CN116446132A - Preparation process of fabric with anti-dripping function - Google Patents
Preparation process of fabric with anti-dripping function Download PDFInfo
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- CN116446132A CN116446132A CN202310271856.1A CN202310271856A CN116446132A CN 116446132 A CN116446132 A CN 116446132A CN 202310271856 A CN202310271856 A CN 202310271856A CN 116446132 A CN116446132 A CN 116446132A
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- yarn
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- cleaning
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- 239000004744 fabric Substances 0.000 title claims abstract description 59
- 238000002360 preparation method Methods 0.000 title claims abstract description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 104
- 238000004140 cleaning Methods 0.000 claims abstract description 71
- 239000002994 raw material Substances 0.000 claims abstract description 57
- 238000000034 method Methods 0.000 claims abstract description 43
- 238000001035 drying Methods 0.000 claims abstract description 37
- 238000011010 flushing procedure Methods 0.000 claims abstract description 37
- 238000005406 washing Methods 0.000 claims abstract description 33
- 230000008569 process Effects 0.000 claims abstract description 29
- 238000001914 filtration Methods 0.000 claims abstract description 17
- 238000010521 absorption reaction Methods 0.000 claims abstract description 16
- 230000000694 effects Effects 0.000 claims abstract description 16
- 235000014676 Phragmites communis Nutrition 0.000 claims description 33
- 238000002156 mixing Methods 0.000 claims description 24
- 238000004804 winding Methods 0.000 claims description 21
- 238000009987 spinning Methods 0.000 claims description 20
- 210000002268 wool Anatomy 0.000 claims description 19
- 238000007689 inspection Methods 0.000 claims description 18
- 238000004043 dyeing Methods 0.000 claims description 17
- 238000004519 manufacturing process Methods 0.000 claims description 14
- 210000003128 head Anatomy 0.000 claims description 12
- 238000010025 steaming Methods 0.000 claims description 12
- 238000009941 weaving Methods 0.000 claims description 12
- 206010020112 Hirsutism Diseases 0.000 claims description 9
- 244000273256 Phragmites communis Species 0.000 claims description 9
- 230000008859 change Effects 0.000 claims description 9
- 230000007246 mechanism Effects 0.000 claims description 9
- 238000012360 testing method Methods 0.000 claims description 9
- 239000007921 spray Substances 0.000 claims description 8
- 238000011001 backwashing Methods 0.000 claims description 7
- 230000009471 action Effects 0.000 claims description 6
- 238000009835 boiling Methods 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 6
- 239000000975 dye Substances 0.000 claims description 6
- 239000000835 fiber Substances 0.000 claims description 6
- 238000007730 finishing process Methods 0.000 claims description 6
- 239000005337 ground glass Substances 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 6
- 230000001105 regulatory effect Effects 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 claims description 6
- 238000003860 storage Methods 0.000 claims description 6
- 229920000433 Lyocell Polymers 0.000 claims description 4
- 230000001276 controlling effect Effects 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 4
- 235000008708 Morus alba Nutrition 0.000 claims description 3
- 240000000249 Morus alba Species 0.000 claims description 3
- 229920004933 Terylene® Polymers 0.000 claims description 3
- 238000005299 abrasion Methods 0.000 claims description 3
- 239000012752 auxiliary agent Substances 0.000 claims description 3
- 230000033228 biological regulation Effects 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 238000007664 blowing Methods 0.000 claims description 3
- 238000009960 carding Methods 0.000 claims description 3
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 238000010411 cooking Methods 0.000 claims description 3
- 230000007547 defect Effects 0.000 claims description 3
- 230000002950 deficient Effects 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 3
- 230000002708 enhancing effect Effects 0.000 claims description 3
- 238000007667 floating Methods 0.000 claims description 3
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 230000001788 irregular Effects 0.000 claims description 3
- 238000011068 loading method Methods 0.000 claims description 3
- 239000002932 luster Substances 0.000 claims description 3
- 238000012423 maintenance Methods 0.000 claims description 3
- 230000014759 maintenance of location Effects 0.000 claims description 3
- 230000036314 physical performance Effects 0.000 claims description 3
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 3
- 229910052573 porcelain Inorganic materials 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims description 3
- 238000009999 singeing Methods 0.000 claims description 3
- 238000004513 sizing Methods 0.000 claims description 3
- 238000009966 trimming Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims 2
- 230000002265 prevention Effects 0.000 claims 1
- 239000007788 liquid Substances 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 229920002334 Spandex Polymers 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 238000000861 blow drying Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 239000004759 spandex Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/04—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by suction
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
- F26B21/002—Drying-air generating units, e.g. movable, independent of drying enclosure heating the drying air indirectly, i.e. using a heat exchanger
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B2700/00—Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
- D06B2700/36—Devices or methods for dyeing, washing or bleaching not otherwise provided for
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
Abstract
The invention discloses a fabric preparation process with a drip-proof function, which comprises a frame, wherein a controller is arranged at one end of the frame, a flushing component is arranged at one end of the frame close to the controller, a cleaning component is arranged at the middle position of the top of the frame, a drying component is arranged at one end of the top of the frame far away from the controller, and a filtering component is arranged at the middle position of the frame. The invention is provided with the drying structure in the re-washing link, the drying structure is provided with the water absorption part and the drying part, and the water absorption part and the drying part are simultaneously carried out and mutually assist, so that the drying effect of the raw materials after re-washing can be effectively improved, the water absorption part and the drying part provide power through the air pump, a certain energy-saving effect is achieved, and the water absorption structure in the process directly discharges the absorbed water into the filtering structure and then into the flushing assembly for flushing, so that the resource saving effect of the equipment can be further improved.
Description
Technical Field
The invention relates to the technical field of textile preparation, in particular to a preparation process of a fabric with a solution-drip-preventing function.
Background
The spinning process is a relatively complex process, the fabric obtained by the existing fabric production process cannot play a role in preventing solution dripping, and the rewashing is an important link in the fabric dyeing process, and if the rewashing effect is poor, the color appearance of the fabric can be seriously affected;
the existing fabric rewashing device is often used for single rewashing, the washing effect is relatively poor, the water resource waste is often caused by the adoption of equipment for repeated washing, the existing rewashing equipment generally adopts a single mode such as drying or blow-drying to treat the rewashed raw materials, and the effect is relatively poor.
Disclosure of Invention
The invention aims to provide a fabric preparation process with a drip-proof function, so as to solve the related problems in the background art.
