CN116375505A - Luminous ceramic material and preparation method thereof - Google Patents
Luminous ceramic material and preparation method thereof Download PDFInfo
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- CN116375505A CN116375505A CN202310398415.8A CN202310398415A CN116375505A CN 116375505 A CN116375505 A CN 116375505A CN 202310398415 A CN202310398415 A CN 202310398415A CN 116375505 A CN116375505 A CN 116375505A
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- 229910010293 ceramic material Inorganic materials 0.000 title claims abstract description 39
- 238000002360 preparation method Methods 0.000 title abstract description 6
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims abstract description 56
- 239000000843 powder Substances 0.000 claims abstract description 41
- 239000000919 ceramic Substances 0.000 claims abstract description 31
- 239000011787 zinc oxide Substances 0.000 claims abstract description 28
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims abstract description 18
- 229910004298 SiO 2 Inorganic materials 0.000 claims abstract description 18
- 239000000292 calcium oxide Substances 0.000 claims abstract description 18
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims abstract description 18
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims abstract description 11
- 229910052656 albite Inorganic materials 0.000 claims abstract description 11
- 229910021538 borax Inorganic materials 0.000 claims abstract description 11
- WUKWITHWXAAZEY-UHFFFAOYSA-L calcium difluoride Chemical compound [F-].[F-].[Ca+2] WUKWITHWXAAZEY-UHFFFAOYSA-L 0.000 claims abstract description 11
- 239000010436 fluorite Substances 0.000 claims abstract description 11
- 239000010434 nepheline Substances 0.000 claims abstract description 11
- 229910052664 nepheline Inorganic materials 0.000 claims abstract description 11
- 239000004328 sodium tetraborate Substances 0.000 claims abstract description 11
- 235000010339 sodium tetraborate Nutrition 0.000 claims abstract description 11
- 239000010936 titanium Substances 0.000 claims abstract description 11
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 11
- 239000005995 Aluminium silicate Substances 0.000 claims abstract description 10
- 235000012211 aluminium silicate Nutrition 0.000 claims abstract description 10
- AYJRCSIUFZENHW-DEQYMQKBSA-L barium(2+);oxomethanediolate Chemical compound [Ba+2].[O-][14C]([O-])=O AYJRCSIUFZENHW-DEQYMQKBSA-L 0.000 claims abstract description 10
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 claims abstract description 10
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000000395 magnesium oxide Substances 0.000 claims abstract description 10
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims abstract description 10
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000010453 quartz Substances 0.000 claims abstract description 10
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 10
- 229910005191 Ga 2 O 3 Inorganic materials 0.000 claims abstract description 9
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims description 23
- 238000000227 grinding Methods 0.000 claims description 15
- 238000001354 calcination Methods 0.000 claims description 14
- 238000002156 mixing Methods 0.000 claims description 13
- 238000005303 weighing Methods 0.000 claims description 12
- 229910018068 Li 2 O Inorganic materials 0.000 claims description 8
- DLHONNLASJQAHX-UHFFFAOYSA-N aluminum;potassium;oxygen(2-);silicon(4+) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[Al+3].[Si+4].[Si+4].[Si+4].[K+] DLHONNLASJQAHX-UHFFFAOYSA-N 0.000 claims description 8
- 238000001816 cooling Methods 0.000 claims description 8
- 239000002245 particle Substances 0.000 claims description 3
- 238000005507 spraying Methods 0.000 abstract description 12
- 238000003892 spreading Methods 0.000 abstract description 12
- 238000010304 firing Methods 0.000 abstract description 11
- 150000002500 ions Chemical class 0.000 abstract description 10
- 239000000463 material Substances 0.000 abstract description 10
- 239000002994 raw material Substances 0.000 abstract description 5
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 abstract description 3
- 239000013078 crystal Substances 0.000 abstract description 3
- 239000010433 feldspar Substances 0.000 abstract description 3
- 229940072033 potash Drugs 0.000 abstract description 3
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Substances [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 abstract description 3
- 235000015320 potassium carbonate Nutrition 0.000 abstract description 3
- 229910052573 porcelain Inorganic materials 0.000 abstract 1
- 230000005284 excitation Effects 0.000 description 6
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 6
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000004913 activation Effects 0.000 description 2
- AYJRCSIUFZENHW-UHFFFAOYSA-L barium carbonate Chemical compound [Ba+2].[O-]C([O-])=O AYJRCSIUFZENHW-UHFFFAOYSA-L 0.000 description 2
