CN116445271B - Black garlic fermentation equipment and method - Google Patents

Black garlic fermentation equipment and method Download PDF

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Publication number
CN116445271B
CN116445271B CN202310705592.6A CN202310705592A CN116445271B CN 116445271 B CN116445271 B CN 116445271B CN 202310705592 A CN202310705592 A CN 202310705592A CN 116445271 B CN116445271 B CN 116445271B
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frame
fermentation
tray
shaft
roller
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CN116445271A (en
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刘关闯
郝新宽
周艳玉
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Jinxiang Jiuhong Food Co ltd
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Jinxiang Jiuhong Food Co ltd
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    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M23/00—Constructional details, e.g. recesses, hinges
    • C12M23/02—Form or structure of the vessel
    • C12M23/04—Flat or tray type, drawers
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M23/00—Constructional details, e.g. recesses, hinges
    • C12M23/38—Caps; Covers; Plugs; Pouring means
    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M23/00—Constructional details, e.g. recesses, hinges
    • C12M23/48—Holding appliances; Racks; Supports
    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M29/00—Means for introduction, extraction or recirculation of materials, e.g. pumps
    • C12M29/06—Nozzles; Sprayers; Spargers; Diffusers
    • C12M29/08—Air lift
    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M29/00—Means for introduction, extraction or recirculation of materials, e.g. pumps
    • C12M29/20—Degassing; Venting; Bubble traps
    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M33/00—Means for introduction, transport, positioning, extraction, harvesting, peeling or sampling of biological material in or from the apparatus
    • C12M33/16—Screw conveyor
    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M33/00—Means for introduction, transport, positioning, extraction, harvesting, peeling or sampling of biological material in or from the apparatus
    • C12M33/20—Ribbons
    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M37/00—Means for sterilizing, maintaining sterile conditions or avoiding chemical or biological contamination
    • C12M37/04—Seals
    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C12M41/12—Means for regulation, monitoring, measurement or control, e.g. flow regulation of temperature
    • C12M41/18—Heat exchange systems, e.g. heat jackets or outer envelopes
    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C12M41/12—Means for regulation, monitoring, measurement or control, e.g. flow regulation of temperature
    • C12M41/18—Heat exchange systems, e.g. heat jackets or outer envelopes
    • C12M41/24—Heat exchange systems, e.g. heat jackets or outer envelopes inside the vessel
    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C12M41/30—Means for regulation, monitoring, measurement or control, e.g. flow regulation of concentration
    • C12M41/32—Means for regulation, monitoring, measurement or control, e.g. flow regulation of concentration of substances in solution
    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C12M41/30—Means for regulation, monitoring, measurement or control, e.g. flow regulation of concentration
    • C12M41/34—Means for regulation, monitoring, measurement or control, e.g. flow regulation of concentration of gas
    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M45/00—Means for pre-treatment of biological substances
    • C12M45/02—Means for pre-treatment of biological substances by mechanical forces; Stirring; Trituration; Comminuting

Abstract

The invention discloses a black garlic fermentation device and a method, belonging to the technical field of enzymology devices, and comprising a fermentation tray, a fermentation chamber, a transmission assembly, a blanking mechanism and a feeding driving mechanism, wherein an inner frame assembly is arranged on the inner side of the fermentation chamber, water is input into the interior of the fermentation tray through the cooperation of a cold water channel pipe, a hot water channel pipe and a grading water valve, ascending air flow is input through the control of a grading air valve and a gas channel pipe to act on raw materials, a shielding surface is avoided based on a layering control mode, the control precision is ensured, the uniformity of the black garlic fermentation degree is further ensured, the fermentation treatment precision and efficiency are improved, the effect of fully mixing black garlic raw materials is achieved based on a spiral feeding track, the garlic is leveled in the fermentation tray in the transmission process, the arrangement uniformity of the garlic in the fermentation tray is ensured, the garlic is matched with the fermentation chamber and the feeding driving mechanism, and the effects of saving labor cost and improving the operation progress are achieved.

Description

Black garlic fermentation equipment and method
Technical Field
The invention belongs to the technical field of enzymology devices, and particularly relates to black garlic fermentation equipment.
Background
The enzymology device is based on biological enzyme fermentation reaction and a process recording assembly, achieves the overall regulation and control effect of the internal environment of the device, and further meets the requirements of food and experiment product fermentation, wherein the black garlic fermentation equipment reasonably controls the internal temperature, humidity and other environmental factors of the equipment, and is matched with auxiliary materials such as a starter and the like, so that the fermentation treatment effect of garlic is achieved, and a black garlic finished product with soft taste and rich flavor is produced.
The invention provides a black garlic fermentation machine, which comprises a machine body with a containing cavity, a fermentation pot placed in the containing cavity, a heating device in contact with the fermentation pot and a cover body covered on the machine body, wherein the heating device is far away from the bottom of the fermentation pot to enable the bottom of the fermentation pot to be arranged into a condensing part relative to the middle upper part of the fermentation pot, the fermentation cavity is arranged in the fermentation pot, and the bottom of the fermentation pot is provided with a water collecting cavity which is arranged in a non-airtight isolation manner with the fermentation cavity.
Chinese patent network CN109609373B provides a black garlic fermenting device, which comprises a shell, a supporting frame, a fermenting box, a fermenting tray and a temperature controller; the fermentation box comprises an inner container, a feed inlet and a cover plate; the inner container is arranged into a convex structure; the corresponding positions of the upper outer side of the liner and the inner side of the cover plate are respectively provided with a spiral ascending semicircular groove; covering the cover plate on the upper part of the liner to enable the two semicircular grooves to wrap the spiral resistance wire; the two ends of the spiral resistance wire are connected with a power supply to form a loop; the front surface of the fermentation box is provided with a feed inlet; the lower part of the fermentation box is arranged on the supporting frame; the device can be used for heating and fermenting in a medium-temperature fermentation period in black garlic fermentation, can be used for processing and fermenting in sequence according to parameters of the medium-temperature fermentation period, can accurately control fermentation parameters, is high in automation degree and suitable for production line production, adopts an integrated structure, is low in blending refinement degree, has a certain influence on the fermentation precision of the black garlic, and needs to be improved.
In the in-service use process of black garlic fermentation equipment, because traditional type's black garlic fermentation equipment often is an independent fermentation chamber and is as major structure to in the fermentation process, carry out whole regulation and control to the indoor environment, but black garlic raw materials pile up on a large scale, can lead to a large amount of shielding surface to take place, and then can not guarantee the uniformity of raw materials place environment, and then the quality to the black garlic finished product has caused the influence, and to the business turn over management work of black garlic, often need a large amount of operating personnel to accomplish in coordination, cause the human cost loss in the time of also causing the influence to the whole treatment effeciency of black garlic, need improve.
The present invention has been made in view of this.
Disclosure of Invention
In order to solve the technical problems, the invention adopts the basic conception of the technical scheme that:
the black garlic fermentation equipment comprises a fermentation tray, a fermentation chamber, a transmission assembly, a blanking mechanism and a feeding driving mechanism, wherein an inner frame assembly is arranged on the inner side of the fermentation chamber, and the fermentation tray is matched with the inner frame assembly;
the fermentation tray is specifically used for placing garlic and zymophyte to wait for fermentation;
the fermentation chamber is specifically used for controlling the whole garlic fermentation environment, and loading the inner frame assembly, so as to achieve the effects of fine adjustment and layered independent management;
The transmission assembly is particularly used for carrying out uninterrupted transmission work on the fermentation tray, and carrying out leveling treatment on garlic in the fermentation tray in the transmission process, so that the placement uniformity of the garlic in the fermentation tray is ensured;
the blanking mechanism is specifically used for uniformly blanking garlic, zymophyte, vinegar, salt and sugar, and achieves the effect of fully mixing the raw materials of the black garlic based on a spiral feeding track in the blanking process;
the feeding driving mechanism is specifically used for feeding the fermentation tray containing the black garlic raw materials, namely, the fermentation tray is sent into the fermentation chamber and is placed into the inner side of the inner frame assembly.