In order to achieve the above purpose, the present invention provides the following technical solutions: a preparation process of a fabric with a solution drop preventing function comprises the following steps of;
step one, a bar dyeing procedure: firstly, preparing raw materials, loading dyes into a cylinder, then discharging to dye the raw materials, discharging the raw materials from the cylinder, entering a rewashing device, rewashing the dyed raw materials, washing off floating color and residual auxiliary agents in wool tops, and finally balling the rewashed raw materials;
step two, spinning procedure: sequentially carrying out sliver mixing, combing, roving, spinning, spooling, doubling, double twisting and yarn steaming on the raw materials after the back washing:
(1) Mixing: the double-zone high-power drafting strip mixing machine is used according to the production characteristics of raw material proportion after the double-zone high-power drafting strip mixing machine is stored for 24 hours, and the characteristics of single strip mixing of a plurality of large-mixing small-proportion fibers are adopted, so that all the fibers are fully mixed, the large drafting has longitudinal mixing and transverse carding anti-sticking effects, and the moisture regain and the oil content of the strip mixing machine can be well controlled after oiling uniformly;
(2) Combing: before the machine is started, the whole combing production line is thoroughly maintained, inspected and debugged, and according to the fact that the equipment has the advantages of abundant combing time, soft action and large wool feeding amount, the top number, the pulling gauge and the circular comb key points are optimally designed;
(3) Roving: after the combing machine is started, the wool tops enter a moisture feeding room for storage for 24 hours, so that the internal and external moisture regaining stability and consistency of the wool tops are ensured;
(4) Spinning: the full-automatic green spinning frame is used for spinning warp yarns, the machine parts of the equipment are precise, the tension is uniform and stable, the yarn is automatically doffed in a collective mode, the automatic blowing and wiping device is controlled by a computer to realize precise speed regulation, the spindle speed can be automatically regulated according to large, medium and small yarns in the spinning process, the yarn tension and the velvet reeling tension in multiple stages can be automatically regulated, and the winding speed similar to the lifting of a ring can be automatically fine-tuned, so that the tension difference of the yarn reeled in one layer by layer is reduced, the hairiness and detail formation is reduced, the diameter of a front roller of a drafting mechanism is 38mm, the jaw is 20mm, and a slick drafting groove is 1.0mm;
(5) Winding: the automatic winder firstly cuts defective yarns, then can automatically splice the yarns into knotless yarns with uniform tension and proper thickness, after the spun yarns are stored in the winder, arranging a winding process, setting and testing parameters of a winding yarn clearer by technicians before starting, selecting more proper parameters, ensuring uniformity and strength of the yarns on the winder, cleaning a untwisting block and a splicing block, ensuring joint quality, and controlling tension change along with the lifting of the bobbin yarn by the equipment with a balloon controller, keeping the tension uniform, and effectively reducing the generation of hairiness;
(6) Doubling: the precise winding is adopted, the stable winding forming and good unwinding are realized, the excellent overfeeding device can compensate the irregular tension of the yarn supply package, and the disc type tensioner can effectively control the unwinding tension of the large and small cone yarns;
(7) Double twisting: the double twisting effectively realizes one-to-two twisting, the twisting efficiency is high, a splicer is used for realizing the universal non-joint yarn, the double twisting matching server system can periodically change the stroke of a traverse yarn guide so as to reduce the number of winding layers at the edge of a bobbin, the purpose of loose edges is achieved, the spindle can realize stepless speed change, the yarn twisting unevenness is greatly reduced, and the twisting unevenness is strictly controlled within 7%;
(8) Steaming yarn: after the cone yarn is taken off the machine, the yarn is steamed to ensure the yarn twist degree to be effectively shaped, the production effect and the finished product quality of the subsequent working procedure are ensured, the yarn is steamed in vacuum, the penetrating yarn steaming is carried out on the yarn under the high temperature condition, all the yarns in the machine are subjected to the same steam shaping, the internal, the middle and the external twist are consistent, the whole process is monitored in the yarn steaming process, and the twist test and the color relation comparison are carried out on each pot of yarn, so that the uniformity and the consistency of dyeing and color absorption and the consistency of twist are ensured;
step three, weaving: the whole process comprises the steps of bobbin yarn preparation, warping, rewinding, drafting, reed inserting, weaving and grey cloth inspection:
(1) Preparing cone yarn: after the yarns enter a weaving workshop, the yarns are used after being bagged in the workshop for balancing for 8 hours, so that the yarns adapt to new environments, the inside and outside of the yarns are balanced and the moisture regain is fully intermittent, so that the fatigue is eliminated, the internal stress is removed, and the elastic resilience is good;
(2) Warping: the method is characterized in that a GA163D sectional warping machine is adopted, tension sheets and tension porcelain eyes with larger influence on yarn tension are cleaned and adjusted one by one before warping, the angle of a cone frame ingot seat is concerned, so that uneven sheet yarn tension is prevented, the perfect states of a fixed reed and a pressure roller are strictly checked, the abrasion of yarns is avoided, each yarn is subjected to tension test by a special tension instrument during warping, the tension of each yarn is ensured to be uniform, the warping speed is 280 revolutions per minute, and the uniform sheet yarn tension is achieved without head lifting;
(3) And (3) reversing: the disc head shaft is subjected to shaft surface cleaning before the shaft is reversed, so that the cleaning quality in the shaft reversing process is ensured, the shaft reversing process adopts tension of 1.0kg according to the specifications of yarn count, density and width of the product, and the vehicle speed is as follows: 80 m/min, adding 6% HG-106C warp yarn cold sizing agent, enhancing yarn cohesion, improving yarn wear resistance, enabling yarn surface to be smoother, reducing hairiness sticking, improving loom starting efficiency, slightly unloading a pan head shaft to a designated area after the shaft is reversed, timely covering clean wrapping cloth, preventing flying in the air, and ensuring pan head cleaning;
(4) Drafting and reed inserting: the healds, the heald frames and the reed are maintained before the healds are worn and inserted into the reed, the texture is 2/1 single-sided serge, so 6 healds are selected for being worn in order, 115# reeds are selected as the reed, the number of ground passes penetrating into each reed is 3, the cloth cover has no reed way, the reeds 3/2,2/14,4/1 meter 17 reeds are arranged on the sides, the weave is heavy, the tightness of the cloth sides is moderate, and the appearance is straight and attractive;
(5) Weaving: before the machine is started, special personnel flat car wiping is carried out on the equipment, cleaning maintenance is carried out, the operation state of each part is guaranteed to be optimal, the performance is guaranteed to be exerted optimally, the parameters of the loom are selected, the parameters of the loom are discussed together by equipment owners and related security personnel, and the technological parameters of the loom are determined to be: the opening time is 312 ℃, the height of the back beam is 1.5, the tension of the loom is 280N, four weft storages are used for weft insertion with small tension, and the clear cloth cover lines and full Gong Zi are achieved;
(6) Inspecting the grey cloth: the speed of the cloth inspecting machine is controlled to be 14-18 m/min, the length of an inclined plane is 150cm, the width of the ground glass of the inclined plane is 40cm, fluorescent lamps are arranged in the ground glass, the weight, the width and the weft density of the gray cloth of the bidding variety are strictly measured, the subsequent process is guided for the physical performance of the finished product, the appearance quality is carefully inspected, and guidance is provided for repairing defects and making up for customs;
step four, dyeing and finishing process: the dyeing and finishing engineering is the most important system engineering in the production of wool fabrics, is a multi-working combination, and can fully exert the characteristics of wool, terylene, tencel and mulberry silk after special finishing and working, improve the body, hand feeling, elasticity and luster of the fabrics and improve the wearability;
the fabric has the style characteristics of active hand feeling, smoothness, full light and good elasticity, and the special dyeing and finishing process flow is as follows: middle inspection, singeing 1, flat washing and boiling, baking and setting, middle inspection, high washing, double boiling, water rolling, drying, middle inspection, cooking and trimming, rolling and softening, middle inspection, moisture supplying, KD and finished inspection.
