CN103404631A - Automatic production line of tea leaves - Google Patents
Automatic production line of tea leaves Download PDFInfo
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- CN103404631A CN103404631A CN2013103835639A CN201310383563A CN103404631A CN 103404631 A CN103404631 A CN 103404631A CN 2013103835639 A CN2013103835639 A CN 2013103835639A CN 201310383563 A CN201310383563 A CN 201310383563A CN 103404631 A CN103404631 A CN 103404631A
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- 241001122767 Theaceae Species 0.000 title claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 238000001035 drying Methods 0.000 claims abstract description 36
- 238000003860 storage Methods 0.000 claims abstract description 15
- 238000000034 method Methods 0.000 claims abstract description 9
- 230000002542 deteriorative effect Effects 0.000 claims description 20
- 230000006866 deterioration Effects 0.000 claims description 18
- 238000000855 fermentation Methods 0.000 claims description 17
- 230000004151 fermentation Effects 0.000 claims description 17
- 238000004898 kneading Methods 0.000 claims description 16
- 238000009434 installation Methods 0.000 claims description 15
- 238000003756 stirring Methods 0.000 claims description 9
- 238000009413 insulation Methods 0.000 claims description 6
- 238000009825 accumulation Methods 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000007664 blowing Methods 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 230000032258 transport Effects 0.000 claims description 3
- 241001589086 Bellapiscis medius Species 0.000 claims description 2
- 238000005096 rolling process Methods 0.000 abstract description 4
- 230000001276 controlling effect Effects 0.000 abstract 2
- 239000007789 gas Substances 0.000 description 10
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000005273 aeration Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 208000020442 loss of weight Diseases 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 210000004243 sweat Anatomy 0.000 description 1
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Abstract
The invention provides an automatic production line of tea leaves. The automatic production line comprises an automatic fresh leaf storage device, a withering device, an automatic rolling device, a fermenting device, a tightening and re-drying device and a drying device, wherein the automatic fresh leaf storage device is connected with the withering device; the withering device is connected with the automatic rolling device; the automatic rolling device is connected with the fermenting device; the fermenting device is connected with the tightening and re-drying device; the tightening and re-drying device is connected with the drying device. According to the automatic production line of the tea leaves provided by the invention, a continuous and automatic production process from fresh leaf storage to rough tea drying is realized; all the devices can be used separately according to the requirements. Meanwhile, a production and processing process of the tea leaves can realize automatic temperature controlling and time controlling effects so as to guarantee the stable quality of products of each batch.
Description
Technical field
A kind of tealeaves automatic production line of the present invention, relate to tea field.
Background technology
The machinery degree determines the level of tea industry development, and along with improving constantly of machine for processing tea level in recent years, the various mechanization production operations of tealeaves are comparatively general.The extensive use of tea machinery, reduced labour intensity, improved production efficiency, guaranteed tea leaf quality.But these equipment mostly or unit uses, and can not form automation or serialization production, still needs human assistance, by rule of thumb operation.Exist in addition production efficiency low, technology is nonstandard, and unstable product quality can not realize the problems such as standardized production.Single-set operation is applicable to small-sized tea finish machine and processing peasant household, can not adapt to the needs of tealeaves commodity production development.
Summary of the invention
For overcoming the deficiency of traditional tea process technology, the invention provides a kind of tealeaves automatic production line, solved the drawback that in the prior art, traditional manual, semi-automatic processing exists.After adopting this production line, bright leaf, through operations such as storing, wither, knead, ferment, be dry, is realized intellectuality, automation transmission and processing.
The technical scheme that the present invention takes is: a kind of tealeaves automatic production line, comprise the automatic storage facilities of bright leaf, deterioration device, automatic knead entwist device, installation for fermenting, tight bar be equipment for drying, drying device again, the automatic storage facilities of described bright leaf connects deterioration device, deterioration device connects automatic knead entwist device, automatic knead entwist device connects installation for fermenting, and installation for fermenting connects tight bar equipment for drying again, and tight bar equipment for drying again connects drying device.
