CN116453771B - Flexible aluminum alloy cable processing is with restrainting hank machine - Google Patents
Flexible aluminum alloy cable processing is with restrainting hank machine Download PDFInfo
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- CN116453771B CN116453771B CN202310713753.6A CN202310713753A CN116453771B CN 116453771 B CN116453771 B CN 116453771B CN 202310713753 A CN202310713753 A CN 202310713753A CN 116453771 B CN116453771 B CN 116453771B
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- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 74
- 238000012545 processing Methods 0.000 title claims abstract description 27
- 230000007246 mechanism Effects 0.000 claims abstract description 89
- 238000001514 detection method Methods 0.000 claims abstract description 11
- 239000007788 liquid Substances 0.000 claims description 34
- 238000005507 spraying Methods 0.000 claims description 25
- 238000001816 cooling Methods 0.000 claims description 12
- 238000002347 injection Methods 0.000 claims description 10
- 239000007924 injection Substances 0.000 claims description 10
- 239000003973 paint Substances 0.000 claims description 9
- 238000011084 recovery Methods 0.000 claims description 9
- 238000001035 drying Methods 0.000 claims description 7
- 239000012528 membrane Substances 0.000 claims description 5
- 239000004744 fabric Substances 0.000 claims description 4
- 239000006260 foam Substances 0.000 claims 2
- 230000007547 defect Effects 0.000 abstract description 18
- 230000000694 effects Effects 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 6
- 230000002950 deficient Effects 0.000 abstract description 3
- 210000000056 organ Anatomy 0.000 description 9
- 230000009471 action Effects 0.000 description 6
- 238000009434 installation Methods 0.000 description 5
- 238000005491 wire drawing Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 235000013372 meat Nutrition 0.000 description 3
- 230000001960 triggered effect Effects 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 229920001821 foam rubber Polymers 0.000 description 2
- 239000004922 lacquer Substances 0.000 description 2
- 230000005389 magnetism Effects 0.000 description 2
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical group [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
- H01B13/0207—Details; Auxiliary devices
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
- H01B13/0235—Stranding-up by a twisting device situated between a pay-off device and a take-up device
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/30—Drying; Impregnating
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Processes Specially Adapted For Manufacturing Cables (AREA)
Abstract
The invention belongs to the technical field of cable processing, and particularly relates to a beam winch for flexible aluminum alloy cable processing, which comprises a beam winch body, wherein the beam winch body comprises a base, a paying-off mechanism, a first wire distribution plate, a second wire distribution plate, a doubling mold and a traction mechanism, the first wire distribution plate and the second wire distribution plate are fixedly connected with each other, the first wire distribution plate is fixedly arranged on the side wall of the paying-off mechanism, and the doubling mold is fixedly arranged on the end face of the base. According to the invention, in the process of stranding the aluminum alloy wire cores, the surface defect detection is carried out on each aluminum alloy wire core, and the alarm prompt and the marking of the defect position are carried out, so that before the aluminum alloy wire cores are strapped, people can be reminded of treating the defective aluminum alloy wire cores in time, the reliability of the aluminum alloy wire cores after stranding is improved, the damaged aluminum alloy wire cores can be prevented from stranding to a greater extent, the burden of staff is reduced, and the stranding processing effect of the aluminum alloy cable is improved.
Description
Technical Field
The invention belongs to the technical field of cable processing, and particularly relates to a beam twisting machine for flexible aluminum alloy cable processing.
Background
The aluminum alloy cable has the advantages of good corrosion resistance, low manufacturing cost, good mechanical property and the like, is widely applied, and can be used for twisting more than 2 aluminum alloy single wire cores together, so that the flexibility and the reliability of the aluminum alloy cable after being cabled can be improved.
At present, a frame type stranding machine is commonly used aluminum alloy cable core stranding equipment, the frame type stranding machine generally comprises a paying-off mechanism, a stranding forming mechanism, a traction mechanism, a winding mechanism and the like, the paying-off mechanism is mainly used for installing a paying-off disc and enabling the paying-off disc and the distribution disc to synchronously rotate, stranding work can be completed through a doubling mold in the stranding forming mechanism, the aluminum alloy cable core after stranding is wound through the winding mechanism, and the traction mechanism mainly provides traction power for the aluminum alloy cable core, for example, patent publication number is CN212782872U, and the frame type stranding machine for aluminum core stranded wires is disclosed;
however, when the aluminum alloy wire core is stranded, if there is a foreign matter in the wire drawing die during the wire drawing forming process of the aluminum alloy wire core in the previous process, damage such as scratches, meat shortage and the like may occur on the surface of the formed aluminum alloy wire core, and after the wire drawing forming, collision generated in the middle transfer link, the installation pay-off reel and other links before the wire drawing forming process is completed, defects may occur on the surface of the wire core, the texture of the aluminum alloy wire core is softer, such scratches and meat shortage phenomena are more easily generated, slight damage does not cause great influence on stranded processing and subsequent cabling use, but if the surface defects of the aluminum alloy wire are great, abnormal stretching and even breakage may occur on the wire core under the action of stranding force, if the aluminum alloy wire core after abnormal stretching is not found timely, the use effect of the cable is affected, in order to lighten the occurrence of such phenomena, generally, the phenomenon of checking the aluminum alloy wire core is enhanced, the phenomenon of the wire core is reduced, the collision phenomenon is avoided, the phenomenon of the occurrence of the wire drawing and the like is avoided, and the stranded aluminum alloy effect of the cable cannot be greatly influenced.
Disclosure of Invention
The invention aims to solve the problems and provides a beam twisting machine for processing a flexible aluminum alloy cable.
In order to achieve the above purpose, the present invention adopts the following technical scheme: the utility model provides a flexible aluminum alloy cable processing is with restrainting hank machine, includes restrainting hank organism, restraint hank organism includes base, paying out machine constructs, first drawing drum, second drawing drum, doubling mould and traction mechanism, first drawing drum and second drawing drum are fixed connection each other, and first drawing drum is fixed to be set up in the lateral wall of paying out machine constructs, the doubling mould is fixed to be set up in the terminal surface of base, traction mechanism is located the setting of one side of doubling mould, and traction mechanism is located the terminal surface fixed setting of base, the lateral wall fixed mounting of first drawing drum has a plurality of detection mechanism;
each detection mechanism comprises a sleeve fixedly arranged on the side wall of a first distribution board, one end of the inside of the sleeve is slidably connected with a movable sleeve, the inner wall of the movable sleeve is fixedly connected with an annular membrane sleeve, the sleeve and the movable sleeve are jointly provided with a trigger mechanism, the outer pipe wall of the sleeve is fixedly provided with a control component matched with the trigger mechanism, the outer side of the sleeve is provided with a buzzer electrically connected with the control component, the side walls of the movable sleeve are fixedly inserted with an air inlet hose and an air outlet hose respectively, the pipe walls of the sleeve are provided with two strip-shaped holes, the air inlet hose and the air outlet hose are movably arranged through the same side strip-shaped holes, the side walls of the first distribution board are fixedly provided with an air inlet mechanism fixedly communicated with the air inlet hose, the pipe ends of the air outlet hose are fixedly communicated with a pressure pipe, the inside of the pressure pipe is provided with a pressure valve, the outer side walls of the sleeve are fixedly communicated with a mark mechanism fixedly communicated with the air outlet cooling mechanism, the side walls of the sleeve are fixedly sleeved with a heat recovery mechanism, each trigger mechanism comprises two ejector pins fixedly arranged on the side walls of the movable sleeve, the two ejector pins are fixedly connected with two ejector rings fixedly connected with one another through two ejector rings fixedly arranged on the two ejector rings, the two ejector rings are fixedly connected with one side of the two ejector rings fixedly connected with one side of the hollow rings fixedly connected with one insulating sleeve, the two insulating rings fixedly connected with one insulating sleeve are fixedly connected with one insulating sleeve respectively, the two insulating rings fixedly connected with two insulating rings fixedly arranged inside the two insulating rings respectively, and fixedly connected with two insulating rings are fixedly connected with one insulating sleeve and fixedly connected with one insulating sleeve, and the inside fixed mounting of cavity piece has the electromagnetic switch with first conducting ring electric connection, the inside fixed mounting of cavity piece has the outage time delay relay group with electromagnetic switch electric connection, and electromagnetic switch passes through outage time delay relay group and bee calling organ electric connection.
Preferably, the air inlet mechanism comprises a mounting frame fixedly mounted on the side wall of the first distribution board, an air supply pump is fixedly mounted on the side wall of the mounting frame, a hollow column is fixedly mounted on the side wall of the first distribution board, the hollow column is fixedly communicated with the air supply end of the air supply pump, a plurality of shunt tubes are fixedly inserted into the side wall of the hollow column, and the pipe ends of the shunt tubes are fixedly communicated with the corresponding air inlet hoses.
Preferably, the jet cooling mechanism comprises a main jet pipe fixedly inserted into the side wall of the hollow column, the pipe end of the main jet pipe extends to one side of the doubling mold, the outer side wall of the sleeve is fixedly connected with a plurality of supporting blocks, the side wall of each supporting block is fixedly inserted with a secondary jet pipe, each secondary jet pipe is fixedly communicated with the same side pressure pipe, and the pipe end of each secondary jet pipe extends to one side of the doubling mold.
Preferably, the marking mechanism comprises a liquid spraying pipe fixedly inserted into the wall of the sleeve pipe, the pipe end of the liquid spraying pipe is fixedly communicated with a cylinder, the inside of the cylinder is hollow, a squeezing piston is slidably arranged in the cylinder, marking paint liquid is filled in the position of one side of the squeezing piston, the wall of the auxiliary liquid spraying pipe and the end of the cylinder are fixedly inserted into an L-shaped pipe together, a first normally-closed electromagnetic valve is arranged in the L-shaped pipe, a normally-open electromagnetic valve is arranged in the position of one side of the L-shaped pipe in the inside of the auxiliary liquid spraying pipe, a second normally-closed electromagnetic valve is arranged in the position of the liquid inlet end of the liquid spraying pipe in the side wall of the cylinder, and the first normally-closed electromagnetic valve, the normally-open electromagnetic valve and the second normally-closed electromagnetic valve are arranged in series.
