CN116377292A - High Si-Cu-based aluminum alloy suitable for multiple solid solution strengthening treatments and preparation method and application thereof - Google Patents

High Si-Cu-based aluminum alloy suitable for multiple solid solution strengthening treatments and preparation method and application thereof Download PDF

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CN116377292A
CN116377292A CN202310416853.2A CN202310416853A CN116377292A CN 116377292 A CN116377292 A CN 116377292A CN 202310416853 A CN202310416853 A CN 202310416853A CN 116377292 A CN116377292 A CN 116377292A
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aluminum alloy
based aluminum
percent
alloy
solid solution
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王成刚
王鹏越
李锋
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FAW Group Corp
Faw Foundry Co Ltd
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Faw Foundry Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • C22C21/02Alloys based on aluminium with silicon as the next major constituent
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • C22C1/026Alloys based on aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • C22C1/03Making non-ferrous alloys by melting using master alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/002Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working by rapid cooling or quenching; cooling agents used therefor
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/04Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
    • C22F1/043Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with silicon as the next major constituent
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Abstract

A high Si-Cu-based aluminum alloy suitable for multiple solid solution strengthening treatments, a preparation method and application thereof. The invention belongs to the field of aluminum alloy. The invention aims to solve the technical problems of long ageing strengthening period and limited heat treatment process for ageing strengthening of the existing aluminum alloy material. The alloy of the invention comprises the following components in percentage by mass: si:9.5 to 11.0 percent of Cu:1.5 to 2.0 percent of Mn:0.15 to 0.2 percent of Sn:0.05 to 0.15 percent, and the balance of Al and unavoidable impurities. The alloy provided by the invention can be suitable for various solid solution strengthening treatments, and can obtain higher mechanical properties after short-time aging strengthening.