- 235000015895 biscuits Nutrition 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000004020 luminiscence type Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 150000002910 rare earth metals Chemical class 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K11/00—Luminescent, e.g. electroluminescent, chemiluminescent materials
- C09K11/08—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
- C09K11/77—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals
- C09K11/7728—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals containing europium
- C09K11/77344—Aluminosilicates
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C8/00—Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
- C03C8/14—Glass frit mixtures having non-frit additions, e.g. opacifiers, colorants, mill-additions
- C03C8/20—Glass frit mixtures having non-frit additions, e.g. opacifiers, colorants, mill-additions containing titanium compounds; containing zirconium compounds
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/52—Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/89—Coating or impregnation for obtaining at least two superposed coatings having different compositions
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B20/00—Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
Abstract
The invention relates to a luminous ceramic material and a preparation method thereof, belonging to the technical field of ceramic materials. The invention takes potash feldspar, albite, nepheline, fluorite, quartz, calcium oxide, borax, alumina, zinc oxide, kaolin, barium carbonate, magnesium oxide and titanium frit as raw materials to prepare ceramic glaze, and ZnO and CaCO 3 、BaCO 3 、Li 2 CO 3 、Al 2 O 3 、Ga 2 O 3 、SiO 2 、Eu 2 O 3 Preparing luminescent powder for raw materials, then spreading glaze on the surface of a ceramic green body, finally spraying luminescent components on the surface of the glaze, and firing to obtain the luminescent ceramic material. The Ga ions in the luminescent powder can expand and increase the crystal phase of the luminescent ions Eu, thereby improving the light intensity, and the ceramic of the inventionThe porcelain material has rich color and long luminous afterglow time.
Description
Technical Field
The invention belongs to the technical field of ceramic materials, and relates to a luminescent ceramic material and a preparation method thereof.
Background
The luminescent ceramic is a high-purity high-tech tip material which is prepared by high-temperature high-pressure activation treatment of rare earth materials, can absorb sunlight or other scattered light, can emit strong light by activation after absorbing and storing light energy, has the maximum luminous time of more than 12 hours, can repeatedly reproduce luminous performance, maintains the luminous effect for 15 years, ensures that everything can permanently share a bright piece, and can be doped into paint or resin to prepare paint or injection molding.
The luminous ceramic tile is characterized in that afterglow luminous materials are introduced into the ceramic tile, so that the ceramic tile has the characteristic of continuous luminescence under the dark condition after absorbing external energy. Because the luminescent material has poor high-temperature luminescence property, most of the current luminescent ceramic tiles are secondary-firing or tertiary-firing products, a biscuit firing blank or a fired blank is used as a base material, luminescent glaze is distributed on the surface of the biscuit firing blank or the fired blank, firing is carried out again, and the luminescent ceramic tiles can be prepared, and the current production process needs to consume a large amount of fuel for multiple firing, so that the environment-friendly production requirement is not met, and the production cost is increased.
If the luminescent ceramic tile is calcined for one time, the luminescent material has poor luminescent property at high temperature, low luminescent intensity and short luminescent afterglow time. Therefore, the problem that the luminescent material has poor luminescent performance at high temperature can be solved by one-time calcination.
Disclosure of Invention
The invention aims to provide a luminous ceramic material and a preparation method thereof, and belongs to the technical field of ceramic materials. The invention takes potash feldspar, albite, nepheline, fluorite, quartz, calcium oxide, borax, alumina, zinc oxide, kaolin, barium carbonate, magnesium oxide and titanium frit as raw materials to prepare ceramic glaze, and ZnO and CaCO 3 、BaCO 3 、Li 2 CO 3 、Al 2 O 3 、Ga 2 O 3 、SiO 2 、Eu 2 O 3 Preparing luminescent powder for raw materials, then spreading glaze on the surface of a ceramic green body, finally spraying luminescent components on the surface of the glaze, and firing to obtain the luminescent ceramic material. The Ga ions in the luminescent powder can increase the expansion of the crystal phase where the Eu ions are located, thereby improving the light intensityMeanwhile, the ceramic material of the invention has rich colors and long luminous afterglow time.