Preferably, the heat recovery drying mechanism comprises an inner hollow ring fixedly sleeved on the outer side wall of the doubling die, a plurality of air suction holes are formed in the inner wall of the inner hollow ring, an air suction pump is fixedly mounted on the outer side wall of the inner hollow ring, an outer hollow ring is sleeved on the outer side of the inner hollow ring and fixedly communicated with the air outlet end of the air suction pump, a plurality of connecting pipes are fixedly spliced on the side wall of the outer hollow ring, a plurality of air distribution hollow rings are fixedly communicated with the pipe ends of the connecting pipes together, the air distribution hollow rings are arranged between the first distribution board and the second distribution board, and a plurality of air distribution holes are formed in the inner wall of the air distribution hollow ring.
Preferably, the end part of the cylinder is fixedly inserted with a return pipe, a first manual valve is arranged in the return pipe, an exhaust pipe is fixedly inserted into the side wall of the cylinder, and a second manual valve is arranged in the exhaust pipe.
Preferably, the inner wall of the sleeve is fixedly provided with two mounting blocks, the upper ends of the two mounting blocks are fixedly connected with an arc-shaped plate together, the upper end face of the arc-shaped plate is fixedly connected with an arc-shaped sponge cushion, and the arc-shaped sponge cushion is arranged below the liquid spraying pipe.
Compared with the prior art, the beam winch for processing the flexible aluminum alloy cable has the advantages that:
the stranding machine body can be used for stranding an aluminum alloy cable, and through the mutual matching of the sleeve, the movable sleeve, the annular film sleeve, the pressure pipe, the pressure valve, the air inlet mechanism, the trigger mechanism, the control assembly and the buzzer in the detection mechanism, the aluminum alloy wire core can be pulled out by utilizing the pulling force in the stranding process, if the surface is scratched greatly and the meat is lack, the aluminum alloy wire core can be automatically triggered and warned by matching with the pulling force received by the aluminum alloy wire core through the friction force between the defect position and the annular film sleeve, so that the aluminum alloy wire core can be timely processed by reminding personnel.
Through the jet cooling mechanism that sets up, can utilize the air supply that aerifing the detection to carry out jet cooling to doubling mould department to can be with aluminum alloy wire core and doubling mould's junction, the high temperature that produces because of the bundle hank friction is quick to be spread, need not additionally to set up the air supply, excellent in use effect.
Through the marking mechanism who sets up, can be when detecting that aluminum alloy wire core surface exists defect, can carry out the mark of defect portion voluntarily to can prevent that defect position from losing, avoid influencing follow-up staff to the looking over and handling of defect position department, and utilize the air supply that aerifing the detection as the drive power, need not additionally to set up the driving piece.
Through the heat recovery stoving mechanism that sets up, can be after detecting that the aluminum alloy wire core has defect, retrieve through the heat that produces to doubling mould department to utilize the hot-air stoving of retrieving to just mark the mark liquid on the aluminum alloy wire core that accomplishes, thereby can improve the stability that marks liquid attached on the aluminum alloy wire core as far as possible, do benefit to follow-up staff and look over.
Drawings
FIG. 1 is a schematic structural view of a beam winch for flexible aluminum alloy cable processing, which is provided by the invention;
fig. 2 is a schematic diagram of the internal structure of a sleeve of a beam winch for processing flexible aluminum alloy cables;
fig. 3 is a schematic structural view of a triggering mechanism of a beam twisting machine for processing flexible aluminum alloy cables, which is provided by the invention;
fig. 4 is a schematic structural diagram of a control assembly of a beam twisting machine for processing flexible aluminum alloy cables, which is provided by the invention;
fig. 5 is a schematic structural view of an air inlet mechanism of a beam winch for flexible aluminum alloy cable processing, which is provided by the invention;
FIG. 6 is a schematic structural view of a marking mechanism of a beam twisting machine for processing flexible aluminum alloy cables;
fig. 7 is a schematic structural diagram of a heat recovery and drying mechanism of a beam twisting machine for processing flexible aluminum alloy cables;
fig. 8 is a schematic diagram of a side view connection structure of a first distribution board and a sleeve of the beam winch for processing flexible aluminum alloy cables.