As a further aspect of the invention: the fermentation tray comprises a tray, micropores are formed in the inner side of the tray at equal intervals, and clamping strips are arranged on two sides of the tray.
As a further aspect of the invention: the fermentation chamber includes the electric drive carousel, the base is installed to the upper surface annular equidistance of electric drive carousel, the lower box is equipped with to the upper surface of base, the front end of lower box rotates and is connected with sealing door, the upper surface fixed mounting of lower box has last box, the top surface of going up the box rotates and is connected with flip, ventilation diaphragm is equipped with to flip's inboard, the equal room apart from installing in both sides of lower box has the control by temperature change lamp, the bottom central point of going up the box puts and runs through and has seted up the gas vent, the blast pipe is equipped with to the inboard of gas vent, the air entraining fan is equipped with to the inboard of blast pipe, fermentation gas sensor is equipped with to the inboard of going up the box.
As a further aspect of the invention: the inner frame assembly comprises a main support frame, the main support frame is fixedly arranged on the lower surface of the inner side of the lower box body, sliding rails are arranged on two sides of the inner wall of the main support frame, the sliding rails are attached to clamping strips, torsion spring bearings are rotatably connected to the front end side surfaces of the sliding rails, pressing plates are arranged on the outer surfaces of the torsion spring bearings, rollers are rotatably connected to the inner side of the front ends of the pressing plates, clamping grooves are formed in the upper surface of the front ends of the clamping strips, the rollers are attached to the upper surface of the clamping strips, the rollers are inserted into the inner sides of the clamping grooves, a lower disc body is fixedly arranged between the sliding rails, a liquid sensor is arranged on the inner side of the lower disc body, a hot water channel pipe, a cold water channel pipe and a gas channel pipe are arranged between the lower disc body, grading water valves are arranged on the surfaces of the hot water channel pipe and the cold water channel pipe at equal intervals, and grading air valves are arranged on the surfaces of the gas channel pipe at equal intervals.
As a further aspect of the invention: the inner side of sealing door is equipped with first support and second support, the inboard rotation of first support is connected with first electric telescopic handle, the inboard rotation of second support is connected with the drive frame, the output and the drive frame rotation of first electric telescopic handle are connected, the inboard upper and lower end of drive frame is all transmitted and is connected with the application of force board, the longitudinal frame is equipped with to the upper surface of drive frame, first angle frame is installed to the surface equidistance of longitudinal frame, the upper surface rotation of first angle frame is connected with the second angle frame, the inboard rotation of application of force board is connected with total tensile axle, horizontal tensile axle is installed to the surface equidistance of total tensile axle, horizontal tensile axle is connected with the rotation of second angle frame, first angle frame is laminated with the inside and outside of tray respectively with the second angle frame.
As a further aspect of the invention: the transmission assembly comprises a travel frame, side brackets are symmetrically and equidistantly arranged on the upper surface of the travel frame, elastic supporting shafts are rotatably connected between the two groups of side brackets, a first rolling shaft and a second rolling shaft are respectively rotatably connected to the front end and the rear end of the inner side of the travel frame, a supporting table is arranged on the upper surface of the travel frame, a force application motor is fixedly arranged on the upper surface of the supporting table, a first belt is sleeved on the outer surface of the output end of the force application motor, a driving shaft is rotatably connected to the inner side of the travel frame, a first belt pulley is arranged at one end of the driving shaft, a first belt pulley is sleeved on the outer surface of the first belt pulley, a second belt is sleeved on the outer surface of the other end of the first rolling shaft, and a conveying belt is connected to the outer surface transmission of the first rolling shaft and the second rolling shaft.
As a further aspect of the invention: the utility model discloses a travel frame, including stroke frame, first electronic telescopic handle, third electronic telescopic handle, sleeve, third electronic telescopic handle, milling roll, no. three pulleys are equipped with to the upper surface both sides of stroke frame all rotate and are connected with second electronic telescopic handle and third electronic telescopic handle, the output of second electronic telescopic handle is connected with the rotation of third electronic telescopic handle, the sleeve rotates between the axle and is connected with the center pin, milling roll is equipped with to the surface of center pin, milling roll and the inner wall looks adaptation of tray, no. three pulleys are equipped with to the one end of second roller bearing, no. three pulleys are connected with the third belt with the surface transmission of center pin.
As a further aspect of the invention: the blanking mechanism comprises a portal frame, a limit shaft and a threaded shaft are fixedly arranged on the inner side of the portal frame, a moving frame is slidably connected to the outer surface of the limit shaft, an inner threaded sleeve is connected to the inner side of the moving frame in a transmission mode, the inner threaded sleeve is meshed with the threaded shaft, a worm is arranged on the outer surface of the inner threaded sleeve, a bin is arranged on the top end of the moving frame, a hopper is arranged on the lower surface of the bin, a rotating shaft is connected to the inner side of the bin in a rotating mode, a packing auger is arranged on the outer surface of the rotating shaft, one end of the rotating shaft penetrates through the outer surface of the bin, a worm wheel is arranged at one end of the rotating shaft, a flywheel is connected between the rotating shaft and the worm wheel in a rotating mode, and the worm wheel is meshed with the worm.
As a further aspect of the invention: the utility model provides a fermentation conveyor belt, including the goods entering actuating mechanism, including placing platform, motor cabinet, place the end that the platform is located the conveyer belt, the upper surface transmission of motor cabinet is connected with the main frame, driving motor is all equipped with to the both sides of main frame, and one set of driving motor's output is equipped with first application of force frame, first application of force frame's end rotation is connected first alignment jig, first alignment jig's end rotation is connected with the second alignment jig, wherein another set of driving motor's output is equipped with the second application of force frame, the end and the second alignment jig of second application of force frame rotate to be connected, the end rotation of second alignment jig is connected with the platform frame, the inboard rotation of main frame is connected with first stable axle, the end rotation of first stable axle is connected with the tripod, the surface rotation of tripod is connected with the second stable axle, tripod and second application of force frame, second alignment jig rotate with the platform frame to be connected, the centre gripping conveyer belt is all equipped with to the both sides of platform frame, the conveyer belt is laminated mutually with the centre gripping.
