CN116477971A - Energy-saving circulating multistage linkage kitchen waste organic fertilizer treatment equipment - Google Patents

Energy-saving circulating multistage linkage kitchen waste organic fertilizer treatment equipment Download PDF

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Publication number
CN116477971A
CN116477971A CN202310436148.9A CN202310436148A CN116477971A CN 116477971 A CN116477971 A CN 116477971A CN 202310436148 A CN202310436148 A CN 202310436148A CN 116477971 A CN116477971 A CN 116477971A
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China
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bin
outlet
kitchen waste
heat exchange
heat exchanger
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CN202310436148.9A
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Chinese (zh)
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林娟
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Guangzhou Xinwang Kitchen Waste Disposal Technology Co ltd
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Guangzhou Xinwang Kitchen Waste Disposal Technology Co ltd
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Priority to CN202310436148.9A priority Critical patent/CN116477971A/en
Publication of CN116477971A publication Critical patent/CN116477971A/en
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    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F9/00Fertilisers from household or town refuse
    • C05F9/02Apparatus for the manufacture
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F9/00Fertilisers from household or town refuse
    • C05F9/04Biological compost
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G5/00Fertilisers characterised by their form
    • C05G5/20Liquid fertilisers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/10Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
    • Y02A40/20Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Health & Medical Sciences (AREA)
  • Molecular Biology (AREA)
  • Pest Control & Pesticides (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The application discloses energy-saving circulating multistage linkage kitchen waste organic fertilizer treatment equipment, which comprises a fermentation bin, an aging bin and a drying bin which are sequentially connected, wherein stirring devices are respectively arranged in three bin bodies; the fermentation bin is provided with a kitchen waste feed inlet, a first oxygen supply port, a first water-gas discharge port, a first material discharge port and a liquid fertilizer discharge port; the ageing bin is provided with a material inlet, a second oxygen supply port, a second material outlet and a second water vapor outlet; the drying bin is provided with a material inlet, a third material outlet and a third water-gas outlet; jackets are respectively arranged on the ageing bin and the drying bin, heat exchange media are circulated in the jackets, and the heat exchange media are stored in a medium box and exchange heat with the air source heat pump unit; the second water-gas outlet is provided with a steam-exhaust heat exchanger, and an exhaust port of the steam-exhaust heat exchanger is communicated with the drying bin through a deodorizing device. The kitchen waste treatment device realizes kitchen waste flow treatment through the cooperation of the three bin bodies, saves electric power energy consumption, saves energy, reduces emission and protects environment.

Description

Energy-saving circulating multistage linkage kitchen waste organic fertilizer treatment equipment
Technical Field
The application relates to the technical field of kitchen waste treatment, in particular to energy-saving circulating type multistage linkage kitchen waste organic fertilizer treatment equipment beneficial to environmental protection.
Background
Kitchen waste is domestic waste formed by residents in the process of living consumption, has the characteristics of rich organic matter content, high water content, easy decay and the like, has bad influence on environmental sanitation due to the characteristics and smell, and is easy to grow harmful substances such as pathogenic microorganisms, mycotoxins and the like. Therefore, in order to provide a healthy and clean environment for people, standardized treatment of kitchen waste is required.
The kitchen waste is food residues of restaurants, unit canteens and the like, and processing process wastes of fruits and vegetables, meat, grease, pastries and the like of the kitchen, and also contains household kitchen waste, so that the kitchen waste contains rich starch, cellulose, protein, fat, inorganic salt and the like, can be prepared into solid fuel with higher combustion value after being dried, realizes recycling of the kitchen waste, and reduces environmental pollution. At present, kitchen waste is prepared into solid fuel, and the kitchen waste is crushed and pulped, then is gradually dried, solidified and formed.
In addition, the kitchen waste can be used for preparing organic fertilizer. At present, the treatment machine for kitchen waste organic fertilizer treatment in the market is generally called 24 hours for discharging, and certainly, the treatment machine is only propaganda of merchants, and the treatment machine has no requirement for national standards of kitchen waste treatment equipment. The kitchen waste organic fertilizer processor on the market has relatively short processing period, but has higher waste processing amount, energy input amount in the processing process and processing cost, and can find that the high-efficiency discharge of the equipment directly improves the electric power cost after the kitchen waste organic fertilizer processor is really put into use.
The current kitchen waste organic fertilizer treatment process can be basically summarized as follows: pretreatment (deoiling, dewatering and desalting) of kitchen waste, fermentation and drying. The equipment for realizing the pretreatment of the kitchen waste is various, but the equipment for fermenting and drying is a drying bin. The existing drying bin in the market is a bin body, and the strains in the equipment are self-bred and copied after the strains are added, so that the essence is drying; and the drying bin is further divided into two bin bodies, wherein one bin body is subjected to bacteria adding and heating (continuous starting) and the other bin body is subjected to drying (continuous starting). The operation of the two drying bins needs continuous electric energy support, the electric power consumption is high, the treatment cost is high, and the energy conservation and the environmental protection are not enough. Therefore, a new solution is needed to solve the problems existing in the prior art.
Disclosure of Invention
The application provides energy-conserving circulating multistage linkage kitchen garbage fertilizer treatment facility to rely on electric power energy consumption not only to lead to the treatment cost high still not enough environmental protection's problem in the kitchen garbage fertilizer treatment process at present is solved.