In the figure: the device comprises a 1-bundle twisting machine body, a 101 base, a 102 paying-off mechanism, a 103 first distributing disc, a 104 second distributing disc, a 105 doubling mould, a 106 traction mechanism, a 2-detection mechanism, a 3-sleeve, a 4-movable sleeve, a 5-annular membrane sleeve, a 6-triggering mechanism, a 601 ejector rod, a 602 insulating top ring, a 603 fixed block, a 604 spring, a 605 insulating movable ring, a 606 first conducting ring, a 607 second conducting ring, a 7-control component, a 701 hollow block, a 702 electromagnetic switch, a 703 outage time delay relay group, an 8 buzzer, a 9 air inlet hose, a 10 air outlet hose, an 11 strip-shaped hole, a 12 air inlet mechanism, a 121 mounting frame, a 122 air supply pump, a 123 hollow column, a 124 shunt tube, a 13-pressure tube, a 14-pressure valve, a 15-jet cooling mechanism, a 151 main air jet tube, a 152 supporting block, a 153 auxiliary air jet tube, a 16-marking mechanism, a 161-cylinder, a 163-pushing piston, a 164-marking paint liquid, a 165L tube, a 166 first normally-closed electromagnetic valve, a 167 normally-open, a 168 second electromagnetic valve, a 17-heat recovery mechanism, a 171 inner hollow ring, a 172 air suction hole, a 173 suction hole, a 174 outer cloth ring, a 174 air outlet ring 175, a 176, a hollow cloth 175, a 19-shaped air return ring, a 19, a first air vent valve, a 24-shaped arc-shaped air valve, an arc-shaped pad, a 23, a rotary control pad, an arc-shaped pad, a 23, a rotary air-shaped pad, a and a control pad, a 23, a rotary air-shaped pad, a and a 23.
Description of the embodiments
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
As shown in fig. 1-8, a beam winch for processing a flexible aluminum alloy cable, which comprises a beam winch body 1, wherein the beam winch body 1 comprises a base 101, a paying-off mechanism 102, a first wire distribution plate 103, a second wire distribution plate 104, a doubling mold 105 and a traction mechanism 106, the first wire distribution plate 103 and the second wire distribution plate 104 are fixedly connected with each other, the first wire distribution plate 103 is fixedly arranged on the side wall of the paying-off mechanism 102, the doubling mold 105 is fixedly arranged on the end surface of the base 101, the traction mechanism 106 is arranged on one side of the doubling mold 105, and the traction mechanism 106 is fixedly arranged on the end surface of the base 101, wherein the beam winch body 1 further comprises a winding mechanism, a driving mechanism and other components, which are the prior art, and therefore are not repeated herein;
the lateral wall fixed mounting of first branch drum 103 has a plurality of detection mechanism 2, each detection mechanism 2 is including fixing the sleeve pipe 3 that sets up in first branch drum 103 lateral wall, and the inside one end sliding connection of sleeve pipe 3 has movable sleeve 4, the inner wall fixedly connected with annular membrane cover 5 of movable sleeve 4, sleeve pipe 3 installs trigger mechanism 6 with movable sleeve 4 jointly, each trigger mechanism 6 is including fixing two ejector pins 601 that set up in movable sleeve 4 lateral wall, and the joint fixedly connected with insulating top ring 602 of rod end of two ejector pins 601, the inside fixedly connected with of sleeve pipe 3 two fixed blocks 603 with ejector pin 601 sliding connection, and all fixedly connected with spring 604 between two fixed blocks 603 and the movable sleeve 4 jointly, one side of insulating top ring 602 is equipped with insulating top ring 605, and insulating top ring 605 is located the inside adjustable setting of sleeve pipe 3, the lateral wall of insulating top ring 605 is fixed to be equipped with first conducting ring 606, the lateral wall fixedly connected with second conducting ring 607 of insulating top ring 602, insulating top ring 605 passes through the member, the screw, nut etc. can be located the inside slip adjustment position of sleeve pipe 3, with the conducting ring 606 according to different aluminium alloy core and second conducting ring 606.
The outer tube wall fixed mounting of sleeve 3 has with trigger mechanism 6 matched with control assembly 7, the outside of sleeve 3 is equipped with the bee calling organ 8 with control assembly 7 electric connection, control assembly 7 is including fixing the cavity piece 701 that sets up in sleeve 3 lateral wall, and the inside fixed mounting of cavity piece 701 has the electromagnetic switch 702 with first conducting ring 606 electric connection, the inside fixed mounting of cavity piece 701 has the outage time delay relay group 703 with electromagnetic switch 702 electric connection, and electromagnetic switch 702 is through outage time delay relay group 703 and bee calling organ 8 electric connection, outage time delay relay group 703 can be after electromagnetic switch 702 disconnection, control bee calling organ 8 delays the outage, in order to keep continuous alarm work, outage time delay relay group 703 comprises a plurality of outage time delay relays, the electromagnetic switch 702 is after being circular telegram, the magnetism suction that self produced, can adsorb the moving contact of self, after the magnetism suction is because of disappearing, can rebound under self elastic element effect, wherein bee calling organ 8 is fixed to set up in the lateral wall of cavity piece 701, and the noise that produces in order to avoid equipment during operation influences bee calling organ 8, bee calling organ 8 also adopts the mode of being held at the terminal of the wireless communication mode of being held by the bee calling organ 8, the wireless communication mode is held by the bee calling organ 8 promptly.
The side wall of the movable sleeve 4 is fixedly inserted with an air inlet hose 9 and an air outlet hose 10 respectively, two strip-shaped holes 11 are formed in the wall of the sleeve 3, the air inlet hose 9 and the air outlet hose 10 are movably arranged through the strip-shaped holes 11 on the same side, an air inlet mechanism 12 fixedly communicated with the air inlet hose 9 is fixedly arranged on the side wall of the first distribution board 103, mechanisms which are required to be electrically connected on the first distribution board 103, such as a trigger mechanism 6 and the air inlet mechanism 12, are connected with an external power supply through cable rotary joints, the air inlet mechanism 12 comprises an installation frame 121 fixedly arranged on the side wall of the first distribution board 103, an air supply pump 122 is fixedly arranged on the side wall of the installation frame 121, a hollow column 123 is fixedly arranged on the side wall of the first distribution board 103, a plurality of shunt pipes 124 are fixedly inserted on the side wall of the hollow column 123, the pipe ends of the shunt pipes 124 are fixedly communicated with the corresponding air inlet hose 9, the air supply pump 122 is used for supplying air to the inside of the hollow column 123, and the air is discharged through the plurality of shunt pipes 124.
The pipe end of the air outlet hose 10 is fixedly communicated with the pressure pipe 13, the pressure valve 14 is arranged in the pressure pipe 13, the air injection cooling mechanism 15 is fixedly communicated with the pressure pipe 13, the air injection cooling mechanism 15 comprises a main air injection pipe 151 fixedly inserted into the side wall of the hollow column 123, the pipe end of the main air injection pipe 151 extends to one side of the parallel line mold 105, the outer side wall of the sleeve 3 is fixedly connected with a plurality of supporting blocks 152, the side wall of each supporting block 152 is fixedly inserted with a secondary air injection pipe 153, each secondary air injection pipe 153 is fixedly communicated with the same side pressure pipe 13, the pipe end of each secondary air injection pipe 153 extends to one side of the parallel line mold 105, redundant air in the hollow column 123 can be discharged to one side of the parallel line mold 105 through the main air injection pipe 151, and air sprayed out of each pressure pipe 13 can be sprayed out to the position of the parallel line mold 105 through the secondary air injection pipe 153.
The marking mechanism 16 fixedly connected with the jet cooling mechanism 15 is fixedly arranged on the outer side wall of the sleeve 3, the marking mechanism 16 comprises a liquid spraying pipe 161 fixedly connected with the pipe wall of the sleeve 3 in a plugging mode, a cylinder 162 is fixedly connected to the pipe end of the liquid spraying pipe 161, the inside of the cylinder 162 is in a hollow arrangement, a pushing piston 163 is slidably arranged in the inside of the cylinder 162, marking paint liquid 164 is filled in the position, located on one side of the pushing piston 163, of the inside of the cylinder 162, an L-shaped pipe 165 is fixedly connected with the end of the cylinder 162 in a plugging mode, a first normally closed electromagnetic valve 166 is arranged in the inside of the L-shaped pipe 165, a normally open electromagnetic valve 167 is arranged in the position, located on one side of the L-shaped pipe 165, of the inside of the auxiliary air spraying pipe 153, a second normally closed electromagnetic valve 168 is arranged in the position, located on the liquid inlet end of the liquid spraying pipe 161, of the first normally closed electromagnetic valve 166, the normally closed electromagnetic valve 167 and the second normally closed electromagnetic valve 168 are connected in series, and the electromagnetic switch 702 is electrically connected with the first normally closed electromagnetic valve 166, the normally closed electromagnetic valve 167 through a power-off time delay relay group 703 and the normally closed electromagnetic valve 167, the normally closed electromagnetic valve 167 is electrically connected with the normally closed electromagnetic valve 168, the normally closed electromagnetic valve 167 can be opened, the inside of the auxiliary air spraying pipe 153 can be electrically connected with the liquid spraying pipe 161.
The side wall of the doubling mould 105 is fixedly sleeved with a heat recovery drying mechanism 17, the heat recovery drying mechanism 17 comprises an inner hollow ring 171 fixedly sleeved on the outer side wall of the doubling mould 105, a plurality of air suction holes 172 are formed in the inner wall of the inner hollow ring 171, a suction air pump 173 is fixedly mounted on the outer side wall of the inner hollow ring 171, an outer hollow ring 174 is sleeved on the outer side of the inner hollow ring 171, the outer hollow ring 174 is fixedly communicated with the air outlet end of the suction air pump 173, a plurality of connecting pipes 175 are fixedly spliced on the side wall of the outer hollow ring 174, pipe ends of the plurality of connecting pipes 175 are fixedly communicated with an air distribution hollow ring 176, the air distribution hollow ring 176 is arranged between the first distribution plate 103 and the second distribution plate 104, a plurality of air distribution holes 177 are formed in the inner wall of the air distribution hollow ring 176, hot air at the doubling mould 105 can be sucked through the operation of the suction air pump 173, and the hot air can be sprayed back through the inner hollow ring 171, the outer hollow ring 174, the connecting pipes 175 and the air distribution hollow ring 176, so that the effect of drying the marking paint liquid 164 is achieved.
The end of the cylinder 162 is fixedly inserted with the return pipe 18, the first manual control valve 19 is arranged in the return pipe 18, the exhaust pipe 20 is fixedly inserted on the side wall of the cylinder 162, the second manual control valve 21 is arranged in the exhaust pipe 20, the marking paint liquid 164 can be supplemented into the cylinder 162 by opening the first manual control valve 19 and the second manual control valve 21, and redundant air in the cylinder 162 is discharged, and the cylinder 162 is detachably connected with the sleeve 3.
The inner wall fixed mounting of sleeve pipe 3 has two installation pieces 22, and the common fixedly connected with arc 23 of upper end of two installation pieces 22, and the up end fixedly connected with arc foam-rubber cushion 24 of arc 23, arc foam-rubber cushion 24 is located the below setting of hydrojet pipe 161, can accept the mark lacquer liquid 164 that sprays down to supplementary improvement mark lacquer liquid 164 overall coating is in the defective position of aluminum alloy wire core.
The principle of operation of the present invention will now be described as follows: each pay-off reel is arranged in the pay-off mechanism 102, aluminum alloy wire cores on each pay-off reel are pulled out to pass through corresponding sleeves 3 and pass through holes on the first pay-off reel 103 and the second pay-off reel 104, then, a plurality of aluminum alloy wire cores pass through a doubling mold 105, the stranding machine body 1 is started, the aluminum alloy wire cores are pulled to move through the traction mechanism 106, the aluminum alloy wire cores rotate along with the pay-off mechanism 102, and stranding of the aluminum alloy wire cores can be completed along with synchronous rotation of the first pay-off reel 103 and the second pay-off reel 104;
when the stranding machine body 1 is started, the air supply pump 122 is synchronously started, at this moment, the air discharged by the air supply pump 122 can respectively enter the inside of each annular film sleeve 5 through the hollow column 123, each shunt tube 124 and the air inlet hose 9, at this moment, the annular film sleeve 5 expands and keeps a contact state with the surface of the aluminum alloy wire core, if the surface of the aluminum alloy wire core is not defective and the defect is smaller in the stranding process of the aluminum alloy wire core, the aluminum alloy wire core surface is smooth enough, the annular film sleeve 5 cannot be driven by friction force to move the movable sleeve 4, and when the defect of the surface of the aluminum alloy wire core is larger, the annular film sleeve 5 can be filled into the defect under the action of air pressure in the annular film sleeve 5, at this moment, the friction force between the defect and the aluminum alloy wire core is larger, so under the action of traction force, the aluminum alloy wire core can drive the annular film sleeve 5 to pull the movable sleeve 4 to move through friction force, so that the spring 604 can be pressed, and the insulating top ring 602 is driven to move through the two push rods 601, so that the first conductive ring 606 is contacted with the second conductive ring 607, at the moment, the electromagnetic switch 702 is communicated with an external power supply connecting loop through the first conductive ring 606 and the second conductive ring 607, so that a moving contact of the aluminum alloy wire core can be closed by utilizing magnetic attraction, even if a defect part is separated from the annular film sleeve 5 due to traction force, the buzzer 8 can continue to work under the action of the outage delay relay group 703 (the outage delay time length of the buzzer 8 is not less than 5 minutes), and a worker can be reminded of timely stopping the machine through the buzzer 8, and defect inspection and treatment are carried out on the aluminum alloy wire core;
when the air supply pump 122 works, the redundant air entering the annular membrane sleeve 5 can be flushed away from the pressure valve 14 on the corresponding pressure pipe 13 after reaching the proper air pressure, and the redundant air can be sprayed out to the doubling mold 105 through the auxiliary air spraying pipe 153, and meanwhile, the redundant air in the hollow column 123 can be sprayed out to the doubling mold 105 through the main air spraying pipe 151, and the temperature at the doubling mold 105 can be cooled by air cooling through the sprayed air flow;
after the electromagnetic switch 702 is triggered, the first normally closed electromagnetic valve 166 on the L-shaped pipe 165, the normally open electromagnetic valve 167 on the auxiliary air spraying pipe 153 and the second normally closed electromagnetic valve 168 at the position of the liquid spraying pipe 161 can be controlled through the power-off time-delay relay group 703, the first normally closed electromagnetic valve 166 is electrified, the L-shaped pipe 165 can be opened, the normally open electromagnetic valve 167 is electrified, the interior of the auxiliary air spraying pipe 153 can be closed, the second normally closed electromagnetic valve 168 is electrified, the liquid spraying pipe 161 is communicated with the cylinder 162, at the moment, air in the auxiliary air spraying pipe 153 enters the cylinder 162 through the L-shaped pipe 165, so that the air pressure can be increased, the pushing piston 163 is pushed to move, the pushing piston 163 can push out the marking paint liquid 164 in the cylinder 162, at the moment, the marking paint liquid 164 is sprayed out through the liquid spraying pipe 161, the part of the aluminum alloy wire core, which is detected to have the defect, the position of the aluminum alloy wire core can be known according to the position of the marking paint liquid 164, and the defect can be positioned by a person conveniently;
meanwhile, after the electromagnetic switch 702 is triggered, the electromagnetic switch 702 can enable the suction air pump 173 to be connected with a connecting loop of an external power supply, the suction air pump 173 works at the moment, after the aluminum alloy wire core is forced to be pulled out and separated from the annular film sleeve 5 due to traction force, at the moment, the movable sleeve 4 can be moved back and reset under the action of the spring 604, at the moment, the electromagnetic switch 702 can be separated and powered off due to the fact that the first conducting ring 606 and the second conducting ring 607 are separated, at the moment, a moving contact of the electromagnetic switch 702 can rebound and reset under the action of an elastic element of the moving contact, and after the electromagnetic switch 702 is disconnected, the suction air pump 173 can be powered off in a delayed mode through the power-off time relay group 703, and the suction air pump 173 can keep working for a period, and when the suction air pump 173 works, hot air at the position of the wire combining die 105 can be sucked through the suction holes 172 on the inner hollow ring 171, and the hot air is conveyed into the air distribution hollow ring 176 through the outer hollow ring 174 and the connecting pipe 175, finally, the marking liquid 164 at the position where the aluminum alloy wire core is just sprayed can be dried through the plurality of the hot air distribution holes 177, and the drying effect can be ensured.
The foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the invention are intended to be included within the scope of the invention.
Claims (7)
1. The utility model provides a flexible aluminum alloy cable processing is with restraint stranding machine, includes restraints stranding organism (1), its characterized in that, restraint stranding organism (1) include base (101), paying out machine constructs (102), first branch drum (103), second branch drum (104), doubling mould (105) and traction mechanism (106), first branch drum (103) and second branch drum (104) fixed connection each other, and first branch drum (103) fixed set up in the lateral wall of paying out machine constructs (102), doubling mould (105) fixed set up in the terminal surface of base (101), traction mechanism (106) are located one side setting of doubling mould (105), and traction mechanism (106) are located the terminal surface fixed setting of base (101), the lateral wall fixed mounting of first branch drum (103) has a plurality of detection mechanism (2);
each detection mechanism (2) comprises a sleeve (3) fixedly arranged on the side wall of a first distribution board (103), one end of the inside of the sleeve (3) is slidably connected with a movable sleeve (4), the inner wall of the movable sleeve (4) is fixedly connected with an annular membrane sleeve (5), the sleeve (3) and the movable sleeve (4) are jointly provided with a triggering mechanism (6), the outer pipe wall of the sleeve (3) is fixedly provided with a control component (7) matched with the triggering mechanism (6), the outer side of the sleeve (3) is provided with a buzzer (8) electrically connected with the control component (7), the side wall of the movable sleeve (4) is fixedly connected with an air inlet hose (9) and an air outlet hose (10) respectively, the pipe wall of the sleeve (3) is provided with two strip-shaped holes (11), the air inlet hose (9) and the air outlet hose (10) are movably arranged through the strip-shaped holes (11) on the same side, the side wall of the first distribution board (103) is fixedly provided with an air inlet mechanism (12) fixedly communicated with the air inlet mechanism (9), the air outlet hose (10) is fixedly communicated with a pressure pipe (13), the pressure pipe (13) is fixedly communicated with a cooling valve (13), and the outer side wall of the sleeve (3) is fixedly provided with a marking mechanism (16) fixedly communicated with the air injection cooling mechanism (15), the side wall of the doubling mold (105) is fixedly sleeved with a heat recovery drying mechanism (17), each triggering mechanism (6) comprises two ejector rods (601) fixedly arranged on the side wall of the movable sleeve (4), rod ends of the two ejector rods (601) are fixedly connected with an insulating ejector ring (602) together, the inside of the sleeve (3) is fixedly connected with two fixed blocks (603) which are in sliding connection with the ejector rods (601), springs (604) are fixedly connected between the two fixed blocks (603) and the movable sleeve (4) together, one side of the insulating ejector ring (602) is provided with an insulating movable ring (605), the insulating movable ring (605) is arranged in the inside of the sleeve (3) in an adjustable mode, the side wall of the insulating ejector ring (605) is fixedly provided with a first conducting ring (606), the side wall of the insulating ejector ring (602) is fixedly connected with a second conducting ring (607), the control assembly (7) comprises a hollow electromagnetic switch (702) fixedly arranged outside the sleeve (3) and is electrically connected with the hollow electromagnetic switch (702), the inside of the hollow block (701) is fixedly provided with a power-off time-delay relay group (703) which is electrically connected with the electromagnetic switch (702), and the electromagnetic switch (702) is electrically connected with the buzzer (8) through the power-off time-delay relay group (703).