A method of a black garlic fermentation apparatus, comprising the steps of:
s1: the fermentation plate is placed on the upper surface of the conveyor belt, the force application motor is started, the output end of the force application motor rotates to drive the first belt to operate, the first belt pulley is further applied with force, the driving shaft rotates along with the force application motor, the second belt pulley is further driven to rotate through the structure of the second belt, the first roller is applied with force, and the conveyor belt is driven to operate based on the structural cooperation of the first roller and the second roller to convey the fermentation plate;
s2: when the fermentation tray reaches the lower part of the hopper, starting an internal thread sleeve, and matching with a thread shaft structure through the rotation of the internal thread sleeve, so that the driving effect on the moving frame is achieved, the moving frame moves left and right along a limiting shaft, meanwhile, in the rotation process of the internal thread sleeve, a worm rotates along with the worm, forces a worm wheel, forces a rotating shaft to rotate based on a flywheel, and the auger is driven to rotate based on the screw structure, so that the spiral conveying function is achieved, raw materials are stirred while being conveyed, and finally the raw materials fall into the fermentation tray through the hopper;
s3: the conveyor belt continues to operate, the fermentation disc is conveyed to a corresponding position below the rolling roller, the third electric telescopic rod is driven to rotate based on the expansion and contraction of the second electric telescopic rod, the sleeve shaft and the central shaft are adjusted based on the expansion and contraction of the third electric telescopic rod, in the operation process of the conveyor belt, the second roller applies force to the central shaft through the third belt pulley, the rotating force application effect of the rolling roller is further achieved, and black garlic raw materials inside the fermentation disc are paved;
S4: the fermentation plate filled with the black garlic raw materials is conveyed to the surface of the placing table along with the operation of the conveyor belt, the main framework is driven to conduct direction adjustment through the operation of the motor base, the first force application frame and the second force application frame are driven to rotate through the operation of the two groups of driving motors, the first force application frame drives the starting end of the first adjusting frame to conduct angle adjustment in the rotating process, the second adjusting frame is forced to conduct force application, the second force application frame is matched with rotation, the driving effect of the second adjusting frame is achieved, the position of the platform frame is adjusted, meanwhile, the platform frame is forced to the upper side based on the structures of the first stabilizing shaft, the triangular frame and the second stabilizing shaft, the platform frame is kept in a horizontal state, the platform frame is moved to the side of a required fermentation plate through the position adjustment of the platform frame, the fermentation plate is forced based on the operation of the clamping conveyor belt, and the grabbing effect of the fermentation plate is achieved;
s5: the base is driven to carry out azimuth adjustment through the operation of the electric drive turntable, a proper lower box body is selected for loading, and the sealing door is unfolded;
s6: based on the operation of the feeding driving mechanism, the fermentation disc is sent into the lower box body and the inner side of the main support frame, and is aligned with the position of the sliding rail, the fermentation disc is pushed by the reverse operation of the clamping conveying belt, at the moment, the idler wheels are pushed away by the structure of the clamping strips, and the clamping strips are placed into the inner side of the sliding rail along with the rotation of the idler wheels and the pushing of the clamping conveying belt, the pressing plate is driven to rotate downwards by the elasticity of the torsion spring bearing, and the idler wheels are clamped into the inner side of the clamping groove to fix the fermentation disc;
S7: closing the sealing door, wherein the first corner frame props against the outer wall of the tray, the force application plate is driven to rotate by the operation of the driving frame, and the force application plate drives the total tension shaft and the transverse tension shaft to apply force downwards, so that the second corner frame buckles the inner wall of the tray, and a plurality of groups of trays are synchronously fixed;
s8: the fermentation stage in the tray is carried out by regulating and controlling the temperature and luminosity in the whole lower box body through a temperature control lamp, water is input into the lower tray body through the cooperation of a cold water channel pipe, a hot water channel pipe and a grading water valve, ascending air flow is input through the control of the grading air valve and a gas channel pipe, the ascending air flow acts on raw materials through micropores of the tray, the regulation and control functions of temperature, humidity, gas quantity and luminosity are achieved, the control precision is ensured based on a layering control mode, the uniformity of the black garlic fermentation degree is further ensured, and the fermentation treatment precision and efficiency are improved;
s9: in the fermentation process, through the operation of air entraining fan, send into the inside gas of lower box body and go up the box, gas is discharged through ventilative diaphragm, and through fermentation gas sensor, judge the fermentation degree, when the fermentation degree satisfied black garlic finished product quality, then open the sealing door, place the reserve tank in lower box side, and through the flexible of first electric telescopic handle, drive the whole rotation of driving frame, make first dog-ear frame, the fixed tray upset of second dog-ear frame to vertical angle, the inside black garlic finished product of tray drops to the storage tank inside, promote shipment efficiency.
The beneficial effects are that: in the fermentation treatment process, the temperature and luminosity regulation and control work in the whole lower box body is carried out through the temperature control lamp, water is input into the lower tray body through the cooperation of the cold water channel pipe, the hot water channel pipe and the grading water valve, and ascending air flow is input through the control of the grading air valve and the gas channel pipe, the ascending air flow acts on raw materials through micropores of the tray, the regulation and control functions of temperature, humidity, gas quantity and luminosity are achieved, the shielding surface is avoided based on a layering control mode, the control precision is ensured, the uniformity of the black garlic fermentation degree is further ensured, the fermentation treatment precision and efficiency are improved, the effect of fully mixing the black garlic raw materials is achieved based on a spiral feeding track in the discharging process, the garlic inside the fermentation tray is subjected to the leveling treatment in the conveying process, the uniformity of the garlic is ensured to be matched with the fermentation chamber and the feeding driving mechanism, and the effects of saving labor cost and improving the operation progress are achieved.
The following describes the embodiments of the present invention in further detail with reference to the accompanying drawings.
Drawings
In the drawings:
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic view of a fermentation chamber of the present invention;
FIG. 3 is a schematic view of a portion of a fermentation chamber according to the present invention;
FIG. 4 is an exploded view of a portion of the structure of the fermentation chamber of the present invention;
FIG. 5 is an enlarged schematic view of the invention at A of FIG. 4;
FIG. 6 is an exploded view of the inner frame assembly of the present invention;
FIG. 7 is a schematic view of a portion of the structure of a transmission assembly according to the present invention;
FIG. 8 is a schematic view of another portion of the transmission assembly of the present invention;
FIG. 9 is a schematic diagram of a blanking mechanism of the present invention;
FIG. 10 is an exploded view of the blanking mechanism of the present invention;
FIG. 11 is a schematic view of a shipping drive of the present invention.
In the figure: 1. a fermentation tray; 101. a tray; 102. a clamping strip;
2. a fermentation chamber; 201. an electrically driven turntable; 202. a base; 203. a lower box body; 204. sealing the door; 205. an upper case; 206. a flip cover; 207. a temperature control lamp; 208. an exhaust pipe; 209. an air entraining fan; 210. a fermentation gas sensor; 211. a first bracket; 212. a second bracket; 213. a first electric telescopic rod; 214. a drive rack; 215. a force application plate; 216. a longitudinal frame; 217. a first corner bracket; 218. a second corner bracket; 219. a total tensile force shaft; 220. a transverse tension shaft;
3. an inner frame assembly; 301. a main support frame; 302. a slide rail; 303. a torsion spring bearing; 304. a pressing plate; 305. a roller; 306. a lower tray body; 307. a liquid sensor; 308. a hot water channel pipe; 309. a cold water channel pipe; 310. a step water valve; 311. a gas channel tube; 312. a classification air valve;
4. A transmission assembly; 401. a travel frame; 402. a side bracket; 403. an elastic support shaft; 404. a first roller; 405. a second roller; 406. a support table; 407. a force application motor; 408. a first belt; 409. a drive shaft; 410. a first belt pulley; 411. a second belt pulley; 412. a second belt; 413. a conveyor belt; 414. a second electric telescopic rod; 415. a third electric telescopic rod; 416. a sleeve shaft; 417. a central shaft; 418. a roller; 419. a third belt pulley; 420. a third belt;
5. a blanking mechanism; 501. a portal frame; 502. a limiting shaft; 503. a threaded shaft; 504. moving the frame; 505. an internally threaded sleeve; 506. a worm; 507. a storage bin; 508. a hopper; 509. a rotating shaft; 510. an auger; 511. a worm wheel;
6. a shipping drive mechanism; 601. a placement table; 602. a motor base; 603. a main architecture; 604. a driving motor; 605. a first force application frame; 606. a first adjusting frame; 607. a second adjusting frame; 608. a second force application frame; 609. a platform stand; 610. a first stabilizing axis; 611. a tripod; 612. a second stabilizing axis; 613. clamping the conveyor belt.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and the following embodiments are used to illustrate the present invention.
As shown in fig. 1 to 11, a black garlic fermenting device comprises a fermenting tray 1, a fermenting chamber 2, a transmission assembly 4, a blanking mechanism 5 and a feeding driving mechanism 6, wherein an inner frame assembly 3 is arranged on the inner side of the fermenting chamber 2, and the fermenting tray 1 is matched with the inner frame assembly 3;
the fermentation tray 1 is specifically used for placing garlic and fermentation bacteria and waiting for fermentation;
the fermentation chamber 2 is specifically used for controlling the whole garlic fermentation environment, and is provided with an inner frame assembly 3, so that the effects of fine adjustment and layered independent management are achieved;
the transmission assembly 4 is specifically used for carrying out uninterrupted transmission work on the fermentation tray 1, and carrying out leveling treatment on garlic in the fermentation tray 1 in the transmission process, so as to ensure the placement uniformity of the garlic in the fermentation tray 1;
the blanking mechanism 5 is specifically used for uniformly blanking garlic, zymophyte, vinegar, salt and sugar, and achieves the effect of fully mixing the raw materials of the black garlic based on a spiral feeding track in the blanking process;
the feeding driving mechanism 6 is specifically used for feeding the fermentation tray 1 with the black garlic raw materials, namely, the fermentation tray 1 is sent into the fermentation chamber 2 and placed inside the inner frame assembly 3.