The aim of the invention can be achieved by the following technical scheme:
a method of preparing a luminescent ceramic material, the method comprising the steps of:
(1) Respectively weighing 10-30 parts by weight of potassium feldspar, 10-30 parts by weight of albite, 10-15 parts by weight of nepheline, 10-20 parts by weight of fluorite, 8-15 parts by weight of quartz, 10-15 parts by weight of calcium oxide, 6-9 parts by weight of borax, 10-15 parts by weight of alumina, 5-10 parts by weight of zinc oxide, 5-20 parts by weight of kaolin, 5-20 parts by weight of barium carbonate, 9-16 parts by weight of magnesium oxide and 10-20 parts by weight of titanium frit, mixing and grinding to obtain glaze;
(2) Weighing 2-10 parts by weight of ZnO and 9-20 parts by weight of CaCO respectively 3 5-15 parts by weight of BaCO 3 10-30 parts by weight of Li 2 CO 3 10-30 parts by weight of Al 2 O 3 10-25 parts by weight of Ga 2 O 3 10-25 parts by weight of SiO 2 And 5-6 parts by weight Eu 2 O 3 Mixing and grinding to obtain luminescent powder;
(3) The glaze is firstly coated on the surface of a ceramic green body, then luminescent powder is sprayed on the surface of the glaze, finally the ceramic green body is placed in a kiln for calcination, and the ceramic material capable of emitting light is obtained after cooling.
As a preferable technical scheme of the invention, the granularity of the glaze after grinding in the step (1) is controlled to be 1.5-2.5% of 325 mesh screen residue.
As a preferable technical scheme of the invention, the granularity of the ground luminescent powder in the step (2) is controlled to be 1.5-2.5% of 325 mesh screen residue.
As a preferable technical scheme of the invention, the thickness of the glaze material distributed in the step (3) is 0.9-1.5mm.
As a preferable technical scheme of the invention, the thickness of the luminescent powder sprayed in the step (3) is 0.7-1.2mm.
As a preferable technical scheme of the invention, the calcination in the step (3) means that the calcination is carried out at 1150-1250 ℃ for 40-50min.
As one of the inventionThe preferable technical proposal is that the components of the calcined luminescent powder comprise 2 to 10 weight parts of ZnO, 5 to 11 weight parts of CaO, 3 to 11 weight parts of BaO and 3.5 to 11 weight parts of Li 2 O, 10-30 parts by weight of Al 2 O 3 9-22 parts by weight of GaO and 10-25 parts by weight of SiO 2 And 4.5 to 5.5 parts by weight of EuO.
The luminescent ceramic material prepared by the preparation method.
The invention has the beneficial effects that:
(1) The invention solves the problem that the traditional luminescent ceramic needs secondary firing or tertiary firing, and the luminescent ceramic material is prepared by primary calcination, thereby avoiding the problems of energy waste and environmental pollution;
(2) The Ga ions contained in the luminescent powder can expand the crystal phase where the luminescent ions Eu are located, so that the interval between the luminescent ions Eu is increased, the energy transfer between the luminescent ions Eu is reduced, the loss of the luminescent ions Eu is reduced, the content of the luminescent ions Eu is kept unchanged, and the luminescent intensity of the luminescent powder with proper particle size and increased surface area after firing is improved;
(3) According to the invention, the glaze is firstly coated on the surface of a ceramic green body, then the luminescent powder is sprayed on the surface of the glaze, finally the ceramic green body is calcined in a kiln, the luminescent ceramic material is obtained after cooling, and the potash feldspar, albite, nepheline, fluorite, borax, barium carbonate and titanium frit are selected as raw materials of the glaze, so that the calcination temperature is reduced, the binding force between the glaze and a luminescent layer is strong, the hardness is high, and meanwhile, the luminous efficiency of the luminescent material is higher.