Description

High Si-Cu-based aluminum alloy suitable for multiple solid solution strengthening treatments and preparation method and application thereof
Technical Field
The invention belongs to the field of aluminum alloy, and particularly relates to a high Si-Cu-based aluminum alloy suitable for multiple solid solution strengthening treatments, and a preparation method and application thereof.
Background
As an important lightweight metal structural material, the aluminum-silicon alloy has higher specific strength, good formability and corrosion resistance and is widely applied to the fields of automobiles, aerospace, communication equipment and the like. However, the heat treatment period of the part of the heat-treatable reinforced aluminum-silicon alloy is long, so that the application of the heat-treatable reinforced aluminum-silicon alloy is limited. Among them, the problem of slow aging response rate of Al-Si-Cu alloy is particularly serious. Researchers In the related field find that the ageing response rate of Al-Si-Cu alloy can be remarkably accelerated by introducing elements such as Ge, in, sc and the like. However, these elements are quite expensive and cannot be widely used in actual production processes.
In addition, the effect of accelerating aging strengthening for these elements is limited to the traditional T6 heat treatment process (namely water quenching after solution treatment), and the use effect of the aluminum alloy material requiring air cooling after solution treatment is not clear. Therefore, there is a need to develop an Al-Si-Cu alloy material that can accommodate a variety of solution strengthening treatments while having the ability to rapidly age strengthen and control alloy costs.
Disclosure of Invention
The invention provides a high Si-Cu-based aluminum alloy suitable for multiple solid solution strengthening treatments and a preparation method and application thereof, aiming at solving the technical problems of long ageing strengthening period and relatively limited heat treatment process for ageing strengthening of the existing aluminum alloy material.
One of the purposes of the invention is to provide a high Si-Cu-based aluminum alloy suitable for various solid solution strengthening treatments, wherein the high Si-Cu-based aluminum alloy comprises the following components in percentage by mass:
si:9.5 to 11.0 percent of Cu:1.5 to 2.0 percent of Mn:0.15 to 0.2 percent of Sn:0.05 to 0.15 percent, and the balance of Al and unavoidable impurities.
Further defined, the high Si-Cu-based aluminum alloy comprises the following components in percentage by mass:
si:9.5 to 10.5 percent of Cu:1.0 to 2.0 percent of Mn:0.1 to 0.2 percent of Sn:0.05 to 0.20 percent, and the balance of Al and unavoidable impurities.
Further defined, the impurity content is less than or equal to 0.2wt.%.
The second object of the invention is to provide a preparation method of high Si-Cu-based aluminum alloy suitable for various solid solution strengthening treatments, which comprises the following steps:
step 1: melting an Al ingot and an Al-20Si alloy at 750-800 ℃, adding an Al-10Mn and Al-50Cu intermediate alloy after melting, standing for 20-30 min, cooling to 730-740 ℃, adding pure Sn, stirring uniformly, adding a refining agent, introducing high-purity argon, and preserving heat for 10-20 min to obtain an alloy melt;
step 2: and (3) injecting the alloy melt into an iron mold preheated to 250-300 ℃ at 700-720 ℃ for casting and forming to obtain the high Si-Cu-based aluminum alloy suitable for various solid solution strengthening treatments.
Further defined, the refining agent in step 1 is C 2 Cl 6 And KF.
The third object of the present invention is to provide a solution treatment method of a high Si-Cu-based aluminum alloy obtained by the above method, which comprises the steps of:
the high Si-Cu-based aluminum alloy is subjected to solution treatment at 500-530 ℃ for 8-14 h, and then is subjected to water quenching or air cooling.
Further limiting, carrying out solution treatment at 510-525 ℃ for 8-10 h.
The invention also provides an aging treatment method of the high Si-Cu-based aluminum alloy after solution treatment according to the method, which comprises the following steps:
and immediately performing aging treatment at 160-200 ℃ for 10-90 h after the solution treatment to obtain the high-strength high-Si-Cu-based aluminum alloy.
Further, the aging treatment is carried out at 160 to 180 ℃ for 10 to 80 hours immediately after the solution treatment.
The fifth object of the invention is to provide a high-strength high-Si-Cu-based aluminum alloy after aging treatment according to the method, wherein the room-temperature yield strength of the high-strength high-Si-Cu-based aluminum alloy is up to 183MPa, and the tensile strength is up to 245MPa.
The invention aims at providing an application of a high-strength high-Si-Cu-based aluminum alloy in the fields of automobiles, aerospace and communication equipment.
Compared with the prior art, the invention has the advantages that:
(1) According to the invention, sn element is introduced through a microalloying thought, and because the combination energy of Sn and vacancies is large, sn and vacancies can be strongly combined in the cooling process after solution treatment, and vacancies are released in the aging process, so that the diffusion and migration of Cu element are accelerated, and finally, the effect of rapid aging strengthening is achieved.