In the fermentation treatment process, the temperature and luminosity regulation and control work of the whole lower box 203 is carried out through the temperature control lamp 207, water is input into the lower tray 306 through the cooperation of the cold water channel pipe 309, the hot water channel pipe 308 and the grading water valve 310, ascending air flow is input through the control of the grading air valve 312 and the gas channel pipe 311, the ascending air flow acts on raw materials through micropores of the tray 101, the regulation and control functions of temperature, humidity, gas quantity and luminosity are achieved, the shielding surface is avoided based on a layering control mode, the control precision is ensured, the uniformity of the black garlic fermentation degree is further ensured, the fermentation treatment precision and efficiency are improved, in the discharging process, the effect of fully mixing the black garlic raw materials is achieved based on a spiral feeding track, the garlic inside the fermentation tray 1 is subjected to flat stacking treatment in the conveying process, the garlic is ensured to be placed uniformly inside the fermentation tray 1, the ascending air flow is matched with the fermentation chamber 2 and the feeding driving mechanism 6, the labor cost is saved, and the operation progress is improved.
Specifically, as shown in fig. 6, the fermenting plate 1 includes a tray 101, micropores are formed in the inner side of the tray 101 at equal intervals, and clamping strips 102 are mounted on two sides of the tray 101.
The purpose of this design is to define the structure of the fermentation tray 1, to place the raw material through the tray 101, and to provide space for the circulation of the air flow based on the micro-holes, and to provide preconditions for the positional fixation of the tray 101 through the detent bars 102.
Specifically, as shown in fig. 4, the fermentation chamber 2 includes an electric driving turntable 201, a base 202 is installed on the upper surface of the electric driving turntable 201 at equal intervals in a circumferential direction, a lower box 203 is installed on the upper surface of the base 202, a sealing door 204 is rotatably connected to the front end of the lower box 203, an upper box 205 is fixedly installed on the upper surface of the lower box 203, a flip 206 is rotatably connected to the outer surface of the top of the upper box 205, an air permeable diaphragm is installed on the inner side of the flip 206, temperature control lamps 207 are installed on the two sides of the lower box 203 at equal intervals, an exhaust port is formed in the center position of the bottom end of the upper box 205 in a penetrating manner, an exhaust pipe 208 is installed on the inner side of the exhaust port, an air entraining fan 209 is installed on the inner side of the exhaust pipe 208, and a fermentation gas sensor 210 is installed on the inner side of the upper box 205.
Through the operation of electric drive carousel 201, drive base 202 and carry out the position adjustment, select suitable lower box 203 to load, the inside fermentation stage of tray 101 carries out the regulation and control work of whole lower box 203 inside temperature, luminosity through temperature control lamp 207, through the operation of air entraining fan 209, send into the inside gas of lower box 203 and go up box 205, the gas is discharged through ventilative diaphragm to through fermentation gas sensor 210, judge the degree of fermentation.
Specifically, as shown in fig. 5 to 6, the inner frame assembly 3 includes a main support 301, the main support 301 is fixedly mounted on the inner lower surface of the lower case 203, sliding rails 302 are mounted on two sides of the inner wall of the main support 301, the sliding rails 302 are attached to the clamping bars 102, a torsion spring bearing 303 is rotatably connected to the front end side surface of the sliding rails 302, a pressing plate 304 is mounted on the outer surface of the torsion spring bearing 303, a roller 305 is rotatably connected to the inner side of the front end of the pressing plate 304, a clamping groove is formed in the upper surface of the front end of the clamping bars 102, the roller 305 is attached to the upper surface of the clamping bars 102, the roller 305 is inserted into the inner side of the clamping groove, a lower disc 306 is fixedly mounted between the sliding rails 302, a liquid sensor 307 is mounted on the inner side of the lower disc 306, a hot water channel pipe 308, a cold water channel pipe 309 and a gas channel pipe 311 are mounted on the inner surface of the lower disc 306 at equal distances, and a classification air valve 312 is mounted on the surface of the gas channel pipe 311.
The fermentation tray 1 is pushed through the reverse operation of the clamping conveying belt 613, at the moment, the roller 305 is pushed away by the structure of the clamping strip 102, and along with the rotation of the roller 305 and the pushing of the clamping conveying belt 613, the clamping strip 102 is placed inside the sliding rail 302, the pressing plate 304 is driven to rotate downwards through the elasticity of the torsion spring bearing 303, the roller 305 is clamped inside the clamping groove, the fermentation tray 1 is fixed, the water body is input into the lower tray 306 through the cooperation of the cold water channel pipe 309, the hot water channel pipe 308 and the water grading valve 310, the ascending air flow is input through the control of the grading air valve 312 and the air channel pipe 311, the ascending air flow acts on raw materials through the micropores of the tray 101, the temperature, humidity, the luminosity regulation and control functions are achieved, and the uniformity of the fermentation degree of the black garlic is ensured based on the layering control mode, and the fermentation treatment precision and efficiency are improved.
Specifically, as shown in fig. 6, a first bracket 211 and a second bracket 212 are installed on the inner side of the sealing door 204, a first electric telescopic rod 213 is rotatably connected to the inner side of the first bracket 211, a driving frame 214 is rotatably connected to the inner side of the second bracket 212, an output end of the first electric telescopic rod 213 is rotatably connected to the driving frame 214, force application plates 215 are respectively and drivingly connected to the upper and lower ends of the inner side of the driving frame 214, a longitudinal frame 216 is installed on the upper surface of the driving frame 214, first corner frames 217 are equidistantly installed on the outer surface of the longitudinal frame 216, a second corner frame 218 is rotatably connected to the upper surface of the first corner frame 217, a total tensile shaft 219 is rotatably connected to the inner side of the force application plates 215, a transverse tensile shaft 220 is equidistantly installed on the outer surface of the total tensile shaft 219, and the transverse tensile shaft 220 is rotatably connected to the second corner frames 218, and the first corner frames 217 and the second corner frames 218 are respectively attached to the inner side and outer side of the tray 101.
The sealing door 204 is closed, at this time, the first corner frame 217 props against the outer wall of the tray 101, the force application plate 215 is driven to rotate by the operation of the driving frame 214, the force application plate 215 drives the total pulling force shaft 219 and the transverse pulling force shaft 220 to apply force downwards, so that the second corner frame 218 buckles the inner wall of the tray 101, a plurality of groups of trays 101 are synchronously fixed, when the fermentation degree meets the quality of black garlic finished products, the sealing door 204 is opened, a storage box is placed beside the lower box 203, the driving frame 214 is driven to integrally rotate by the expansion and contraction of the first electric expansion and contraction rod 213, the tray 101 fixed by the first corner frame 217 and the second corner frame 218 is enabled to overturn to a vertical angle, the black garlic finished products in the tray 101 fall into the storage box, and the shipment efficiency is improved.
