform. A spindle is installed on the reference plate. There is a measuring standard cone and a cage equipped with a measuring ball. The main shaft is connected with the driving assembly. The driving assembly can drive the main shaft to reciprocate along its central axis and apply a measurement load to the main shaft, and can also drive the main shaft to rotate along the central axis; on the measuring platform The position opposite to the main shaft forms a measuring station, on which the tested outer ring is installed, and the sensor assembly on the measuring platform can measure and display the difference between the contact diameter value of the tested outer ring and the contact diameter value of the calibration outer ring. Therefore, the angular contact ball bearing outer ring contact diameter measuring device provided by this application can measure the contact diameter of the outer ring of the bearing, ensure the actual contact angle detection accuracy, and cooperate with the bearing inner ring contact diameter to realize the direct assembly of the bearing, and at the same time ensure the angular contact The contact angle of the ball bearing can reduce the deviation between the actual contact angle and the theoretical contact angle, and ensure the reliable installation and use of the bearing. Further, the measurement load loaded on the measurement device provided by the present application is variable, which can adapt to the assembly and pairing of angular contact bearings under different pairing loads.
附图说明Description of drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它附图。应当理解,附图中所示的具体形状、构造,通常不应视为实现本申请时的限定条件;例如,本领域技术人员基于本申请揭示的技术构思和示例性的附图,有能力对某些单元(部件)的增/减/归属划分、具体形状、位置关系、连接方式、尺寸比例关系等容易作出常规的调整或进一步的优化。In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the accompanying drawings that need to be used in the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present application. For Those skilled in the art can also obtain other drawings based on these drawings without any creative work. It should be understood that the specific shapes and structures shown in the accompanying drawings should generally not be regarded as limiting conditions for the implementation of the present application; for example, those skilled in the art are able to The increase/decrease/attribution division, specific shape, positional relationship, connection mode, size ratio relationship, etc. of some units (parts) are easy to make conventional adjustments or further optimization.
图1为两套角接触球轴承背对背DB型安装的示意图;Figure 1 is a schematic diagram of back-to-back DB installation of two sets of angular contact ball bearings;
图2为两套角接触球轴承面对面DF型安装的示意图;Figure 2 is a schematic diagram of two sets of angular contact ball bearings installed face to face DF;
图3为两套角接触球轴承串联DT型安装的示意图;Figure 3 is a schematic diagram of DT type installation of two sets of angular contact ball bearings in series;
图4为三联角接触球轴承TBT型安装的示意图;Figure 4 is a schematic diagram of the installation of the triple angular contact ball bearing TBT type;
图5为三联角接触球轴承TFT型安装的示意图;Figure 5 is a schematic diagram of the installation of the triple angular contact ball bearing TFT type;
图6为三联角接触球轴承TT型安装的示意图;Figure 6 is a schematic diagram of the installation of triple angular contact ball bearing TT;
图7为轴承外套圈接触直径测量原理示意图;Figure 7 is a schematic diagram of the principle of measuring the contact diameter of the bearing outer ring;
图8为本申请提供的角接触球轴承外套圈接触直径测量装置的结构示意图。Fig. 8 is a schematic structural diagram of a contact diameter measuring device for an outer ring of an angular contact ball bearing provided by the present application.
附图标记说明:Explanation of reference signs:
1、工作台;2、立柱;3、螺栓;4、基准板;5、紧固螺栓;6、导向气缸套;7、空气轴承导套;8、第一端盖;9、空气喷嘴;10、主轴;11、第二端盖;12、测量标准锥;13、保持架;14、被测外套圈;15、测量球;16、测量平台;17、保护支点;18、限位结构;19、固定座;20、锁紧螺母;21、传感器探头。1. Workbench; 2. Column; 3. Bolt; 4. Datum plate; 5. Fastening bolt; 6. Guide cylinder liner; 7. Air bearing guide sleeve; 8. First end cover; 9. Air nozzle; 10 , main shaft; 11, second end cover; 12, measuring standard cone; 13, cage; 14, tested outer ring; 15, measuring ball; 16, measuring platform; 17, protective fulcrum; 18, limit structure; 19 , fixed seat; 20, lock nut; 21, sensor probe.
具体实施方式Detailed ways
以下结合附图,通过具体实施例对本申请作进一步详述。The present application will be further described in detail through specific embodiments below in conjunction with the accompanying drawings.
在本申请的描述中:除非另有说明,“多个”的含义是两个或两个以上。本申请中的术语“第一”、“第二”、“第三”等旨在区别指代的对象,而不具有技术内涵方面的特别意义(例如,不应理解为对重要程度或次序等的强调)。“包括”、“包含”、“具有”等表述方式,同时还意味着“不限于”(某些单元、部件、材料、步骤等)。In the description of this application: unless otherwise specified, "plurality" means two or more. The terms "first", "second", and "third" in this application are intended to distinguish the referred objects, and have no special meaning in terms of technical connotation (for example, it should not be understood as a reference to the degree of importance or order, etc. emphasis). Expressions such as "comprising", "including", and "having" also mean "not limited to" (certain elements, components, materials, steps, etc.).
本申请中所引用的如“上”、“下”、“左”、“右”、“中间”等的用语,通常是为了便于对照附图直观理解,而并非对实际产品中位置关系的绝对限定。在未脱离本申请揭示的技术构思的情况下,这些相对位置关系的改变,当亦视为本申请表述的范畴。Terms such as "upper", "lower", "left", "right", "middle", etc. quoted in this application are usually for the convenience of intuitive understanding with reference to the drawings, rather than absolute terms for the positional relationship in the actual product limited. Without departing from the technical concept disclosed in this application, changes in these relative positional relationships should also be regarded as the scope of this application.
实施例一Embodiment one
为了解决现有技术存在的问题,本申请提供一种角接触球轴承外套圈接触直径测量装置。本申请提供的角接触球轴承外套圈接触直径测量装置可以测量轴承的外套圈接触直径,配合轴承外套圈接触直径可实现轴承的直接装配,同时保障角接触球轴承的接触角,减小实际接触角与理论接触角的偏差,保证轴承安装使用可靠。同时,本申请提供的测量装置可以测量轴承外套圈的接触点沟直径,解决了现在国内外没有专用于测量轴承外套圈接触直径仪器的问题,填补了市场的空白。该测量装置用以测量轴承外套圈接触直径的测量原理如下:In order to solve the problems existing in the prior art, the present application provides a contact diameter measuring device for an outer ring of an angular contact ball bearing. The contact diameter measuring device for the outer ring of the angular contact ball bearing provided by this application can measure the contact diameter of the outer ring of the bearing, and the direct assembly of the bearing can be realized by matching the contact diameter of the outer ring of the bearing, while ensuring the contact angle of the angular contact ball bearing and reducing the actual contact The deviation between the contact angle and the theoretical contact angle ensures the reliable installation and use of the bearing. At the same time, the measuring device provided by the application can measure the contact point groove diameter of the bearing outer ring, which solves the problem that there is no special instrument for measuring the contact diameter of the bearing outer ring at home and abroad, and fills the gap in the market. The measurement principle of the measuring device for measuring the contact diameter of the bearing outer ring is as follows:
角接触球轴承工作运转时轴承滚动体与内外套圈接触点连线存在一定的角度,轴承制造时是通过控制装配游隙和外圈沟底直径来间接保障外圈接触点直径的。本申请提供的测量装置的测量原理是模拟轴承装配后成品轴承的状态,通过标准测量锥直接测量轴承外套圈接触直径,测量标准锥的半锥角为轴承的接触角。When the angular contact ball bearing is working, there is a certain angle between the contact point of the bearing rolling body and the inner and outer rings. When the bearing is manufactured, the diameter of the contact point of the outer ring is indirectly guaranteed by controlling the assembly clearance and the diameter of the groove bottom of the outer ring. The measurement principle of the measuring device provided by this application is to simulate the state of the finished bearing after bearing assembly, directly measure the contact diameter of the outer ring of the bearing through the standard measuring cone, and measure the half-cone angle of the standard cone as the contact angle of the bearing.
参见图7,展示了轴承外套圈接触直径的测量原理,轴承外套圈接触直径也可称为轴承外套圈的沟接触直径或圈接触直径。图中:D2j为测量标准锥的接触直径,α为轴承的设计接触角,D1j为轴承外套圈的接触角α下的接触直径,Dw为测量用的测量球直径,D20为标定的标准直径(即内套圈标准接触直径),δ为轴承的凸出量,A为轴承的基准面,C为轴承的公称宽度,轴向载荷Fa,其中存在如下等式关系:Referring to Fig. 7, the measurement principle of the contact diameter of the bearing outer ring is shown. The contact diameter of the bearing outer ring can also be called the groove contact diameter or ring contact diameter of the bearing outer ring. In the figure: D2j is the contact diameter of the measuring standard cone, α is the design contact angle of the bearing, D1j is the contact diameter under the contact angle α of the outer ring of the bearing, Dw is the diameter of the measuring ball used for measurement, and D20 is the calibrated standard diameter ( That is, the standard contact diameter of the inner ring), δ is the protrusion of the bearing, A is the reference plane of the bearing, C is the nominal width of the bearing, and the axial load F a , which has the following equation relationship:
D2j = D20+2δ/tanα=D1j -2Dw* cosα (2)D2j = D20+2δ/tanα=D1j -2Dw* cosα (2)
因此,在已知Dw和α角的情况下,只要测量出D2j的数值就可以间接测量出接触直径D1j的数值。Therefore, in the case of known Dw and α angle, as long as the value of D2j is measured, the value of contact diameter D1j can be indirectly measured.
下面结合附图对该角接触球轴承外套圈接触直径测量装置的结构进行详细说明:The structure of the contact diameter measuring device for the outer ring of the angular contact ball bearing will be described in detail below in conjunction with the accompanying drawings:
参见图8,本申请提供的角接触球轴承外套圈接触直径测量装置包括测量平台16,测量平台16的上方平行间隔设置有基准板4,基准板4上安装有主轴10,主轴10的一端与基准板4转动连接,另一端朝测量平台16延伸且端部安装有测量标准锥12及装设有测量球15的保持架13,主轴10与驱动组件相连,驱动组件用以驱动主轴10沿其中心轴线往复移动并向主轴10施加测量载荷,且用以驱动主轴10沿中心轴线旋转。测量平台16上与主轴10相对的位置形成测量工位,测量工位用以安装被测外套圈14,测量平台16上设置有传感器组件,传感器组件用以测量显示被测外套圈14的接触直径值与校准用外套圈的接触直径值的差值。主轴10在驱动组件的驱动下,向被测外套圈14靠近,且使得测量标准锥12和保持架13与被测外套圈14对应安装,测量球15与被测外套圈14抵触,测量标准锥12与传感器组件的探头对应。因此,通过结构设计,本申请提供的测量装置上形成测量工位,测量工位上方设置测量结构,测量结构包括主轴10及设置在主轴10上的测量标准锥12和保持架13,测量标准锥12和保持架13均是标准件,将标准件作为检测基准对被测件进行测量计算。该装置在投入使用时需进行标定,仪器标定时需使用校准用外套圈完成传感器的零点标定,该校准用外套圈也是标准件。Referring to Fig. 8, the angular contact ball bearing outer ring contact diameter measurement device provided by the present application includes a measurement platform 16, and a reference plate 4 is arranged at a parallel interval above the measurement platform 16, and a main shaft 10 is installed on the reference plate 4, and one end of the main shaft 10 is connected to the The reference plate 4 is rotatably connected, the other end extends toward the measuring platform 16 and the end is equipped with a measuring standard cone 12 and a cage 13 equipped with a measuring ball 15, the main shaft 10 is connected with the driving assembly, and the driving assembly is used to drive the main shaft 10 along its The central axis reciprocates and applies a measuring load to the main shaft 10 to drive the main shaft 10 to rotate along the central axis. The position opposite to the main shaft 10 on the measuring platform 16 forms a measuring station, the measuring station is used to install the tested outer ring 14, the measuring platform 16 is provided with a sensor assembly, the sensor assembly is used to measure and display the contact diameter of the tested outer ring 14 The difference between the value and the contact diameter value of the outer ring for calibration. Driven by the drive assembly, the main shaft 10 approaches the tested outer ring 14, and the measuring standard cone 12 and the cage 13 are installed correspondingly to the tested outer ring 14, the measuring ball 15 is in conflict with the tested outer ring 14, and the measuring standard cone 12 corresponds to the probe of the sensor assembly. Therefore, through structural design, a measuring station is formed on the measuring device provided by the application, and a measuring structure is arranged above the measuring station. The measuring structure includes a main shaft 10 and a measuring standard cone 12 and a holder 13 arranged on the main shaft 10. The measuring standard cone 12 and the cage 13 are standard parts, and the standard part is used as a test reference to measure and calculate the tested part. The device needs to be calibrated when it is put into use. When the instrument is calibrated, it is necessary to use the outer ring for calibration to complete the zero point calibration of the sensor. The outer ring for calibration is also a standard part.
