CN106119756A - A kind of galvanizing strip steel production system - Google Patents

A kind of galvanizing strip steel production system Download PDF

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Publication number
CN106119756A
CN106119756A CN201610727892.4A CN201610727892A CN106119756A CN 106119756 A CN106119756 A CN 106119756A CN 201610727892 A CN201610727892 A CN 201610727892A CN 106119756 A CN106119756 A CN 106119756A
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CN
China
Prior art keywords
roller
strip steel
running roller
roller group
tension force
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Application number
CN201610727892.4A
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Chinese (zh)
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CN106119756B (en
Inventor
赵观军
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JIANGSU JINGSHENG HOSE CO Ltd
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JIANGSU JINGSHENG HOSE CO Ltd
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Priority to CN201610727892.4A priority Critical patent/CN106119756B/en
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/34Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
    • C23C2/36Elongated material
    • C23C2/40Plates; Strips
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/003Apparatus
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
    • C23C2/06Zinc or cadmium or alloys based thereon

Abstract

The present invention proposes a kind of galvanizing strip steel production system, comprising: strip steel material stock storehouse, S roller group, transfer roller, tension force extends roller group, annealing furnace, zinc bath, heat-insulation system, cooling system, draws and draws receipts roller and be arranged on the monitoring running roller between S roller group and transfer roller, and described monitoring running roller is rotated by strip steel, one end of the rotating shaft of described monitoring running roller is connected by shaft coupling has rotary encoder, described rotary encoder to be connected with main frame.The galvanizing strip steel production system of the present invention; by monitor running roller setting, can occur strip steel fracture time timely automated shutdown, it is simple to operator connect strip steel and resume production rapidly; improve production efficiency, significantly reduce manpower maintenance cost and avoid production loss;By the design of chill roll, save wiring space and the production cost producing line.