Detailed Description
In order to further describe the technical means and effects adopted by the present invention for achieving the intended purpose, the following detailed description is given below with reference to the embodiments, structures, features and effects according to the present invention.
Example 1
A method of preparing a luminescent ceramic material, the method comprising the steps of:
(1) Respectively weighing 15 parts by weight of potassium feldspar, 21 parts by weight of albite, 11 parts by weight of nepheline, 16 parts by weight of fluorite, 9 parts by weight of quartz, 12 parts by weight of calcium oxide, 7 parts by weight of borax, 13 parts by weight of aluminum oxide, 8 parts by weight of zinc oxide, 11 parts by weight of kaolin, 8 parts by weight of barium carbonate, 15 parts by weight of magnesium oxide and 18 parts by weight of titanium frit, mixing and grinding to obtain glaze, wherein the granularity of the glaze is controlled to be 325 mesh screen residue 1.5-2.5%;
(2) Respectively weighing 7 parts by weight of ZnO and 16 parts by weight of CaCO 3 9 parts by weight of BaCO 3 22 parts by weight of Li 2 CO 3 19 parts by weight of Al 2 O 3 13 parts by weight of Ga 2 O 3 20 parts by weight of SiO 2 And 5 parts by weight Eu 2 O 3 Mixing, grinding to obtain luminescent powder, wherein the granularity of the luminescent powder is controlled to be 1.5-2.5% of 325 mesh;
(3) Firstly, spreading glaze on the surface of a ceramic green body, controlling the spreading thickness to be 1.2mm, then, spraying luminescent powder on the surface of the glaze, controlling the spraying thickness to be 0.9mm, finally, placing the ceramic green body in a kiln for calcining for 45min at 1180 ℃, and cooling to obtain the luminescent ceramic material.
The components of the calcined luminescent powder comprise 7 parts by weight of ZnO, 8.9 parts by weight of CaO, 7 parts by weight of BaO and 8.7 parts by weight of Li 2 O, 19 parts by weight of Al 2 O 3 12 parts by weight of GaO, 20 parts by weight of SiO 2 And 4.7 parts by weight of EuO.
When blue laser with output power of 10w is used as an excitation light source at 150 ℃, the luminous efficiency of the ceramic material prepared by the embodiment is 158lm/w, and the afterglow time is as long as 5.7h.
Example 2
A method of preparing a luminescent ceramic material, the method comprising the steps of:
(1) Respectively weighing 10 parts by weight of potassium feldspar, 28 parts by weight of albite, 13 parts by weight of nepheline, 14 parts by weight of fluorite, 10 parts by weight of quartz, 11 parts by weight of calcium oxide, 8 parts by weight of borax, 11 parts by weight of aluminum oxide, 9 parts by weight of zinc oxide, 18 parts by weight of kaolin, 6 parts by weight of barium carbonate, 13 parts by weight of magnesium oxide and 15 parts by weight of titanium frit, mixing and grinding to obtain glaze, wherein the granularity of the glaze is controlled to be 325 mesh screen residue 1.5-2.5%;
(2) Weighing 5 parts by weight of ZnO and 18 parts by weight of CaCO respectively 3 10 parts by weight of BaCO 3 20 parts by weight of Li 2 CO 3 15 parts by weight of Al 2 O 3 20 parts by weight of Ga 2 O 3 18 parts by weight of SiO 2 And 6 parts by weight of Eu 2 O 3 Mixing, grinding to obtain luminescent powder, wherein the granularity of the luminescent powder is controlled to be 1.5-2.5% of 325 mesh;
(3) Firstly, spreading glaze on the surface of a ceramic green body, controlling the spreading thickness to be 1.3mm, then, spraying luminescent powder on the surface of the glaze, controlling the spraying thickness to be 1.2mm, finally, placing the ceramic green body in a kiln for calcining for 40min at 1200 ℃, and cooling to obtain the luminescent ceramic material.