In order to achieve the above object, the present application provides the following technical solutions:
the application provides energy-saving circulating multistage linkage kitchen waste organic fertilizer treatment equipment which comprises a fermentation bin, an ageing bin and a drying bin; the fermentation bin is used for fermenting the kitchen waste fed into the fermentation bin, a mesh screen is arranged in the fermentation bin, a first stirring device is arranged above the mesh screen, a liquid fertilizer precipitation area is formed below the mesh screen, and a kitchen waste feeding port, a first oxygen supply port, a first water and gas discharge port, a first material discharge port and a liquid fertilizer discharge port are formed in the fermentation bin;
the aging bin is provided with a material inlet connected with the first material outlet, a second stirring device is arranged in the aging bin, and a second oxygen supply port, a second material outlet and a second water vapor outlet are formed in the aging bin;
the drying bin is provided with a material inlet connected with the second material outlet, a third stirring device is arranged in the drying bin, and a third material outlet and a third water-gas outlet are formed in the drying bin;
jackets are respectively arranged on the outer walls of the aging bin and the drying bin, heat exchange media are circulated in the jackets, and the heat exchange media are stored in a media box and exchange heat with the air source heat pump unit; the second water-gas outlet is provided with a steam-exhaust heat exchanger, and an exhaust port of the steam-exhaust heat exchanger is communicated with the drying bin through a deodorizing device.
In the above technical solution, the fermentation bin, the aging bin and the drying bin are respectively provided with a plurality of fermentation bins; the material inlets of the ageing bins are respectively connected with the first material outlet of one fermentation bin, and the material inlets of the drying bins are respectively connected with the second material outlet of one ageing bin.
Further, a heat exchange medium circulating in a jacket on the aging bin is used for carrying out heat exchange and temperature rise on kitchen waste in the aging bin.
Further, a heat exchange medium circulating in a jacket on the drying bin is used for heating and drying the kitchen waste in the drying bin.
Further, a medium inlet and a circulating outlet are formed in the jacket, the medium inlet is connected with an outlet of the medium box, and the circulating outlet is connected with an inlet of the medium box through a circulating pump.
Further, the medium box is connected with the air source heat pump unit, and the air source heat pump unit comprises a compressor, a condenser, an expansion valve and an evaporator which are sequentially in fluid communication; the condenser is arranged on the medium box and is used for heat exchange and temperature rise of the medium in the medium box.
Further, the compressor has an inlet end and an outlet end, and is used for compressing low-temperature low-pressure gas as a gaseous refrigerant into a high-temperature high-pressure gaseous refrigerant.
Further, the condenser is a fin heat exchanger, the fin heat exchanger is arranged on the outer wall of the medium box, the fin heat exchanger comprises a plurality of spiral fin pipes which are arranged in parallel, the spiral fin pipes are pipelines with a plurality of fins arranged on the side wall in a spiral mode, the fin heat exchanger is provided with a heat exchange inlet and a heat exchange outlet, the heat exchange inlet of the fin heat exchanger is connected with the outlet end of the compressor, and high-temperature and high-pressure gaseous refrigerant enters the fin heat exchanger and then exchanges heat with heat exchange medium in the medium box so as to heat the heat exchange medium in the medium box.
Further, the high-temperature and high-pressure gaseous refrigerant in the fin heat exchanger exchanges heat with a medium in the medium box to form a medium-temperature and high-pressure liquid refrigerant.
Further, the heat exchange outlet of the fin heat exchanger is connected with the inlet of the expansion valve through a first electromagnetic valve, and the liquid refrigerant with medium temperature and high pressure sequentially flows through the expansion valve and the evaporator, and the expansion valve and the evaporator are used for converting the liquid refrigerant with medium temperature and high pressure into a gaseous refrigerant with low temperature and low pressure.
Further, the outlet end of the evaporator is connected with the inlet end of the compressor.
Further, the steam exhaust heat exchanger is provided with a steam inlet port, a steam exhaust port and a water outlet port which are respectively communicated with a steam exhaust pipe on the drying bin; a heat exchange coil is arranged in the steam exhaust heat exchanger, one end of the heat exchange coil is a heat exchange inlet, and the other end of the heat exchange coil is a heat exchange outlet; the heat exchange coil is internally circulated with a refrigerant, the steam flowing in from the steam inlet port is condensed into waste water and waste gas by the steam exhaust heat exchanger through the refrigerant, the waste gas is discharged from the exhaust port, and the waste water is discharged from the water outlet port.
Further, a heat exchange inlet of the steam exhaust heat exchanger is connected with a heat exchange outlet of the fin heat exchanger through a second electromagnetic valve; and the heat exchange outlet of the exhaust steam heat exchanger is connected with the inlet of the expansion valve.
Further, a humidity sensor is arranged in the drying bin and is connected with a controller signal for controlling the opening and closing actions of the first electromagnetic valve and the second electromagnetic valve.
Further, the humidity set value is stored in the controller, when the humidity sensor detects that the humidity value in the drying bin reaches the humidity set value, the controller is used for controlling the first electromagnetic valve to be closed and controlling the second electromagnetic valve to be opened, and the liquid refrigerant in the fin heat exchanger flows through the second electromagnetic valve to be input into the steam exhaust heat exchanger and then is input into the expansion valve from the steam exhaust heat exchanger.
Further, the waste gas is discharged into the deodorizing device from the exhaust port, and is discharged into the drying bin after being treated by the deodorizing device, so as to dry the kitchen waste in the drying bin.
Further, the first water-gas outlet and the second water-gas outlet are respectively provided with a dehumidifier, and the outlets of the two dehumidifiers are connected with the steam inlet of the steam-exhaust heat exchanger.
Further, the mesh screen is arranged at the middle lower part of the fermentation bin, and the first material outlet is arranged close to the mesh screen.
Further, the liquid fertilizer discharge port is close to the bottom of the fermentation bin, and the kitchen waste feed port, the first oxygen supply port and the first water vapor discharge port are close to the top of the fermentation bin.
Further, temperature sensors and humidity sensors are arranged in the fermentation bin, the ageing bin and the drying bin.
Further, the heat exchange medium comprises water and heat conducting oil.