Description

A kind of galvanizing strip steel production system
Technical field
The present invention relates to the technical field of steel strip production in plastic coated metal hose, particularly to one for plastic gold Belong to the galvanizing strip steel production system of flexible pipe.
Background technology
Plastic coated metal hose is on the tube wall of stainless steel flexible hose or galvanized metal flexible hose, along the male and fomale(M&F) of tube wall core It is coated with one layer of cable pvc material and makes.Due to plastic coated metal hose resistance to height excellent, corrosion-resistant lightweight, flexible Temperature, pull resistance is strong, the highest with the bonding strength of adnexa, is widely used in the row such as electric power, chemical industry, metallurgy, light industry, machinery Industry, the electric wire as electric wire, cable, instrument and meter for automation signal protects pipe etc..
In order to improve the performance of plastic coated metal hose, adapting to higher use demand, such as strong corrosion resistant, now with very The metallic plate that many plastic coated metal hoses use is required at its plating zinc on surface, and its general production procedure is: belt steel material pickling, Roll, anneal, soak zinc, cutting, pipe crimping and plastic.At leaching zinc production line, after entering overpickling, strip steel is to be driven by traction machine to depend on Pack up after secondary annealed stove, zinc bath, heat preservation tank, cooling, the strip steel after leaching zinc can be carried out the cutting out of back segment, pipe crimping, The technique such as plastic.The length of whole production line is long, and annealing furnace, zinc bath, heat preservation tank are all high temperature closure equipment, and plastic The belt steel thickness that metal hose uses is the thinnest, and general only about 0.5mm, under the drive of traction machine, if strip steel has Quality flaw is just easier to be pulled off, if fracture occurs in annealing furnace, zinc bath, these stations closed of heat preservation tank, Operator can not find at once, and when waiting discovery, the distance of disconnection is the most long, and the strip steel that operator are be will be switched off connects Picking up extremely difficult, particularly to carry out strip steel connection by the annealing furnace of high temperature, zinc bath etc. the most more wastes time and energy, Once this thing happens, generally requires a few hours and just can resume production, and has had a strong impact on the efficiency of leaching zinc production line.
Summary of the invention
The problem existed for above-mentioned existing plastic coated metal hose strip steel leaching zinc production line, it is an object of the invention to provide A kind of galvanizing strip steel production system, it can detect strip steel in time and the situation of fracture occurs in process of production and realizes certainly The dynamic line that stops, and by the position control of fracture before annealing process, when facilitating strip steel to rupture, operator quickly resume production.
To achieve the object of the present invention, the galvanizing strip steel production system of the present invention includes: strip steel material stock storehouse, S roller group, passes Sending roller, tension force extends roller group, annealing furnace, zinc bath, heat-insulation system, cooling system, traction draw receipts roller and be arranged on S roller group with Monitoring running roller between transfer roller, described tension force extends roller group and includes that multiple running roller, described cooling system include setting up and down Multiple running rollers, described S roller group, tension force extend roller group, the running roller of cooling system and traction draw receipts roller by respective driving Motor drives and rotates, and each driving motor electrically connects with main frame, host computer control respectively drive energising rotation or the power-off stall of motor, Described monitoring running roller is rotated by strip steel, and one end of the rotating shaft of described monitoring running roller is connected by shaft coupling rotary coding Device, described rotary encoder is connected with main frame, and described tension force extends roller group, by multiple running rollers, strip steel carried out tension force stretching, when During strip steel fracture, monitoring running roller stall, rotary encoder detects the information of monitoring rod wheel stall, communicates information to main frame, Receipts roller stall is drawn in host computer control traction, and galvanizing strip steel production system is stopped line and stopped to produce.
Preferably, the lower roll wheel of described cooling system is fixed on the ground by bearing block, and one end of lower roll wheel connects There is swivel joint, be provided with water inlet and outlet, be connected with water inlet pipe and outlet pipe respectively.
The galvanizing strip steel production system of the present invention, by monitor running roller setting, can occur strip steel fracture time and Time autostop, it is simple to operator connect strip steel and resume production rapidly, improve production efficiency, significantly reduce manpower safeguard Cost also avoids production loss;By the design of chill roll, save wiring space and the production cost producing line.
Accompanying drawing explanation
By detailed description below in conjunction with the accompanying drawings, the aforesaid objects, features and advantages with other of the present invention will become Obviously.Wherein:
Fig. 1 show the composition configuration diagram of the galvanizing strip steel production system of one embodiment of the invention;
Fig. 2 show the structural representation of the monitoring rod wheel of the galvanizing strip steel production system of Fig. 1;
The attachment structure schematic diagram monitoring running roller and rotary encoder that Fig. 3 show in Fig. 2;
Fig. 4 show the structural representation of the chill roll of the galvanizing strip steel production system of Fig. 1.
Detailed description of the invention
In conjunction with the architectural feature of the accompanying drawing present invention and advantage, details are as follows.
With reference to the composition configuration diagram of the galvanizing strip steel production system of the one embodiment of the invention shown in Fig. 1, figure The middle direction of arrow is strip steel processing technique direction, the i.e. direction of transfer of strip steel.Described production system includes strip steel material stock storehouse 10, S Roller group 12, transfer roller 14,15, tension force extend roller group 16, annealing furnace 20, zinc bath 30, heat-insulation system 40, cooling system 50 and Receipts roller 60 is drawn in traction, is arranged on the monitoring running roller 70 between S roller group 12 and transfer roller 14, and described tension force extends roller group 16 and includes Multiple running rollers 161, described cooling system 50 includes multiple running roller 51,52, and described S roller group 12, tension force extend roller group 16, cooling system The running roller of system 50 and traction draw receipts roller 60 to be driven rotation by respective driving motor, respectively drive motor to electrically connect with main frame, Respectively driven energising rotation or the power-off stall of motor by host computer control, described monitoring running roller 70 is rotated by strip steel 100, reference Fig. 2 and Fig. 3, one end of the rotating shaft 702 of described monitoring running roller 70 is connected by shaft coupling 704 rotary encoder 72, described rotation Turning encoder 72 to be connected with main frame, described tension force extends roller group 16, by multiple running rollers 161, strip steel 100 is carried out tension force stretching, When strip steel 100 ruptures, monitoring running roller 70 stall, rotary encoder 72 detects monitoring rod and takes turns the information of 70 stalls, by information Sending main frame to, receipts roller 60 stall is drawn in host computer control traction, and galvanizing strip steel production system is stopped line and stopped to produce.
In the above-described embodiments, strip steel 100 is sent from strip steel material stock storehouse, passes through after S roller group 12 carries out stretch-bending straightening Transfer roller enters tension force and extends roller group 16, enters annealing furnace after tension force stretching.Between S roller group and transfer roller, monitoring roller is set Before wheel 70, monitoring running roller 70 and tension force extension roller group 16 are arranged on annealing furnace 20, tension force extension roller group 16 is provided with multiple roller Wheel 161, is carried out tension force stretching to strip steel, if strip steel exists quality flaw, can be pinpointed the problems early by tension force stretching, keep away Exempting from the strip steel entrance high temperature closure station such as annealing furnace or zinc bath to rupture, multiple running rollers 161 are setting up and down can try one's best Extend the distance that strip steel checks;Arranging monitoring running roller 70 before tension force extends roller group 16, monitoring running roller 70 is only by bearing block 701 Fixing on the ground, self, without driving motor, only relies on strip steel and drives it to rotate when driving front, when strip steel is at tension force When extending generation fracture in roller group 16, its power rotated disappears, the rotation password being connected with monitoring running roller 70 by shaft coupling Device 72 will find out the stall information of monitoring rod wheel 70 at once, and owing to rotary encoder 72 is connected with main frame, main frame can stop immediately Only the power supply driving motor receiving roller 60 running roller such as grade is drawn in traction, makes running roller stall, and the strip steel of disconnection will not continue to forward Entering in annealing furnace, and the distance that strip steel disconnects can be the shortest, the strip steel that operator are easy to will be switched off connects the most extensive Demutation is produced.
At the cooling system 50 of the galvanizing strip steel production system of the above embodiments, usually use air cooling, in order to reach To the effect of cooling, generally require enough air cooling times, lengthen the strip steel aerial time of staying i.e. as far as possible, typically use Two kinds of ways, one is the wiring distance of cooling system to be lengthened, another be by upper and lower running roller 51 and 52 between spacing add Long, this all compares consuming and produces space of lines, and the distance between current upper roll wheel 51 and lower roll wheel 52 is generally more than 6 meters, cooling system The wiring distance of horizontal direction also has several meters.In order to reach quickly to cool down and save the purpose of hall space, the most real one Execute in example, the cooling system 50 of the galvanizing strip steel production system of the present invention, lower roll wheel 52 is set to chill roll, with reference to Fig. 4 Shown in, described lower roll wheel 52 is fixed on the ground by bearing block 527, and one end of lower roll wheel 52 connects swivel joint 522, its On be provided with water inlet 523 and outlet 525, be connected to water inlet pipe and outlet pipe, running roller rotate carry out strip steel biography When sending, it is wound around owing to having swivel joint 522, water inlet pipe and outlet pipe and then to rotate.So, can be by connecing circulation Strip steel is quickly cooled down by cooling water, has both saved and has improve production efficiency cool time, can save again the setting of running roller Quantity and product space of lines, save production cost.
The galvanizing strip steel production system of the present invention, by monitor running roller design, can occur strip steel fracture time and Time autostop, it is simple to operator connect strip steel and resume production rapidly, improve production efficiency, significantly reduce manpower safeguard Cost also avoids production loss;By the design of chill roll, save wiring space and the production cost producing line.
The invention is not limited in described embodiment, those skilled in the art is in the spirit without departing from the present invention i.e. public affairs In the range of opening, still can make some revise or change, therefore the scope of the present invention with claims limit in the range of Accurate.