Specifically, as shown in fig. 7 to 8, the transmission assembly 4 includes a stroke frame 401, side brackets 402 are symmetrically and equidistantly mounted on an upper surface of the stroke frame 401, elastic supporting shafts 403 are rotatably connected between the two groups of side brackets 402, a first roller 404 and a second roller 405 are rotatably connected to front and rear ends of an inner side of the stroke frame 401 respectively, a supporting table 406 is mounted on an upper surface of the stroke frame 401, a force applying motor 407 is fixedly mounted on an upper surface of the supporting table 406, a first belt 408 is sleeved on an outer surface of an output end of the force applying motor 407, a driving shaft 409 is rotatably connected to an inner side of the stroke frame 401, a first belt pulley 410 is mounted at one end of the driving shaft 409, a second belt pulley 411 is mounted at one end of the first roller 404, a second belt 412 is sleeved on an outer surface of the other end of the second belt pulley 411 and the driving shaft 409, and a conveyor belt 413 is connected to outer surfaces of the first roller 404 and the second roller 405 in a transmission manner.
The fermenting plate 1 is placed on the upper surface of the conveyor belt 413, the force applying motor 407 is started, the output end of the force applying motor 407 rotates to drive the first belt 408 to operate, the first belt pulley 410 is further applied with force, the driving shaft 409 rotates along with the first belt pulley, the second belt pulley 411 is further driven to rotate through the structure of the second belt 412, the first roller 404 is applied with force, and the conveyor belt 413 is driven to operate based on the structural cooperation of the first roller 404 and the second roller 405 to convey the fermenting plate 1.
Specifically, as shown in fig. 8, two sides of the upper surface of the stroke frame 401 are rotatably connected with a second electric telescopic rod 414 and a third electric telescopic rod 415, an output end of the second electric telescopic rod 414 is rotatably connected with the third electric telescopic rod 415, a sleeve shaft 416 is installed at an output end of the third electric telescopic rod 415, a central shaft 417 is rotatably connected between the sleeve shafts 416, a grinding roller 418 is installed on an outer surface of the central shaft 417, the grinding roller 418 is matched with an inner wall of the tray 101, a third belt pulley 419 is installed at one end of the second roller 405, and a third belt 420 is in transmission connection with the outer surface of the central shaft 417.
The conveyer 413 continues to operate, carries fermentation dish 1 to the corresponding position of roller 418 below, based on the flexible of second electric telescopic handle 414, drives the rotation of third electric telescopic handle 415 to based on the flexible of third electric telescopic handle 415, adjustment sleeve 416, center pin 417 position, and conveyer 413 is in the operation process, and second roller bearing 405 passes through No. three belt pulley 419 and applies force to center pin 417, and then reaches the rotatory application of force effect of roller 418, paves the inside black garlic raw materials of fermentation dish 1.
Specifically, as shown in fig. 9 to 10, the blanking mechanism 5 includes a portal frame 501, a limiting shaft 502 and a threaded shaft 503 are fixedly installed on the inner side of the portal frame 501, a moving frame 504 is slidably connected to the outer surface of the limiting shaft 502, an internal threaded sleeve 505 is connected to the inner side of the moving frame 504 in a transmission manner, the internal threaded sleeve 505 is meshed with the threaded shaft 503, a worm 506 is installed on the outer surface of the internal threaded sleeve 505, a bin 507 is installed on the top end of the moving frame 504, a hopper 508 is installed on the lower surface of the bin 507, a rotating shaft 509 is rotatably connected to the inner side of the bin 507, a packing auger 510 is installed on the outer surface of the rotating shaft 509, one end of the rotating shaft 509 penetrates through the outer surface of the bin 507, a worm gear 511 is arranged at one end of the rotating shaft 509, a flywheel is rotatably connected between the rotating shaft 509 and the worm gear 511, and the worm 511 are meshed with the worm 506.
When the fermenting tray 1 reaches the lower part of the hopper 508, the internal thread sleeve 505 is started, the internal thread sleeve 505 is matched with the thread shaft 503 in structure to achieve the driving effect on the moving frame 504, the moving frame 504 moves left and right along the limiting shaft 502, meanwhile, the worm 506 rotates along with the limiting shaft 502 in the rotating process of the internal thread sleeve 505 to apply force to the worm wheel 511, the rotating shaft 509 is applied with force based on a flywheel, the auger 510 is driven to rotate, the spiral conveying function is achieved based on the auger 510 structure, the raw materials are stirred while being conveyed, and finally the raw materials fall into the fermenting tray 1 through the hopper 508.
Specifically, as shown in fig. 11, the feeding driving mechanism 6 includes a placing table 601 and a motor base 602, the placing table 601 is located at the end of the conveyor belt 413, the upper surface of the motor base 602 is in transmission connection with a main frame 603, two sides of the main frame 603 are respectively provided with a driving motor 604, wherein the output end of one group of driving motors 604 is provided with a first force application frame 605, the end of the first force application frame 605 is rotationally connected with a first adjusting frame 606, the end of the first adjusting frame 606 is rotationally connected with a second adjusting frame 607, the output end of the other group of driving motors 604 is provided with a second force application frame 608, the end of the second force application frame 608 is rotationally connected with the second adjusting frame 607, the end of the second adjusting frame 607 is rotationally connected with a platform frame 609, the inner side of the main frame 603 is rotationally connected with a first stabilizing shaft 610, the end of the first stabilizing shaft 610 is rotationally connected with a tripod 611, the surface of the tripod 611 is rotationally connected with a second stabilizing shaft 612, the tripod 611 is rotationally connected with the second force application frame 608, the second adjusting frame 607, the end of the second stabilizing shaft 612 is rotationally connected with the platform frame 609, two sides of the conveyor belt 613 are respectively provided with a clamping disc 613, and the outer surface of the conveyor belt 613 is attached to the fermentation disc 1.
The fermentation tray 1 filled with black garlic raw materials is sent to the surface of the placement table 601 along with the operation of the conveying belt 413, the main frame 603 is driven to conduct direction adjustment through the operation of the motor base 602, the first force application frame 605 and the second force application frame 608 are driven to rotate through the operation of the two groups of driving motors 604, the first force application frame 605 drives the starting end of the first adjusting frame 606 to conduct angle adjustment in the rotating process, the second adjusting frame 607 is forced to rotate in cooperation with the second force application frame 608, the driving effect on the second adjusting frame 607 is achieved, the position of the platform frame 609 is adjusted, meanwhile, the platform frame 609 is forced to keep a horizontal state on the upper side based on the structures of the first stable shaft 610, the tripod 611 and the second stable shaft 612, the platform frame 609 is moved to the side of the fermentation tray 1 to be conveyed through the position adjustment of the platform frame 609, the operation of the clamping conveying belt 613 is based on the clamping conveying belt 613, the grabbing effect on the fermentation tray 1 is achieved, the fermentation tray 1 is sent into the inner side of the lower box 203, the main frame 301 is positioned and the slide rail position 302 is calibrated based on the operation of the feeding driving mechanism 6.
