CN116433118A - Intelligent cargo loading system for express post station - Google Patents
Intelligent cargo loading system for express post station Download PDFInfo
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- CN116433118A CN116433118A CN202310235171.1A CN202310235171A CN116433118A CN 116433118 A CN116433118 A CN 116433118A CN 202310235171 A CN202310235171 A CN 202310235171A CN 116433118 A CN116433118 A CN 116433118A
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- G—PHYSICS
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- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
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- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
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Abstract
The invention belongs to the technical field of express post management, and provides an intelligent delivery system for express post, which comprises a controller, a storage controller and a storage controller, wherein the controller is used for scanning and identifying express information entering and exiting a goods storage window; the shelf group comprises a plurality of shelves, each shelf comprises a plurality of transverse partition boards which are arranged in parallel, the height of each layer of transverse partition board can be flexibly configured according to specific requirements, and each layer of transverse partition board is provided with a plurality of separation codes; a conveying mechanism arranged at one side of the shelf group; the sorting mechanism comprises a robot assembly and a sliding assembly which are arranged between every two connected racks. The invention has the advantages that: the system and the method have the advantages that the inventory control on the goods shelf in the express post is intelligently judged, the express volume is visually identified, the express is orderly placed on the goods shelf, the utilization degree of the goods shelf is improved, the people are conveniently fetched through the minimum cell division of the storage, the people flow congestion phenomenon of the express post in the peak period is relieved, and the working pressure of an express person is relieved.
Description
Technical Field
The invention belongs to the technical field of express post management, and particularly relates to an intelligent delivery system for express post.
Background
The current online shopping market is increased day by day, and simultaneously, the bonus of express delivery market is also brought, along with the rapid increase of express delivery parcel quantity, the way of getting the express delivery post is got by the express delivery person delivery to the user self-going to express delivery post, but the express delivery post has the following problems: 1. the delivery time of the courier is not fixed, and the courier usually delivers the courier to the courier station to immediately sweep the code for delivery, so that the quantity of the courier on the shelf cannot be considered, and the phenomenon of people flow blockage during peak period is often caused or aggravated; 2. at present, one layer of goods shelves (the smallest unit cell of the picking position) of the large-scale express post is approximately 25 pieces (each time one layer of goods is purchased on the internet, such as double eleven, and one layer of goods can reach 40+ pieces), express placement is not orderly enough, the searching area range is large, the picking efficiency of users is low, and the phenomenon of people flow congestion in peak periods is further aggravated; 3. at present, the delivery post goes up the goods mode and is the manual sign indicating number of sweeping of express delivery person and goes up goods to for conveniently getting the people and getting the piece, the express delivery person still needs to paste manually on the express delivery and gets a sign indicating number, and working strength is big, and operating efficiency is low.
Disclosure of Invention
The invention aims to provide an intelligent loading system for an express post, which is used for controlling loading by intelligently judging the inventory on a goods shelf in the express post, visually identifying the volume of the express, orderly placing the express on the goods shelf, improving the utilization degree of the goods shelf, facilitating the taking of the goods by the people through the minimum cell division of the storage, relieving the phenomenon of people flow congestion of the express post in the peak period and relieving the working pressure of the express men.
The technical scheme adopted for solving the technical problems is as follows: proposes an intelligent shipment system for express post, includes: the controller is used for scanning and identifying express information entering and exiting the goods storage window;
the storage rack group comprises a plurality of storage racks, each storage rack comprises a plurality of storage spaces, and a plurality of separation codes are arranged on the storage spaces;
the delivery mechanism is used for transporting the express between the shelves, the sensor component is arranged on the delivery mechanism, and the delivery mechanism and the sensor component are both in communication connection with the controller;
the sorting mechanism comprises a robot assembly and a sliding assembly, wherein the robot assembly and the sliding assembly are arranged between every two connected goods shelves, the robot assembly comprises a fixing frame, a mechanical arm unit and an identification unit, the mechanical arm unit and the identification unit are connected to the fixing frame, the fixing frame is slidably connected to the sliding assembly, the sliding assembly is used for driving the fixing frame to move, the mechanical arm unit is used for taking down the express delivery on the conveying mechanism and placing the express delivery in a storage space on the goods shelves, the identification unit is used for identifying the size of the express delivery and the express delivery is placed in a separation code corresponding to the storage space on the goods shelves, and the mechanical arm unit, the identification unit and the sliding assembly are all connected with the controller in a communication mode.
Compared with the prior art, the invention has the advantages that: when the express delivery arrives at the express delivery post, the express delivery personnel firstly sweep the code on the controller to put the express delivery in storage, then put the express delivery in storage in the conveying mechanism, the conveying mechanism conveys the express delivery to each robot component, the identification unit of the robot component identifies the long, express and high size information of the express delivery, then the size information of the express delivery is transmitted to the controller, the controller judges the position of the express delivery to be put on the goods shelf according to the size of the express delivery, then the controller transmits information to the robot component and the sliding component, the mechanical arm unit of the robot component grabs the express delivery and then drives the mechanical arm unit to move the mechanical arm unit to the position corresponding to the goods shelf, then the mechanical arm unit places the express delivery on the goods shelf, then the identification unit identifies the separation number of the goods shelf corresponding to the express delivery, the information of the person to be fetched, and the goods shelf separation number of the position to be transmitted to the controller, and the person to be fetched can conveniently find the express delivery according to the separation number of the goods shelf.
And then placing the materials in sequence, when all the goods shelves in the express post are fully filled, releasing a full signal by the controller, simultaneously controlling the conveying mechanism to stop running by the controller, stopping the delivery of the express, and placing the express after taking down the express left on the conveying belt by the express player when waiting for a position. After a person taking a piece takes the piece from a certain position on a goods shelf and sweeps the code at a controller, the controller can identify that a gap exists at the position on the goods shelf through information retrieval, the controller can send a signal to remind the person for the express according to the size of the position, the person for the express feels that the prompt of the controller selects a corresponding express to be placed on a conveying mechanism, the conveying mechanism transmits the express to the goods shelf corresponding to the corresponding position, then the sensor component sends a signal, the controller controls the conveying mechanism, the robot component and the sliding component, the robot component grabs the express through a manipulator and places the express on the corresponding position, then the signal is sent to the controller, the motor stops running, and the supplement of the express is completed, so that the express on the goods shelf is ensured to be full, and the accumulation of the express on the goods shelf is avoided.