(2) According to the invention, the contents of elements in the alloy are adjusted, so that the contents of Si and Cu are purposefully improved, and the ageing strengthening capability of the alloy after Sn is introduced under different application requirements is synergistically improved. The invention further enriches and improves the strengthening effect of introducing Sn element by regulating alloy composition under the air cooling condition, and improves the morphology of the eutectic silicon phase by effectively refining the morphology of the eutectic silicon phase and the morphology and distribution of the primary alpha-Al crystal grains, thereby effectively reducing and improving the morphology and distribution of harmful impurity phases, and further obviously improving the mechanical property of the alloy after short-time aging strengthening.
Drawings
FIG. 1 is an optical mirror diagram of an as-cast alloy in example 3 and comparative example 2, wherein (a) is comparative example 2 and (b) is example 3;
FIG. 2 is a graph showing the hardness characterization of the alloy of example 1 and comparative example 1.
Detailed Description
The present invention will be described in further detail with reference to the following examples in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
The experimental methods used in the following examples are conventional methods unless otherwise specified. The materials, reagents, methods and apparatus used, without any particular description, are those conventional in the art and are commercially available to those skilled in the art.
The terms "comprising," "including," "having," "containing," or any other variation thereof, as used in the following embodiments, are intended to cover a non-exclusive inclusion. For example, a composition, step, method, article, or apparatus that comprises a list of elements is not necessarily limited to only those elements but may include other elements not expressly listed or inherent to such composition, step, method, article, or apparatus.
When an equivalent, concentration, or other value or parameter is expressed as a range, preferred range, or a range bounded by a list of upper preferable values and lower preferable values, this is to be understood as specifically disclosing all ranges formed from any pair of any upper range limit or preferred value and any lower range limit or preferred value, regardless of whether ranges are separately disclosed. For example, when ranges of "1 to 5" are disclosed, the described ranges should be construed to include ranges of "1 to 4", "1 to 3", "1 to 2 and 4 to 5", "1 to 3 and 5", and the like. When a numerical range is described herein, unless otherwise indicated, the range is intended to include its endpoints and all integers and fractions within the range. In the present specification and claims, the range limitations may be combined and/or interchanged, such ranges including all the sub-ranges contained therein if not expressly stated.
The indefinite articles "a" and "an" preceding an element or component of the invention are not limited to the requirement (i.e. the number of occurrences) of the element or component. Thus, the use of "a" or "an" should be interpreted as including one or at least one, and the singular reference of an element or component includes the plural reference unless the amount clearly dictates otherwise.
Reference to "one embodiment" or "an embodiment" of the present invention means that a particular feature, structure, or characteristic may be included in at least one implementation of the present invention. The appearances of the phrase "in one embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments.
Example 1: the preparation method of the high-strength high-Si-Cu-based aluminum alloy comprises the following steps:
step 1:
firstly, weighing the following elements: si:10.5wt.%, cu:1.5wt.% Mn:0.20wt.%, sn:0.05wt.%, the unavoidable impurity content is less than or equal to 0.2wt.%, and the balance is Al;
then, melting the Al ingot and the Al-20Si alloy at 800 ℃, adding the Al-10Mn intermediate alloy and the Al-50Cu intermediate alloy after melting, and standing for 25min;
then cooling to 730 ℃, then adding pure Sn, stirring uniformly, and then adding refining agent C 2 Cl 6 And KF, and introducing high-purity (purity is 99.999%) argon, and preserving heat for 10min to obtain alloy melt.
Step 2:
and (3) injecting the alloy melt into an iron mold preheated to 280 ℃ at 710 ℃ for casting and forming to obtain the high Si-Cu-based aluminum alloy suitable for various solid solution strengthening treatments.
Step 3:
and (3) carrying out solution treatment on the high Si-Cu-based aluminum alloy obtained in the step (2) at the temperature of 515 ℃ for 8 hours, and then carrying out water quenching.
Step 4:
and (3) immediately carrying out aging treatment on the sample subjected to water quenching in the step (3) at 170 ℃ for 24 hours to obtain the high-strength high-Si-Cu-based aluminum alloy.
Example 2: the preparation method of the high-strength high-Si-Cu-based aluminum alloy comprises the following steps:
step 1:
firstly, weighing the following elements: si:10.5wt.%, cu:1.5wt.% Mn:0.20wt.%, sn:0.05wt.%, the unavoidable impurity content is less than or equal to 0.2wt.%, and the balance is Al;
then, melting the Al ingot and the Al-20Si alloy at 800 ℃, adding the Al-10Mn intermediate alloy and the Al-50Cu intermediate alloy after melting, and standing for 25min;