Compared with the prior art, the application has the following beneficial effects:
1. the application provides energy-saving circulating multistage linkage kitchen waste organic fertilizer treatment equipment, which comprises a fermentation bin, an ageing bin connected with a material outlet of the fermentation bin, and a drying bin connected with the material outlet of the ageing bin, wherein three bin bodies are linked to treat kitchen waste into organic fertilizer, specifically, kitchen waste sent into the fermentation bin is naturally fermented by reacting with gas introduced from an oxygen supply port, a kitchen waste fermentation area is formed above a mesh screen arranged in the kitchen waste fermentation area, a liquid fertilizer precipitation area is formed below the mesh screen, kitchen waste is sent into the ageing bin for ageing for 24 hours after being fermented for 24 hours in the fermentation bin, and is dried for 24 hours in the drying bin, so that the drying production of the organic fertilizer is completed in 3 days; wherein, kitchen waste is subjected to aerobic fermentation reaction under the cooperation of high-temperature rapid fermentation microorganism strains, microorganisms react with oxygen to generate heat, natural fermentation is utilized to generate high temperature (50-60 ℃), and only a stirring device is utilized to intermittently stir for a few minutes in the process, so that some electric power is consumed; when the fermented kitchen waste is aged in the aging bin, heat exchange and temperature rise can be carried out through a heat exchange medium in the jacket to promote the kitchen waste to be aged, intermittent heating can be carried out according to the reaction intensity of materials, oxygen is introduced in the aging process, and the stirring device can intermittently stir; after aging for 24 hours, the kitchen waste is dried in a drying bin, and the heating time is determined according to the moisture in the drying stage, so that the decomposition degree of the organic fertilizer is increased by prolonging the time, the electric heating time is reduced, and the organic fertilizer is prepared after the drying is completed for 24 hours. Heat exchange medium is introduced into jackets arranged outside the ageing bin and the drying bin, and the heat exchange medium is heated by an air source heat pump unit; in addition, the exhaust heat exchanger arranged on the exhaust pipe of the drying bin separates steam and water discharged from the drying bin into waste gas and waste water, and the waste gas can be sent into the drying bin for drying kitchen waste after being treated by the deodorizing device, so that the waste gas is reused. Therefore, the energy-saving circulating type multistage linkage kitchen waste organic fertilizer treatment equipment provided by the application realizes the flow treatment of the kitchen waste through the cooperation of the three bin bodies, saves the power energy consumption and reduces the use cost; the heat exchange medium in the jacket is circularly heated by air energy, so that the temperature in the drying bin and the ageing bin is increased, the energy-saving effect of the air energy circulation type heating mode is obvious, the heat energy efficiency ratio is about 4.0, the normal energy consumption is 1/3-1/4 of that of electric heating, the drying treatment cost is greatly reduced, and the energy and the emission are reduced.
2. The application provides an energy-conserving circulating multistage linkage kitchen garbage fertilizer treatment facility, it includes the fermentation storehouse, at least one ageing storehouse that links to each other with the material discharge port in fermentation storehouse, the material discharge port in every ageing storehouse is connected with a stoving storehouse, when two ageing warehouses link to each other with the material discharge port in fermentation storehouse simultaneously, the kitchen garbage that fermentation was accomplished in the fermentation storehouse is sent into in an ageing storehouse and is aged 24 hours, the fermentation of new round is carried out to continuous pan feeding in the in-process fermentation storehouse, the material that the fermentation was accomplished can be sent into in another ageing storehouse and is aged, so realized the relay each other in two ageing warehouses, reduce the idle time of equipment, guarantee treatment effeciency, the throughput has been promoted.
3. The application provides an energy-conserving circulating multistage linkage kitchen garbage fertilizer treatment facility, it includes a plurality of fermentation warehouses, a plurality of ageing warehouses and a plurality of stoving storehouse, regard as a set of processing unit with a fermentation warehouses, an ageing warehouses and a stoving storehouse, and this multistage linkage kitchen garbage fertilizer treatment facility can include multiunit foretell processing unit. The plant area is internally provided with a plurality of treatment units which run simultaneously, electric heating is reduced through natural fermentation, circulating heating of heat exchange medium in the jacket is realized through air energy circulation, and tail gas of the drying bin, the fermentation bin and the aging bin is treated through the exhaust heat exchanger and the deodorizing device, the treated tail gas is sent into the drying bin to dry kitchen waste, and the whole treatment process reduces electric power consumption, saves energy, reduces emission and is environment-friendly.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art. It should be understood that the specific shape and configuration shown in the drawings should not be considered in general as limiting upon the practice of the present application; for example, based on the technical concepts and exemplary drawings disclosed herein, those skilled in the art have the ability to easily make conventional adjustments or further optimizations for the add/subtract/assign division, specific shapes, positional relationships, connection modes, dimensional scaling relationships, etc. of certain units (components).
Fig. 1 is a schematic structural diagram of an energy-saving circulating multistage linkage kitchen waste organic fertilizer treatment device provided by the application in the first embodiment;
fig. 2 is a schematic structural diagram of an energy-saving circulating multistage linkage kitchen waste organic fertilizer treatment device provided by the application in a second embodiment;
fig. 3 is a schematic structural diagram of an energy-saving circulating multistage linkage kitchen waste organic fertilizer treatment device provided by the application in the third embodiment.
Reference numerals illustrate:
1. a fermentation bin; 11. a mesh screen; 12. a first stirring device; 13. kitchen waste feed inlet; 14. a first oxygen supply port; 15. a first water-gas discharge port; 16. a first material outlet; 17. a liquid fertilizer outlet;
2. aging the cabin; 21. a material inlet; 22. a second stirring device; 23. a second oxygen supply port; 24. a second material discharge port; 25. a second water gas discharge port;
3. a drying bin; 31. a material inlet; 32. a third stirring device; 33. a third material discharge port; 34. a third water gas discharge port;
4. a temperature sensor; 5. a humidity sensor; 6. a dehumidifier; 7. a material pump; 8. a jacket; 81. a medium inlet; 82. a circulation outlet; 9. a deodorizing device;
100. an air source heat pump unit; 110. a compressor; 120. a fin heat exchanger; 130. an expansion valve; 140. an evaporator; 150. a media box; 160. a first electromagnetic valve; 170. a second electromagnetic valve;
200. a steam exhaust heat exchanger; 210. a heat exchange inlet; 220. a heat exchange outlet; 230. an exhaust port; 240. a water outlet.