The express delivery is taken in proper order to the robot subassembly, place the express delivery in order on corresponding goods shelves according to the size of express delivery, improve the space utilization of goods shelves, when the robot subassembly in this application places the express delivery, place the express delivery on goods shelves in proper order according to the size of express delivery, the position of probably an express delivery needs one, two, three or even a plurality of goods shelves on separate the coding go the location, after the robot subassembly is placed and is accomplished, all can be through the separation coding information on the goods shelves that identification unit discerned the express delivery corresponds, make things convenient for addressee's the piece of getting, improve the space utilization of goods shelves simultaneously.
The robot component is used for identifying the height, width and length of the express delivery through the identification unit, particularly the height of the express delivery, the controller is used for judging according to the size of the express delivery and the space dimension of the goods shelf, and the robot component is controlled to sequentially place the express delivery on the goods shelf with the corresponding height according to different heights of the express delivery. When the positions of storage spaces with corresponding heights on two shelves closest to the starting end of the conveying mechanism are full, the controller can control the conveying mechanism to continuously rotate, the express delivery is placed on the corresponding positions on the two shelves connected with the second shelf at the distance from the starting end of the conveying mechanism, and the robot assembly at the position grabs and places the express delivery on the shelves. The height of the storage space on the goods shelf can be flexibly set, for example, the single-layer height of the goods shelf can be manually adjusted to be the layer height meeting the storage requirement according to the size of most express delivery, a plurality of storage spaces with the same height are arranged, and the storage spaces with the height of most express delivery can be arranged at the middle position of the goods shelf, so that the goods are conveniently fetched by most of pick-up people.
The intelligent delivery system for the express post can carry out intelligent delivery according to the express delivery quantity on the goods shelf in the express post, keep the goods shelf full, avoid the accumulation of the express delivery on the goods shelf, enable a pick-up person to pick up the express delivery according to the specific position of the express delivery on the goods shelf, have high pick-up effect, avoid people flow congestion in the peak period of the express post, save manual code pasting and delivery of the express delivery person, lighten the working pressure of the express delivery person and improve delivery efficiency.
In the intelligent cargo loading system for the express post, a plurality of parallel transverse partition plates are arranged on the goods shelf, each layer of space between the transverse partition plates forms the storage space, and the separation coding interval is arranged on the transverse partition plates.
In the intelligent loading system for the express post, the conveying mechanism comprises a first conveying belt which is arranged on one side of the goods shelf group in parallel, first fixing plates are arranged on two sides of the first conveying belt, the first conveying belt is driven by a first motor, and the first motor is in communication connection with the controller;
the sensor assembly comprises a first sensor, a plurality of second sensors and a third sensor, wherein the first sensor is arranged on a first fixing plate at the initial position of the first conveyor belt, the second sensors are arranged on a first fixing plate right in front of the middle positions of two continuous shelves where the robot assembly is located, the third sensor is arranged on a first fixing plate at the tail end of the first conveyor belt, the first sensor, the second sensor and the third sensor are all light sensors, and the first sensor, the second sensor and the third sensor are all in communication connection with the controller.
When the express arrives at the express post station, the express delivery personnel firstly sweep the code on the controller to put in storage in sequence, then the express delivery in storage in the code sweeping way is placed on the first conveying belt, after the first sensor on the first conveying belt detects that the express delivery is placed on the conveying belt, the first sensor sends a signal to the controller, the controller starts the first motor to operate, the first motor drives the first conveying belt to rotate, the first conveying belt starts to rotate, the express delivery personnel sequentially places the express delivery on the first conveying belt, when the first conveying belt conveys the express delivery to the position right in front of the middle position of the two connected goods shelves closest to the starting end of the first conveying belt, the second sensor on the first conveying belt senses that the express delivery arrives at the corresponding position, the second driver sends a signal to the controller, the controller stops the rotation of the first motor, and after the rotation of the first conveying belt stops, the express delivery personnel stops the delivery of the express delivery. And then the robot assembly moves to the first conveyor belt under the drive of the sliding assembly. The robot assembly recognizes the size of the express delivery through the recognition unit and transmits information to the controller, the controller judges the position of the express delivery on the goods shelf according to the size of the express delivery, then the robot assembly is used for transmitting signals, the robot assembly is used for grabbing the express delivery through the mechanical arm unit and is driven by the sliding assembly to place the express delivery on the corresponding position on the goods shelf, after the express delivery is placed, the robot assembly recognizes the express delivery information of the express delivery through the recognition unit and the separation code of the goods shelf corresponding to the position of the placement of the express delivery again, then the express delivery information and the separation code are transmitted to the controller, and the controller is used for sending the goods taking information and the separation code of the position of the placement of the express delivery to the goods taking person according to the express delivery information, so that the goods taking person can take the goods conveniently. After the express delivery in the middle of two goods shelves that are closest to first conveyer belt initiating terminal in place ahead is taken away by the robot subassembly, the second sensor transmission signal gives the controller, and the controller starts first motor operation, and first motor drives first conveyer belt and rotates, transports the express delivery again to this position, later snatchs by the robot subassembly again and deposits, and simultaneously when first conveyer belt rotates once more, the express delivery person continues to put in first conveyer belt with sweeping the express delivery after the sign indicating number warehouse entry, and the operation is in proper order until the relevant position of two goods shelves that are closest to first conveyer belt initiating terminal is fully filled. When the corresponding positions of the two shelves closest to the starting end of the first conveyor belt are full, when the first conveyor belt conveys the express delivery to the position right in front of the middle positions of the two shelves closest to the starting end of the first conveyor belt again, the second sensor transmits signals to the controller, the controller does not stop the operation of the first motor, the motor continuously operates, the express delivery is conveyed to the position right in front of the middle positions of the next two connected shelves, when the second sensor senses the express delivery, signals are transmitted to the controller, the controller stops the operation of the first motor, and the robot assembly places the express delivery at the corresponding position. Placing in proper order, after all goods shelves in the express post house are all full, the controller can emit and put full signal, and the controller can control first motor stop operation simultaneously, and the delivery of express delivery also can be stopped to the express delivery person, and the express delivery person takes off the express delivery that persists on the conveyer belt and is placed when waiting to have the position again simultaneously. When all shelves are fully filled or the system is wrong, the express delivery is transported to the tail end of the first conveyor belt along the first conveyor belt, the third sensor senses signals, the third sensor transmits information to the controller, the controller stops the operation of the first motor, alarms, reminds an express delivery person to check, and takes the express delivery which is not placed on the shelves.
In the intelligent loading system for the express post, a first storage section is arranged between a starting end of the first conveyor belt and a first second sensor nearest to the starting end of the first conveyor belt, a fourth sensor is arranged on a first fixing plate corresponding to the first storage section, the fourth sensor is in communication connection with the controller, and the fourth sensor is a laser sensor. When the first storage section is arranged, the express delivery person can put the express delivery in a stacking manner on the first storage section of the first conveyor belt, the robot assembly is orderly and intelligently put the express delivery in a stacking manner, when the fourth sensor detects that the first storage section is not provided with the express delivery, a signal is transmitted to the controller, the controller judges whether the goods shelf is full or not, if the goods shelf is not full, the controller can send an alarm signal to remind the express delivery person to put the goods, the express delivery person is not required to be kept at the starting end of the first conveyor belt for a long time, and the labor intensity of the express delivery person is reduced. When the first storage section has express delivery for a long time and the second sensor does not detect express delivery transport, the controller can release the alarm signal to remind an express delivery person, and the express delivery section may have a phenomenon of clamping.
In the intelligent cargo feeding system for express post, the conveying mechanism comprises a plurality of connected conveying belt assemblies, the connection position of two connected conveying belts is located right in front of each robot assembly, each conveying belt assembly comprises a second conveying belt, second fixing plates and second motors, the second fixing plates are fixed on two sides of the second conveying belt and used for driving the second conveying belt to rotate, fifth sensors are arranged on the second fixing plates of each second conveying belt, corresponding to the right front position of each robot assembly, sixth sensors are arranged on the second fixing plates of the first conveying belt closest to the controller, the second conveying belt of the connection position is located on one side of each robot assembly, a collecting box is arranged at the upper end of each collecting box, and the second motors, the fifth sensors, the sixth sensors and the seventh sensors are in communication connection with the controller.
When the express delivery system is used for loading goods, an express delivery person places the express delivery in the code scanning warehouse at the starting end of a first second conveyor belt closest to the controller, a sixth sensor on the first second conveyor belt transmits signals to be the controller, the controller controls a second motor on the first second conveyor belt to rotate, the second motor at the position drives the first second conveyor belt to rotate, the first second conveyor belt starts to rotate, the express delivery person places the express delivery on the first second conveyor belt in sequence, when the first second conveyor belt conveys the express delivery to the right front of a robot assembly corresponding to the second conveyor belt, a fifth sensor on the second conveyor belt transmits signals to the controller, the controller stops the second motor at the position to rotate, and the express delivery is placed on a corresponding goods shelf through the identification unit and the mechanical arm unit. When the position on the goods shelf corresponding to the first second conveyor belt is full, the robot assembly at the position is used for identifying the size of the express delivery through the identification unit and sending the size to the controller, the controller judges that the goods shelf at the position is not placed according to the size of the express delivery, when the other goods shelves are positioned, the controller controls the robot assembly to grasp the express delivery and place the express delivery on the second conveyor belt connected with the other goods shelves, when the sixth sensor on the second conveyor belt senses a signal, the controller controls the second motor at the second conveyor belt to rotate, the express delivery is transported to the robot assembly corresponding to the second conveyor belt, and the robot assembly at the position is used for picking up the goods shelf at the position; when the controller judges that the goods shelf corresponding to the first second conveyor belt is not placed at the position according to the size of the express delivery, and certain express delivery is placed at the position on other goods shelves, the controller controls the robot assembly, and the robot assembly grabs the express delivery through the mechanical arm unit to place the express delivery in the collecting box, so that the goods loading of the subsequent express delivery is convenient to store. When the express delivery in the collecting box is full, the seventh sensor transmits a signal to the controller, and the controller releases the signal and gives an alarm to remind an express delivery person to take out the express delivery in the collecting box and pick up the express delivery again. The conveying mechanism in the scheme runs in a segmented mode, and the effects of electricity saving and energy saving are achieved.
In the intelligent loading system for the express post, a second storage section is arranged between the starting end of the first second conveyor belt closest to the controller in the conveying mechanism and a fifth sensor of the first second conveyor belt, an eighth sensor is arranged on a second fixing plate corresponding to the second storage section, the eighth sensor is in communication connection with the controller, and the eighth sensor is a laser sensor. When the second storage section is arranged, the express delivery person can put the express delivery in the second storage section in a stacking mode, the mechanical assembly is orderly and intelligently put the express delivery in the second storage section, when the eighth sensor detects that the second storage section is not provided with the express delivery, a signal is transmitted to the controller, the controller judges whether the goods shelf is full or not, if the goods shelf is not full, the controller can send an alarm signal to remind the express delivery person to put the goods, the express delivery person is not required to be kept at the starting end of the first second conveyor belt for a long time, and the labor intensity of the express delivery person is reduced. When the express delivery exists on the second storage section for a long time and the fifth sensor does not detect that the express delivery is transported, the controller can release the alarm signal to remind the courier, and the express delivery room on the second storage section may have a phenomenon of clamping.
In the above-mentioned intelligent cargo feeding system for express delivery post house, the identification unit includes camera and first connecting piece, the camera is used for discernment judgement express delivery's size and express delivery information, the camera passes through first connecting piece is connected on the mount, first connecting piece is used for driving the camera is relative the fixing base carries out the displacement. The first connecting piece is used for driving the camera to rotate relative to the fixing frame and move up and down, back and forth and left and right, and the recognition of the express information and the goods shelf codes corresponding to the express is facilitated.
In the intelligent cargo feeding system for express post stations, the mechanical arm unit comprises a mechanical arm and a second connecting piece, the mechanical arm is used for grabbing express, the mechanical arm is connected to the fixing frame through the second connecting piece, and the second connecting piece is used for driving the mechanical arm to move relative to the fixing seat. The second connecting piece is used for driving the manipulator to rotate relative to the fixing frame and move up and down, back and forth and left and right, so that the manipulator can conveniently grasp the fast-forwarding. In the invention, the second connecting piece is connected with the first connecting piece.
In the intelligent delivery system for the express post, the sliding component comprises a left-right driving unit, an up-down driving unit and a front-back driving unit,
The left-right driving unit comprises a third fixed plate, a third conveyor belt and a third motor are arranged on the third fixed plate, the fixed frame is connected onto the third conveyor belt in a sliding manner, the third motor drives the third conveyor belt to rotate, so that the fixed frame is driven to move left and right between two connected shelves, and the third motor is connected with the controller in a communication manner;
the upper and lower driving unit comprises a fourth fixed plate, a fourth motor and a fourth conveyor belt which is vertical to the ground are arranged on the fourth fixed plate, the third fixed plate is connected to the fourth conveyor belt in a sliding manner, the fourth motor drives the fourth conveyor belt to rotate, so that the third fixed plate is driven to move up and down along the fourth conveyor belt, and the fourth motor is connected with the controller in a communication manner;
the front-rear driving unit comprises a fifth conveying belt and a fifth motor, the fourth fixing plate is connected onto the fifth conveying belt in a sliding mode, the fifth motor drives the fifth conveying belt to rotate, and accordingly the fourth fixing plate is driven to move forwards and backwards in the direction close to or far away from the conveying mechanism, and the fifth motor is connected with the controller in a communication mode.
The sliding component drives the mechanical arm unit and the identification unit on the fixing frame to move through the left and right driving unit, the up and down driving unit and the front and back driving unit respectively, so that the picking and placing of the express delivery are completed. The left and right driving units, the up and down driving units and the front and back driving units all adopt the forms of motors and conveyor belts, and the cost is low.
In the intelligent delivery system for the express post, the controller is provided with the prompting lamp.
Drawings
FIG. 1 is a schematic view of the overall structure of an embodiment of the present invention;
FIG. 2 is a schematic view of the structure of a pallet according to an embodiment of the present invention;
fig. 3 is a schematic view of a sorting mechanism according to an embodiment of the present invention;
FIG. 4 is a schematic view of the structure of a robot assembly according to one embodiment of the present invention;
fig. 5 is a schematic overall structure of embodiment 2 of the present invention.
In the figure, 1, a controller; 2. a goods shelf; 3. a diaphragm; 4. partition coding; 5. a fixing frame; 6. a first conveyor belt; 7. a first fixing plate; 8. a first motor; 9. a first sensor; 10. a second sensor; 11. a third sensor; 12. a fourth sensor; 13. a second conveyor belt; 14. a second motor; 15. a second fixing plate; 16. a fifth sensor; 17. a collection box; 18. a seventh sensor; 19. an eighth sensor; 20. a camera; 21. a first connector; 22. a manipulator; 23. a second connector; 24. a third fixing plate; 25. a third conveyor belt; 26. a third motor; 27. a fourth fixing plate; 28. a fourth motor; 29. a fourth conveyor belt; 30. a fifth conveyor belt; 31. a fifth motor; 32. a warning light; 33. a first memory segment; 34. a second memory segment; 35. and a sixth sensor.
Detailed Description
The following are specific embodiments of the present invention and the technical solutions of the present invention will be further described with reference to the accompanying drawings, but the present invention is not limited to these embodiments.
Embodiment one:
as shown in fig. 1-4, an intelligent delivery system for an express post, according to this embodiment, includes:
the controller 1 is arranged at the goods storing and taking window of the post station and is used for scanning and identifying express information of the goods storing and taking window, and the controller 1 is provided with a prompting lamp 32.
The goods shelves crowd, it includes a plurality of goods shelves 2 of parallel arrangement, and every goods shelves 2 includes a plurality of parallel arrangement's diaphragm 3, and the space between every layer of diaphragm 3 forms the parking space, separates 4 intervals of coding and sets up on diaphragm 3.
The conveying mechanism is arranged on one side of the goods shelf group in parallel, is used for conveying the express between the goods shelves 2, is provided with a sensor assembly, and is in communication connection with the controller 1. The conveying mechanism comprises a first conveying belt 6 which is arranged on one side of the goods shelf group in parallel, first fixing plates 7 are arranged on two sides of the first conveying belt 6, the first conveying belt 6 is driven by a first motor 8, and the first motor 8 is in communication connection with the controller 1; the sensor assembly comprises a first sensor 9, a plurality of second sensors 10 and a third sensor 11, wherein the first sensor 9 is arranged on a first fixed plate 7 at the initial position of the first conveyor belt 6, the second sensors 10 are arranged on the first fixed plate 7 right in front of the middle position of the two connected shelves 2 where the robot assembly is positioned, the third sensor 11 is arranged on the first fixed plate 7 at the tail end of the first conveyor belt 6, the first sensors 9, the second sensors 10 and the third sensors 11 are all light sensors, and the first sensors 9, the second sensors 10 and the third sensors 11 are all in communication connection with the controller 1;
A first storage section 33 is arranged between the starting end of the first conveyor belt 6 and a first second sensor 10 closest to the starting end of the first conveyor belt 6, a fourth sensor 12 is arranged on a first fixing plate 7 corresponding to the first storage section 33, the fourth sensor 12 is in communication connection with the controller 1, and the fourth sensor 12 is a laser sensor.
The sorting mechanism comprises a robot assembly and a sliding assembly, wherein the robot assembly and the sliding assembly are arranged between every two connected goods shelves 2, the robot assembly comprises a fixing frame 5, a mechanical arm unit and an identification unit, the mechanical arm unit and the identification unit are connected to the fixing frame 5, the fixing frame 5 is slidably connected to the sliding assembly, the sliding assembly is used for driving the fixing frame 5 to move left and right, front and back and up and down, the mechanical arm unit is used for taking down express delivery on the conveying mechanism and placing the express delivery on the goods shelves 2, the identification unit is used for setting the size of the express delivery and the code of the express delivery placed on the goods shelves 2 to the position, and the mechanical arm unit, the identification unit and the sliding assembly are all in communication connection with the controller 1. In this embodiment, a robot assembly and a sliding assembly are provided between every two connected shelves 2, for example, four shelves 2 require two robot assemblies and sliding assemblies.
The identification unit comprises a camera 20 and a first connecting piece 21, wherein the camera 20 is used for identifying and judging the size of the express delivery and the express delivery information, the camera 20 is connected to the fixing frame 5 through the first connecting piece 21, and the first connecting piece 21 is used for driving the camera 20 to move relative to the fixing frame 5. The first connecting piece 21 is used for driving the camera 20 to rotate and move up and down, back and forth and left and right relative to the fixing frame 5, so that the identification of express information and express corresponding goods shelf 2 codes by the camera 20 is facilitated;
The mechanical arm unit comprises a mechanical arm 22 and a second connecting piece 23, wherein the mechanical arm 22 is used for grabbing express, the mechanical arm 22 is connected to the first connecting piece 21 through the second connecting piece 23, and the second connecting piece 23 is used for driving the mechanical arm 22 to move relative to the fixing frame 5. The second connecting piece 23 is used for driving the manipulator 22 to rotate and move up and down, back and forth, left and right relative to the fixing frame 5, so that the manipulator 22 can conveniently grasp the quick progression;
the sliding assembly comprises a left driving unit, a right driving unit, an up-down driving unit and a front-back driving unit, the left driving unit and the right driving unit comprise a third fixing plate 24, a third conveying belt 25 and a third motor 26 are arranged on the third fixing plate 24, the fixing frame 5 is connected onto the third conveying belt 25 in a sliding manner, the third motor 26 drives the third conveying belt 25 to rotate, and accordingly the fixing frame 5 is driven to move back and forth between two connected shelves 2, and the third motor 26 is connected with the controller 1 in a communication manner; the up-down driving unit comprises a fourth fixed plate 27, a fourth motor 28 and a fourth conveyor belt 29 which is vertical to the ground are arranged on the fourth fixed plate 27, the third fixed plate 24 is connected to the fourth conveyor belt 29 in a sliding manner, the fourth motor 28 drives the fourth conveyor belt 29 to rotate, so that the third fixed plate 24 is driven to move up and down along the fourth conveyor belt 29, and the fourth motor 28 is in communication connection with the controller 1; the front-rear driving unit comprises a fifth conveyor belt 30 and a fifth motor 31, the fourth fixing plate 27 is slidably connected to the fifth conveyor belt 30, the fifth motor 31 drives the fifth conveyor belt 30 to rotate, so that the fourth fixing plate 27 is driven to move towards a direction approaching or separating from the conveying mechanism, and the fifth motor 31 is in communication connection with the controller 1. The sliding component drives the mechanical arm unit and the identification unit on the fixing frame 5 to move through the left and right driving unit, the up and down driving unit and the front and back driving unit respectively, so that the picking and placing of the express delivery are completed. The left and right driving units, the up and down driving units and the front and back driving units all adopt the forms of motors and conveyor belts, and the cost is low.
Working principle: when the express arrives at the express post station, the express delivery personnel firstly sweep the code on the controller 1 to put in storage in sequence, then the express in storage in the code sweeping way is placed on the first conveyor belt 6, after the first sensor 9 on the first conveyor belt 6 detects that the express is placed on the conveyor belt, the first sensor 9 sends out a signal to the controller 1, the controller 1 starts the first motor 8 to operate, the first motor 8 drives the first conveyor belt 6 to rotate, the first conveyor belt 6 starts to rotate, the express personnel sequentially place the express on the first conveyor belt 6, when the first conveyor belt 6 conveys the express to the position right in front of the middle position of two connected shelves 2 closest to the starting end of the first conveyor belt 6, the second sensor 10 on the first conveyor belt 6 senses that the express arrives at the corresponding position, the second conveyor sends out a signal to the controller 1, the controller 1 stops the rotation of the first motor 8, and after the rotation of the first conveyor belt 6 stops, the express delivery personnel stops the delivery of the express delivery. The robot assembly is then moved to the first conveyor belt 6 under the drive of the slide assembly. The robot assembly recognizes the size of the express delivery through the recognition unit and transmits information to the controller 1, the controller 1 judges the position of the express delivery on the goods shelf 2 according to the size of the express delivery, then a signal is transmitted to the robot assembly, the robot assembly grabs the express delivery through the manipulator 22 and places the express delivery at the corresponding position on the goods shelf 2 under the driving of the sliding assembly, after the placement, the robot assembly recognizes the express delivery information of the express delivery through the camera 20 of the recognition unit and the separation code 4 of the goods shelf 2 corresponding to the express delivery placement position again, then the express delivery information and the separation code 4 are transmitted to the controller 1, and the controller 1 transmits the goods taking information and the separation code 4 of the express delivery placement position to a person according to the express delivery information, so that the person can take the goods conveniently. When the express delivery at the middle position of the two shelves 2 closest to the starting end of the first conveyor belt 6 is taken away by the robot assembly, the second sensor 10 transmits signals to the controller 1, the controller 1 starts the first motor 8 to operate, the first motor 8 drives the first conveyor belt 6 to rotate, the express delivery is transported to the position again, then the express delivery is grabbed and stored by the robot assembly, and meanwhile when the first conveyor belt 6 rotates again, the express delivery after code scanning and warehousing is continuously thrown on the first conveyor belt 6 by an express delivery person, and the operations are sequentially carried out until the corresponding positions of the two shelves 2 closest to the starting end of the first conveyor belt 6 are fully filled. When the corresponding positions of the two shelves 2 closest to the starting end of the first conveyor belt 6 are full, when the first conveyor belt 6 conveys the express delivery to the position right in front of the middle position of the two shelves 2 closest to the starting end of the first conveyor belt 6 again, the second sensor 10 transmits signals to the controller 1, the controller 1 does not stop the operation of the first motor 8 any more, the motor continuously operates, the express delivery is conveyed to the position right in front of the middle position of the next two connected shelves 2, and when the second sensor 10 senses the express delivery, the controller 1 transmits signals to the controller 1, the controller 1 stops the operation of the first motor 8, and the robot assembly at the position places the express delivery at the corresponding position. Placing in proper order, after all goods shelves 2 in the express post house are all fully filled, controller 1 can emit and put full signal, and controller 1 can control first motor 8 stop operation simultaneously, and the delivery of express delivery also can be stopped to the express delivery person, and the express delivery person takes off the express delivery that persists on the conveyer belt again to be placed when waiting for there is the position simultaneously. When all the shelves 2 are fully filled or the system is wrong, the express is transported to the tail end of the first conveyor belt 6 along the first conveyor belt 6, the third sensor 11 senses signals, the third sensor 11 transmits information to the controller 1, the controller 1 stops the operation of the first motor 8 and gives an alarm to remind an express person to check and take the express which is not placed on the shelves 2.
After the express delivery is taken away from a certain position on the goods shelf 2 by a pick-up person and the code is scanned at the position of the controller 1, the controller 1 can identify that a gap exists at the position on the goods shelf 2, the controller 1 can send a signal according to the position of the position to remind an express delivery person, the express delivery person perceives that the prompt of the controller 1 selects a corresponding express delivery to be placed on a conveying mechanism, when the express delivery is transmitted to the goods shelf 2 corresponding to the corresponding position by the conveying mechanism, a sensor component sends the signal, the controller 1 controls the conveying mechanism, a robot component and a sliding component, the robot component grabs the express delivery by a manipulator 22 and places the express delivery on the corresponding position, then the signal is sent to the controller 1, a motor stops running, and replenishment of the express delivery is completed, so that the full of the express delivery on the goods shelf 2 is ensured, and accumulation of the express delivery on the goods shelf 2 is avoided.
The robot subassembly takes the express delivery in proper order, place the express delivery on corresponding goods shelves 2 in order according to the size of express delivery, improve goods shelves 2's space utilization, when the robot subassembly in this embodiment places the express delivery, place the express delivery on goods shelves 2 in proper order according to the size of express delivery, the position that probably an express delivery needs one, two, three or even a plurality of goods shelves 2 on separate the coding 4 go the location, after the robot subassembly is placed and is accomplished, all can discern the separation coding 4 information on the goods shelves 2 that the express delivery corresponds through identification unit, make things convenient for addressee's the piece of getting, improve goods shelves 2's space utilization simultaneously.
The robot assembly is used for identifying the height, width and length of the express delivery through the identification unit, particularly the height of the express delivery, the controller 1 judges according to the size of the express delivery and the space dimension of the goods shelf 2, and the robot assembly is controlled to sequentially place the express delivery on the goods shelf 2 at the corresponding height according to different heights of the express delivery. When the positions on the transverse partition plates 3 at the corresponding heights on the two shelves 2 closest to the starting end of the conveying mechanism are full, the controller 1 can control the conveying mechanism to continuously rotate, the express delivery is placed at the corresponding positions on the two continuous shelves 2 which are far away from the starting end of the conveying mechanism, and the robot assembly at the position grabs and places the express delivery on the shelves 2. The height of each layer of diaphragm plates 3 on the goods shelf 2 can be flexibly set, for example, the single-layer height of the goods shelf can be manually adjusted to be the layer height meeting the storage requirement according to the size of most express delivery, a plurality of layers of diaphragm plates 3 with the same height are arranged, and the diaphragm plates 3 with the height of most express delivery can be arranged at the middle position of the goods shelf 2, so that the picking of most pick-up people is facilitated.
When the first storage section 33 is arranged on the first conveyor belt 6, the express delivery person can be stacked on the first storage section 33 of the first conveyor belt 6 during loading, the robot assembly is orderly and intelligently loaded, when the fourth sensor 12 detects that no express delivery exists on the first storage section 33, the controller 1 is transmitted to the signal, the controller 1 judges whether the goods shelf 2 is full or not, if the goods shelf 2 is not full, the controller 1 can send an alarm signal to remind the express delivery person to load, the express delivery person is not required to be kept at the starting end of the first conveyor belt 6 for a long time, and the labor intensity of the express delivery person is reduced. When the first storage section 33 has an express delivery for a long time and the second sensor 10 has not detected that the express delivery is transported, the controller 1 will release the alarm signal to remind the courier that there may be a jam between the express delivery in the first storage section 33.
The intelligent delivery system for the express post can intelligently deliver according to the express delivery amount on the goods shelf 2 in the express post, keep the goods shelf 2 full, avoid stacking of the express delivery on the goods shelf 2, enable a pick-up person to pick up the pick-up according to the specific position of the express delivery on the goods shelf 2, and is high in pick-up effect, and avoid people flow congestion in the peak period in the express post.
Embodiment two:
as shown in fig. 5, in addition to the above technical features, the conveying mechanism in this embodiment includes a plurality of connected conveying belt assemblies, the connection part of two connected conveying belts is located right in front of each robot assembly, each conveying belt assembly includes a second conveying belt 13, a second fixing plate 15 and a second motor 14, the second fixing plates 15 are fixed on two sides of the second conveying belt 13, the second motor 14 is used for driving the second conveying belt 13 to rotate, a fifth sensor 16 is disposed on the second fixing plate 15 of each second conveying belt 13 corresponding to the right front part of the robot assembly, a sixth sensor 35 is disposed on the second fixing plate 15 of the first second conveying belt 13 closest to the controller 1 in the conveying mechanism, a collecting box 17 is disposed on one side of the second conveying belt 13 located in the robot assembly, a seventh sensor 18 is disposed on the upper end of the collecting box 17, and the second motor 14, the fifth sensor 16, the sixth sensor 35 and the seventh sensor 18 are all in communication connection with the controller 1. A second storage section 34 is arranged between the starting end of the first second conveyor belt 13 closest to the controller 1 and the fifth sensor 16 of the first second conveyor belt 13 in the conveying mechanism, an eighth sensor 19 is arranged on the second fixing plate 15 corresponding to the second storage section 34, the eighth sensor 19 is in communication connection with the controller 1, and the eighth sensor 19 is a laser sensor. The connection between the conveyor belt components in this embodiment means that the conveyor belt components are abutted together in front and back positions, and no mechanical connection relationship exists.
When the express delivery system is used for loading goods, an express delivery person places the express delivery in the code scanning warehouse at the starting end of a first second conveyor belt 13 closest to the controller 1, a sixth sensor 35 on the first second conveyor belt 13 transmits signals to the controller 1, the controller 1 controls a second motor 14 on the first second conveyor belt 13 to rotate, the second motor 14 at the position drives the first second conveyor belt 13 to rotate, the first second conveyor belt 13 starts to rotate, the express delivery person sequentially places the express delivery on the first second conveyor belt 13, and when the first second conveyor belt 13 conveys the express delivery to the position right in front of a robot assembly corresponding to the second conveyor belt 13, a fifth sensor 16 on the second conveyor belt 13 transmits signals to the controller 1, the controller 1 stops the second motor 14 at the position from rotating, and the express delivery is placed on a corresponding goods shelf through a sliding assembly and a mechanical arm unit. When the position on the goods shelf 2 corresponding to the first second conveyor belt 13 is full, and the express delivery reaches the position corresponding to the fifth sensor 16, the robot assembly at the position recognizes the size of the express delivery through the recognition unit and sends the position to the controller 1, the controller 1 judges that the goods shelf 2 is not positioned according to the size of the express delivery, and when other goods shelves 2 are positioned, the controller 1 controls the robot assembly to grasp the express delivery and place the express delivery on the connected second conveyor belt 13 through the mechanical arm unit, and when the sixth sensor 35 on the second conveyor belt 13 senses a signal, the controller 1 controls the second motor 14 at the second conveyor belt 13 to rotate, and the express delivery is transported to the robot assembly corresponding to the second conveyor belt 13, and the robot assembly at the position takes the goods shelf 2; when the controller 1 judges that the goods shelf 2 corresponding to the first second conveyor belt 13 is not placed at the position according to the size of the express delivery, and certain express delivery is placed at the position on other goods shelf 2, the controller 1 controls the robot assembly, and the robot assembly grabs the express delivery through the mechanical arm unit to place the express delivery in the collecting box 17, so that the subsequent express delivery can be conveniently stored in the goods loading mode. When the express delivery in the collection box 17 is full, the seventh sensor 18 transmits a signal to the controller 1, and the controller 1 releases the signal and gives an alarm to remind the courier to take out the express delivery in the collection box 17 and pick up the express delivery again. The conveying mechanism in the scheme runs in a segmented mode, and the effects of electricity saving and energy saving are achieved.
When setting up second storage section 34, the express delivery person is loaded with goods, can put things in good order the express delivery and put things in good order on second storage section 34, by the orderly intelligent loading of robot subassembly, when eighth sensor 19 detects no express delivery on the second storage section 34, transmission signal gives controller 1, controller 1 judges whether pack on goods shelves 2, if pack on goods shelves 2, controller 1 can send alarm signal and remind the express delivery person to load goods, no longer need the express delivery person to watch on the starting end of first second conveyer belt 13 for a long time, reduce express delivery person's intensity of labour. When the second storage section 34 has an express delivery for a long time and the fifth sensor 16 has not detected that the express delivery is transported, the controller 1 will release the alarm signal to remind the courier that there may be a jam between the express delivery on the second storage section 34.
The specific embodiments described herein are offered by way of example only. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions thereof without departing from the scope of the invention as defined.
Claims (10)
1. A intelligent shipment system for express post house, its characterized in that includes:
the controller (1) is used for scanning and identifying express information of the goods access window;
The storage rack group comprises a plurality of storage racks (2), wherein each storage rack (2) comprises a plurality of storage spaces, and a plurality of separation codes (4) are arranged on the storage spaces;
the delivery mechanism is used for transporting the express between the goods shelves (2), the sensor component is arranged on the delivery mechanism, and the delivery mechanism and the sensor component are both in communication connection with the controller (1);
the sorting mechanism comprises a robot assembly and a sliding assembly, wherein the robot assembly and the sliding assembly are arranged between every two connected shelves (2), the robot assembly comprises a fixing frame (5), a mechanical arm unit and an identification unit, the mechanical arm unit and the identification unit are connected to the fixing frame (5), the fixing frame (5) is slidably connected to the sliding assembly, the sliding assembly is used for driving the fixing frame (5) to move, the mechanical arm unit is used for taking down an express delivery on the conveying mechanism and placing the express delivery in a storage space on the shelf (2), the identification unit is used for identifying the size of the express delivery and placing the express delivery on the shelf (2) and corresponds to a separation code (4) at the storage space, and the mechanical arm unit, the identification unit and the sliding assembly are all in communication connection with the controller (1).
2. The intelligent loading system for the express post according to claim 1, wherein a plurality of parallel transverse partition boards (3) are arranged on the goods shelf (2), the storage space is formed by the space between each layer of transverse partition boards (3), and the separation codes (4) are arranged on the transverse partition boards (3) at intervals.
3. The intelligent loading system for the express post according to claim 1, wherein the conveying mechanism comprises a first conveying belt (6) arranged on one side of the shelf group in parallel, first fixing plates (7) are arranged on two sides of the first conveying belt (6), the first conveying belt (6) is driven by a first motor (8), and the first motor (8) is in communication connection with the controller (1);
the sensor assembly comprises a first sensor (9), a plurality of second sensors (10) and a third sensor (11), wherein the first sensor (9) is arranged on a first fixing plate (7) at the initial position of a first conveyor belt (6), the second sensors (10) are arranged on the first fixing plate (7) right in front of the middle position of two continuous shelves (2) where the robot assembly is located, the third sensor (11) is arranged on the first fixing plate (7) at the tail end of the first conveyor belt (6), the first sensor (9), the second sensor (10) and the third sensor (11) are all light sensors, and the first sensor (9), the second sensor (10) and the third sensor (11) are all connected with the controller (1) in a communication mode.
4. An intelligent delivery system for an express post according to claim 3, wherein a first storage section (33) is arranged between a start end of the first conveyor belt (6) and a first second sensor (10) nearest to the start end of the first conveyor belt (6), a fourth sensor (12) is arranged on a first fixing plate (7) corresponding to the first storage section (33), the fourth sensor (12) is in communication connection with the controller (1), and the fourth sensor (12) is a laser sensor.
5. The intelligent delivery system for the express post according to claim 1, wherein the conveying mechanism comprises a plurality of connected conveying belt assemblies, the connection position of two connected conveying belts is located right in front of each robot assembly, each conveying belt assembly comprises a second conveying belt (13), a second fixing plate (15) and a second motor (14), the second fixing plate (15) is fixed on two sides of the second conveying belt (13), the second motor (14) is used for driving the second conveying belt (13) to rotate, a fifth sensor (16) is arranged on the position, corresponding to the right front of each second conveying belt (13), of the second fixing plate (15) of each second conveying belt (13), a sixth sensor (35) is arranged on the position, located at the second fixing plate (15), of the starting end of the nearest first second conveying belt (13) of the controller (1), of the second conveying belt (13) is located on one side of the robot assembly, a collecting box (17) is arranged, a seventh sensor (18) is arranged on the second fixing plate (15), and the seventh sensor (18) is connected with the fifth sensor (18).
6. The intelligent loading system for the express post according to claim 5, wherein a second storage section (34) is arranged between the start end of a first second conveyor belt (13) closest to the controller (1) in the conveying mechanism and a fifth sensor (16) of the first second conveyor belt (13), an eighth sensor (19) is arranged on a second fixing plate (15) corresponding to the second storage section (34), and the eighth sensor (19) is in communication connection with the controller (1), and the eighth sensor (19) is a laser sensor.
7. The intelligent delivery system for the express post according to claim 4 or 6, wherein the identification unit comprises a camera (20) and a first connecting piece (21), the camera (20) is used for identifying and judging the size of the express delivery and the express delivery information, the camera (20) is connected to the fixing frame (5) through the first connecting piece (21), the first connecting piece (21) is used for driving the camera (20) to move relative to the fixing seat, and the camera (20) and the first connecting piece (21) are both in communication connection with the controller (1).
8. The intelligent delivery system for the express post according to claim 7, wherein the mechanical arm unit comprises a mechanical arm (22) and a second connecting piece (23), the mechanical arm (22) is used for grabbing the express, the mechanical arm (22) is connected to the fixing frame (5) through the second connecting piece (23), the second connecting piece (23) is used for driving the mechanical arm (22) to move relative to the fixing seat, and the mechanical arm (22) and the second connecting piece (23) are both in communication connection with the controller (1).
9. The intelligent delivery system for an express post according to claim 4 or 6, wherein the slide assembly comprises a left-right driving unit, an up-down driving unit, a front-back driving unit,
The left-right driving unit comprises a third fixing plate (24), a third conveying belt (25) and a third motor (26) are arranged on the third fixing plate (24), the fixing frame (5) is slidably connected to the third conveying belt (25), the third motor (26) drives the third conveying belt (25) to rotate, so that the fixing frame (5) is driven to move left and right between two connected shelves (2), and the third motor (26) is in communication connection with the controller (1);
the up-down driving unit comprises a fourth fixed plate (27), a fourth motor (28) and a fourth conveyor belt (29) which is vertical to the ground are arranged on the fourth fixed plate (27), the third fixed plate (24) is connected to the fourth conveyor belt (29) in a sliding manner, the fourth motor (28) drives the fourth conveyor belt (29) to rotate, so that the third fixed plate (24) is driven to move up and down along the fourth conveyor belt (29), and the fourth motor (28) is connected with the controller (1) in a communication manner;
the front-rear driving unit comprises a fifth conveying belt (30) and a fifth motor (31), the fourth fixing plate (27) is slidably connected to the fifth conveying belt (30), the fifth motor (31) drives the fifth conveying belt (30) to rotate, so that the fourth fixing plate (27) is driven to move back and forth in the direction approaching to or far away from the conveying mechanism, and the fifth motor (31) is in communication connection with the controller (1).
10. The intelligent delivery system for express post according to claim 1, wherein the controller (1) is provided with a prompting lamp (32).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310235171.1A CN116433118A (en) | 2023-03-06 | 2023-03-06 | Intelligent cargo loading system for express post station |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310235171.1A CN116433118A (en) | 2023-03-06 | 2023-03-06 | Intelligent cargo loading system for express post station |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117829704A (en) * | 2024-01-08 | 2024-04-05 | 江苏科技大学 | Package management method and system for unattended logistics post |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117829704A (en) * | 2024-01-08 | 2024-04-05 | 江苏科技大学 | Package management method and system for unattended logistics post |
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