The invention also provides a back washing device of the fabric preparation process with the anti-dripping function, which comprises a rack, wherein one end of the rack is provided with a controller, one end of the rack, which is close to the controller, is provided with a washing component, the middle position of the top of the rack is provided with a washing component, one end of the top of the rack, which is far away from the controller, is provided with a drying component, and the middle position of the rack is provided with a filtering component;
the flushing assembly comprises a flushing tank, a water suction pump is arranged at one time at the top end of the inner part of the flushing tank, a water suction pipe is arranged at the input end of the water suction pump, a water guide pipe is arranged at the top end of the inner part of the flushing tank, a water spray pipe is arranged at the top of the water guide pipe, a water guide pipe is arranged at the output end of the water suction pump through a guide pipe, four groups of electric lifting rods are arranged at the top of the flushing tank, a mounting frame is arranged at the top of the electric lifting rods, and a pressing roller is arranged at the bottom of the mounting frame;
the cleaning assembly comprises a cleaning tank, a filter screen is arranged at the middle position inside the cleaning tank, two groups of filter screens are arranged, a supporting frame is arranged at the top of the cleaning tank, four groups of pneumatic cylinders are arranged at the top of the supporting frame, a rectangular frame is arranged at the output end of the pneumatic cylinders, two groups of motors are arranged on one side of the top of the rectangular frame, supporting rods are arranged at two ends of the bottom of the rectangular frame, shaft rods are jointly installed at the bottoms of the supporting rods at the same end through bearings, cleaning rollers are arranged at the outer sides of the heating plates, the motors are connected with the corresponding shaft rods through belt mechanisms, and a drain valve is arranged at the bottom of the cleaning tank;
the filter assembly comprises a filter bin, a discharge valve is arranged at the bottom of one side of the filter bin, a filter screen is arranged in the filter bin, the bottom of the filter bin is communicated with the bottom of one end of the flushing tank, and the top of the filter assembly is communicated with a drain valve at the bottom of the flushing tank;
the controller is electrically connected with the water suction pump, the electric lifting rod, the pneumatic cylinder and the motor through wires respectively.
Preferably, the spray pipe is provided with two rows, and is respectively distributed on two sides of the top of the water guide pipe, and the inclination angle of the spray pipe is 45 degrees.
Preferably, a fixing frame is arranged at one end, close to the cleaning assembly, of the top of the flushing tank, and two groups of squeeze rollers are arranged at the top of the fixing frame.
Preferably, the outer side of the cleaning roller is uniformly provided with cleaning brushes.
Preferably, the stoving subassembly is including inhaling water storehouse and stoving storehouse, it is provided with stoving storehouse to inhale water storehouse through the support, and one side of inhaling water storehouse is provided with the blast pipe, the inside of stoving storehouse is provided with the hot plate, the top of stoving storehouse is provided with U type intake pipe, the intermediate position department at stoving storehouse top is provided with the air pump mounting bracket, and the top of air pump mounting bracket is provided with the air pump, the output and the U type intake pipe intercommunication of air pump, and the output of air pump sets up and communicates with the blast pipe, the bottom of inhaling water storehouse is provided with the drain valve, the drain valve of inhaling water storehouse bottom communicates with the top of filtering the storehouse, the controller passes through the wire and is connected with air pump and hot plate electricity respectively.
Preferably, a water guide plate is arranged at the top end inside the water absorption bin, and water leakage holes are uniformly formed in the water guide plate.
Preferably, the outside of air pump evenly is provided with the intake pipe, the bottom and the stoving storehouse intercommunication of intake pipe.
Preferably, a discharge valve is arranged on one side of the filter bin, and the filter screen is inclined downwards to the discharge valve.
Compared with the prior art, the invention provides a preparation process of the fabric with the anti-dripping function, which has the following beneficial effects:
1. the special fabric can be obtained through the process and the structure related to the process, has no solution drop after combustion, is suitable for a wool spinning production line, and is beneficial to the quality control of evenness.
2. The invention rewashing the dyed raw materials through the washing and cleaning double repeated washing processes in the dyeing rewashing link, can improve the washing effect, can carry out certain turn on the cleaned water by the cleaning component, can filter the cleaned water resource by the filter component provided with the self-contained equipment, is used for the initial washing process, and can effectively save the water resource.
3. The invention is provided with the drying structure in the re-washing link, the drying structure is provided with the water absorption part and the drying part, and the water absorption part and the drying part are simultaneously carried out and mutually assist, so that the drying effect of the raw materials after re-washing can be effectively improved, the water absorption part and the drying part provide power through the air pump, a certain energy-saving effect is achieved, and the water absorption structure in the process directly discharges the absorbed water into the filtering structure and then into the flushing assembly for flushing, so that the resource saving effect of the equipment can be further improved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of a flushing assembly according to the present invention;
FIG. 3 is a schematic view of a flushing assembly according to the present invention;
FIG. 4 is a schematic view of a cleaning assembly according to the present invention;
FIG. 5 is a schematic view of a cleaning assembly according to the present invention;
fig. 6 is a schematic view showing an external structure of a drying assembly according to the present invention;
fig. 7 is a cross-sectional view of a drying assembly according to the present invention;
fig. 8 is a schematic view of a water deflector according to the present invention.