Detailed Description
The present application is further described in detail below with reference to the attached drawings.
In the description of the present application: unless otherwise indicated, the meaning of "a plurality" is two or more. The terms "first," "second," "third," and the like in this application are intended to distinguish between the referenced objects without a special meaning in terms of technical connotation (e.g., should not be construed as emphasis on degree or order of importance, etc.). The expressions "comprising", "including", "having", etc. also mean "not limited to" (certain units, components, materials, steps, etc.).
The terms such as "upper", "lower", "left", "right", "middle", and the like, as referred to in this application, are generally used for convenience in visual understanding with reference to the drawings, and are not intended to be an absolute limitation of the positional relationship in actual products. Such changes in relative positional relationship are considered to be within the scope of the present description without departing from the technical concepts disclosed herein.
Example 1
The embodiment of the application provides energy-saving circulating multistage linkage kitchen waste organic fertilizer treatment equipment, which comprises a fermentation bin 1, an ageing bin 2 connected with a material outlet of the fermentation bin 1, and a drying bin 3 connected with the material outlet of the ageing bin 2.
Wherein, fermentation storehouse 1 is used for fermenting the kitchen garbage who sends into it, is equipped with mesh screen 11 in the fermentation storehouse 1, and the top of mesh screen 11 forms kitchen garbage fermentation zone, and the liquid fertilizer separates out the district in the below formation of mesh screen 11, and kitchen garbage fermentation zone is equipped with first agitating unit 12. The ageing bin 2 is provided with a material inlet 21; a second stirring device 22 is arranged in the ageing cabin 2. The drying chamber 3 has a material inlet connected to the second material outlet 24, in which third stirring means are arranged. Jackets are respectively arranged on the outer walls of the aging bin and the drying bin, heat exchange media are circulated in the jackets, and the heat exchange media are stored in the media box 150 and exchange heat with the air source heat pump unit 100; the second water-gas outlet is provided with a steam-exhaust heat exchanger 200, and an exhaust port 230 of the steam-exhaust heat exchanger 200 is communicated with the drying bin through the deodorizing device 9.
The three bin bodies are linked to treat the kitchen waste into organic fertilizer. Referring to fig. 1, kitchen waste fed into a fermentation bin 1 reacts with gas introduced from an oxygen supply port to ferment, a kitchen waste fermentation area is formed above a mesh screen 11 arranged in the kitchen waste fermentation bin 1, a liquid fertilizer precipitation area is formed below the mesh screen 11, the kitchen waste is fed into an aging bin 2 to age for 24 hours after being fermented in the fermentation bin 1, and then is fed into a drying bin 3 to be dried for 24 hours, and the drying production of organic fertilizer is completed in 3 days; wherein, the kitchen waste is subjected to aerobic fermentation reaction under the cooperation of high-temperature rapid fermentation microorganism strains, and the microorganism reacts with oxygen to generate heat to generate high temperature (50-60 ℃ can be reached) by natural fermentation, and only intermittently stirring for a few minutes by using a stirring device consumes some electric power.
When the fermented kitchen waste is aged in the aging bin 2, the kitchen waste can be heated in a gap manner through the heating device according to the material reaction intensity, the temperature is kept at about 50 ℃, the heating mode is not necessarily electric heating, circulating water or heat conducting oil can be used, and the consumption of electric power in the heating mode is less than that of a commercial high-efficiency discharging processor. An oxygen supply port is arranged on the ageing bin 2, and the stirring device can intermittently stir through oxygen in the ageing process. After aging for 24 hours, the kitchen waste is dried in the aging bin 2, and the heating time is determined according to the moisture in the drying stage, so that the decomposition degree of the organic fertilizer is increased by prolonging the time, the electric heating time is reduced, and the organic fertilizer is prepared after the drying for 24 hours is completed.
Therefore, the energy-saving circulating type multistage linkage kitchen waste organic fertilizer treatment equipment provided by the embodiment realizes the flow treatment of the kitchen waste through the cooperation of the three bin bodies, saves the power energy consumption and reduces the use cost.
The following describes the structure of a fermentation bin 1 for fermentation in the energy-saving circulating multistage linkage kitchen waste organic fertilizer treatment equipment provided by the application:
referring to fig. 1, a fermentation chamber is formed in a fermentation chamber 1 in the present application, a mesh screen 11 is disposed at a middle lower portion of the fermentation chamber, and a first material outlet 16 is disposed near the mesh screen 11, which is advantageous for material discharge. The fermentation bin 1 is provided with a kitchen waste feeding port 13, a first oxygen supply port 14, a first water and gas discharge port 15, a first material discharge port 16 and a liquid fertilizer discharge port 17. The liquid fertilizer outlet 17 is close to the bottom of the fermentation bin, so that the liquid fertilizer can be collected after flowing out. The kitchen waste feeding port 13, the first oxygen supply port 14 and the first water and gas discharge port 15 are close to the top of the fermentation bin.
The fermentation bin 1 is internally provided with a temperature sensor 4 and a humidity sensor 5, and the temperature and the humidity in the bin are monitored in real time to master the reaction degree and the reaction environment.
In one embodiment, the first stirring device 12 is composed of a stirring motor and a stirring paddle, wherein the stirring paddle comprises a transmission rod connected with an output shaft of the stirring motor, and a plurality of paddles arranged on the transmission rod. The shape of the plurality of paddles can be arbitrary, such as a long strip shape, a spiral shape or a curved knife shape, and the plurality of paddles can be spirally staggered on the transmission rod. The first stirring device, the second stirring device and the third stirring device in the application have basically the same structure. The first stirring device is arranged in the fermentation bin, and a worker can start the stirring device to stir for a few minutes as required. The inventors have found in practice that fermentation bins naturally ferment with microorganisms, essentially without agitation, at suitable temperatures.