The components of the calcined luminescent powder comprise 5 parts by weight of ZnO, 10 parts by weight of CaO, 7.7 parts by weight of BaO and 7.9 parts by weight of Li 2 O, 15 parts by weight of Al 2 O 3 18.3 parts by weight of GaO and 18 parts by weight of SiO 2 And 5.7 parts by weight of EuO.
When blue laser with output power of 10w is used as an excitation light source at 150 ℃, the luminous efficiency of the ceramic material prepared by the embodiment is 162lm/w, and the afterglow time is as long as 5.9h.
Example 3
A method of preparing a luminescent ceramic material, the method comprising the steps of:
(1) Respectively weighing 23 parts by weight of potassium feldspar, 16 parts by weight of albite, 10 parts by weight of nepheline, 16 parts by weight of fluorite, 11 parts by weight of quartz, 12 parts by weight of calcium oxide, 6 parts by weight of borax, 12 parts by weight of aluminum oxide, 6 parts by weight of zinc oxide, 15 parts by weight of kaolin, 13 parts by weight of barium carbonate, 9 parts by weight of magnesium oxide and 18 parts by weight of titanium frit, mixing and grinding to obtain glaze, wherein the granularity of the glaze is controlled to be 325 mesh screen residue 1.5-2.5%;
(2) 8 parts by weight of ZnO and 9 parts by weight of CaCO are respectively weighed 3 15 parts by weight of BaCO 3 25 parts by weight of Li 2 CO 3 19 parts by weight of Al 2 O 3 19 parts by weight of Ga 2 O 3 20 parts by weight of SiO 2 And 5.5 parts by weight Eu 2 O 3 Mixing, grinding to obtain luminescent powder, wherein the granularity of the luminescent powder is controlled to be 1.5-2.5% of 325 mesh;
(3) Firstly, spreading glaze on the surface of a ceramic green body, controlling the spreading thickness to be 0.9mm, then, spraying luminescent powder on the surface of the glaze, controlling the spraying thickness to be 1.1mm, finally, placing the ceramic green body in a kiln for calcining for 50min at 1150 ℃, and cooling to obtain the luminescent ceramic material.
The components of the calcined luminescent powder comprise 8 parts by weight of ZnO, 5 parts by weight of CaO, 11.6 parts by weight of BaO and 9.9 parts by weight of Li 2 O, 19 parts by weight of Al 2 O 3 17.4 parts by weight of GaO, 20 parts by weight of SiO 2 And 5.2 parts by weight of EuO.
When blue laser with output power of 10w is used as an excitation light source at 150 ℃, the luminous efficiency of the ceramic material prepared by the embodiment is 160lm/w, and the afterglow time is as long as 5.8h.
Example 4
A method of preparing a luminescent ceramic material, the method comprising the steps of:
(1) 29 parts by weight of potassium feldspar, 11 parts by weight of albite, 10 parts by weight of nepheline, 15 parts by weight of fluorite, 15 parts by weight of quartz, 11 parts by weight of calcium oxide, 9 parts by weight of borax, 10 parts by weight of aluminum oxide, 9 parts by weight of zinc oxide, 19 parts by weight of kaolin, 18 parts by weight of barium carbonate, 11 parts by weight of magnesium oxide and 12 parts by weight of titanium frit are respectively weighed, mixed and ground to obtain glaze, and the granularity of the glaze is controlled to be 325 mesh screen residue 1.5-2.5%;
(2) Respectively weighing 10 parts by weight of ZnO and 19 parts by weight of CaCO 3 8 parts by weight of BaCO 3 28 parts by weight of Li 2 CO 3 15 parts by weight of Al 2 O 3 12 parts by weight of Ga 2 O 3 25 parts by weight of SiO 2 And 5 parts by weight Eu 2 O 3 Mixing, grinding to obtain luminescent powder, wherein the granularity of the luminescent powder is controlled to be 1.5-2.5% of 325 mesh;
(3) Firstly, spreading glaze on the surface of a ceramic green body, controlling the spreading thickness to be 1.5mm, then, spraying luminescent powder on the surface of the glaze, controlling the spraying thickness to be 1mm, finally, placing the ceramic green body in a kiln for calcining at 1250 ℃ for 42min, and cooling to obtain the luminescent ceramic material.