then cooling to 730 ℃, then adding pure Sn, stirring uniformly, and then adding refining agent C 2 Cl 6 And KF, and introducing high-purity (purity is 99.999%) argon, and preserving heat for 10min to obtain alloy melt。
Step 2:
and (3) injecting the alloy melt into an iron mold preheated to 280 ℃ at 710 ℃ for casting and forming to obtain the high Si-Cu-based aluminum alloy suitable for various solid solution strengthening treatments.
Step 3:
and (3) carrying out solution treatment on the high Si-Cu-based aluminum alloy obtained in the step (2) at the temperature of 515 ℃ for 8 hours, and then carrying out water quenching.
Step 4:
and (3) immediately carrying out aging treatment on the sample subjected to water quenching in the step (3) at 170 ℃ for 10 hours to obtain the high-strength high-Si-Cu-based aluminum alloy.
Example 3: the preparation method of the high-strength high-Si-Cu-based aluminum alloy comprises the following steps:
step 1:
firstly, weighing the following elements: si:10.5wt.%, cu:1.5wt.% Mn:0.20wt.%, sn:0.05wt.%, the unavoidable impurity content is less than or equal to 0.2wt.%, and the balance is Al;
then, melting the Al ingot and the Al-20Si alloy at 800 ℃, adding the Al-10Mn intermediate alloy and the Al-50Cu intermediate alloy after melting, and standing for 25min;
then cooling to 730 ℃, then adding pure Sn, stirring uniformly, and then adding refining agent C 2 Cl 6 And KF, and introducing high-purity (purity is 99.999%) argon, and preserving heat for 10min to obtain alloy melt.
Step 2:
and (3) injecting the alloy melt into an iron mold preheated to 280 ℃ at 710 ℃ for casting and forming to obtain the high Si-Cu-based aluminum alloy suitable for various solid solution strengthening treatments.
Step 3:
and (3) carrying out solution treatment on the high Si-Cu-based aluminum alloy obtained in the step (2) at the temperature of 515 ℃ for 8 hours, and then carrying out air cooling.
Step 4:
and (3) immediately carrying out aging treatment on the sample subjected to air cooling in the step (3) at the temperature of 170 ℃ for 30 hours to obtain the high-strength high-Si-Cu-based aluminum alloy.
Comparative example 1: the preparation method of the aluminum alloy of the comparative example comprises the following steps:
step 1:
firstly, weighing the following elements: si:10.5wt.%, cu:1.5wt.% Mn:0.20wt.%, the unavoidable impurity content is less than or equal to 0.2wt.%, and the balance is Al;
then, melting the Al ingot and the Al-20Si alloy at 800 ℃, adding the Al-10Mn intermediate alloy and the Al-50Cu intermediate alloy after melting, and standing for 25min;
then cooling to 730 ℃, then adding pure Sn, stirring uniformly, and then adding refining agent C 2 Cl 6 And KF, and introducing high-purity (purity is 99.999%) argon, and preserving heat for 10min to obtain alloy melt.
Step 2:
and (3) injecting the alloy melt into an iron mold preheated to 280 ℃ at 710 ℃ for casting and forming to obtain the aluminum alloy.
Step 3:
and (3) carrying out solution treatment on the aluminum alloy obtained in the step (2) at 515 ℃ for 8 hours, and then carrying out water quenching.
Step 4:
and (3) immediately carrying out aging treatment on the sample subjected to water quenching in the step (3) at 170 ℃ for 48 hours to obtain the aluminum alloy.
Comparative example 2: the preparation method of the aluminum alloy of the comparative example comprises the following steps:
step 1:
firstly, weighing the following elements: si:10.5wt.%, cu:1.5wt.% Mn:0.20wt.%, the unavoidable impurity content is less than or equal to 0.2wt.%, and the balance is Al;
then, melting the Al ingot and the Al-20Si alloy at 800 ℃, adding the Al-10Mn intermediate alloy and the Al-50Cu intermediate alloy after melting, and standing for 25min;
then cooling to 730 ℃, then adding pure Sn, stirring uniformly, and then adding refining agent C 2 Cl 6 And KF, and introducing high-purity (purity is 99.999%) argon, and preserving heat for 10min to obtain alloy melt.
Step 2:
and (3) injecting the alloy melt into an iron mold preheated to 280 ℃ at 710 ℃ for casting and forming to obtain the aluminum alloy.
Step 3:
and (3) carrying out solution treatment on the aluminum alloy obtained in the step (2) at 515 ℃ for 8 hours, and then carrying out air cooling.
Step 4:
and (3) immediately carrying out aging treatment on the sample subjected to air cooling in the step (3) at 170 ℃ for 70 hours to obtain the aluminum alloy.
Detection test
Mechanical properties of the aluminum alloys obtained in examples 1 to 3 and comparative examples 1 to 2 were examined according to the standard GB/T228-2010, and the test results are shown in Table 1.
TABLE 1 mechanical Properties of alloys after solid solution+aging
Figure BDA0004185295620000091
The aluminum alloys obtained in examples 1 to 3 and comparative examples 1 to 2 were subjected to hardness test in accordance with the standard GB/T228-2010, and the test results are shown in Table 2.
TABLE 2 hardness of alloys after solid solution+aging
Example 1 Example 2 Comparative example 1 Example 3 Comparative example 2
Peak hardness at aging/Hv 93.5 93 79 84 80
In the foregoing, the present invention is merely preferred embodiments, which are based on different implementations of the overall concept of the invention, and the protection scope of the invention is not limited thereto, and any changes or substitutions easily come within the technical scope of the present invention as those skilled in the art should not fall within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.