A method of a black garlic fermentation apparatus, comprising the steps of:
S1: the fermentation plate 1 is placed on the upper surface of the conveyor belt 413, the force application motor 407 is started, the output end of the force application motor 407 rotates to drive the first belt 408 to operate, the first belt pulley 410 is further applied with force, the driving shaft 409 rotates along with the rotation, the second belt pulley 411 is further driven to rotate through the structure of the second belt 412, the first roller 404 is applied with force, and the conveyor belt 413 is driven to operate based on the structure cooperation of the first roller 404 and the second roller 405 to convey the fermentation plate 1;
s2: when the fermentation tray 1 reaches the lower part of the hopper 508, the internal thread sleeve 505 is started, the internal thread sleeve 505 is matched with the thread shaft 503 in structure to achieve the driving effect on the moving frame 504, the moving frame 504 moves left and right along the limiting shaft 502, meanwhile, the worm 506 rotates along with the limiting shaft 502 in the rotating process of the internal thread sleeve 505, the worm wheel 511 is forced, the rotating shaft 509 is forced based on a flywheel, the auger 510 is driven to rotate, the spiral conveying function is achieved based on the auger 510 structure, the raw materials are stirred while being conveyed, and finally the raw materials fall into the fermentation tray 1 through the hopper 508;
S3: the conveyor belt 413 continues to operate, the fermentation disk 1 is conveyed to a corresponding position below the grinding roller 418, the third electric telescopic rod 415 is driven to rotate based on the expansion and contraction of the second electric telescopic rod 414, the sleeve shaft 416 and the central shaft 417 are adjusted based on the expansion and contraction of the third electric telescopic rod 415, in the operation process of the conveyor belt 413, the second roller 405 applies force to the central shaft 417 through the third belt pulley 419, the rotating force application effect of the grinding roller 418 is achieved, and the black garlic raw materials in the fermentation disk 1 are paved;
s4: the fermentation tray 1 filled with black garlic raw materials is sent to the surface of the placement table 601 along with the operation of the conveyor 413, the main framework 603 is driven to conduct direction adjustment through the operation of the motor base 602, the first force application frame 605 and the second force application frame 608 are driven to rotate through the operation of the two groups of driving motors 604, the first force application frame 605 drives the starting end of the first adjusting frame 606 to conduct angle adjustment in the rotating process, the second adjusting frame 607 is forced to rotate in cooperation with the second force application frame 608, the driving effect on the second adjusting frame 607 is achieved, the position of the platform frame 609 is adjusted, meanwhile, the platform frame 609 is forced to keep a horizontal state on the upper side based on the structures of the first stable shaft 610, the tripod 611 and the second stable shaft 612, the platform frame 609 is moved to the side of the fermentation tray 1 to be conveyed through the position adjustment of the platform frame 609, the fermentation tray 1 is forced on the basis of the operation of the clamping conveyor 613, and the grabbing effect on the fermentation tray 1 is achieved;
S5: through the operation of the electric driving turntable 201, the base 202 is driven to carry out azimuth adjustment, a proper lower box 203 is selected to be loaded, and the sealing door 204 is unfolded;
s6: based on the operation of the feeding driving mechanism 6, the fermentation disk 1 is sent into the lower box 203 and is aligned with the position of the inner side of the main support 301, the fermentation disk 1 is pushed by the reverse operation of the clamping conveying belt 613, at this time, the roller 305 is pushed away by the structure of the clamping strip 102, and along with the rotation of the roller 305 and the pushing of the clamping conveying belt 613, the clamping strip 102 is placed into the inner side of the sliding rail 302, the pressing plate 304 is driven to rotate downwards by the elasticity of the torsion spring bearing 303, and the roller 305 is clamped into the inner side of the clamping groove to fix the fermentation disk 1;
s7: closing the sealing door 204, wherein the first corner frame 217 props against the outer wall of the tray 101, the force application plate 215 is driven to rotate by the operation of the driving frame 214, and the force application plate 215 drives the total pulling force shaft 219 and the transverse pulling force shaft 220 to apply force downwards, so that the second corner frame 218 buckles the inner wall of the tray 101, and the multiple groups of trays 101 are synchronously fixed;
s8: the fermentation stage in the tray 101 is carried out by regulating and controlling the temperature and luminosity in the whole lower box 203 through the temperature control lamp 207, water is input into the lower tray 306 through the cooperation of the cold water channel pipe 309, the hot water channel pipe 308 and the grading water valve 310, ascending air flow is input through the control of the grading air valve 312 and the air channel pipe 311, the ascending air flow passes through the micropores of the tray 101 to act on raw materials, the regulation and control functions of temperature, humidity, air quantity and luminosity are achieved, the control precision is ensured based on a layering control mode, the uniformity of the black garlic fermentation degree is further ensured, and the fermentation treatment precision and efficiency are improved;
S9: in the fermentation process, through the operation of air entraining fan 209, send into the inside gas of lower box 203 and go up box 205, the gas discharges through ventilative diaphragm, and through fermentation gas sensor 210, judge the fermentation degree, when the fermentation degree satisfied black garlic finished product quality, then open sealing door 204, place the reserve tank in lower box 203 side, and through the flexible of first electric telescopic handle 213, drive the whole rotation of actuating rack 214, make first corner frame 217, the fixed tray 101 upset of second corner frame 218 to vertical angle, tray 101 inside black garlic finished product drops to the storage tank inside, promote shipment efficiency.
Working principle:
the fermentation tray 1 is placed on the upper surface of the conveyor belt 413, the force applying motor 407 is started, the first belt 408 is driven to operate through the rotation of the output end of the force applying motor 407, the first belt pulley 410 is further applied with force, the driving shaft 409 rotates along with the rotation of the first belt pulley 410, the second belt pulley 411 is driven to rotate through the structure of the second belt pulley 412, the first roller 404 is applied with force, the conveyor belt 413 is driven to operate based on the structure cooperation of the first roller 404 and the second roller 405, the fermentation tray 1 is conveyed, garlic, fermentation bacteria, vinegar, salt and sugar are placed in the storage bin 507, when the fermentation tray 1 reaches the lower part of the hopper 508, the internal threaded sleeve 505 is started, the internal threaded sleeve 505 is matched with the structure of the threaded shaft 503 through the rotation of the internal threaded sleeve 505, the driving effect of the moving frame 504 is achieved, the moving frame 504 moves left and right along the limiting shaft 502, meanwhile, the worm 506 rotates along with the rotation of the internal threaded sleeve 505, the worm wheel 511 is forced, the rotating shaft 509 is forced based on a flywheel to drive the auger 510 to rotate, the spiral conveying function is achieved based on the auger 510 structure, raw materials are stirred while being conveyed, the raw materials finally fall into the fermenting tray 1 through the hopper 508, the conveyor belt 413 continues to operate, the fermenting tray 1 is conveyed to a corresponding position below the rolling roller 418, the third electric telescopic rod 415 is driven to rotate based on the telescopic action of the second electric telescopic rod 414, the sleeve shaft 416 and the central shaft 417 are adjusted based on the telescopic action of the third electric telescopic rod 415, the second roller 405 forces the central shaft 417 through the third belt pulley 419 in the operation process of the conveyor belt 413, the rotating force application effect of the rolling roller 418 is achieved, the black garlic raw materials in the fermenting tray 1 are paved, the fermenting tray 1 filled with the black garlic raw materials is conveyed to the surface of the placing table 601 along with the operation of the conveyor belt 413, the main frame 603 is driven to conduct direction adjustment through the operation of the motor base 602, the first force application frame 605 and the second force application frame 608 are driven to rotate through the operation of the two groups of driving motors 604, the first force application frame 605 drives the initial end of the first adjusting frame 606 to conduct angle adjustment in the rotating process, the second adjusting frame 607 is forced to rotate in cooperation with the second force application frame 608, the driving effect on the second adjusting frame 607 is achieved, the position of the platform frame 609 is adjusted, meanwhile, the platform frame 609 is forced to the upper side based on the structures of the first stable shaft 610, the tripod 611 and the second stable shaft 612, the platform frame 609 is enabled to keep a horizontal state, the platform frame 609 is moved to the side of the required fermentation disc 1 through the position adjustment of the platform frame 609, the fermentation disc 1 is forced based on the operation of the clamping conveying belt 613, and then the grabbing effect on the fermentation disc 1 is achieved, by means of the operation of the electric driving turntable 201, the base 202 is driven to carry out azimuth adjustment, a proper lower box 203 is selected to carry out loading, the sealing door 204 is unfolded, based on the operation of the feeding driving mechanism 6, the fermentation tray 1 is sent into the lower box 203 and the inner side of the main support frame 301, and is aligned with the position of the sliding rail 302, the fermentation tray 1 is pushed by the reverse operation of the clamping conveying belt 613, at this moment, the roller 305 is pushed away by the structure of the clamping strip 102, and along with the rotation of the roller 305 and the pushing of the clamping conveying belt 613, the clamping strip 102 is placed into the inner side of the sliding rail 302, the pressing plate 304 is driven to rotate downwards by the elasticity of the torsion spring bearing 303, the roller 305 is clamped into the inner side of the clamping groove to fix the fermentation tray 1, the sealing door 204 is closed, at this moment, the first corner frame 217 is propped against the outer wall of the tray 101, the force applying plate 215 is driven to rotate by the operation of the driving frame 214, and the force applying plate 215 drives the total tension shaft 219, the transverse pulling force shaft 220 applies downward force to enable the second corner brackets 218 to buckle the inner walls of the trays 101, synchronously fix a plurality of groups of trays 101, perform the internal temperature and luminosity regulation and control work of the whole lower box 203 through the temperature control lamp 207 in the internal fermentation stage of the trays 101, input water into the lower tray 306 through the cooperation of the cold water channel pipe 309, the hot water channel pipe 308 and the grading water valve 310, input ascending air flow through the control of the grading air valve 312 and the air channel pipe 311, act on raw materials through micropores of the trays 101 to achieve the regulation and control functions of temperature, humidity, gas quantity and luminosity, ensure the control precision based on a layering control mode, further, uniformity of black garlic fermentation degree is ensured, fermentation treatment precision and efficiency are improved, in the fermentation process, through operation of an air entraining fan 209, gas in the lower box 203 is fed into the upper box 205, the gas is discharged through a ventilation diaphragm, and the fermentation degree is judged through a fermentation gas sensor 210, when the fermentation degree meets the quality of black garlic finished products, a sealing door 204 is opened, a storage box is placed beside the lower box 203, and the driving frame 214 is driven to integrally rotate through expansion and contraction of a first electric telescopic rod 213, so that a tray 101 fixed by the first corner folding frame 217 and the second corner folding frame 218 is turned to a vertical angle, the black garlic finished products in the tray 101 drop into a storage box, and shipment efficiency is improved.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and their equivalents.

Claims (7)

1. The black garlic fermentation equipment is characterized by comprising a fermentation tray (1), a fermentation chamber (2), a transmission assembly (4), a blanking mechanism (5) and a feeding driving mechanism (6), wherein an inner frame assembly (3) is arranged at the inner side of the fermentation chamber (2), and the fermentation tray (1) is matched with the inner frame assembly (3);
the fermentation tray (1) is specifically used for placing garlic and fermentation bacteria and waiting for fermentation;
the fermentation chamber (2) is specifically used for controlling the whole garlic fermentation environment and loading the inner frame assembly (3) to achieve the effects of fine adjustment and layered independent management;
the transmission assembly (4) is particularly used for carrying out uninterrupted transmission work on the fermentation tray (1), and carrying out leveling treatment on garlic in the fermentation tray (1) in the transmission process, so as to ensure the placement uniformity of the garlic in the fermentation tray (1);
The blanking mechanism (5) is specifically used for uniformly blanking garlic, zymophyte, vinegar, salt and sugar, and achieves the effect of fully mixing the raw materials of the black garlic based on a spiral feeding track in the blanking process;
the feeding driving mechanism (6) is specifically used for feeding the fermentation tray (1) containing the black garlic raw materials, namely, the fermentation tray (1) is sent into the fermentation chamber (2) and is placed inside the inner frame assembly (3);
the transmission assembly (4) comprises a stroke frame (401), side brackets (402) are symmetrically and equidistantly arranged on the upper surface of the stroke frame (401), elastic support shafts (403) are rotatably connected between the two groups of side brackets (402), a first roller (404) and a second roller (405) are rotatably connected to the front end and the rear end of the inner side of the stroke frame (401) respectively, a supporting table (406) is arranged on the upper surface of the stroke frame (401), a force applying motor (407) is fixedly arranged on the upper surface of the supporting table (406), a first belt (408) is sleeved on the outer surface of the output end of the force applying motor (407), a driving shaft (409) is rotatably connected to the inner side of the stroke frame (401), a first belt pulley (410) is arranged at one end of the driving shaft (409), a second belt pulley (411) is sleeved on the outer surface of the first roller (404), a second belt (412) is sleeved on the outer surface of the other end of the second belt pulley (411) and the outer surface of the driving shaft (409), and the outer surface of the second belt (405) is connected with the transmission belt (413);
The goods feeding driving mechanism (6) comprises a placing table (601) and a motor base (602), the placing table (601) is positioned at the tail end of a conveying belt (413), a main frame (603) is connected to the upper surface of the motor base (602) in a transmission mode, driving motors (604) are arranged on two sides of the main frame (603), a first force application frame (605) is arranged at the output end of one group of driving motors (604), the tail end of the first force application frame (605) is rotationally connected with a first adjusting frame (606), the tail end of the first adjusting frame (606) is rotationally connected with a second adjusting frame (607), a second force application frame (608) is arranged at the output end of the other group of driving motors (604), the tail end of the second force application frame (608) is rotationally connected with a second adjusting frame (607), a first shaft (610) is rotationally connected to the inner side of the main frame (603), the tail end of the first force application frame (605) is rotationally connected with a tripod (611), a second force application frame (612) is rotationally connected with the second stabilizing frame (607), and the second stabilizing frame (611) is rotationally connected with the second tripod (611), clamping conveying belts (613) are arranged on two sides of the platform frame (609), and the clamping conveying belts (613) are attached to the outer surface of the fermentation plate (1);
The utility model discloses a travel frame, including stroke frame (401), first electronic telescopic handle (414) and third electronic telescopic handle (415) are all rotated to upper surface both sides of stroke frame (401), the output and the third electronic telescopic handle (415) of second electronic telescopic handle (414) rotate to be connected, sleeve (416) are equipped with to the output of third electronic telescopic handle (415), rotate between sleeve (416) and be connected with center pin (417), roller (418) are equipped with to the surface of center pin (417), roller (418) and the inner wall looks adaptation of tray (101), no. three belt pulley (419) are equipped with to the one end of second roller (405), no. three belt pulley (419) are connected with third belt (420) with the surface transmission of center pin (417).
2. The black garlic fermentation device according to claim 1, wherein the fermentation tray (1) comprises a tray (101), micropores are formed in the inner side of the tray (101) at equal intervals, and clamping strips (102) are arranged on two sides of the tray (101).
3. A black garlic fermentation device according to claim 2, wherein the fermentation chamber (2) comprises an electric drive turntable (201), a base (202) is installed on the upper surface of the electric drive turntable (201) in a circumferential equidistant manner, a lower box (203) is installed on the upper surface of the base (202), a sealing door (204) is rotatably connected to the front end of the lower box (203), an upper box (205) is fixedly installed on the upper surface of the lower box (203), a flip (206) is rotatably connected to the top outer surface of the upper box (205), a ventilation diaphragm is installed on the inner side of the flip (206), temperature control lamps (207) are installed on the two sides of the lower box (203) at equal intervals, an exhaust port is formed in the central position of the bottom end of the upper box (205) in a penetrating manner, an exhaust pipe (208) is installed on the inner side of the exhaust pipe (208), a bleed air fan (209) is installed on the inner side of the upper box (205), and a fermentation gas sensor (210) is installed on the inner side of the upper box (205).
4. A black garlic fermentation equipment according to claim 3, wherein the inner frame assembly (3) comprises a main support frame (301), the main support frame (301) is fixedly arranged on the inner side lower surface of the lower box body (203), sliding rails (302) are respectively arranged on two sides of the inner wall of the main support frame (301), the sliding rails (302) are jointed with the clamping strips (102), a torsion spring bearing (303) is rotatably connected to the front end side surface of the sliding rails (302), a pressing plate (304) is arranged on the outer surface of the torsion spring bearing (303), a clamping groove is formed on the upper surface of the front end inner side of the pressing plate (304), the roller (305) is jointed with the upper surface of the clamping strips (102), the roller (305) is inserted into the inner side of the clamping groove, a lower disc (306) is fixedly arranged between the sliding rails (302), a liquid sensor (307) is arranged on the inner side of the lower disc (306), a cold water pipe (308), a hot water pipe (309), a cold water pipe (309), a hot water pipe (309) and a hot water pipe (309) are arranged on the inner side of the inner surface of the cold water pipe (309), the surface of the gas channel pipe (311) is provided with grading gas valves (312) at equal intervals.