The components of the calcined luminescent powder comprise 10 parts by weight of ZnO, 10.6 parts by weight of CaO, 6.2 parts by weight of BaO and 11.1 parts by weight of Li 2 O, 15 parts by weight of Al 2 O 3 11 parts by weight of GaO, 25 parts by weight of SiO 2 And 4.7 parts by weight of EuO.
When blue laser with output power of 10w is used as an excitation light source at 150 ℃, the luminous efficiency of the ceramic material prepared by the embodiment is 159lm/w, and the afterglow time is as long as 5.8h.
Comparative example 1
A method of preparing a luminescent ceramic material, the method comprising the steps of:
(1) 29 parts by weight of potassium feldspar, 11 parts by weight of albite, 10 parts by weight of nepheline, 15 parts by weight of fluorite, 15 parts by weight of quartz, 11 parts by weight of calcium oxide, 9 parts by weight of borax, 10 parts by weight of aluminum oxide, 9 parts by weight of zinc oxide, 19 parts by weight of kaolin, 18 parts by weight of barium carbonate, 11 parts by weight of magnesium oxide and 12 parts by weight of titanium frit are respectively weighed, mixed and ground to obtain glaze, and the granularity of the glaze is controlled to be 325 mesh screen residue 1.5-2.5%;
(2) Respectively weighing 10 parts by weight of ZnO and 19 parts by weight of CaCO 3 8 parts by weight of BaCO 3 28 parts by weight of Li 2 CO 3 15 parts by weight of Al 2 O 3 25 parts by weight of SiO 2 And 5 parts by weight Eu 2 O 3 Mixing, grinding to obtain luminescent powder, wherein the granularity of the luminescent powder is controlled to be 1.5-2.5% of 325 mesh;
(3) Firstly, spreading glaze on the surface of a ceramic green body, controlling the spreading thickness to be 1.5mm, then, spraying luminescent powder on the surface of the glaze, controlling the spraying thickness to be 1mm, finally, placing the ceramic green body in a kiln for calcining at 1250 ℃ for 42min, and cooling to obtain the luminescent ceramic material.
The components of the calcined luminescent powder comprise 10 parts by weight of ZnO, 10.6 parts by weight of CaO, 6.2 parts by weight of BaO and 11.1 parts by weight of Li 2 O, 15 parts by weight of Al 2 O 3 25 parts by weight of SiO 2 And 4.7 weightParts by weight of EuO.
When blue laser with output power of 10w is used as an excitation light source at 150 ℃, the luminous efficiency of the ceramic material prepared by the embodiment is 101lm/w, and the afterglow time is only 1.5h.
Comparative example 2
A method of preparing a luminescent ceramic material, the method comprising the steps of:
(1) 29 parts by weight of potassium feldspar, 11 parts by weight of albite, 10 parts by weight of nepheline, 15 parts by weight of fluorite, 15 parts by weight of quartz, 11 parts by weight of calcium oxide, 9 parts by weight of borax, 10 parts by weight of aluminum oxide, 9 parts by weight of zinc oxide, 19 parts by weight of kaolin, 18 parts by weight of barium carbonate, 11 parts by weight of magnesium oxide and 12 parts by weight of titanium frit are respectively weighed, mixed and ground to obtain glaze, and the granularity of the glaze is controlled to be 325 mesh screen residue 1.5-2.5%;
(2) Respectively weighing 10 parts by weight of ZnO and 19 parts by weight of CaCO 3 8 parts by weight of BaCO 3 28 parts by weight of Li 2 CO 3 15 parts by weight of Al 2 O 3 12 parts by weight of Ga 2 O 3 25 parts by weight of SiO 2 And 5 parts by weight Eu 2 O 3 Mixing, grinding to obtain luminescent powder, wherein the granularity of the luminescent powder is controlled to be 1.5-2.5% of 325 mesh;
(3) The glaze and the luminescent powder are uniformly mixed and then distributed on the surface of a ceramic green body, the distribution thickness is controlled to be 2.5mm, and the ceramic green body is placed in a kiln for calcination at 1250 ℃ for 42min and cooled to obtain the luminescent ceramic material.