Claims (2)

1. a galvanizing strip steel production system, it is for the production of the galvanized steel of plastic coated metal hose, described production system Including: strip steel material stock storehouse, S roller group, transfer roller, tension force extends roller group, annealing furnace, zinc bath, heat-insulation system, cooling system, leads Being pulled and receive roller and be arranged on the monitoring running roller between S roller group and transfer roller, described tension force extends roller group and includes multiple running roller, Described cooling system includes multiple running rollers setting up and down, described S roller group, tension force extend roller group, the running roller of cooling system and Traction draws receipts roller to be driven rotation by respective driving motor, respectively drives motor to electrically connect with main frame, host computer control respectively drives The energising rotation of motor or power-off stall, described monitoring running roller is rotated by strip steel, one end of the rotating shaft of described monitoring running roller Being connected by shaft coupling has rotary encoder, described rotary encoder to be connected with main frame, and described tension force extends roller group by multiple Running roller carries out tension force stretching to strip steel, when strip steel ruptures, monitors running roller stall, and rotary encoder detects monitoring rod wheel stall Information, communicate information to main frame, receipts roller stall is drawn in host computer control traction, and described galvanizing strip steel production system is stopped line and stopped Produce.
2. a kind of galvanizing strip steel production system as claimed in claim 1, it is characterised in that the lower roll of described cooling system Wheel is fixed on the ground by bearing block, and one end of lower roll wheel connects swivel joint, swivel joint is provided with water inlet with And outlet, it is connected with water inlet pipe and outlet pipe respectively.
CN201610727892.4A 2016-08-25 2016-08-25 A kind of galvanizing strip production system Active CN106119756B (en)

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Application Number Priority Date Filing Date Title
CN201610727892.4A CN106119756B (en) 2016-08-25 2016-08-25 A kind of galvanizing strip production system

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CN106119756B CN106119756B (en) 2018-11-09

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106884131A (en) * 2017-01-13 2017-06-23 浙江华达新型材料股份有限公司 The technique and continuous hot dip galvanizing steel belt annealing furnace of a kind of steel plate secondary galvanization
CN107285097A (en) * 2017-06-01 2017-10-24 秦皇岛佳士伦包装材料有限公司 Integrally dragging formula package steel strip production line, trailer system and traction method used
CN107726846A (en) * 2017-09-28 2018-02-23 中国电子科技集团公司第四十八研究所 A kind of roller rod detection means of roller furnace

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2778419Y (en) * 2005-03-25 2006-05-10 西安重型机械研究所 Strip breakage protector for metal strip rolling machine
CN102042893A (en) * 2009-10-23 2011-05-04 宝山钢铁股份有限公司 Soft-measuring method for tension of band steel between rollers of continuous annealing unit
CN203846085U (en) * 2014-05-27 2014-09-24 攀钢集团攀枝花钢钒有限公司 Continuous annealing unit belt breakage control system
CN104438360A (en) * 2013-09-18 2015-03-25 宝钢不锈钢有限公司 Rapid strip breakage detection and protection method and device based on rolling mill moment
CN205974641U (en) * 2016-08-25 2017-02-22 江苏京生管业有限公司 Galvanizing strip production system

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2778419Y (en) * 2005-03-25 2006-05-10 西安重型机械研究所 Strip breakage protector for metal strip rolling machine
CN102042893A (en) * 2009-10-23 2011-05-04 宝山钢铁股份有限公司 Soft-measuring method for tension of band steel between rollers of continuous annealing unit
CN104438360A (en) * 2013-09-18 2015-03-25 宝钢不锈钢有限公司 Rapid strip breakage detection and protection method and device based on rolling mill moment
CN203846085U (en) * 2014-05-27 2014-09-24 攀钢集团攀枝花钢钒有限公司 Continuous annealing unit belt breakage control system
CN205974641U (en) * 2016-08-25 2017-02-22 江苏京生管业有限公司 Galvanizing strip production system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106884131A (en) * 2017-01-13 2017-06-23 浙江华达新型材料股份有限公司 The technique and continuous hot dip galvanizing steel belt annealing furnace of a kind of steel plate secondary galvanization
CN107285097A (en) * 2017-06-01 2017-10-24 秦皇岛佳士伦包装材料有限公司 Integrally dragging formula package steel strip production line, trailer system and traction method used
CN107726846A (en) * 2017-09-28 2018-02-23 中国电子科技集团公司第四十八研究所 A kind of roller rod detection means of roller furnace

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