In the figure: 1. a frame; 2. a controller; 3. a flushing assembly; 31. a flushing tank; 32. a water pump; 33. a water pumping pipe; 34. a mounting frame; 35. an electric lifting rod; 36. pressing rollers; 37. a squeeze roll; 38. a fixing frame; 39. a water spray pipe; 310. a water conduit; 4. cleaning the assembly; 41. a cleaning pool; 42. a filter screen; 43. a support frame; 44. a pneumatic cylinder; 45. a motor; 46. a rectangular frame; 47. a cleaning roller; 48. a belt mechanism; 49. a shaft lever; 410. a support rod; 5. a drying assembly; 51. a water absorption bin; 52; a drying bin; 53. a U-shaped air inlet pipe; 54. an air pump; 55. an air pump mounting rack; 56. an air inlet pipe; 57. an exhaust pipe; 58. a water guide plate; 59. a heating plate; 6. a filter assembly; 61. a filtering bin; 62. a filter screen; 63. and a discharge valve.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-8, the present invention provides a technical solution: a preparation process of a fabric with a solution drop preventing function comprises the following steps of;
step one, a bar dyeing procedure: firstly preparing raw materials, loading dyes into a cylinder, then discharging to dye the raw materials, discharging the raw materials from the cylinder, entering a backwashing device, and backwashing the dyed raw materials. Washing off the floating color and residual auxiliary agent in the wool tops, and finally balling the re-washed raw materials;
step two, spinning procedure: sequentially carrying out sliver mixing, combing, roving, spinning, spooling, doubling, double twisting and yarn steaming on the raw materials after the back washing,
(1) Mixing: the double-zone high-power drafting strip mixing machine is used according to the production characteristics of raw material proportion after the double-zone high-power drafting strip mixing machine is stored for 24 hours, and the characteristics of single strip mixing of a plurality of large-mixing small-proportion fibers are adopted, so that all the fibers are fully mixed, the large drafting has longitudinal mixing and transverse carding anti-sticking effects, and the moisture regain and the oil content of the strip mixing machine can be well controlled after oiling uniformly;
(2) Combing: before the machine is started, the whole combing production line is thoroughly maintained, inspected and debugged, and according to the fact that the equipment has the advantages of abundant combing time, soft action and large wool feeding amount, the top number, the pulling gauge and the circular comb key points are optimally designed;
(3) Roving: after the combing machine is started, the wool tops enter a moisture feeding room for storage for 24 hours, so that the internal and external moisture regaining stability and consistency of the wool tops are ensured;
(4) Spinning: the full-automatic green spinning frame is used for spinning warp yarns, the machine parts of the equipment are precise, the tension is uniform and stable, the yarn is automatically doffed in a collective mode, the automatic blowing and wiping device is controlled by a computer to realize precise speed regulation, the spindle speed can be automatically regulated according to large, medium and small yarns in the spinning process, the yarn tension and the velvet reeling tension in multiple stages can be automatically regulated, and the winding speed similar to the lifting of a ring can be automatically fine-tuned, so that the tension difference of the yarn reeled in one layer by layer is reduced, the hairiness and detail formation is reduced, the diameter of a front roller of a drafting mechanism is 38mm, the jaw is 20mm, and a slick drafting groove is 1.0mm;
(5) Winding: the automatic winder firstly cuts defective yarns, then can automatically splice the yarns into knotless yarns with uniform tension and proper thickness, after the spun yarns are stored in the winder, arranging a winding process, setting and testing parameters of a winding yarn clearer by technicians before starting, selecting more proper parameters, ensuring uniformity and strength of the yarns on the winder, cleaning a untwisting block and a splicing block, ensuring joint quality, and controlling tension change along with the lifting of the bobbin yarn by the equipment with a balloon controller, keeping the tension uniform, and effectively reducing the generation of hairiness;
(6) Doubling: the precise winding is adopted, the stable winding forming and good unwinding are realized, the excellent overfeeding device can compensate the irregular tension of the yarn supply package, and the disc type tensioner can effectively control the unwinding tension of the large and small cone yarns;
(7) Double twisting: the double twisting effectively realizes one-to-two twisting, the twisting efficiency is high, a splicer is used for realizing the universal non-joint yarn, the double twisting matching server system can periodically change the stroke of a traverse yarn guide so as to reduce the number of winding layers at the edge of a bobbin, the purpose of loose edges is achieved, the spindle can realize stepless speed change, the yarn twisting unevenness is greatly reduced, and the twisting unevenness is strictly controlled within 7%;
(8) Steaming yarn: after the cone yarn is taken off the machine, the yarn is steamed to ensure the yarn twist degree to be effectively shaped, the production effect and the finished product quality of the subsequent working procedure are ensured, the yarn is steamed in vacuum, the penetrating yarn steaming is carried out on the yarn under the high temperature condition, all the yarns in the machine are subjected to the same steam shaping, the internal, the middle and the external twist are consistent, the whole process is monitored in the yarn steaming process, and the twist test and the color relation comparison are carried out on each pot of yarn, so that the uniformity and the consistency of dyeing and color absorption and the consistency of twist are ensured;
step three, weaving: the whole process comprises the steps of bobbin yarn preparation, warping, rewinding, drafting, reed inserting, weaving and grey cloth inspection:
(1) Preparing cone yarn: after the yarns enter a weaving workshop, the yarns are used after being bagged in the workshop for balancing for 8 hours, so that the yarns adapt to new environments, the inside and outside of the yarns are balanced and the moisture regain is fully intermittent, so that the fatigue is eliminated, the internal stress is removed, and the elastic resilience is good;
(2) Warping: the method is characterized in that a GA163D sectional warping machine is adopted, tension sheets and tension porcelain eyes with larger influence on yarn tension are cleaned and adjusted one by one before warping, the angle of a cone frame ingot seat is concerned, so that uneven sheet yarn tension is prevented, the perfect states of a fixed reed and a pressure roller are strictly checked, the abrasion of yarns is avoided, each yarn is subjected to tension test by a special tension instrument during warping, the tension of each yarn is ensured to be uniform, the warping speed is 280 revolutions per minute, and the uniform sheet yarn tension is achieved without head lifting;
(3) And (3) reversing: the disc head shaft is subjected to shaft surface cleaning before the shaft is reversed, so that the cleaning quality in the shaft reversing process is ensured, the shaft reversing process adopts tension of 1.0kg according to the specifications of yarn count, density and width of the product, and the vehicle speed is as follows: 80 m/min, adding 6% HG-106C warp yarn cold sizing agent, enhancing yarn cohesion, improving yarn wear resistance, enabling yarn surface to be smoother, reducing hairiness sticking, improving loom starting efficiency, slightly unloading a pan head shaft to a designated area after the shaft is reversed, timely covering clean wrapping cloth, preventing flying in the air, and ensuring pan head cleaning;
(4) Drafting and reed inserting: the healds, the heald frames and the reed are maintained before the healds are worn and inserted into the reed, the texture is 2/1 single-sided serge, so 6 healds are selected for being worn in order, 115# reeds are selected as the reed, the number of ground passes penetrating into each reed is 3, the cloth cover has no reed way, the reeds 3/2,2/14,4/1 meter 17 reeds are arranged on the sides, the weave is heavy, the tightness of the cloth sides is moderate, and the appearance is straight and attractive;
(5) Weaving: before the machine is started, special personnel flat car wiping is carried out on the equipment, cleaning maintenance is carried out, the operation state of each part is guaranteed to be optimal, the performance is guaranteed to be exerted optimally, the parameters of the loom are selected, the parameters of the loom are discussed together by equipment owners and related security personnel, and the technological parameters of the loom are determined to be: the opening time is 312 ℃, the height of the back beam is 1.5, the tension of the loom is 280N, four weft storages are used for weft insertion with small tension, and the clear cloth cover lines and full Gong Zi are achieved;
(6) Inspecting the grey cloth: the speed of the cloth inspecting machine is controlled to be 14-18 m/min, the length of an inclined plane is 150cm, the width of the ground glass of the inclined plane is 40cm, fluorescent lamps are arranged in the ground glass, the weight, the width and the weft density of the gray cloth of the bidding variety are strictly measured, the subsequent process is guided for the physical performance of the finished product, the appearance quality is carefully inspected, and guidance is provided for repairing defects and making up for customs;
step four, dyeing and finishing process: the dyeing and finishing engineering is the most important system engineering in the production of wool fabrics, is a multi-working combination, and can fully exert the characteristics of wool, terylene, tencel and mulberry silk after special finishing and working, improve the body, hand feeling, elasticity and luster of the fabrics and improve the wearability;
the fabric has the style characteristics of active hand feeling, smoothness, full light and good elasticity, and the special dyeing and finishing process flow is as follows: middle inspection, singeing 1, flat washing and boiling, baking and setting, middle inspection, high washing, double boiling, water rolling, drying, middle inspection, cooking and trimming, rolling and softening, middle inspection, moisture supplying, KD and finished inspection.
The invention also provides a back washing device of the fabric preparation process with the anti-dripping function, which comprises a frame 1, wherein one end of the frame 1 is provided with a controller 2, one end of the frame 1, which is close to the controller 2, is provided with a washing component 3, the middle position of the top of the frame 1 is provided with a washing component 4, one end of the top of the frame 1, which is far away from the controller 2, is provided with a drying component 5, and the middle position of the frame 1 is provided with a filtering component 6;
the flushing assembly 3 comprises a flushing tank 31, a water suction pump 32 is arranged at one time at the top end of the inner part of the flushing tank 31, a water suction pipe 33 is arranged at the input end of the water suction pump 32, a water guide pipe 310 is arranged at the top end of the inner part of the flushing tank 31, a water spray pipe 39 is arranged at the top of the water guide pipe 310, a water guide pipe 310 is arranged at the output end of the water suction pump 32 through a guide pipe, four groups of electric lifting rods 35 are arranged at the top of the flushing tank 31, a mounting frame 34 is arranged at the top of the electric lifting rods 35, and a pressing roller 36 is arranged at the bottom of the mounting frame 34;
the cleaning assembly 4 comprises a cleaning tank 41, a filter screen 42 is arranged at the middle position inside the cleaning tank 41, two groups of filter screens 42 are arranged, a supporting frame 43 is arranged at the top of the cleaning tank 41, four groups of pneumatic cylinders 44 are arranged at the top of the supporting frame 43, a rectangular frame 46 is arranged at the output end of the pneumatic cylinders 44, two groups of motors 45 are arranged on one side of the top of the rectangular frame 46, supporting rods 410 are arranged at two ends of the bottom of the rectangular frame 46, a shaft rod 49 is jointly arranged at the bottom of the supporting rod 410 at the same end through a bearing, a cleaning roller 47 is arranged at the outer side of the heating plate 59, the motors 45 are connected with the corresponding shaft rods 49 through a belt mechanism 48, and a drain valve is arranged at the bottom of the cleaning tank 41;
the filtering assembly 6 comprises a filtering bin 61, a discharge valve 63 is arranged at the bottom of one side of the filtering bin 61, a filter screen 62 is arranged in the filtering bin 61, the bottom of the filtering bin 61 is communicated with the bottom of one end of the flushing tank 31, and the top of the filtering assembly 6 is communicated with a drain valve at the bottom of the cleaning tank 41;
the controller 2 is electrically connected with the water pump 32, the electric lifting rod 35, the pneumatic cylinder 44 and the motor 45 through wires respectively.
In this embodiment, the water spraying pipes 39 are arranged in two rows, and are respectively distributed on two sides of the top of the water guiding pipe 310, and the inclination angle of the water spraying pipes 39 is 45 °.
In this embodiment, a fixing frame 38 is disposed at one end of the top of the rinsing tank 31 near the cleaning assembly 4, and two sets of squeeze rollers 37 are disposed at the top of the fixing frame 38.
In this embodiment, the cleaning brush is uniformly provided on the outer side of the cleaning drum 47.
In this implementation, drying component 5 includes water sucking bin 51 and stoving storehouse 52, water sucking bin 51 is provided with stoving storehouse 52 through the support, and one side of water sucking bin 51 is provided with blast pipe 57, the inside of stoving storehouse 52 is provided with hot plate 59, the top of stoving storehouse 52 is provided with U type intake pipe 53, the intermediate position department at stoving storehouse 52 top is provided with air pump mounting bracket 55, and the top of air pump mounting bracket 55 is provided with air pump 54, the output and the U type intake pipe 53 intercommunication of air pump 54, and the output setting and the blast pipe 57 intercommunication of air pump 54, the bottom of water sucking bin 51 is provided with the drain valve, the drain valve of water sucking bin 51 bottom communicates with the top of filter house 61, controller 2 is connected with air pump 54 and hot plate 59 electricity respectively through the wire.
In this embodiment, a water guide plate 58 is disposed at the top end of the interior of the water absorbing bin 51, and water leakage holes are uniformly disposed on the water guide plate 58.
In this embodiment, the air pump 54 is uniformly provided with an air inlet pipe 56, and the bottom of the air inlet pipe 56 is communicated with the drying bin 52.
In this embodiment, a discharge valve 63 is disposed at one side of the filter house 61, and the filter screen 62 is inclined downward to the discharge valve 63.
Example 1: the fabric with the anti-dripping function comprises the following components: 70%, polyester: 15%, lyocell: 10%, spandex: 4%, conducting: 1%.
Example 2: as shown in fig. 2 and 3, the raw material is initially washed by the washing unit 3, the electric lifting rod 35 is opened by the controller 2, the position of the pressing roller 36 is adjusted, the raw material passing through the washing unit 3 is pressed into the washing tank 31, then the water suction pump 32 is opened, water in the washing tank 31 is pumped, the raw material is discharged by the water guide pipe 310 and introduced into the water spray pipe 39, the raw material is washed, the washed raw material is sent out of the washing unit 3 by the extruding roller 37, and meanwhile, the extruding roller 37 extrudes the raw material and extrudes water.
In embodiment 3, as shown in fig. 4 and 5, raw materials enter the cleaning assembly 4, the cleaning assembly 4 is used for carrying out secondary cleaning on the raw materials, firstly, the rectangular frame 46 is pressed down by the pneumatic cylinder 44, so that the position of the cleaning roller 47 is adjusted downwards, the cleaning roller 47 can press the raw materials into the cleaning liquid in the cleaning tank 41, then the motor 45 is turned on, the motor 45 drives the shaft rod 49 to rotate through the belt mechanism 48, so that the cleaning roller 47 is driven to rotate, the raw materials immersed in the cleaning liquid are scrubbed, water flow generated by rotation can play a certain flushing role, and the cleaned raw materials can be discharged into the interior of the flushing assembly 3 for next flushing after being filtered by the filtering assembly 6.
In embodiment 4, as shown in fig. 6, 7 and 8, the cleaned raw materials enter the drying assembly 5 for drying, after the raw materials enter the drying assembly 5, the air pump 54 can be turned on, so that the air pump 54 pumps air into the water absorbing bin 51 through the air outlet pipe 57, water in the raw materials can be better pumped out by generating negative pressure in the water absorbing bin 51, meanwhile, the air in the drying bin 52 is blown through the U-shaped air inlet pipe 53 and the air inlet pipe 56, and the air is heated through the heating plate 59, so that the raw materials passing through the drying assembly 5 are dried through hot air.
Working principle: before use, the device is powered on, firstly, a raw material conveying device and a raw material receiving device are arranged at the initial end and the tail end of the equipment, and the dyed raw materials are conveyed into the equipment;
firstly, the raw materials are primarily washed through a washing assembly 3, an electric lifting rod 35 is opened through a controller 2, the position of a pressing roller 36 is adjusted, so that the raw materials passing through the washing assembly 3 are pressed into the washing tank 31, then a water suction pump 32 is opened, water in the washing tank 31 is pumped, the raw materials are discharged through a water guide pipe 310 and guided into a water spray pipe 39, the raw materials are washed, the washed raw materials are sent out of the washing assembly 3 through a squeezing roller 37, and meanwhile, the squeezing roller 37 can squeeze the raw materials to squeeze water;
the raw materials enter the cleaning assembly 4, the cleaning assembly 4 is used for carrying out secondary cleaning on the raw materials, firstly, the rectangular frame 46 is pressed down through the pneumatic cylinder 44, so that the position of the cleaning roller 47 is adjusted downwards, the cleaning roller 47 can press the raw materials into the cleaning liquid in the cleaning tank 41, then the motor 45 is started, the motor 45 drives the shaft rod 49 to rotate through the belt mechanism 48, so that the cleaning roller 47 is driven to rotate, the raw materials immersed in the cleaning liquid are scrubbed, water flow generated by rotation can play a certain flushing role, and the cleaned raw materials can be discharged into the cleaning assembly 3 for next flushing after being filtered by the filtering assembly 6;
the cleaned raw materials enter the drying assembly 5 for drying, after entering the drying assembly 5, the air pump 54 can be opened, so that the air pump 54 pumps air in the water absorption bin 51 through the exhaust pipe 57, water in the raw materials can be better pumped out by generating negative pressure in the water absorption bin 51, meanwhile, air is blown into the drying bin 52 through the U-shaped air inlet pipe 53 and the air inlet pipe 56, and the air is heated through the heating plate 59, so that the raw materials passing through the drying assembly 5 are dried through hot air;
the water falls into the suction bin 51 and then drains into the interior of the filter assembly 6 and then into the interior of the rinse tank 31 for subsequent rinsing.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The electrical components are all connected with an external main controller and 220V mains supply, and the main controller can be conventional known equipment for controlling a computer and the like.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. A preparation process of a fabric with a solution drop prevention function is characterized by comprising the following steps: comprises the following steps of;
step one, a bar dyeing procedure: firstly, preparing raw materials, loading dyes into a cylinder, then discharging to dye the raw materials, discharging the raw materials from the cylinder, entering a rewashing device, rewashing the dyed raw materials, washing off floating color and residual auxiliary agents in wool tops, and finally balling the rewashed raw materials;
step two, spinning procedure: sequentially carrying out sliver mixing, combing, roving, spinning, spooling, doubling, double twisting and yarn steaming on the raw materials after the back washing:
(1) Mixing: the double-zone high-power drafting strip mixing machine is used according to the production characteristics of raw material proportion after the double-zone high-power drafting strip mixing machine is stored for 24 hours, and the characteristics of single strip mixing of a plurality of large-mixing small-proportion fibers are adopted, so that all the fibers are fully mixed, the large drafting has longitudinal mixing and transverse carding anti-sticking effects, and the moisture regain and the oil content of the strip mixing machine can be well controlled after oiling uniformly;
(2) Combing: before the machine is started, the whole combing production line is thoroughly maintained, inspected and debugged, and according to the fact that the equipment has the advantages of abundant combing time, soft action and large wool feeding amount, the top number, the pulling gauge and the circular comb key points are optimally designed;
(3) Roving: after the combing machine is started, the wool tops enter a moisture feeding room for storage for 24 hours, so that the internal and external moisture regaining stability and consistency of the wool tops are ensured;
(4) Spinning: the full-automatic green spinning frame is used for spinning warp yarns, the machine parts of the equipment are precise, the tension is uniform and stable, the yarn is automatically doffed in a collective mode, the automatic blowing and wiping device is controlled by a computer to realize precise speed regulation, the spindle speed can be automatically regulated according to large, medium and small yarns in the spinning process, the yarn tension and the velvet reeling tension in multiple stages can be automatically regulated, and the winding speed similar to the lifting of a ring can be automatically fine-tuned, so that the tension difference of the yarn reeled in one layer by layer is reduced, the hairiness and detail formation is reduced, the diameter of a front roller of a drafting mechanism is 38mm, the jaw is 20mm, and a slick drafting groove is 1.0mm;
(5) Winding: the automatic winder firstly cuts defective yarns, then can automatically splice the yarns into knotless yarns with uniform tension and proper thickness, after the spun yarns are stored in the winder, arranging a winding process, setting and testing parameters of a winding yarn clearer by technicians before starting, selecting more proper parameters, ensuring uniformity and strength of the yarns on the winder, cleaning a untwisting block and a splicing block, ensuring joint quality, and controlling tension change along with the lifting of the bobbin yarn by the equipment with a balloon controller, keeping the tension uniform, and effectively reducing the generation of hairiness;
(6) Doubling: the precise winding is adopted, the stable winding forming and good unwinding are realized, the excellent overfeeding device can compensate the irregular tension of the yarn supply package, and the disc type tensioner can effectively control the unwinding tension of the large and small cone yarns;
(7) Double twisting: the double twisting effectively realizes one-to-two twisting, the twisting efficiency is high, a splicer is used for realizing the universal non-joint yarn, the double twisting matching server system can periodically change the stroke of a traverse yarn guide so as to reduce the number of winding layers at the edge of a bobbin, the purpose of loose edges is achieved, the spindle can realize stepless speed change, the yarn twisting unevenness is greatly reduced, and the twisting unevenness is strictly controlled within 7%;
(8) Steaming yarn: after the cone yarn is taken off the machine, the yarn is steamed to ensure the yarn twist degree to be effectively shaped, the production effect and the finished product quality of the subsequent working procedure are ensured, the yarn is steamed in vacuum, the penetrating yarn steaming is carried out on the yarn under the high temperature condition, all the yarns in the machine are subjected to the same steam shaping, the internal, the middle and the external twist are consistent, the whole process is monitored in the yarn steaming process, and the twist test and the color relation comparison are carried out on each pot of yarn, so that the uniformity and the consistency of dyeing and color absorption and the consistency of twist are ensured;
step three, weaving: the whole process comprises the steps of bobbin yarn preparation, warping, rewinding, drafting, reed inserting, weaving and grey cloth inspection:
(1) Preparing cone yarn: after the yarns enter a weaving workshop, the yarns are used after being bagged in the workshop for balancing for 8 hours, so that the yarns adapt to new environments, the inside and outside of the yarns are balanced and the moisture regain is fully intermittent, so that the fatigue is eliminated, the internal stress is removed, and the elastic resilience is good;
(2) Warping: the method is characterized in that a GA163D sectional warping machine is adopted, tension sheets and tension porcelain eyes with larger influence on yarn tension are cleaned and adjusted one by one before warping, the angle of a cone frame ingot seat is concerned, so that uneven sheet yarn tension is prevented, the perfect states of a fixed reed and a pressure roller are strictly checked, the abrasion of yarns is avoided, each yarn is subjected to tension test by a special tension instrument during warping, the tension of each yarn is ensured to be uniform, the warping speed is 280 revolutions per minute, and the uniform sheet yarn tension is achieved without head lifting;
(3) And (3) reversing: the disc head shaft is subjected to shaft surface cleaning before the shaft is reversed, so that the cleaning quality in the shaft reversing process is ensured, the shaft reversing process adopts tension of 1.0kg according to the specifications of yarn count, density and width of the product, and the vehicle speed is as follows: 80 m/min, adding 6% HG-106C warp yarn cold sizing agent, enhancing yarn cohesion, improving yarn wear resistance, enabling yarn surface to be smoother, reducing hairiness sticking, improving loom starting efficiency, slightly unloading a pan head shaft to a designated area after the shaft is reversed, timely covering clean wrapping cloth, preventing flying in the air, and ensuring pan head cleaning;
(4) Drafting and reed inserting: the healds, the heald frames and the reed are maintained before the healds are worn and inserted into the reed, the texture is 2/1 single-sided serge, so 6 healds are selected for being worn in order, 115# reeds are selected as the reed, the number of ground passes penetrating into each reed is 3, the cloth cover has no reed way, the reeds 3/2,2/14,4/1 meter 17 reeds are arranged on the sides, the weave is heavy, the tightness of the cloth sides is moderate, and the appearance is straight and attractive;
(5) Weaving: before the machine is started, special personnel flat car wiping is carried out on the equipment, cleaning maintenance is carried out, the operation state of each part is guaranteed to be optimal, the performance is guaranteed to be exerted optimally, the parameters of the loom are selected, the parameters of the loom are discussed together by equipment owners and related security personnel, and the technological parameters of the loom are determined to be: the opening time is 312 ℃, the height of the back beam is 1.5, the tension of the loom is 280N, four weft storages are used for weft insertion with small tension, and the clear cloth cover lines and full Gong Zi are achieved;
(6) Inspecting the grey cloth: the speed of the cloth inspecting machine is controlled to be 14-18 m/min, the length of an inclined plane is 150cm, the width of the ground glass of the inclined plane is 40cm, fluorescent lamps are arranged in the ground glass, the weight, the width and the weft density of the gray cloth of the bidding variety are strictly measured, the subsequent process is guided for the physical performance of the finished product, the appearance quality is carefully inspected, and guidance is provided for repairing defects and making up for customs;
step four, dyeing and finishing process: the dyeing and finishing engineering is the most important system engineering in the production of wool fabrics, is a multi-working combination, and can fully exert the characteristics of wool, terylene, tencel and mulberry silk after special finishing and working, improve the body, hand feeling, elasticity and luster of the fabrics and improve the wearability;
the fabric has the style characteristics of active hand feeling, smoothness, full light and good elasticity, and the special dyeing and finishing process flow is as follows: middle inspection, singeing 1, flat washing and boiling, baking and setting, middle inspection, high washing, double boiling, water rolling, drying, middle inspection, cooking and trimming, rolling and softening, middle inspection, moisture supplying, KD and finished inspection.
