Building composite board shaping processing equipment
Technical Field
The utility model relates to the technical field of high polymer materials, in particular to building composite board forming and processing equipment.
Background
Composite boards are generally referred to as boards formed by combining two or more materials, because the addition of multiple sets of materials provides the boards with superior physical properties and a wide range of applications. Composite boards prepared by mixing reinforcing steel bars and mud, which are applied to the market, are often applied to the fields of bridge construction and the like, and can bear objects with larger weight because the boards have stronger rigidity and rigidity due to the mixing of the reinforcing steel bars. In the production process of the composite board, the reinforcing steel bars need to be fixed due to the fact that the positions of the reinforcing steel bars in the slurry are required to be ensured, so that the production and the processing are difficult.
The Chinese patent publication No. CN207900266U discloses a plate processing device, which comprises a workbench, wherein supporting legs are fixedly arranged at the bottom end of the workbench in four directions, a conveyor belt is fixedly arranged at the rear end of the workbench, a clamping device is fixedly arranged at the middle part of the workbench, a drilling device is fixedly arranged at the middle front end of the workbench, a chute is formed in the workbench, the chute is arranged at the middle position of the clamping device and the drilling device, and a clamping rod is slidably arranged on the chute. However, the utility model can not clamp and fix the steel bars in the plate production and processing process, and can not realize automatic demoulding of the composite plate.
Disclosure of Invention
In order to solve the technical problems, the utility model adopts the following technical scheme: the building composite board forming and processing equipment comprises a movable linkage mechanism, wherein the movable linkage mechanism comprises a movable base, a front sealing plate and a side sealing plate are slidably arranged on the movable base, a bottom plate is fixedly arranged on the side sealing plate, two groups of front sealing plates and side sealing plates are arranged into a closed space after moving to the center and used for forming composite boards, a clamping mechanism is slidably arranged on the front sealing plate, and a clamping mechanism is also slidably arranged on the side sealing plate; the clamping mechanism comprises a clamping sleeve, the clamping sleeve is slidably mounted on a positive sealing plate, a lower pressing cylinder is fixedly mounted on the positive sealing plate, a lower pressing rod is slidably mounted on the clamping sleeve, the telescopic end of the lower pressing cylinder is fixedly connected with the lower pressing rod, a linkage clamping rod is slidably mounted on the clamping sleeve, an inner clamping ring is fixedly mounted on the linkage clamping rod, an outer clamping ring is slidably mounted on the inner clamping ring, four groups of linkage clamping rods are arranged in the circumferential direction of the clamping sleeve, a connecting sliding rod is slidably mounted on the linkage clamping rod, and the four groups of linkage clamping rods are connected by the connecting sliding rod.
Further, a fixing lug is fixedly arranged on the clamping sleeve, a rotating groove rod is rotatably arranged on the linkage clamping rod, a sliding groove of the rotating groove rod is in sliding connection with the outer clamping ring, a convex column is fixedly arranged on the rotating groove rod, the convex column is matched with the fixing lug, and the inner clamping ring and the outer clamping ring are used for clamping the reinforcing steel bars; the movable motor is fixedly mounted on the front sealing plate, the movable screw is fixedly mounted on an output shaft of the movable motor, the linkage mounting frame is slidably mounted on the front sealing plate and fixedly connected with the clamping sleeve, the transverse rack is fixedly mounted on the linkage mounting frame, the combined gear is rotatably mounted on the front sealing plate and forms a gear-rack fit with the transverse rack, the vertical rack is slidably mounted on the front sealing plate and forms a gear-rack fit with the combined gear, the front baffle is fixedly mounted on the combined gear, and the front baffle is slidably mounted on the front sealing plate; the side sealing plates are provided with the same mobile motor, mobile screws, a linkage installation frame, a transverse rack, a combined gear and a vertical rack, and are provided with side baffles in a sliding mode, and the side baffles are fixedly connected with the vertical rack.
Further, the clamping mechanisms are respectively provided with three groups of front sealing plates and side sealing plates, and each group of clamping mechanism is provided with a reinforcing steel bar.
Further, the processing equipment still includes unloading mechanism, and unloading mechanism includes the pedestal, and fixed mounting has the silo on the pedestal, and fixed mounting has the unloading motor on the pedestal, and fixed mounting has first sheave on the output shaft of unloading motor, rotates on the pedestal and installs the second sheave, installs connecting belt on second sheave and the first sheave, and first sheave, second sheave and connecting belt form the belt to be connected, and slidable mounting has the unloading baffle on the pedestal, and the unloading baffle forms the cooperation with first sheave.
Further, the processing equipment further comprises a multi-station telescopic clamping mechanism, the multi-station telescopic clamping mechanism comprises a fluted disc, the fluted disc is rotatably arranged on the pedestal, a folding telescopic rod is fixedly arranged on the fluted disc, a telescopic cylinder is arranged on the folding telescopic rod, a lifting frame is fixedly arranged at the lower end of the folding telescopic rod, a supporting frame is fixedly arranged on the lifting frame, an arc-shaped groove is fixedly arranged on the supporting frame, a rack clamp is slidably arranged on the arc-shaped groove, a clamping motor is fixedly arranged on the supporting frame, a clamping gear is fixedly arranged on an output shaft of the clamping motor, the clamping gear and the rack clamp form gear fit, and a reinforcing steel bar is installed on the rack clamp in a clamping mode.
Further, a steering cylinder is fixedly arranged on the pedestal, a steering rack is fixedly arranged on the telescopic end of the steering cylinder, and the steering rack and the fluted disc form a gear rack fit.
Further, processing equipment still includes the mechanism that opens and shuts, the mechanism that opens and shuts includes the connecting block, connecting block slidable mounting is on removing the base, connecting block and just shrouding fixed connection, connecting block and side shrouding fixed connection, it has the ring gear to remove to rotate on the base, fixed mounting has bottom motor on the removal base, fixed mounting has bottom gear on the output shaft of bottom motor, remove on the base slidable mounting have bottom rack, bottom rack forms rack and pinion cooperation with bottom gear, bottom gear forms gear cooperation with the ring gear, bottom rack, four groups have been arranged to the connecting block.
Further, the processing equipment also comprises a batching mechanism, the batching mechanism comprises a main base, the pedestal is fixedly arranged on the main base, the movable base is fixedly arranged on the main base, a first material box is fixedly arranged on the main base, a second material box is fixedly arranged on the main base, conveying pipes are fixedly arranged on the first material box and the second material box, a mixing box is fixedly arranged at the lower end of the conveying pipe, a stirring box is fixedly arranged at the lower end of the mixing box, a discharging pipe is fixedly arranged at the lower end of the stirring box, and the discharging pipe is fixedly connected with the positive sealing plate.
Compared with the prior art, the utility model has the beneficial effects that: (1) The utility model can clamp and fix the steel bars in the container, solidify the slurry after being injected to realize the forming of the composite board, and realize automatic demoulding after the forming of the composite board; (2) The utility model is provided with the blanking mechanism which can control a plurality of groups of reinforcing steel bars to be blanked in sequence; (3) The utility model is provided with the multi-station telescopic clamping mechanism, the multi-station telescopic clamping mechanism can control the steel bars to move downwards into the die, and clamp and fix the steel bars in the falling process until the steel bars return to rise after being sent into the clamping mechanism; (4) The utility model is provided with the batching mechanism, which can automatically mix the raw materials and then pour the raw materials into a die to assist the forming of the composite board; (5) The utility model is provided with the opening and closing mechanism, can control the transverse movement of the front sealing plate and the side sealing plate, and can be unfolded after the composite plate is solidified and formed to drop and collect the formed composite plate.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the present utility model.
Fig. 2 is a partially enlarged schematic view of fig. 1 at a.
FIG. 3 is a schematic view of a blanking partition of the present utility model.
Fig. 4 is a schematic view of a multi-station telescopic clamping mechanism according to the present utility model.
Fig. 5 is a partial schematic view of a multi-station telescopic clamping mechanism according to the present utility model.
Fig. 6 is a schematic bottom view of the multi-station telescopic clamping mechanism of the present utility model.
Fig. 7 is a schematic view of a mobile linkage mechanism according to the present utility model.
Fig. 8 is a schematic diagram of the internal structure of the mobile linkage mechanism of the present utility model.