In the actual reaction process, the compost on the mesh screen 11 is 1 m at most according to the technological requirements.
In one embodiment, the dehumidifier 6 is arranged on the first water-gas outlet 15, and water and gas generated by the reaction in the fermentation bin 1 can be correspondingly treated according to the environmental protection requirement or the process requirement after being extracted by the dehumidifier 6.
In one embodiment, the heating means mounted on the fermentation tank 1 comprises a jacket 8 arranged outside the fermentation tank 1. A medium layer for filling the heat medium is formed between the inner wall of the jacket 8 and the outer wall of the fermentation bin 1, and a medium inlet 81 and a medium circulation outlet 82 are formed on the jacket 8. The heat medium can be water, heat conducting oil and other heat transfer mediums, and the heat transfer medium is not listed one by one, and can be applied to the scheme provided by the application.
The following describes the structure of an aging bin 2 for aging in the energy-saving circulating multistage linkage kitchen waste organic fertilizer treatment equipment provided by the application:
the ageing bin 2 in the application is provided with a material inlet 21, a first material outlet 16 is communicated with at least one material inlet 21, a material beating pump 7 is arranged between the material inlet 21 and the first material outlet 16 of the fermentation bin 1, and the material beating pump 7 can drive the material which is fermented in the fermentation bin 1 into the ageing bin 2. A temperature sensor 4 and a humidity sensor 5 are arranged in the aging bin 2. The ageing bin 2 is provided with a second oxygen supply port 23, a second material discharge port 24 and a second water vapor discharge port 25. The ageing storehouse 2 is equipped with second agitating unit 22, and second agitating unit 22 comprises agitator motor and stirring rake respectively, and the stirring rake includes the transfer line that links to each other with agitator motor's output shaft to and set up a plurality of paddle on the transfer line. The worker can selectively start the second stirring device 22 to stir for a few minutes according to the temperature and the humidity in the aging bin. The inventors have found in practice that the ageing bin temperature reaches around 50 ℃ and the stirring device can be selectively started to stir for a few minutes.
The ageing bin 2 is also provided with a heating device which can be a jacket, namely a heat exchange jacket which has the same structure as the jacket arranged on the fermentation bin 1. The ageing bin 2 is provided with a second oxygen supply port 23, a second material discharge port 24 and a second water vapor discharge port 25, and the second water vapor discharge port 25 is provided with a dehumidifier 6. When the kitchen waste is aged by using the aging bin 2, the second oxygen supply port 23 is opened to supply oxygen.
The jacket is provided with a medium inlet 81 and a circulating outlet 82, the medium inlet 81 is connected with the outlet of the medium box 150, and the circulating outlet 82 is connected with the inlet of the medium box 150 through a circulating pump. The medium tank 150 is connected with the air source heat pump unit 100, and the air source heat pump unit 100 includes a compressor 110, a condenser, an expansion valve 130, and an evaporator 140 in fluid communication in sequence; the condenser is arranged on the medium box 150 and is used for heat exchange and temperature rise of the medium in the medium box 150. The heat exchange medium in the medium tank 150 includes water and heat transfer oil, but other mediums are also possible.
The following describes the structure of a drying bin 3 for drying in the energy-saving circulating type multistage linkage kitchen waste organic fertilizer treatment equipment provided by the application:
in one embodiment, the structure of the drying chamber 3 can be the same as that of the aging chamber 2, but in use, the drying chamber does not need to supply oxygen and the oxygen supply opening is closed.
In another embodiment, the setting of the oxygen supply port can be removed on the basis of the structure of the aging bin 2, and the drying bin 3 can be obtained.
Specifically, the drying bin is provided with a material inlet connected with the second material outlet, a third stirring device is arranged in the drying bin, and a third material outlet and a third water-gas outlet are formed in the drying bin. The third stirring device may be set in an intermittent stirring mode, such as being activated for a few minutes at preset intervals. Such a stirring mode can save power consumption while assisting drying.
The structure of the jacket arranged on the drying bin is the same as that of the jacket arranged on the aging bin: the jacket is provided with a medium inlet 81 and a circulating outlet 82, the medium inlet 81 is connected with the outlet of the medium box 150, and the circulating outlet 82 is connected with the inlet of the medium box 150 through a circulating pump. The medium tank 150 is connected with the air source heat pump unit 100, and the air source heat pump unit 100 includes a compressor 110, a condenser, an expansion valve 130, and an evaporator 140 in fluid communication in sequence; the condenser is arranged on the medium box 150 and is used for heat exchange and temperature rise of the medium in the medium box 150. The heat exchange medium in the medium tank 150 includes water and heat transfer oil, but other mediums are also possible.
The following describes the structure and the action principle of the air source heat pump unit 100 in the energy-saving circulating multistage linkage kitchen waste organic fertilizer treatment equipment provided by the application:
the low temperature and low pressure, medium temperature and high pressure and high temperature and high pressure refer to a characteristic change process of a refrigerant in a heat exchange process, the high temperature and the low temperature are relative pressure change processes, the low temperature, the medium temperature and the high temperature are progressive temperature change processes, and specific pressure values and temperature values take actual values in specific application scenes as references.
The compressor 110 is a driven fluid machine that lifts low-pressure gas into high-pressure gas, sucks low-temperature low-pressure refrigerant gas from a suction pipe, drives a piston to compress the low-temperature low-pressure refrigerant gas by motor operation, and then discharges high-temperature high-pressure refrigerant gas (gaseous refrigerant) to an exhaust pipe to power a refrigeration cycle.
The condenser is a partition wall type heat exchanger with one side being high-temperature gaseous refrigerant and the other side being cooling medium air or water, so as to realize heat exchange, and the condenser is mainly divided into two types: water-cooled and air-cooled. The water-cooled condenser can be further divided into: immersion type, vertical shell and tube type, horizontal shell and tube type, sleeve type and plate change type condensers. The air cooling type condenser adopts a fin heat exchanger, heat released by refrigerant in the condenser is taken away by air, the refrigerant is condensed in a pipe, and the air cooling type condenser comprises a natural convection air cooling type condenser and a forced convection air cooling type condenser, wherein the forced convection air cooling type condenser is mainly provided with a fan for forced convection heat exchange.
The expansion valve 130 may throttle the liquid refrigerant (liquid refrigerant) of high temperature and high pressure to be wet vapor of low temperature and low pressure, and then the refrigerant flows into the evaporator 140 to absorb heat to achieve a refrigerating effect. In use, the flow regulation of the expansion valve 130 is realized by the superheat change at the tail end of the evaporator 140.
The evaporator 140 mainly comprises a heating chamber and an evaporating chamber, the heating chamber provides heat required for evaporating liquid refrigerant, so that liquid is boiled and vaporized, steam generated in the heating chamber carries a large amount of liquid foam, and after the liquid refrigerant flows into the evaporating chamber, the liquid refrigerant is separated from the steam by the action of self-condensation or a foam remover and the like, so that the gas-liquid two phases are completely separated.
The air source heat pump unit 100 used for the air energy hot water circulating type kitchen waste drying treatment equipment preferably uses the fin heat exchanger 120, and the fin heat exchanger 120 is arranged on the outer wall of the medium box 150. The fin heat exchanger 120 comprises a plurality of spiral fin tubes which are arranged in parallel, the spiral fin tubes are pipelines with a plurality of fins spirally arranged on the side wall, the fin heat exchanger 120 is provided with a heat exchange inlet and a heat exchange outlet, and the heat exchange inlet of the fin heat exchanger 120 is connected with the outlet end of the compressor 110. After the high-temperature and high-pressure gaseous refrigerant compressed and discharged by the compressor 110 enters the fin heat exchanger 120, heat exchange is performed between the gaseous refrigerant and the medium in the medium box 150 so as to heat the medium in the medium box 150, and after the medium-temperature and high-pressure liquid refrigerant flow which completes heat exchange sequentially flows through the expansion valve 130 and the evaporator 140, the gaseous refrigerant becomes low-temperature and low-pressure gaseous refrigerant, and the low-temperature and low-pressure gaseous refrigerant enters the compressor 110 and is compressed into the high-temperature and high-pressure gaseous refrigerant and then enters the next cycle. The air source heat pump does not need to absorb the refrigerant from the outside, and the refrigerant discharged from the evaporator 140 can be sent to the compressor 110 for circulation.
Therefore, the air source heat pump unit 100 heats the medium in the medium tank 150 by adopting the inverse Carnot principle, and energy in the air is transferred to the medium instead of directly heating by using an electric heating element, so that the energy efficiency of the air source heat pump unit can reach 4 times of that of the electric water heater. If the same amount of hot water is heated, the power consumption is equal to one fourth of that of the electric water heater, so that the power consumption is greatly saved, and the carbon emission is reduced.
On the basis, the waste gas in the steam exhausted from the drying bin can be separated, treated by the deodorizing device 9 and discharged into the drying bin to heat and dry the kitchen waste.
In specific implementation, the exhaust heat exchanger 200 can be installed on the exhaust pipe of the drying bin, and the refrigerant in the exhaust heat exchanger 200 exchanges heat with the steam exhausted from the drying bin, so that the steam is liquefied and separated into waste gas and waste water, the waste water is exhausted, the waste gas is conveyed to the deodorizing device 9 through a pipeline, and the waste gas is exhausted into the drying bin after being deodorized.
The refrigerant flowing in the exhaust heat exchanger 200 installed on the exhaust pipe may be a low-temperature refrigerant flowing out after heat exchange in the fin heat exchanger 120 in the air source heat pump unit 100. During specific installation, the heat exchange outlet of the fin heat exchanger 120 in the air source heat pump unit 100 can be connected with the heat exchange inlet 210 of the steam exhaust heat exchanger 200, so that the refrigerant can flow in the fin heat exchanger 120 and the steam exhaust heat exchanger 200 in sequence, namely, the low-temperature refrigerant which completes heat exchange with the water tank is used for cooling the steam exhausted from the drying bin. The heat exchange outlet 220 of the exhaust heat exchanger 200 may be connected to an inlet of the expansion valve 130 in the air source heat pump unit 100, so that the refrigerant continues to participate in the processing cycle of the air source heat pump unit 100.
One of the values is that the humidity value in the drying bin can be detected by a humidity sensor arranged in the drying bin, and when the air humidity in the drying bin is too high, that is, the humidity value detected by the humidity sensor exceeds a set value, the refrigerant in the fin heat exchanger 120 is led into the exhaust heat exchanger 200. In specific implementation, the first electromagnetic valve 160 may be disposed on a pipeline for connecting the heat exchange outlet of the fin heat exchanger 120 and the inlet of the expansion valve 130, and the second electromagnetic valve 170 may be disposed on a pipeline for connecting the heat exchange outlet of the fin heat exchanger 120 and the heat exchange inlet of the exhaust heat exchanger 200, the opening and closing actions of the first electromagnetic valve 160 and the second electromagnetic valve 170 are controlled by a controller, the controller is connected with a humidity sensor signal, a humidity set value is stored in the controller, and when the humidity value in the drying bin detected by the humidity sensor exceeds the set value, the opening and closing of the first electromagnetic valve 160 and the second electromagnetic valve 170 may be controlled to realize the direction of the refrigerant in the fin heat exchanger 120.
The kitchen garbage treatment facility that this application provided is at the beginning and is through the water in the air source heat pump unit 100 absorption air energy heating water tank, and after the temperature rose in the stoving storehouse, and reached certain humidity, the fan that is connected with the stoving storehouse starts, and waste gas gets into after the steam extraction heat exchanger 200, deodorizing device 9, comdenstion water (waste water) discharge, in the dry waste gas returns the stoving storehouse again through deodorization, uses waste heat stoving kitchen garbage.