Claims (10)

1. A high Si-Cu-based aluminum alloy suitable for multiple solid solution strengthening treatments is characterized by comprising the following components in percentage by mass:
si:9.5 to 11.0 percent of Cu:1.5 to 2.0 percent of Mn:0.15 to 0.2 percent of Sn:0.05 to 0.15 percent, and the balance of Al and unavoidable impurities.
2. The high Si-Cu-based aluminum alloy of claim 1, wherein it is composed of, by mass fraction:
si:9.5 to 10.5 percent of Cu:1.0 to 2.0 percent of Mn:0.1 to 0.2 percent of Sn:0.05 to 0.20 percent, and the balance of Al and unavoidable impurities.
3. The method for producing a high si—cu-based aluminum alloy according to claim 1 or 2, characterized by comprising the steps of:
step 1: melting an Al ingot and an Al-20Si alloy at 750-800 ℃, adding an Al-10Mn and Al-50Cu intermediate alloy after melting, standing for 20-30 min, cooling to 730-740 ℃, adding pure Sn, stirring uniformly, adding a refining agent, introducing high-purity argon, and preserving heat for 10-20 min to obtain an alloy melt;
step 2: and (3) injecting the alloy melt into an iron mold preheated to 250-300 ℃ at 700-720 ℃ for casting and forming to obtain the high Si-Cu-based aluminum alloy suitable for various solid solution strengthening treatments.
4. A method according to claim 3, wherein the refining agent in step 1 is C 2 Cl 6 And KF.
5. A solution treatment method of a high Si-Cu-based aluminum alloy obtained by the method as claimed in claim 3 or 4, characterized by comprising the steps of:
the high Si-Cu-based aluminum alloy is subjected to solution treatment at 500-530 ℃ for 8-14 h, and then is subjected to water quenching or air cooling.
6. The method according to claim 5, wherein the solution treatment is performed by maintaining the temperature at 510 to 525 ℃ for 8 to 10 hours.
7. The aging treatment method of a high si—cu-based aluminum alloy after solution treatment by the method as claimed in claim 5 or 6, characterized by comprising the steps of:
and immediately performing aging treatment at 160-200 ℃ for 10-90 h after the solution treatment to obtain the high-strength high-Si-Cu-based aluminum alloy.
8. The method according to claim 7, wherein the aging treatment is performed at 160 to 180 ℃ for 10 to 80 hours immediately after the solution treatment.
9. The high-strength high-Si-Cu-based aluminum alloy after aging treatment by the method of claim 7 or 8, wherein the room temperature yield strength is up to 183MPa and the tensile strength is up to 245MPa.
10. Use of the high strength high Si-Cu based aluminum alloy of claim 9 in automotive, aerospace and communication equipment applications.
CN202310416853.2A 2023-04-19 2023-04-19 High Si-Cu-based aluminum alloy suitable for multiple solid solution strengthening treatments and preparation method and application thereof Pending CN116377292A (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105220032A (en) * 2015-11-11 2016-01-06 太仓海嘉车辆配件有限公司 A kind of aluminium alloy for high strength and endurance quality support and preparation method thereof
WO2016161908A1 (en) * 2015-04-10 2016-10-13 上海交通大学 Non-heat-treated self-strengthening aluminum-silicon alloy and preparation process thereof
CN107217182A (en) * 2017-06-08 2017-09-29 江苏华晟电气科技有限公司 The manufacture method of aluminium alloy oil pump case and its aluminium alloy oil pump case of manufacture

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016161908A1 (en) * 2015-04-10 2016-10-13 上海交通大学 Non-heat-treated self-strengthening aluminum-silicon alloy and preparation process thereof
CN105220032A (en) * 2015-11-11 2016-01-06 太仓海嘉车辆配件有限公司 A kind of aluminium alloy for high strength and endurance quality support and preparation method thereof
CN107217182A (en) * 2017-06-08 2017-09-29 江苏华晟电气科技有限公司 The manufacture method of aluminium alloy oil pump case and its aluminium alloy oil pump case of manufacture

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