Fig. 9 is a schematic view of the clamping mechanism of the present utility model.
Fig. 10 is a schematic view of the internal structure of the clamping mechanism of the present utility model.
Fig. 11 is a partially enlarged schematic view of fig. 10 at B.
Fig. 12 is a schematic view of a dosing mechanism of the present utility model.
Fig. 13 is a partial schematic view of a mobile linkage mechanism of the present utility model.
Fig. 14 is an enlarged partial schematic view of fig. 13 at C.
Fig. 15 is a schematic view of an opening and closing mechanism according to the present utility model.
Reference numerals: 1-a total base; 2-a pedestal; 3-a trough; 4-blanking motor; 5-primary sheave; 6-a second sheave; 7-connecting a belt; 8-blanking partition boards; 9-fluted disc; 10-folding a telescopic rod; 11-lifting frames; 12-a telescopic cylinder; 13-supporting frames; 14-reinforcing steel bars; 15-arc grooves; 16-tooth bar clips; 17-clamping the motor; 18-clamping the gear; 19-steering cylinder; 20-steering rack; 21-moving the base; 22-positive sealing plates; 23-side sealing plates; 24-clamping sleeve; 25-pressing down a rod; 26-linkage clamping bars; 27-an inner clamping ring; 28-an outer clamping ring; 29-connecting a slide bar; 30-fixing the convex blocks; 31-rotating the grooved bars; 32-convex columns; 33-a first bin; 34-a second bin; 35-a conveying pipe; 36-a mixing box; 37-stirring box; 38-a discharge pipe; 39-a mobile motor; 40-moving the screw; 41-linkage mounting rack; 42-transverse racks; 43-combination gear; 44-vertical racks; 45-positive baffle; 46-side baffles; 47-connecting blocks; 48-tooth ring; 49-bottom motor; 50-bottom gear; 51-bottom rack.
Detailed Description
The technical scheme of the utility model is further described below by the specific embodiments with reference to the accompanying drawings.
Examples: the utility model provides a building composite board shaping processing equipment, is including removing the link gear, removes the link gear and includes moving the base 21, and slidable mounting has just shrouding 22 and side shrouding 23 on the moving the base 21, and fixed mounting has the bottom plate on the side shrouding 23, and two sets of just shrouding 22 and side shrouding 23 remove to arrange into airtight space behind the center for composite board's formation, slidable mounting has clamping mechanism on just shrouding 22, also slidable mounting has clamping mechanism on the side shrouding 23.
The clamping mechanism comprises a clamping sleeve 24, the clamping sleeve 24 is slidably mounted on a front sealing plate 22, a lower pressing cylinder is fixedly mounted on the front sealing plate 22, a lower pressing rod 25 is slidably mounted on the clamping sleeve 24, the telescopic end of the lower pressing cylinder is fixedly connected with the lower pressing rod 25, a linkage clamping rod 26 is slidably mounted on the clamping sleeve 24, an inner clamping ring 27 is fixedly mounted on the linkage clamping rod 26, an outer clamping ring 28 is slidably mounted on the inner clamping ring 27, four groups of linkage clamping rods 26 are arranged in the circumferential direction of the clamping sleeve 24, connecting sliding rods 29 are slidably mounted on the linkage clamping rod 26, the four groups of linkage clamping rods 26 are connected by the connecting sliding rods 29, a fixing lug 30 is fixedly mounted on the clamping sleeve 24, a rotating groove rod 31 is rotatably mounted on the linkage clamping rod 26, a sliding groove of the rotating groove rod 31 is slidably connected with the outer clamping ring 28, a convex column 32 is fixedly mounted on the rotating groove rod 31, the convex column 32 is matched with the fixing lug 30, and the inner clamping ring 27 and the outer clamping ring 28 are used for clamping reinforcing steel bars 14; when the steel bar 14 falls in the airtight space formed by the front sealing plate 22 and the side sealing plate 23, the lower pressing cylinder is started to drive the lower pressing rod 25 to descend, the lower pressing rod 25 descends to drive the linkage clamping rod 26 to descend, the linkage clamping rod 26 descends to drive the inner clamping ring 27 to move to clamp the steel bar 14, meanwhile, under the action of the connecting sliding rods 29, the four groups of linkage clamping rods 26 jointly move to drive the inner clamping ring 27 to jointly move to clamp the steel bar 14 in a centering manner, the linkage clamping rod 26 moves to drive the rotating groove rod 31 to move, the rotating groove rod 31 moves to enable the convex column 32 to be in contact with the fixed convex block 30, the rotating groove rod 31 is driven to swing on the linkage clamping rod 26, the rotating groove rod 31 swings to drive the outer clamping ring 28 to slide outwards on the inner clamping ring 27, namely the inner clamping ring 27 is clamped inwards, and the outer clamping ring 28 moves outwards. When the composite board is condensed, the inner clamping ring 27 needs to be removed from the steel bar 14, the pressing rod 25 moves upwards to drive the linkage clamping rod 26 to move outwards, the outer clamping ring 28 moves inwards while the inner clamping ring 27 moves outwards, mud on the outer side surface of the inner clamping ring 27 is extruded, and the inner clamping ring 27 is assisted to be removed from the composite board more easily.
The movable motor 39 is fixedly mounted on the front sealing plate 22, the movable screw 40 is fixedly mounted on an output shaft of the movable motor 39, the linkage mounting frame 41 is slidably mounted on the front sealing plate 22, the linkage mounting frame 41 is fixedly connected with the clamping sleeve 24, the transverse rack 42 is fixedly mounted on the linkage mounting frame 41, the combined gear 43 is rotatably mounted on the front sealing plate 22, the combined gear 43 and the transverse rack 42 form gear-rack matching, the vertical rack 44 is slidably mounted on the front sealing plate 22, the vertical rack 44 and the combined gear 43 form gear-rack matching, the front baffle 45 is fixedly mounted on the combined gear 43, and the front baffle 45 is slidably mounted on the front sealing plate 22. The movable motor 39 starts to drive the movable screw 40 to rotate, the movable screw 40 drives the linkage mounting frame 41 to slide on the positive sealing plate 22, the linkage mounting frame 41 moves to drive the clamping mechanism to move inwards, the clamping mechanism fixes the steel bars 14, meanwhile, the positive baffle 45 moves downwards to block the feeding hole, after the composite board is coagulated, the movable motor 39 rotates reversely to drive the clamping mechanism to move outwards to leave the processed composite board, and meanwhile, the linkage mounting frame 41 moves to drive the positive baffle 45 to move upwards to facilitate the composite board to be discharged from the lower end.
The same mobile motor 39, mobile screw 40, linkage mounting rack 41, transverse rack 42, combined gear 43 and vertical rack 44 are arranged on the side sealing plate 23, side baffle 46 is slidably arranged on the side sealing plate 23, and the side baffle 46 is fixedly connected with the vertical rack 44.
The clamping mechanisms are respectively provided with three groups of front sealing plates 22 and side sealing plates 23, and each group of clamping mechanism is provided with a reinforcing steel bar 14. Each composite panel is made up of six steel rebars 14 and mud.
The processing equipment still includes unloading mechanism, unloading mechanism includes pedestal 2, fixed mounting has silo 3 on the pedestal 2, fixed mounting has unloading motor 4 on the pedestal 2, fixed mounting has first sheave 5 on the output shaft of unloading motor 4, install second sheave 6 on the pedestal 2 rotation, install connecting belt 7 on second sheave 6 and the first sheave 5, second sheave 6 and connecting belt 7 form the belt to be connected, slidable mounting has unloading baffle 8 on the pedestal 2, unloading baffle 8 forms the cooperation with first sheave 5. The blanking motor 4 starts to drive the first grooved pulley 5 to rotate, the first grooved pulley 5 drives the second grooved pulley 6 to rotate through the connecting belt 7, the first grooved pulley 5 rotates to drive the blanking partition plate 8 to slide on the pedestal 2, the blanking partition plate 8 moves away from an outlet below the trough 3, steel bars in the trough 3 fall down, and the blanking partition plate 8 is also arranged on the second grooved pulley 6, so that intermittent blanking of multiple groups of steel bars is performed.
The processing equipment still includes the flexible clamping mechanism of multistation, the flexible clamping mechanism of multistation includes fluted disc 9, fluted disc 9 rotates to be installed on pedestal 2, fixed mounting has folding telescopic link 10 on the fluted disc 9, install flexible cylinder 12 on the folding telescopic link 10, the lower extreme fixed mounting of folding telescopic link 10 has crane 11, fixed mounting has support frame 13 on the crane 11, fixed mounting has arc wall 15 on the support frame 13, slidable mounting has tooth bar clamp 16 on the arc wall 15, fixed mounting has clamp motor 17 on the support frame 13, fixed mounting has clamp gear 18 on clamp motor 17's the output shaft, clamp gear 18 forms gear engagement with tooth bar clamp 16, press from both sides tightly on the tooth bar clamp 16 and install reinforcing bar 14. The telescopic cylinder 12 is started to drive the folding telescopic rod 10 to stretch and fold, the folding telescopic rod 10 drives the lifting frame 11 to lift, the lifting frame 11 drives the supporting frame 13 to move up and down, the supporting frame 13 drives the steel bar 14 mounted on the rack clamp 16 to lift, the clamping motor 17 is started to drive the clamping gear 18 to rotate, the clamping gear 18 drives the rack clamp 16 to rotate, the rack clamp 16 slides on the chute of the arc-shaped groove 15 to clamp the steel bar 14, an opening is reserved at the lower end when the rack clamp 16 continues to rotate, and the steel bar 14 can fall into a closed space formed by the front sealing plate 22 and the side sealing plate 23 through the opening at the lower end.
A steering cylinder 19 is fixedly arranged on the pedestal 2, a steering rack 20 is fixedly arranged on the telescopic end of the steering cylinder 19, and the steering rack 20 and the fluted disc 9 form a gear-rack fit. The steering cylinder 19 is started to drive the fluted disc 9 to rotate, and because the steel bars 14 of the composite plate are required to be vertically placed at two angles, after the first group of steel bars 14 are placed, the steel bars 14 are driven to rotate through ninety degrees of rotation of the fluted disc 9, so that the placement of the upper layer of steel bars 14 is completed.
The processing equipment still includes the mechanism that opens and shuts, the mechanism that opens and shuts includes connecting block 47, connecting block 47 slidable mounting is on moving the base 21, connecting block 47 and just shrouding 22 fixed connection, connecting block 47 and side shrouding 23 fixed connection, it installs ring gear 48 to rotate on moving the base 21, fixed mounting has bottom motor 49 on moving the base 21, fixed mounting has bottom gear 50 on the output shaft of bottom motor 49, slidable mounting has bottom rack 51 on moving the base 21, bottom rack 51 forms rack and pinion cooperation with bottom gear 50, bottom gear 50 forms gear cooperation with ring gear 48, bottom gear 50, bottom rack 51, four groups have been arranged to connecting block 47. The bottom motor 49 is started to drive the bottom gear 50 to rotate, the bottom gear 50 drives the bottom rack 51 to move, the bottom rack 51 moves to drive the connecting block 47 to move, and the connecting block 47 moves to drive the front sealing plate 22 and the side sealing plate 23 to move, so that the formation and opening of a closed space formed by the front sealing plate 22 and the side sealing plate 23 are realized.
The processing equipment further comprises a batching mechanism, the batching mechanism comprises a total base 1, a pedestal 2 is fixedly arranged on the total base 1, a movable base 21 is fixedly arranged on the total base 1, a first material box 33 is fixedly arranged on the total base 1, a second material box 34 is fixedly arranged on the total base 1, a conveying pipe 35 is fixedly arranged on the first material box 33 and the second material box 34, a mixing box 36 is fixedly arranged at the lower end of the conveying pipe 35, a stirring box 37 is fixedly arranged at the lower end of the mixing box 36, a discharging pipe 38 is fixedly arranged at the lower end of the stirring box 37, and the discharging pipe 38 is fixedly connected with the front sealing plate 22. After the reinforcing bars 14 are fixed on the clamping mechanism, raw materials in the first and second feed boxes 33 and 34 flow into the mixing box 36 through the conveying pipe 35, the mixing box 36 flows into the stirring box 37, and then flows into the front sealing plate 22 and the side sealing plates 23 through the discharging pipe 38.