The automatic storage facilities of described bright leaf comprises hutch, air-supply arrangement, takes off dropping control device, and described hutch comprises a plurality of cells, and the upper strata of described cell is provided with side plate, for accumulation and the keeping of bright leaf; Inner upper frame, the lower frame framework of forming of described hutch, described hutch inside is provided with crawler belt, and crawler belt transports bright leaf for circulation; Hutch one side is provided with takes off dropping control device, and air-supply arrangement is positioned at the below of hutch hutch, and air-supply arrangement is for blowing to bright leaf in hutch.
Described deterioration device comprises rotary deteriorating machine, drum-type deteriorating machine.
Described drum-type deteriorating machine comprises frame, rotating cylinder, drive unit are installed on described frame, drive unit connects rotating cylinder by transmission mechanism, described rotating cylinder one side is furnished with the hot blast generator, the hot blast that described hot blast generator produces to external heat in rotating cylinder, wither, described rotating cylinder is inclined to be arranged on frame, and described rotating cylinder consists of metallic plate boring.
Described automatic knead entwist device comprises four automatic kneading twisters, works alone each other, and kneading, pressurize, drop into, taking out for withering leaf.
Described installation for fermenting comprises that four automatic fermenting machines form, and works alone each other, be used to kneading Ye Jiawen, insulation, central part supply air.
Described tight bar equipment for drying again comprises a rotating cylinder, in rotating cylinder, is provided with crosspiece.
A kind of tea leaf withering method, rotary deteriorating machine withers to tealeaves by passing into warm air, makes tealeaves spread out at certain tea layer, simultaneously tealeaves is rotated to stirring; The drum-type deteriorating machine carries out secondary by warm air to tealeaves and withers, while tealeaves is put in rotating cylinder, stirred to adjust and wither; The automatic knead entwist machine is kneaded the tealeaves after withering, and destroys the cell tissue of tealeaves, while promote the fermentation moulding.
A kind of tealeaves automatic production line of the present invention, beneficial effect is as follows:
1, the automatic storage facilities of bright leaf is provided with artificial air-supply and damping device, guarantees dark brownish green freshness, prevents the fresh tea passes corruption, and meanwhile, the functional mode that has adopted automatic input to take out, save the labour, improves work efficiency.
2, rotary deteriorating machine can not only make tealeaves spread out at any tea layer, also, with rotation, agitating function, in the process of withering simultaneously, passes into warm air by air-supply arrangement gas hot-air generator, creates the best condition of withering; The cylinder deteriorating machine carries out secondary by warm air to tealeaves and withers, while tealeaves is put in rotating cylinder, stirred to adjust and wither, makes up the front operation not enough situation of withering.
3, adopt the automatic knead entwist unit automatically to control moving up and down of the input of withering leaf, taking-up, weight dish.Automatic control box installation for fermenting, with heating, being incubated, can guarantee that in sweat, temperature is suitable, oxygen supply is sufficient to the interrupted air fed function of tealeaves central part, prevents that fermentation is uneven.
4, tight bar again equipment for drying and drying device adopt combustion gas as heating energy source, save cost.Tight bar again in the rotating cylinder of equipment for drying crosspiece have to stir and make tealeaves self lift-over effect, can further rub fermentated leaves, curling shaping.
A kind of tealeaves automatic production line of the present invention, store the gross tea drying from bright leaf and realized serialization, automatic production process, and simultaneously according to required, each device can be used alone.The process of manufacture of tealeaves reaches effect temperature automatically controlled, while controlling simultaneously, with the quality that ensures that each batch products is stable.
The accompanying drawing explanation
The invention will be further described below in conjunction with drawings and Examples:
Fig. 1 is a kind of tealeaves automatic production line of the present invention structural representation.
Fig. 2 is that the bright leaf of the present invention is stored the apparatus structure schematic diagram automatically.
Fig. 3 is drum-type deteriorating machine structural representation of the present invention.
The specific embodiment
As shown in Figure 1, a kind of tealeaves automatic production line, comprise the automatic storage facilities 1 of bright leaf, deterioration device 2, automatic knead entwist device 3, installation for fermenting 4, tight bar be equipment for drying 5, drying device 6 again, the automatic storage facilities 1 of described bright leaf connects deterioration device 2, and deterioration device 2 connects automatic knead entwist device 3, and automatic knead entwist device 3 connects installation for fermenting 4, installation for fermenting 4 connects tight bar equipment for drying 5 again, and tight bar equipment for drying 5 again connects drying device 6.
Operation principle: the automatic storage facilities 1 of bright leaf is equipped with blower fan and humidifier, and bright leaf is manually blown and humidification.Deterioration device 2 is comprised of rotary deterioration device, rotary deterioration device, and the gas hot-air generator converts gas flame to warm air, by air-supply arrangement, flows to the deteriorating machine main body from bottom bright leaf is withered.The drum-type deteriorating machine, by the bright leaf of Stirring of rotating cylinder, utilizes warm air to carry out secondary to tealeaves and withers.Automatic knead entwist device 3 is comprised of four automatic knead entwist machines, automatically controls kneading, pressurize, drop into, taking out withering leaf.The installation for fermenting 4 of automatic control box is comprised of four automatic fermenting machines, to kneading Ye Jiawen, insulation, central part supply air, guarantees carrying out smoothly of fermentation.Tight bar equipment for drying 5 again, in stuck fermentation, carries out more careful rubbing to fermentated leaves, finally by drying device 6, completes drying process.
The automatic storage facilities 1 of described bright leaf comprises hutch 1.1, air-supply arrangement 1.2, takes off dropping control device 1.3, and described hutch 1.1 comprises a plurality of cells, and the upper strata of described cell is provided with side plate, for accumulation and the keeping of bright leaf; Inner upper frame, the lower frame framework of forming of described hutch 1.1, described hutch 1.1 inside are provided with crawler belt, and crawler belt transports bright leaf for circulation; Hutch 1.1 1 sides are provided with takes off dropping control device 1.3, air-supply arrangement 1.2 is positioned at the below of hutch hutch 1.1, along with the accumulation of bright leaf at box house, time has been grown bright leaf and will sink, the aeration of bright leaf integral body will descend, air-supply arrangement 1.2 by the template blower fan just can reach the purpose that air quantity can not reduce, and the situation of anti-uppermost leaf scaling loss occurs.Take off dropping control device 1.3 and be positioned at hutch 1.1 back, can to long-time stacking fastening soft the untiing of bright leaf break up and be transported on shaker belting, and can be to bright leaf injury.The automatic storage facilities 1 of bright leaf can manually be blown and humidification to bright leaf, bright leaf is carried out in fresh-keeping preservation process preventing simultaneously bright leaf generation scaling loss the functional mode that has adopted automatic input to take out.
Rotary deterioration device 2: comprise deteriorating machine main body, air-supply arrangement, gas hot-air generator, drive unit, take off doff, take off dropping control device, control device.During work, drive unit drives crawler belt tea leaf conveying is delivered to the deteriorating machine main body.The gas hot-air generator converts gas flame to warm air, by air-supply arrangement, flows to the deteriorating machine main body from bottom bright leaf is withered.In rotation, take off doff and can highly adjust the accumulation of tea layer Set arbitrarily, bright leaf homogeneous is withered.The end of withering, bright leaf takes out, and takes off dropping control device and breaks up the tealeaves dropped at conveyer belt.The control relation shows and regulates tealeaves rotation, input, taking-up, withering degree, time, temperature, air quantity, rotary speed, in setting-up time, controls and tealeaves reached wither loss of weight to wither than desired value.Rotary deterioration device withers to tealeaves by passing into warm air, can not only allow tealeaves meaning tea in office layer spread out, and has simultaneously the function that tealeaves is rotated to stirring, and can be by control panel to automatic input, and taking-up, withering degree are controlled automatically.
As shown in Figure 3, described drum-type deteriorating machine comprises frame 2.1, rotating cylinder 2.2, drive unit 2.3 are installed on described frame 2.1, drive unit 2.3 connects rotating cylinder 2.2 by transmission mechanism, described rotating cylinder 2.2 1 sides are furnished with hot blast generator 2.4, the hot blast that described hot blast generator 2.4 produces to the interior external heat of rotating cylinder 2.2, wither, described rotating cylinder 2.2 is inclined to be arranged on frame 2.1, described rotating cylinder 2.2 consists of metallic plate boring.When tealeaves dropped into, rotating cylinder tilted, while cylindrical shell turns round by the bright leaf of the input of input port homogeneous.During work, rotating cylinder 2.2 rotation, stir bright leaf, and the hot blast that produces of hot blast generator 2.4, in interior side direction cylinder, also withers to withering leaf to blowing in cylinder from the outside simultaneously simultaneously.In setting-up time, be reduced to target weight.After by rotating cylinder 2.2 rotating speeds, reduce, tilt, turn round, uncap, from cylindrical shell edge below by conveying end, take out tealeaves.Can automatically control the input of tealeaves, take out, wither temperature, ventilation, withering time, speed of gyration etc.The drum-type deteriorating machine carries out secondary by warm air to tealeaves and withers, and tealeaves is put in rotating cylinder, stirred to adjust and wither to make up the front operation not enough situation of withering on one side, and while drum-type deterioration device is ration serialization mode, simple to operate.
Automatic knead entwist machine 3 comprises framework, kneading disk, weight dish, alms bowl body, withdrawing device.Framework mainly contains angle steel and forms, has at an upper portion thereof kneading disk, weight dish, alms bowl body etc. to carry in the above.The kneading disk surface is welded with several stupefied shapes and rubs bar, and kneading disk central authorities are equipped with circular withdrawing device, but automatic control of opening/closing takes out tealeaves.The weight dish is kneaded the pressurization that the tealeaves of putting in the middle of the alms bowl body carries out from top to down, from nothing, pressurize, gently pressurize, pressurize to heavily pressurizeing, also can repeating, tealeaves is compressed, by moving up and down of control weight dish, to the tealeaves pressurization, by turning round this alms bowl body, tealeaves is kneaded simultaneously.The automatic knead entwist machine is comprised of four automatic knead entwist machines, multiple operation; Basically be, the amount of kneading that the corresponding automatic knead entwist machine of the tea leaf withering amount that the drum-type deterioration device is is, the automatic knead entwist machine is kneaded the tealeaves after withering, and destroys the cell tissue of tealeaves, while promote the fermentation moulding.Dropping into taking-up is all automatically to carry out, and the mode that control weight dish moves up and down is kneaded tealeaves.
Installation for fermenting 4 comprises fermentation machine main body, control device, heater etc.The fermentation machine main body inner wall is the double thermal insulation structure of the stainless steel of punch metal plate.The control relation controls the input, taking-up, heater casing temperature, ventilation of tealeaves, to gas etc.Heater heats the fermentation machine main body.The amount of kneading that kneading machine is one, drop into a box fermentation machine, and maximum amount of fermentation is that 150kg tea layer thickness can reach 50cm.During fermentation, to kneading Ye Jiawen, insulation, the supply of tealeaves core intermittent type air, guarantee carrying out smoothly of fermentation, prevent that fermentation is uneven.Installation for fermenting is comprised of four automatic fermenting machines, has the box fermentation machine of the double thermal insulation structure of stainless steel of the function of heating, take a breath.In order at the tea layer thickness, to be central the realization the interrupted air fed purpose in tealeaves centre of input amount of (about 50cm), also to control simultaneously the phenomenon of not fermenting inhomogeneous and produce.
Tight bar is equipment for drying 5 again: tight bar equipment for drying again comprises rotating cylinder, drive unit, withdrawing device, gas hot-air generator etc.The gas hot-air generator is by converting gas flame to hot blast, flow to the stainless steel rotating cylinder, effectively suppress tea leaf fermentation, the stirring of crosspiece and the rolling movement of tealeaves self in rotating cylinder simultaneously, can rub more meticulously to fermentated leaves, curling shaping.The speed change of rotating cylinder is controlled by current transformer, and in the time of taking-up, rotating cylinder is reduced to low speed and reverse and taken out tealeaves.Tight bar equipment for drying again move tea reshaping is become not only to thin not only song but also tight shape, the fermentation of termination tealeaves by revolution.Gyration is that the stack by revolving cylinder inside stirs the mode that makes the tealeaves running.
Drying device 6: drying device comprises dryer main body, lift, speed change gear, withdrawing device, loose tea retracting device, hot blast generator etc.The effect of lift is that tea leaf is crossed magazine and accommodated, and carries by cyclic conveyor, from top, sends end and starts tealeaves is sent in the middle of the dryer main body.The dryer main body is carried tealeaves from the epimere to the hypomere by crawler belt, and the speed of service heat exchange generation hot blast that speed change gear is controlled crawler belt by frequency converter enters from dryer main body side top blast, dries.Tea leaf after drying process finishes is crossed revolution operation above withdrawing device tea leaf conveying is delivered to engine body exterior, when now tealeaves takes out, does not allow hot blast emit engine body exterior and has taked turning valve to carry out the device of sirocco reclamation.The part dropped in the middle of tealeaves moves on crawler belt process is recovered to it to take out in the middle of valve by the revolution of loose tea retracting device brush.Tealeaves is sent by the hot blast generator in the middle of the course of conveying from the epimere to the hypomere on crawler belt is carried hot blast is by a process of tealeaves.Can setting-up time on control cabinet, temperature, air quantity etc., simple to operate.
Claims (8)
1. tealeaves automatic production line, comprise the automatic storage facilities of bright leaf (1), deterioration device (2), automatic knead entwist device (3), installation for fermenting (4), tight bar be equipment for drying (5), drying device (6) again, it is characterized in that, the automatic storage facilities of described bright leaf (1) connects deterioration device (2), deterioration device (2) connects automatic knead entwist device (3), automatic knead entwist device (3) connects installation for fermenting (4), installation for fermenting (4) connects tight bar equipment for drying (5) again, and tight bar equipment for drying (5) again connects drying device (6).
2. a kind of tealeaves automatic production line according to claim 1, it is characterized in that, the automatic storage facilities of described bright leaf (1) comprises hutch (1.1), air-supply arrangement (1.2), takes off dropping control device (1.3), described hutch (1.1) comprises a plurality of cells, the upper strata of described cell is provided with side plate, for accumulation and the keeping of bright leaf; Inner upper frame, the lower frame framework of forming of described hutch (1.1), described hutch (1.1) inside is provided with crawler belt, and crawler belt transports bright leaf for circulation; Hutch (1.1) one sides are provided with takes off dropping control device (1.3), and air-supply arrangement (1.2) is positioned at the below of hutch hutch (1.1), and air-supply arrangement (1.2) is for blowing to bright leaf in hutch (1.1).
3. a kind of tealeaves automatic production line according to claim 1, is characterized in that, described deterioration device (2) comprises rotary deteriorating machine, drum-type deteriorating machine.
4. a kind of tealeaves automatic production line according to claim 3, it is characterized in that, described drum-type deteriorating machine comprises frame (2.1), rotating cylinder (2.2) is installed on described frame (2.1), drive unit (2.3), drive unit (2.3) connects rotating cylinder (2.2) by transmission mechanism, described rotating cylinder (2.2) one sides are furnished with hot blast generator (2.4), the hot blast that described hot blast generator (2.4) produces is to the interior external heat of rotating cylinder (2.2), wither, described rotating cylinder (2.2) is inclined to be arranged on frame (2.1), described rotating cylinder (2.2) consists of metallic plate boring.