在一种实施例中,本申请提供的基准板4上开设有安装孔,安装孔内设置有导向气缸套6,导向气缸套6上形成允许主轴10贯穿的通道,通道的内壁上开设有一圈凹槽,凹槽形成空气轴承导套7的安装位,主轴10的一端贯穿导向气缸套6后与第一端盖8相连,第一端盖8内安装有空气轴承,主轴10与空气轴承相连,第一端盖8上设置有空气喷嘴9,空气喷嘴9用以向空气轴承喷射压力空气,使得空气轴承与主轴10旋转。主轴10的另一端贯穿导向气缸套6后与测量标准锥12及保持架13相连;导向气缸套6与第二端盖11相连,第二端盖11内设置有空气轴承及空气轴承导套,第二端盖11上设置有空气喷嘴,主轴10贯穿第二端盖11后与测量标准锥12相连。因此,设置在主轴10上的空气轴承保证主轴10的稳定旋转。In one embodiment, the reference plate 4 provided by the present application is provided with a mounting hole, and a guide cylinder liner 6 is arranged in the installation hole, and a channel that allows the main shaft 10 to pass through is formed on the guide cylinder liner 6, and a ring is formed on the inner wall of the channel. Groove, the groove forms the installation position of the air bearing guide sleeve 7, one end of the main shaft 10 passes through the guide cylinder liner 6 and then connects with the first end cover 8, the first end cover 8 is equipped with an air bearing, and the main shaft 10 is connected with the air bearing , the first end cover 8 is provided with an air nozzle 9, and the air nozzle 9 is used to inject pressure air to the air bearing, so that the air bearing and the main shaft 10 rotate. The other end of the main shaft 10 passes through the guide cylinder liner 6 and is connected with the measuring standard cone 12 and the cage 13; the guide cylinder liner 6 is connected with the second end cover 11, and the second end cover 11 is provided with an air bearing and an air bearing guide sleeve. The second end cover 11 is provided with an air nozzle, and the main shaft 10 passes through the second end cover 11 and is connected with the measuring standard cone 12 . Therefore, the air bearing provided on the main shaft 10 ensures stable rotation of the main shaft 10 .
在一种实施例中,驱动组件包括驱动气缸和空气喷嘴9,驱动气缸与主轴10相连,主轴10被驱动气缸驱动的沿导向气缸套6往复移动,驱动气缸还可用以对主轴10施加测量载荷。In one embodiment, the driving assembly includes a driving cylinder and an air nozzle 9, the driving cylinder is connected to the main shaft 10, the main shaft 10 is driven by the driving cylinder to reciprocate along the guide cylinder liner 6, and the driving cylinder can also be used to apply a measuring load to the main shaft 10 .
在一种实施例中,主轴10的一端形成用以安装测量标准锥12及保持架13的台阶结构,测量标准锥12为圆台状结构件,测量标准锥12的中心位置形成与主轴10适配安装的通孔,测量标准锥12的外壁上安装有保持架13,保持架13用以对安装在其上的若干个测量球15进行安装限位;靠近台阶结构的端部的位置处设置有限位结构18,限位结构18用以实现对测量标准锥及保持架的安装限位。In one embodiment, one end of the main shaft 10 forms a stepped structure for installing the measuring standard cone 12 and the cage 13, the measuring standard cone 12 is a conical structure, and the center position of the measuring standard cone 12 is formed to fit the main shaft 10. The through hole for installation, the outer wall of the measuring standard cone 12 is equipped with a cage 13, the cage 13 is used to install and limit several measuring balls 15 installed on it; the position near the end of the step structure is limited Position structure 18, the limit structure 18 is used to realize the installation limit of the measuring standard cone and the holder.