5. The black garlic fermentation device according to claim 4, wherein a first bracket (211) and a second bracket (212) are installed on the inner side of the sealing door (204), a first electric telescopic rod (213) is rotatably connected to the inner side of the first bracket (211), a driving frame (214) is rotatably connected to the inner side of the second bracket (212), an output end of the first electric telescopic rod (213) is rotatably connected with the driving frame (214), a force application plate (215) is drivingly connected to the upper end and the lower end of the inner side of the driving frame (214), a longitudinal frame (216) is installed on the upper surface of the driving frame (214), a first corner frame (217) is installed on the outer surface of the longitudinal frame (216) at equal intervals, a second corner frame (218) is rotatably connected to the upper surface of the first corner frame (217), a total tension shaft (219) is rotatably connected to the inner side of the force application plate (215), a transverse tension shaft (220) is installed on the outer surface of the total tension shaft (219) at equal intervals, and the transverse tension shaft (220) is connected to the first corner frame (218) and the inner and outer corner frame (218) are respectively attached to the inner and outer corner frame (101).
6. The black garlic fermentation equipment according to claim 5, wherein the discharging mechanism (5) comprises a portal frame (501), a limiting shaft (502) and a threaded shaft (503) are fixedly installed on the inner side of the portal frame (501), a moving frame (504) is slidably connected to the outer surface of the limiting shaft (502), an inner threaded sleeve (505) is connected to the inner side of the moving frame (504) in a transmission manner, the inner threaded sleeve (505) is meshed with the threaded shaft (503), a worm (506) is installed on the outer surface of the inner threaded sleeve (505), a bin (507) is installed on the top end of the moving frame (504), a hopper (508) is installed on the lower surface of the bin (507), a rotating shaft (509) is connected to the inner side of the bin (507) in a rotating manner, an auger (510) is installed on the outer surface of the rotating shaft (509), one end of the rotating shaft (509) penetrates through the outer surface of the bin (507), a worm wheel (511) is connected to the worm wheel (511) in a rotating manner, and the worm wheel (511) is meshed with the worm (511).
7. A method of using the black garlic fermentation device of claim 6, comprising the steps of:
S1: the fermentation disc (1) is placed on the upper surface of the conveyor belt (413), the force application motor (407) is started, the output end of the force application motor (407) rotates to drive the first belt (408) to operate, the first belt pulley (410) is further subjected to force application, the driving shaft (409) rotates along with the rotation, the second belt pulley (411) is further driven to rotate through the structure of the second belt (412), the first roller (404) is subjected to force application, and the conveyor belt (413) is driven to operate based on the structure cooperation of the first roller (404) and the second roller (405), so that the fermentation disc (1) is conveyed;
s2: garlic, zymophyte, vinegar, salt and sugar are placed in the bin (507), when the fermentation disk (1) reaches the lower part of the hopper (508), an internal thread sleeve (505) is started, the internal thread sleeve (505) is matched with a thread shaft (503) in a structure through the rotation of the internal thread sleeve (505), the driving effect on the moving frame (504) is achieved, the moving frame (504) moves left and right along the limiting shaft (502), meanwhile, the worm (506) rotates along with the moving frame in the rotation process of the internal thread sleeve (505), the worm wheel (511) is forced, the rotating shaft (509) is forced based on a flywheel, the auger (510) is driven to rotate, the spiral conveying function is achieved based on the structure of the auger (510), the raw materials are stirred while being conveyed, and finally the raw materials fall into the fermentation disk (1) through the hopper (508);
S3: the conveyor belt (413) continues to operate, the fermentation disc (1) is conveyed to a corresponding position below the grinding roller (418), the third electric telescopic rod (415) is driven to rotate based on the expansion and contraction of the second electric telescopic rod (414), the positions of the sleeve shaft (416) and the central shaft (417) are adjusted based on the expansion and contraction of the third electric telescopic rod (415), in the operation process of the conveyor belt (413), the second roller (405) applies force to the central shaft (417) through the third belt pulley (419), the rotating force application effect of the grinding roller (418) is achieved, and black garlic raw materials inside the fermentation disc (1) are paved;
s4: the fermentation disc (1) filled with black garlic raw materials is conveyed to the surface of a placing table (601) along with the operation of a conveying belt (413), the main framework (603) is driven to conduct direction adjustment through the operation of a motor seat (602), the first force application frame (605) and the second force application frame (608) are driven to rotate through the operation of two groups of driving motors (604), the first force application frame (605) drives the initial end of the first adjusting frame (606) to conduct angle adjustment in the rotating process, applies force to the second adjusting frame (607) and is matched with the second force application frame (608) to rotate, the driving effect of the second adjusting frame (607) is achieved, the position of the platform frame (609) is adjusted, meanwhile, the platform frame (609) is forced to keep a horizontal state on the upper side based on the structures of a first stable shaft (610), the triangular frame (611) and the second stable shaft (612), the platform frame (609) is moved to the side of the fermentation disc (1) to be conveyed through the position adjustment of the platform frame (609), and the fermentation disc (1) is further grabbed based on the operation of the clamping conveying belt (613);
S5: the base (202) is driven to carry out azimuth adjustment through the operation of the electric drive turntable (201), a proper lower box body (203) is selected to carry out loading, and the sealing door (204) is unfolded;
s6: based on the operation of the feeding driving mechanism (6), the fermentation disc (1) is sent into the lower box body (203) and is positioned at the inner side of the main support frame (301) and is aligned with the position of the sliding rail (302), the fermentation disc (1) is pushed by the reverse operation of the clamping conveying belt (613), at the moment, the roller (305) is pushed away by the structure of the clamping strip (102), and along with the rotation of the roller (305) and the pushing of the clamping conveying belt (613), the clamping strip (102) is placed at the inner side of the sliding rail (302), the pressing plate (304) is driven to rotate downwards by the elasticity of the torsion spring bearing (303), and the roller (305) is clamped into the inner side of the clamping groove to fix the fermentation disc (1);
s7: closing the sealing door (204), wherein the first corner frame (217) is propped against the outer wall of the tray (101), the force application plate (215) is driven to rotate through the operation of the driving frame (214), and the force application plate (215) drives the total tension shaft (219) and the transverse tension shaft (220) to apply force downwards, so that the second corner frame (218) is buckled on the inner wall of the tray (101), and a plurality of groups of trays (101) are synchronously fixed;
S8: the internal fermentation stage of the tray (101) is characterized in that the temperature and luminosity of the internal part of the lower box body (203) are regulated and controlled through the temperature control lamp (207), water is input into the lower box body (306) through the cooperation of the cold water channel pipe (309), the hot water channel pipe (308) and the grading water valve (310), ascending air flow is input through the control of the grading air valve (312) and the gas channel pipe (311), the ascending air flow acts on raw materials through micropores of the tray (101), the regulation and control functions of temperature, humidity, gas quantity and luminosity are achieved, the control precision is ensured based on a layering control mode, the uniformity of the black garlic fermentation degree is further ensured, and the fermentation treatment precision and efficiency are improved;
s9: in the fermentation process, through the operation of air entraining fan (209), send into box (205) with lower box (203) inside gas, gas is discharged through ventilative diaphragm, and through fermentation gas sensor (210), judge fermentation degree, when fermentation degree satisfied black garlic finished product quality, then open sealing door (204), place the reserve box in lower box (203) side, and through the flexible of first electric telescopic handle (213), drive driving frame (214) global rotation, make first corner frame (217), fixed tray (101) of second corner frame (218) upset to vertical angle, inside black garlic finished product of tray (101) drops to the storage tank inside, promote shipment efficiency.
CN202310705592.6A 2023-06-15 2023-06-15 Black garlic fermentation equipment and method Active CN116445271B (en)

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