Meanwhile, when the temperature in the drying bin rises and reaches a certain humidity, a fan connected with the drying bin is started, waste gas enters the steam exhaust heat exchanger 200, refrigerant in the steam exhaust heat exchanger 200 returns to the compressor 110 through the expansion valve 130 after heat exchange is completed, the medium box 150 is subjected to supplementary heating after the temperature is compressed and raised by the compressor 110, at the moment, the compressor 110 of the air source heat pump unit 100 stops absorbing air energy in the atmosphere, the refrigerant in the steam exhaust heat exchanger 200 circulates, and the heat energy source of the air source heat pump unit 100 is switched to waste gas waste heat.
The kitchen waste enters the fermentation bin for natural fermentation after being separated, crushed and dehydrated, is sent into the aging bin for aging after 24 hours, is sent into the drying bin for drying after 24 hours, and is circularly heated by the heat medium in the jacket outside the drying bin, so that the kitchen waste can be dried at 60-85 ℃.
Therefore, the medium in the jacket outside the drying bin and the aging bin can be circularly heated through the air energy, the purposes of aging and drying kitchen waste are achieved, the energy-saving effect of the air energy circulation type heating mode is obvious, the heat energy efficiency ratio is about 4.0, and the normal energy consumption is 1/3-1/4 of that of electric heating.
Compared with a treatment machine capable of discharging materials in 24 hours in the market, the kitchen waste treatment equipment provided by the application is balanced in discharging time and energy consumption, and the kitchen waste treatment is achieved in a relatively short time by using the least power consumption.
Example two
The energy-saving circulating multistage linkage kitchen waste organic fertilizer treatment equipment provided by the embodiment of the application comprises a fermentation bin 1 and at least one ageing bin 2 connected with a material outlet of the fermentation bin 1, wherein the material outlet of one ageing bin is connected with a drying bin.
When two ageing bins are connected with the material outlet of the fermentation bin at the same time, referring to fig. 2 (the material outlet of the two ageing bins in fig. 2 is respectively connected with a drying bin, the two drying bins are omitted in fig. 2), kitchen waste fermented in the fermentation bin is fed into one ageing bin for ageing for 24 hours, the material continuously fed into the fermentation bin is fed into the fermentation bin for new fermentation, and the fermented material can be fed into the other ageing bin for ageing, so that the mutual relay of the two ageing bins is realized, the idle time of equipment is reduced, the treatment efficiency is ensured, and the treatment capacity is improved.
Example III
The energy-saving circulating multistage linkage kitchen waste organic fertilizer treatment equipment provided by the embodiment of the application comprises a fermentation bin 1, an ageing bin 2 connected with a material outlet of the fermentation bin 1, and a plurality of drying bins 3 connected with a second material outlet 24 of the ageing bin 2. Referring to fig. 3, the illustrated multi-stage linkage kitchen waste organic fertilizer treatment equipment comprises 1 fermentation bin, 1 aging bin and 2 drying bins. When the kitchen waste organic fertilizer treatment device is used, workers can use the kitchen waste organic fertilizer treatment device to treat kitchen waste organic fertilizer according to requirements.
Example IV
The energy-saving circulating multistage linkage kitchen waste organic fertilizer treatment equipment provided by the embodiment of the application comprises a plurality of fermentation bins, a plurality of ageing bins and a plurality of drying bins. The device comprises a fermentation bin, an ageing bin connected with a material outlet of the fermentation bin and a drying bin connected with the material outlet of the ageing bin. The energy-saving circulating multistage linkage kitchen waste organic fertilizer treatment equipment provided by the application can comprise a plurality of treatment units. When the novel kitchen waste heat treatment device is specifically applied, a plurality of treatment units arranged in a factory run simultaneously, electric heating is reduced through natural fermentation, circulating heating of heat exchange media in a jacket is realized through air energy circulation, tail gas of a drying bin, a fermentation bin and an aging bin is treated through a steam exhaust heat exchanger and a deodorizing device, the treated tail gas is sent into the drying bin to dry kitchen waste, and the overall treatment process reduces electric power consumption, saves energy, reduces emission and is environment-friendly.
Any combination of the technical features of the above embodiments may be performed (as long as there is no contradiction between the combination of the technical features), and for brevity of description, all of the possible combinations of the technical features of the above embodiments are not described; these examples, which are not explicitly written, should also be considered as being within the scope of the present description.
The foregoing has outlined and detailed description of the present application in terms of the general description and embodiments. It should be appreciated that numerous conventional modifications and further innovations may be made to these specific embodiments, based on the technical concepts of the present application; but such conventional modifications and further innovations may be made without departing from the technical spirit of the present application, and such conventional modifications and further innovations are also intended to fall within the scope of the claims of the present application.

Claims (9)

1. The energy-saving circulating multistage linkage kitchen waste organic fertilizer treatment equipment is characterized by comprising a fermentation bin, an ageing bin and a drying bin; the fermentation bin is used for fermenting the kitchen waste fed into the fermentation bin, a mesh screen is arranged in the fermentation bin, a first stirring device is arranged above the mesh screen, a liquid fertilizer precipitation area is formed below the mesh screen, and a kitchen waste feeding port, a first oxygen supply port, a first water and gas discharge port, a first material discharge port and a liquid fertilizer discharge port are formed in the fermentation bin;
the aging bin is provided with a material inlet connected with the first material outlet, a second stirring device is arranged in the aging bin, and a second oxygen supply port, a second material outlet and a second water vapor outlet are formed in the aging bin;
the drying bin is provided with a material inlet connected with the second material outlet, a third stirring device is arranged in the drying bin, and a third material outlet and a third water-gas outlet are formed in the drying bin;
jackets are respectively arranged on the outer walls of the aging bin and the drying bin, heat exchange media are circulated in the jackets, and the heat exchange media are stored in a media box and exchange heat with the air source heat pump unit; the second water-gas outlet is provided with a steam-exhaust heat exchanger, and an exhaust port of the steam-exhaust heat exchanger is communicated with the drying bin through a deodorizing device.