在一种实施例中,测量工位上开设有凹槽,凹槽与主轴10相对应,当测量标准锥12和保持架13安装在被测外套圈14上时,主轴10的端部伸入凹槽中,且与槽底具有间隔;凹槽的槽底形成用以安装传感器的探头的通孔,通孔与主轴10的端部相对应,传感器探头21通过锁紧螺母20与测量平台16紧固相连。In one embodiment, a groove is provided on the measuring station, and the groove corresponds to the main shaft 10. When the measuring standard cone 12 and the cage 13 are installed on the outer ring 14 to be tested, the end of the main shaft 10 extends into the In the groove, and there is an interval from the bottom of the groove; the bottom of the groove forms a through hole for installing the probe of the sensor, the through hole corresponds to the end of the main shaft 10, and the sensor probe 21 is connected to the measuring platform 16 through the lock nut 20 Tightly connected.
在一种实施例中,测量平台16上靠近凹槽槽壁的位置上形成用以安装保护支点17的安装位,当测量标准锥12的端部与测量平台16的表面抵触时,测量标准锥12的端部与保护支点17对应相接。保护支点17可以是紧固在测量平台上的金属螺钉,当然也可以是其他可以起支撑保护作用的金属件。In one embodiment, an installation position for installing the protection fulcrum 17 is formed on the measuring platform 16 near the groove wall, and when the end of the measuring standard cone 12 conflicts with the surface of the measuring platform 16, the measuring standard cone The end of 12 is connected with protection fulcrum 17 correspondingly. The protective fulcrum 17 can be a metal screw fastened on the measurement platform, and of course it can also be other metal parts that can support and protect.
在一种实施例中,主轴10的中心轴线与测量平台16的表面垂直。测量平台16安装在工作台1上,工作台1上设置有多根立柱2,立柱2将基准板4架设在测量平台16上方。In one embodiment, the central axis of the spindle 10 is perpendicular to the surface of the measurement platform 16 . The measurement platform 16 is installed on the workbench 1 , and the workbench 1 is provided with a plurality of columns 2 , and the columns 2 erect the reference plate 4 above the measurement platform 16 .
在一种实施例中,传感器组件包括传感器探头21、与传感器探头21相连的处理器,以及与处理器相连的显示器。传感器组件主要用以实现对被测外套圈14的接触直径值与校准用外套圈的接触直径值的差值的显示。本申请提供的传感器组件的结构连接关系可根据常规的传感器探头21、处理器及显示器的连接关系进行适应安装实现。In one embodiment, the sensor assembly includes a sensor probe 21, a processor connected to the sensor probe 21, and a display connected to the processor. The sensor assembly is mainly used to display the difference between the contact diameter value of the measured outer ring 14 and the contact diameter value of the outer ring for calibration. The structural connection relationship of the sensor components provided in the present application can be realized through adaptive installation according to the conventional connection relationship of the sensor probe 21 , the processor and the display.
本申请提供的角接触球轴承外套圈接触直径测量装置可以测量轴承的外套圈接触直径,配合轴承内套圈接触直径可实现轴承的直接装配,同时保障角接触球轴承的接触角,减小实际接触角与理论接触角的偏差,保证轴承安装使用可靠。进一步的,本申请提供的测量装置上加载的测量载荷可变,能够适应角接触轴承的不同配对载荷下的组装配对。The contact diameter measuring device for the outer ring of the angular contact ball bearing provided by this application can measure the contact diameter of the outer ring of the bearing. With the contact diameter of the inner ring of the bearing, the direct assembly of the bearing can be realized, and the contact angle of the angular contact ball bearing can be guaranteed at the same time, reducing the actual The deviation between the contact angle and the theoretical contact angle ensures the reliable installation and use of the bearing. Further, the measurement load loaded on the measurement device provided by the present application is variable, which can adapt to the assembly and pairing of angular contact bearings under different pairing loads.
实施例二Embodiment two
基于上述提供的角接触球轴承外套圈接触直径测量装置,本实施例提供一种角接触球轴承外套圈接触直径测量装置的使用方法。该测量装置在投入使用时,需先进行标定,可减小误差,提高检测精度和准确度。Based on the device for measuring the contact diameter of the outer ring of the angular contact ball bearing provided above, this embodiment provides a method for using the device for measuring the contact diameter of the outer ring of the angular contact ball bearing. When the measuring device is put into use, it needs to be calibrated first, which can reduce errors and improve detection precision and accuracy.