2. The flexible aluminum alloy cable processing stranding machine according to claim 1, wherein the air inlet mechanism (12) comprises a mounting frame (121) fixedly mounted on the side wall of the first distribution board (103), an air supply air pump (122) is fixedly mounted on the side wall of the mounting frame (121), a hollow column (123) is fixedly mounted on the side wall of the first distribution board (103), the hollow column (123) is fixedly communicated with the air supply end of the air supply air pump (122), a plurality of shunt tubes (124) are fixedly inserted into the side wall of the hollow column (123), and the pipe ends of the shunt tubes (124) are fixedly communicated with the corresponding air supply hoses (9).
3. The beam winch for processing the flexible aluminum alloy cable according to claim 2, wherein the jet cooling mechanism (15) comprises a main air jet pipe (151) fixedly inserted into the side wall of the hollow column (123), the pipe end of the main air jet pipe (151) extends to one side of the parallel wire mold (105), the outer side wall of the sleeve (3) is fixedly connected with a plurality of supporting blocks (152), the side wall of each supporting block (152) is fixedly inserted with an auxiliary air jet pipe (153), each auxiliary air jet pipe (153) is fixedly communicated with the same side pressure pipe (13), and the pipe end of each auxiliary air jet pipe (153) extends to one side of the parallel wire mold (105).
4. The flexible aluminum alloy cable processing strander according to claim 3, wherein the marking mechanism (16) comprises a liquid spraying pipe (161) fixedly inserted into a pipe wall of the sleeve (3), a pipe end of the liquid spraying pipe (161) is fixedly communicated with a cylinder (162), the inside of the cylinder (162) is hollow, a pushing piston (163) is slidably arranged in the cylinder (162), a marking paint liquid (164) is filled in a position, located on one side of the pushing piston (163), of the inside of the cylinder (162), an L-shaped pipe (165) is fixedly inserted into the pipe wall of the auxiliary gas spraying pipe (153) and the end of the cylinder (162), a first normally closed electromagnetic valve (166) is arranged in the inside of the L-shaped pipe (165), a normally open electromagnetic valve (167) is arranged in a position, located on one side of the L-shaped pipe (165), of the side wall of the cylinder (162), a second normally closed electromagnetic valve (168) is arranged in a position, located on the liquid inlet end of the liquid spraying pipe (161), of the inside of the cylinder (162), and the first normally closed electromagnetic valve (166), the normally open electromagnetic valve (168) and the second normally closed electromagnetic valve (168) are arranged in series.
5. The flexible aluminum alloy cable processing is with restrainting hank machine according to claim 1, characterized in that, heat recovery stoving mechanism (17) is including fixed cup joint in interior cavity ring (171) of doubling mould (105) lateral wall, and a plurality of induced air holes (172) have been seted up to the inner wall of interior cavity ring (171), the lateral wall fixed mounting of interior cavity ring (171) has suction air pump (173), the outside cover of interior cavity ring (171) is equipped with outer cavity ring (174), and the fixed intercommunication setting of the end of giving vent to anger of outer cavity ring (174) and suction air pump (173), the lateral wall fixed grafting of outer cavity ring (174) has a plurality of connecting pipes (175), and a plurality of the pipe ends of connecting pipe (175) are fixed together and are linked together and are had hollow ring (176) of cloth, and hollow ring (176) of cloth are located and set up between first distribution board (103) and second distribution board (104), a plurality of induced air holes (177) have been seted up to the inner wall of hollow ring (176).
6. The flexible aluminum alloy cable processing stranding machine according to claim 4, wherein a return pipe (18) is fixedly inserted into the end portion of the cylinder (162), a first manual valve (19) is arranged in the return pipe (18), an exhaust pipe (20) is fixedly inserted into the side wall of the cylinder (162), and a second manual valve (21) is arranged in the exhaust pipe (20).
7. The stranding machine for processing the flexible aluminum alloy cable of claim 4, wherein two mounting blocks (22) are fixedly mounted on the inner wall of the sleeve (3), arc plates (23) are fixedly connected to the upper ends of the two mounting blocks (22) together, arc-shaped foam pads (24) are fixedly connected to the upper end faces of the arc plates (23), and the arc-shaped foam pads (24) are arranged below the liquid spraying pipes (161).
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| CN202310713753.6A CN116453771B (en) | 2023-06-16 | 2023-06-16 | Flexible aluminum alloy cable processing is with restrainting hank machine |
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| CN116190007A (en) * | 2023-04-21 | 2023-05-30 | 坤越线缆有限公司 | Cabling device for power cable production and use method thereof |
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| CN212010540U (en) * | 2020-05-11 | 2020-11-24 | 曲靖昆缆东电线缆有限公司 | Frame-type stranding machine for producing aluminum wire core of cable |
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| CN112397253A (en) * | 2020-10-29 | 2021-02-23 | 江苏三旗线缆有限公司 | Aluminum alloy cable stranded conductor equipment with coating mechanism |
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Denomination of invention: A Bundle Twister for Flexible Aluminum Alloy Cable Processing Effective date of registration: 20231121 Granted publication date: 20230822 Pledgee: Bank of China Limited Changzhou Economic Development Zone sub branch Pledgor: Changzhou Shengsheng Cable Co.,Ltd. Registration number: Y2023980066337 |
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