2. The rewashing equipment of the fabric preparation process with the anti-dripping function according to claim 1, which is characterized in that: the device comprises a frame (1), wherein a controller (2) is arranged at one end of the frame (1), a flushing component (3) is arranged at one end of the frame (1) close to the controller (2), a cleaning component (4) is arranged at the middle position of the top of the frame (1), a drying component (5) is arranged at one end of the top of the frame (1) far away from the controller (2), and a filtering component (6) is arranged at the middle position of the frame (1);
the flushing assembly (3) comprises a flushing tank (31), a water suction pump (32) is arranged at one time at the top end of the inner part of the flushing tank (31), a water suction pipe (33) is arranged at the input end of the water suction pump (32), a water guide pipe (310) is arranged at the top end of the inner part of the flushing tank (31), a water spray pipe (39) is arranged at the top of the water guide pipe (310), a water guide pipe (310) is arranged at the output end of the water suction pump (32) through a guide pipe, four groups of electric lifting rods (35) are arranged at the top of the flushing tank (31), an installation frame (34) is arranged at the top of the electric lifting rods (35), and a pressing roller (36) is arranged at the bottom of the installation frame (34);
the cleaning assembly (4) comprises a cleaning tank (41), a filter screen (42) is arranged at the middle position inside the cleaning tank (41), two groups of filter screens (42) are arranged, a supporting frame (43) is arranged at the top of the cleaning tank (41), four groups of pneumatic cylinders (44) are arranged at the top of the supporting frame (43), a rectangular frame (46) is arranged at the output end of the pneumatic cylinders (44), two groups of motors (45) are arranged at one side of the top of the rectangular frame (46), supporting rods (410) are arranged at two ends of the bottom of the rectangular frame (46), shaft rods (49) are jointly arranged at the bottoms of the supporting rods (410) at the same end through bearings, cleaning rollers (47) are arranged at the outer sides of the heating plates (59), the motors (45) are connected with the corresponding shaft rods (49) through belt mechanisms (48), and drain valves are arranged at the bottoms of the cleaning tank (41);
the filter assembly (6) comprises a filter bin (61), a discharge valve (63) is arranged at the bottom of one side of the filter bin (61), a filter screen (62) is arranged in the filter bin (61), the bottom of the filter bin (61) is communicated with the bottom of one end of the flushing tank (31), and the top of the filter assembly (6) is communicated with a drain valve at the bottom of the flushing tank (41);
the controller (2) is electrically connected with the water suction pump (32), the electric lifting rod (35), the pneumatic cylinder (44) and the motor (45) through wires respectively.
3. The rewashing equipment of the fabric preparation process with the anti-dripping function according to claim 1, which is characterized in that: the water spraying pipes (39) are provided with two rows which are respectively distributed on two sides of the top of the water guide pipe (310), and the inclination angle of the water spraying pipes (39) is 45 degrees.
4. The rewashing equipment of the fabric preparation process with the anti-dripping function according to claim 1, which is characterized in that: one end of the top of the flushing tank (31) close to the cleaning assembly (4) is provided with a fixing frame (38), and the top of the fixing frame (38) is provided with two groups of squeeze rollers (37).
5. The rewashing equipment of the fabric preparation process with the anti-dripping function according to claim 4, which is characterized in that: the outer side of the cleaning roller (47) is uniformly provided with cleaning brushes.
6. The rewashing equipment of the fabric preparation process with the anti-dripping function according to claim 1, which is characterized in that: drying component (5) are including inhaling water storehouse (51) and stoving storehouse (52), it is provided with stoving storehouse (52) to inhale water storehouse (51) through the support, and one side of inhaling water storehouse (51) is provided with blast pipe (57), the inside of stoving storehouse (52) is provided with hot plate (59), the top of stoving storehouse (52) is provided with U type intake pipe (53), the intermediate position department at stoving storehouse (52) top is provided with air pump mounting bracket (55), and the top of air pump mounting bracket (55) is provided with air pump (54), the output and the U type intake pipe (53) intercommunication of air pump (54), and the output setting and blast pipe (57) intercommunication of air pump (54), the bottom of inhaling water storehouse (51) is provided with the drain valve, the drain valve of inhaling water storehouse (51) bottom communicates with the top of filtering storehouse (61), controller (2) are connected with air pump (54) and hot plate (59) electricity respectively through the wire.
7. The rewashing equipment of the fabric preparation process with the anti-dripping function according to claim 1, which is characterized in that: the top inside the water absorption bin (51) is provided with a water guide plate (58), and water leakage holes are uniformly formed in the water guide plate (58).
8. The rewashing equipment of the fabric preparation process with the anti-dripping function according to claim 7, which is characterized in that: the outside of air pump (54) evenly is provided with intake pipe (56), the bottom and the stoving storehouse (52) of intake pipe (56) communicate.
9. The rewashing equipment of the fabric preparation process with the anti-dripping function according to claim 7, which is characterized in that: one side of the filter bin (61) is provided with a discharge valve (63), and the filter screen (62) is inclined downwards to the discharge valve (63).
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| CN107557952A (en) * | 2017-10-23 | 2018-01-09 | 山东南山纺织服饰有限公司 | A kind of windproof water repellent Machine Washable all woolen outdoor sport fabric and its production method |
| CN108930110A (en) * | 2018-07-26 | 2018-12-04 | 陈剑璋 | A kind of cleaning drying device of gauze production |
| CN109162005A (en) * | 2018-09-17 | 2019-01-08 | 江苏箭鹿毛纺股份有限公司 | Hair washs absorbing fast-drying plumetis and preparation method thereof |
| CN109825925A (en) * | 2019-01-30 | 2019-05-31 | 山东如意毛纺服装集团股份有限公司 | A kind of absorbing fast-drying Machine Washable wool worsted fabric and its production method |
| CN210314819U (en) * | 2019-05-30 | 2020-04-14 | 福建辅布司纺织有限公司 | Clothes and cloth production is with wasing stoving integrated device |
| CN212316419U (en) * | 2020-03-20 | 2021-01-08 | 浙江金蝉布艺股份有限公司 | Textile fabric belt cleaning device |
| CN213142437U (en) * | 2020-08-13 | 2021-05-07 | 杭州杰龙布艺有限公司 | Safety protection textile material washing unit is used in weaving |
| CN214115931U (en) * | 2020-10-28 | 2021-09-03 | 程大海 | Textile fabric washing unit |
| CN112501828A (en) * | 2020-11-17 | 2021-03-16 | 杭州贝立商贸有限公司 | Textile material washing unit is used in weaving |
| CN113187539A (en) * | 2021-03-17 | 2021-07-30 | 中铁二十三局集团第六工程有限公司 | Splitting and transporting device for TBM and using method thereof |
| CN113186673A (en) * | 2021-04-26 | 2021-07-30 | 苏州绚彩百科纺织科技股份有限公司 | Safety protection textile material washing unit is used in weaving |
| CN115387104A (en) * | 2022-08-20 | 2022-11-25 | 南通中邦丝织有限公司 | Weaving equipment is used in production of antibiotic type waterproof surface fabric |
| CN115637539A (en) * | 2022-10-30 | 2023-01-24 | 江苏德顺纺织有限公司 | Production process of filigree weft elastic-forging fabric |
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