本申请提供的角接触球轴承外套圈接触直径测量装置采用相对测量方法,测量前首先用标准件(校准用外套圈)进行传感器的零位标定,再测量被测外套圈的接触直径。The contact diameter measurement device for the outer ring of the angular contact ball bearing provided by this application adopts a relative measurement method. Before the measurement, the zero position of the sensor is firstly calibrated with a standard part (outer ring for calibration), and then the contact diameter of the outer ring under test is measured.
(1)仪器的标定:(1) Calibration of the instrument:
标定前主轴10在气缸的作用下在上位状态,校准用标准件(即校准用外套圈)放在测量平台上,安装在主轴10上的测量标准锥12(锥半角为轴承接触角)和测量球15(为装配球)在驱动气缸的作用下随主轴移动靠近测量工位,在空气喷嘴9作用下主轴10旋转,测量球15正确进入测量工位,然后给测量主轴10施加目标测量载荷,将此时传感器组件的显示值设为“0”点,仪器的标定完成。Before calibration, the main shaft 10 is in the upper state under the action of the cylinder, the standard part for calibration (that is, the outer ring for calibration) is placed on the measurement platform, and the measurement standard cone 12 (the half angle of the cone is the bearing contact angle) installed on the main shaft 10 and the measurement The ball 15 (for the assembly ball) moves close to the measuring station with the main shaft under the action of the driving cylinder, the main shaft 10 rotates under the action of the air nozzle 9, the measuring ball 15 enters the measuring station correctly, and then applies the target measuring load to the measuring main shaft 10, Set the display value of the sensor component at this time to "0" point, and the calibration of the instrument is completed.
(2)轴承外套圈接触直径的测量:(2) Measurement of the contact diameter of the bearing outer ring:
测量前主轴10在气缸的作用下在上位状态,被测外套圈14放在测量平台上,安装在主轴10上的测量标准锥12(锥半角为轴承接触角)和测量球15(为装配球)在驱动气缸的作用下随主轴移动靠近测量工位,在空气喷嘴9作用下主轴10旋转,测量球15正确进入测量工位,然后给测量主轴10施加目标测量载荷,此时传感器组件将显示测量值m,m即为被测外套圈的接触直径值与校准用外套圈的接触直径值的差值。Before the measurement, the main shaft 10 is in the upper state under the action of the cylinder, the outer ring 14 to be tested is placed on the measurement platform, and the measuring standard cone 12 (the half angle of the cone is the bearing contact angle) and the measuring ball 15 (for the assembly ball) installed on the main shaft 10 are in the upper state. ) moves closer to the measuring station with the main shaft under the action of the driving cylinder, the main shaft 10 rotates under the action of the air nozzle 9, the measuring ball 15 enters the measuring station correctly, and then applies the target measuring load to the measuring main shaft 10, at this time the sensor assembly will display The measured value m, m is the difference between the contact diameter value of the measured outer ring and the contact diameter value of the outer ring for calibration.
以上实施例的各技术特征可以进行任意的组合(只要这些技术特征的组合不存在矛盾),为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述;这些未明确写出的实施例,也都应当认为是本说明书记载的范围。The technical features of the above embodiments can be combined arbitrarily (as long as there is no contradiction in the combination of these technical features), for the sake of concise description, all possible combinations of the various technical features in the above embodiments are not described; these are not clear All the written examples should also be regarded as within the scope of the description in this specification.
上文中通过一般性说明及具体实施例对本申请作了较为具体和详细的描述。应当理解,基于本申请的技术构思,还可以对这些具体实施例作出若干常规的调整或进一步的创新;但只要未脱离本申请的技术构思,这些常规的调整或进一步的创新得到的技术方案也同样落入本申请的权利要求保护范围。The present application has been described more specifically and in detail through general descriptions and specific examples above. It should be understood that based on the technical concept of the present application, some conventional adjustments or further innovations can also be made to these specific embodiments; Also fall within the protection scope of the claims of the present application.
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