2. The energy-saving circulating multistage linkage kitchen waste organic fertilizer treatment device according to claim 1, wherein the fermentation bin, the aging bin and the drying bin are respectively provided with a plurality of organic fertilizer treatment devices; the material inlets of the ageing bins are respectively connected with the first material outlet of one fermentation bin, and the material inlets of the drying bins are respectively connected with the second material outlet of one ageing bin.
3. The energy-saving circulating multistage linkage kitchen waste organic fertilizer treatment device according to claim 1, wherein a heat exchange medium circulating in a jacket on the aging bin is used for carrying out heat exchange and temperature rise on kitchen waste in the aging bin;
the heat exchange medium circulating in the jacket on the drying bin is used for heating and drying kitchen waste in the drying bin;
the jacket is provided with a medium inlet and a circulating outlet, the medium inlet is connected with the outlet of the medium box, and the circulating outlet is connected with the inlet of the medium box through a circulating pump;
the medium box is connected with the air source heat pump unit, and the air source heat pump unit comprises a compressor, a condenser, an expansion valve and an evaporator which are sequentially in fluid communication; the condenser is arranged on the medium box and is used for heat exchange and temperature rise of the medium in the medium box.
4. The energy-saving circulating type multistage linkage kitchen waste organic fertilizer treatment device according to claim 3, wherein the compressor is provided with an inlet end and an outlet end, and is used for compressing low-temperature and low-pressure gas as a gaseous refrigerant into a high-temperature and high-pressure gaseous refrigerant;
the condenser is a fin heat exchanger, the fin heat exchanger is arranged on the outer wall of the medium box and comprises a plurality of spiral fin pipes which are arranged in parallel, the spiral fin pipes are pipelines with a plurality of fins arranged on the side wall in a spiral mode, the fin heat exchanger is provided with a heat exchange inlet and a heat exchange outlet, the heat exchange inlet of the fin heat exchanger is connected with the outlet end of the compressor, and high-temperature and high-pressure gaseous refrigerant enters the fin heat exchanger and exchanges heat with a heat exchange medium in the medium box so as to heat the heat exchange medium in the medium box;
the high-temperature high-pressure gaseous refrigerant in the fin heat exchanger exchanges heat with a medium in the medium box to form a medium-temperature high-pressure liquid refrigerant;
the heat exchange outlet of the fin heat exchanger is connected with the inlet of the expansion valve through a first electromagnetic valve, and the liquid refrigerant with medium temperature and high pressure sequentially flows through the expansion valve and the evaporator, and the expansion valve and the evaporator are used for converting the liquid refrigerant with medium temperature and high pressure into a gaseous refrigerant with low temperature and low pressure;
the outlet end of the evaporator is connected with the inlet end of the compressor.
5. The energy-saving circulating multistage linkage kitchen waste organic fertilizer treatment device according to claim 4, wherein the steam exhaust heat exchanger is provided with a steam inlet port, a steam exhaust port and a water outlet port which are respectively communicated with a steam exhaust pipe on the drying bin; a heat exchange coil is arranged in the steam exhaust heat exchanger, one end of the heat exchange coil is a heat exchange inlet, and the other end of the heat exchange coil is a heat exchange outlet; the heat exchange coil is internally circulated with a refrigerant, the steam exhaust heat exchanger condenses steam flowing in from the steam inlet port into waste water and waste gas through the refrigerant, the waste gas is discharged from the exhaust port, and the waste water is discharged from the water outlet port;
the heat exchange inlet of the exhaust steam heat exchanger is connected with the heat exchange outlet of the fin heat exchanger through a second electromagnetic valve; the heat exchange outlet of the exhaust steam heat exchanger is connected with the inlet of the expansion valve;
a humidity sensor is arranged in the drying bin and is connected with a controller signal for controlling the opening and closing actions of the first electromagnetic valve and the second electromagnetic valve;
the controller stores a humidity set value, when the humidity sensor detects that the humidity value in the drying bin reaches the humidity set value, the controller is used for controlling the first electromagnetic valve to be closed and controlling the second electromagnetic valve to be opened, and liquid refrigerant in the fin heat exchanger flows through the second electromagnetic valve to be input into the steam exhaust heat exchanger and then is input into the expansion valve from the steam exhaust heat exchanger.
6. The energy-saving circulating multistage linkage kitchen waste organic fertilizer treatment device according to claim 1 or 5, wherein the waste gas is discharged into the deodorizing device from the exhaust port, and the waste gas is discharged into the drying bin after being treated by the deodorizing device, so as to dry the kitchen waste in the drying bin.
7. The energy-saving circulating multistage linkage kitchen waste organic fertilizer treatment device according to claim 6, wherein the first water vapor outlet and the second water vapor outlet are respectively provided with a dehumidifier, and the outlets of the two dehumidifiers are connected with the steam inlet of the steam exhaust heat exchanger.
8. The energy-saving circulating type multistage linkage kitchen waste organic fertilizer treatment device according to claim 1, wherein the mesh screen is arranged at the middle lower part of the fermentation bin, and the first material outlet is arranged close to the mesh screen;
the liquid fertilizer discharge port is close to the bottom of the fermentation bin, and the kitchen waste feed port, the first oxygen supply port and the first water vapor discharge port are close to the top of the fermentation bin.
9. The energy-saving circulating multistage linkage kitchen waste organic fertilizer treatment device according to claim 1, wherein a temperature sensor and a humidity sensor are arranged in the fermentation bin, the ageing bin and the drying bin;
the heat exchange medium comprises water and heat conducting oil.
CN202310436148.9A 2023-04-21 2023-04-21 Energy-saving circulating multistage linkage kitchen waste organic fertilizer treatment equipment Pending CN116477971A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111499425A (en) * 2020-05-13 2020-08-07 西安工业大学 Modularized household kitchen garbage processor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111499425A (en) * 2020-05-13 2020-08-07 西安工业大学 Modularized household kitchen garbage processor

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