5. a kind of tealeaves automatic production line according to claim 1, is characterized in that, described automatic knead entwist device (3) comprises four automatic kneading twisters, work alone each other, and kneading, pressurize, drop into, taking out for withering leaf.
6. a kind of tealeaves automatic production line according to claim 1, is characterized in that, described installation for fermenting (4) comprises that four automatic fermenting machines form, and works alone each other, be used to kneading Ye Jiawen, insulation, central part supply air.
7. a kind of tealeaves automatic production line according to claim 1, is characterized in that, described tight bar equipment for drying (5) again comprises a rotating cylinder, in rotating cylinder, is provided with crosspiece.
8. a tea leaf withering method, is characterized in that, rotary deteriorating machine withers to tealeaves by passing into warm air, makes tealeaves spread out at certain tea layer, simultaneously tealeaves is rotated to stirring; The drum-type deteriorating machine carries out secondary by warm air to tealeaves and withers, tealeaves put into rotating cylinder (2.2) while in, stir to adjust and wither; Automatic knead entwist machine (3) is kneaded the tealeaves after withering, and destroys the cell tissue of tealeaves, while promote the fermentation moulding.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310383563.9A CN103404631B (en) | 2013-08-29 | 2013-08-29 | Automatic production line of tea leaves |
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| CN201310383563.9A CN103404631B (en) | 2013-08-29 | 2013-08-29 | Automatic production line of tea leaves |
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| CN103404631B CN103404631B (en) | 2015-04-22 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104171078A (en) * | 2014-08-29 | 2014-12-03 | 梧州市中茗茶业有限公司 | Tea withering machine |
| CN107467216A (en) * | 2017-08-25 | 2017-12-15 | 普定县和权茶叶专业合作社 | A kind of tea-processing equipment |
| CN109353841A (en) * | 2018-11-29 | 2019-02-19 | 浙江越丰茶叶机械有限公司 | A kind of air-cooled feeding fresh tea leaf hutch |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104171078A (en) * | 2014-08-29 | 2014-12-03 | 梧州市中茗茶业有限公司 | Tea withering machine |
| CN107467216A (en) * | 2017-08-25 | 2017-12-15 | 普定县和权茶叶专业合作社 | A kind of tea-processing equipment |
| CN109353841A (en) * | 2018-11-29 | 2019-02-19 | 浙江越丰茶叶机械有限公司 | A kind of air-cooled feeding fresh tea leaf hutch |
| CN109353841B (en) * | 2018-11-29 | 2024-04-26 | 浙江越丰茶叶机械有限公司 | Fresh She Chucang boxes of forced air cooling pay-off tealeaves |
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| Publication number | Publication date |
|---|---|
| CN103404631B (en) | 2015-04-22 |
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Address after: 443100 Shaw Industrial Park, development road, Yiling District, Hubei, Yichang Applicant after: XIAO'S TEA INDUSTRY GROUP CO.,LTD. Address before: 443100 Shaw Industrial Park, development road, Yiling District, Hubei, Yichang Applicant before: YICHANG XIAOSHI TEA GROUP Co.,Ltd. |
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Free format text: CORRECT: APPLICANT; FROM: YICHANG XIAOSHI TEA GROUP CO.,LTD TO: XIAOSHI TEA GROUP CO., LTD. |
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Denomination of invention: An automatic tea production line Effective date of registration: 20220120 Granted publication date: 20150422 Pledgee: Agricultural Bank of China Limited Three Gorges Yichang sub branch Pledgor: XIAO'S TEA INDUSTRY GROUP CO.,LTD. Registration number: Y2022980000833 |
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Granted publication date: 20150422 Pledgee: Agricultural Bank of China Limited Three Gorges Yichang sub branch Pledgor: XIAO'S TEA INDUSTRY GROUP CO.,LTD. Registration number: Y2022980000833 |
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