The components of the calcined luminescent powder comprise 10 parts by weight of ZnO, 10.6 parts by weight of CaO, 6.2 parts by weight of BaO and 11.1 parts by weight of Li 2 O, 15 parts by weight of Al 2 O 3 11 parts by weight of GaO, 25 parts by weight of SiO 2 And 4.7 parts by weight of EuO.
When blue laser with output power of 10w is used as an excitation light source at 150 ℃, the luminous efficiency of the ceramic material prepared by the embodiment is 118lm/w, and the afterglow time is 2.5h.
The present invention is not limited to the above embodiments, but is capable of modification and variation in detail, and other modifications and variations can be made by those skilled in the art without departing from the scope of the present invention.
Claims (8)
1. A method for preparing a luminescent ceramic material, the method comprising the steps of:
(1) Respectively weighing 10-30 parts by weight of potassium feldspar, 10-30 parts by weight of albite, 10-15 parts by weight of nepheline, 10-20 parts by weight of fluorite, 8-15 parts by weight of quartz, 10-15 parts by weight of calcium oxide, 6-9 parts by weight of borax, 10-15 parts by weight of alumina, 5-10 parts by weight of zinc oxide, 5-20 parts by weight of kaolin, 5-20 parts by weight of barium carbonate, 9-16 parts by weight of magnesium oxide and 10-20 parts by weight of titanium frit, mixing and grinding to obtain glaze;
(2) Weighing 2-10 parts by weight of ZnO and 9-20 parts by weight of CaCO respectively 3 5-15 parts by weight of BaCO 3 10-30 parts by weight of Li 2 CO 3 10-30 parts by weight of Al 2 O 3 10-25 parts by weight of Ga 2 O 3 10-25 parts by weight of SiO 2 And 5-6 parts by weight Eu 2 O 3 Mixing and grinding to obtain luminescent powder;
(3) The glaze is firstly coated on the surface of a ceramic green body, then luminescent powder is sprayed on the surface of the glaze, finally the ceramic green body is placed in a kiln for calcination, and the ceramic material capable of emitting light is obtained after cooling.
2. The method according to claim 1, wherein the particle size of the glaze after grinding in the step (1) is controlled to be 1.5-2.5% of 325 mesh.
3. The method of claim 1, wherein the particle size of the milled luminescent powder in step (2) is controlled to be 1.5-2.5% of a 325 mesh screen.
4. The method of producing a luminescent ceramic material according to claim 1, wherein the glaze in step (3) is applied in a thickness of 0.9 to 1.5mm.
5. The method of claim 1, wherein the luminescent powder in step (3) is sprayed to a thickness of 0.7-1.2mm.
6. The method of claim 1, wherein the calcining in step (3) is performed at 1150-1250 ℃ for 40-50min.
7. The method for preparing a luminescent ceramic material according to claim 1, wherein the calcined luminescent powder comprises 2-10 parts by weight of ZnO, 5-11 parts by weight of CaO, 3-11 parts by weight of BaO, 3.5-11 parts by weight of Li 2 O, 10-30 parts by weight of Al 2 O 3 9-22 parts by weight of GaO and 10-25 parts by weight of SiO 2 And 4.5 to 5.5 parts by weight of EuO.
8. A luminescent ceramic material prepared by the method of any one of claims 1 to 7.
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CN107651949A (en) * | 2017-09-30 | 2018-02-02 | 佛山欧神诺陶瓷股份有限公司 | A kind of luminescent ceramic glazed tile and preparation method thereof |
CN110330229A (en) * | 2019-05-27 | 2019-10-15 | 湖北杭瑞陶瓷有限责任公司 | A kind of ground coat enamel being rapidly fired to suitable for glazed tile, glazed tile and preparation method thereof |
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CN110330229A (en) * | 2019-05-27 | 2019-10-15 | 湖北杭瑞陶瓷有限责任公司 | A kind of ground coat enamel being rapidly fired to suitable for glazed tile, glazed tile and preparation method thereof |
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