CN116423609A - Prefabricated member track moving device - Google Patents
Prefabricated member track moving device Download PDFInfo
- Publication number
- CN116423609A CN116423609A CN202210577689.9A CN202210577689A CN116423609A CN 116423609 A CN116423609 A CN 116423609A CN 202210577689 A CN202210577689 A CN 202210577689A CN 116423609 A CN116423609 A CN 116423609A
- Authority
- CN
- China
- Prior art keywords
- track
- platform
- rail
- car
- section
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000005272 metallurgy Methods 0.000 abstract description 2
- 239000011819 refractory material Substances 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 15
- 238000005266 casting Methods 0.000 description 8
- 229910001294 Reinforcing steel Inorganic materials 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000010431 corundum Substances 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229910052863 mullite Inorganic materials 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
- B28B1/0873—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould the mould being placed on vibrating or jolting supports, e.g. moulding tables
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T30/00—Transportation of goods or passengers via railways, e.g. energy recovery or reducing air resistance
Abstract
The invention relates to the field of refractory material production equipment for metallurgy, in particular to a prefabricated member track moving device. The device comprises a rail car assembled with a prefabricated part mould and a rail vibrator for receiving the rail car; the track vibrator comprises a track platform, a pair of tracks are arranged on the track platform, a gap section is arranged on each track, which corresponds to the front wheel and the rear wheel of the track, a lifting frame is arranged below the track platform, which corresponds to the gap section, and a track section for filling the track at the gap section is fixed on the upper end surface of the lifting frame; a plurality of upright spring bolts are arranged between two rails on the rail platform, and spring connecting holes for inserting the spring bolts are arranged on the corresponding rail car plane; the rail platform is provided with a vibrating motor. Has the characteristics of reasonable structure, high production efficiency and contribution to mass production.
Description
Technical Field
The invention relates to the field of refractory material production equipment for metallurgy, in particular to a prefabricated member track moving device.
Background
In the prior art, prefabricated members of different materials are produced in factories, and casting materials of different materials are needed, such as: high aluminum material, mullite material, corundum material or silicon carbide material, etc. are added with a certain amount of water, after the casting material is uniformly stirred by a stirrer, the casting material is poured into a mould, and then is inserted by a vibrating rod for vibration forming, after the casting material is formed, the casting material needs to be temporarily placed for a period of time, a certain production space (mould placement) is occupied, only after demoulding, the casting material can be moved after the casting material has strength, if the space is insufficient, the casting material can only wait, the time is wasted, the space of a production workshop is not reasonably utilized, and the yield is influenced. The filling material in the mould needs to vibrate uniformly, and a vibrating rod is manually used to vibrate in the past, so that the vibration is uneven and time and labor are wasted.
Disclosure of Invention
The invention aims to provide a prefabricated member track moving device which saves space and improves production efficiency.
The technical scheme of the invention is as follows: the prefabricated part track moving device is characterized by comprising a track car assembled with a prefabricated part mould and a track vibrator for receiving the track car; the track vibrator comprises a track platform, a pair of tracks are arranged on the track platform, a gap section is arranged on each track, which corresponds to the front wheel and the rear wheel of the track, a lifting frame is arranged below the track platform, which corresponds to the gap section, and a track section for filling the track at the gap section is fixed on the upper end surface of the lifting frame; a plurality of upright spring bolts are arranged between two rails on the rail platform, and spring connecting holes for inserting the spring bolts are arranged on the corresponding rail car plane; the rail platform is provided with a vibrating motor.
In the above scheme, the method further comprises:
the number of the multipoint spring bolts is four.
The number of the vibrating motors is two.
The invention has the advantages that: 1. the prefabricated member mould is directly poured on the rail car, the whole car is vibrated, the prefabricated block can be quickly moved, the prefabricated block does not need to be moved again with strength after demoulding, the prefabricated block can directly enter the drying kiln, the placing space is not occupied, the space is saved, and the moving path is reduced. 2. Four spring bolts are adopted to support the rail car with the die, so that floating is formed, and the vibration effect is good. 3. The movable track section is arranged, so that the rail car with the die can vibrate stably and reliably. 4. The production efficiency is high, and the mass production is facilitated.
Embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention.
Fig. 2 is a schematic top view of a track platform with a broken section.
Fig. 3 is a schematic view of a rail car and rail structure.
FIG. 4 is a schematic view of a track platform including track segments.
Detailed Description
Referring to fig. 1-4, the part names are as follows: the prefabricated part mould 1, the railcar 2, the track platform 3, the spring bolt 4, the track 5, the section of cutting off the sky 6, crane 7, vibrating motor 8, connecting hole 9, wheel 10, spring coupling hole 11, track section 12.
Referring to fig. 1-4, a preform rail movement apparatus includes a rail car 2 assembled with a preform mold 1 and a rail vibrator receiving the rail car 2.
The track vibrator comprises a track platform 3 (steel plate), a pair of tracks 5 (which are connected with an outer track from a workshop) are arranged on the track platform 3, a space section 6 (no track is arranged at the position) is arranged on each track 5 corresponding to the front wheel 10 and the rear wheel 10 of the track car 2, a lifting frame 7 is arranged below the track platform 3 corresponding to the space section 6, and a track section 12 (or a section of track or a space section of track) for filling the track at the space section 6 is fixed on the upper end surface of the lifting frame 7.
Four upright spring bolts 4 are arranged between two rails 5 on the rail platform 3 (the spring bolts 4 are embedded into 50mm bolts at the bottoms of springs, the spring bolts 4 are welded on the lower plane of the rail platform 3, the upper plane of the rail platform 3 is exposed, a pressure spring is sleeved on the upper plane of the rail platform, the positions of the spring bolts just correspond to holes on a rail car), and spring connecting holes 11 for inserting the spring bolts 4 are formed in the plane of the corresponding rail car 2. The spring bolt 4 (fixed with the track platform 3 through the connecting hole 9) on the track platform 3 flat plate corresponds to the spring connecting hole 11 on the track car 2, the spring connecting hole 11 is internally provided with a reinforced bar bulge which is 10mm smaller than the inner diameter of the spring, the lifting frame 7 is adjusted (the track section 12 is driven to move up and down), and the spring is just fixed by the bulge. Four 50mm reinforcing steel bar bulges embedded with springs are arranged on the supporting track platform 3, and the springs 4 are fixed on the reinforcing steel bar bulges. So that the rail car 2 can be supported and connected by four spring bolts 4 to form a floating.
The back of the track platform 3 is provided with two vibrating motors 8 (not limited to the vibrating motors), the vibrating motors 8 drive the track platform 3 to vibrate, the track platform 3 drives the track car 2 to vibrate through the spring bolts 4, and the prefabricated part mould 1 on the track car 2 is vibrated. The track platform 3 can be placed on a common supporting table (metal or concrete) or on four compression springs (not shown).
When the railway car wheels 10 move to the positions of the railway sections 12, the lifting frames 7 are adjusted, the railway sections 12 are driven to move up and down, the railway car 2 is driven to move up and down, the tops of springs of the spring bolts 4 just enter the railway car spring connecting holes 11 (the spring connecting holes 11 can be semi-open holes, the upper surfaces of the holes are closed, the lower surfaces of the spring connecting holes are open, namely, the lower surfaces of the spring connecting holes are open), after the springs enter the holes, the planes of the railway sections 12 are adjusted to be lower than the planes of the railway sections on two sides, clamping grooves are formed, the wheels 10 are prevented from moving, stable and reliable vibration is guaranteed, and the railway car 2 is enabled to float. The corresponding track 5 on the track platform 3 is provided with a broken section 6 for clamping four wheels 10 of the track vehicle (no track is arranged in the track platform, and the track section 12 at the upper end of the lifting frame 7 is to be filled), the corresponding broken section 6 below the track platform 3 is provided with the lifting frame 7, the lifting frame 7 ascends, the upper track section 12 of the lifting frame is used for blocking the broken section 6, and the lifting frame descends to expose the broken section 6. When the wheels 10 enter the tracks 5 on the track platform 3, the track sections 12 are connected with the tracks 5 on the two sides, and after the wheels 10 are pressed to the track sections 12, the wheels can move up and down through the lifting frame 7, so that the rail car 2 can be adjusted to move up and down. The lifting frame 7 is lifted to jack the wheels after vibration, so that the rail car 2 is lifted, the spring bolts 4 are separated from the spring connecting holes 11, and the rail car 2 can be removed. The lifting frame 7 is driven by an electric hydraulic lifting machine (four small hydraulic lifting machines), a track section is welded on the lifting frame 7, and after the lifting frame 7 is lifted, the track section 12 is just flush with the tracks on the two sides.
Working principle: 1. when the prefabricated part mould 1 is assembled on the rail car 2, and the rail car 2 with the prefabricated part mould 1 is driven onto the rail vibrator, the prefabricated part mould is stopped at the position of the rail section 12 supported by the lifting frame 7 (the rail section 12 supported by the lifting frame 7 is engaged with surrounding rails at the moment), and four wheels 10 are just positioned on the rail section 12 (the upper ends of the spring bolts 4 are lower than the rail car 2 at the moment). 2. The lifting frame 7 is started to descend to drive the rail car 2 to descend, the spring bolts 4 are inserted into the spring connecting holes 11 on the rail car 2, the rail car 2 is seated on the four spring bolts 4, namely, the distance between the rail car 2 and the rail vibrator is adjusted by the lifting frame 7, and the rail car 2 is kept fixed. 3. The vibration motor 8 is started and the rail vibrator starts vibrating. 4. Adding the stirred castable, and finishing the manufacture of the prefabricated member. 5. The vibration motor 8 is turned off. 6. The lifting frame 7 is lifted up and levels the track section 12. 7. The rail car 2 is moved to the drying room. The above steps are one flow. Because the rail vibrator is idle, the preform can be made cyclically.
The above description is only of specific embodiments of the present invention, and the various illustrations do not limit the essential content of the present invention.
Claims (3)
1. The prefabricated part track moving device is characterized by comprising a track car (2) assembled with a prefabricated part mould (1) and a track vibrator for receiving the track car (2); the track vibrator comprises a track platform (3), a pair of tracks (5) are arranged on the track platform (3), a space section (6) is arranged on each track (5) at intervals corresponding to front and rear wheels (10) of the track car (2), a lifting frame (7) is arranged under the track platform (3) corresponding to the space section (6), and a track section (12) for filling the track at the space section (6) is fixed on the upper end surface of the lifting frame (7); a plurality of upright spring bolts (4) are arranged between two rails (5) on the rail platform (3), and spring connecting holes (11) for inserting the spring bolts (4) are arranged on the plane of the corresponding rail car (2); the rail platform (3) is provided with a vibrating motor (8).
2. Preform rail movement device according to claim 1, characterized in that the number of multipoint spring bolts (4) is four.
3. Preform rail movement device according to claim 1 or 2, characterized in that the number of vibration motors (8) is two.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210577689.9A CN116423609A (en) | 2022-05-26 | 2022-05-26 | Prefabricated member track moving device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210577689.9A CN116423609A (en) | 2022-05-26 | 2022-05-26 | Prefabricated member track moving device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116423609A true CN116423609A (en) | 2023-07-14 |
Family
ID=87089549
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210577689.9A Pending CN116423609A (en) | 2022-05-26 | 2022-05-26 | Prefabricated member track moving device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116423609A (en) |
-
2022
- 2022-05-26 CN CN202210577689.9A patent/CN116423609A/en active Pending
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |