CN116352186A - Device and method for rounding and flattening T-shaped flange after ring rolling - Google Patents
Device and method for rounding and flattening T-shaped flange after ring rolling Download PDFInfo
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- CN116352186A CN116352186A CN202310635755.8A CN202310635755A CN116352186A CN 116352186 A CN116352186 A CN 116352186A CN 202310635755 A CN202310635755 A CN 202310635755A CN 116352186 A CN116352186 A CN 116352186A
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- 238000000034 method Methods 0.000 title claims abstract description 23
- 238000005096 rolling process Methods 0.000 title claims abstract description 13
- 230000005540 biological transmission Effects 0.000 claims abstract description 100
- 238000005520 cutting process Methods 0.000 claims abstract description 46
- 238000007790 scraping Methods 0.000 claims abstract description 27
- 238000007599 discharging Methods 0.000 claims abstract description 12
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 6
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 6
- 241001330002 Bambuseae Species 0.000 claims description 6
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 6
- 239000011425 bamboo Substances 0.000 claims description 6
- 238000004140 cleaning Methods 0.000 claims description 4
- 238000010276 construction Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 4
- 238000013459 approach Methods 0.000 claims description 3
- 238000005299 abrasion Methods 0.000 abstract description 3
- 238000005192 partition Methods 0.000 description 5
- 238000012545 processing Methods 0.000 description 3
- 238000005242 forging Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 244000309464 bull Species 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/0067—Devices for removing chips chip containers located under a machine or under a chip conveyor
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention relates to the technical field of T-shaped flanges, in particular to a rounding and flattening device and method for a T-shaped flange after ring rolling. The invention comprises a top seat and a base which are arranged up and down and are rotationally connected, wherein the inner wall of the base is provided with a first motor, an output shaft of the first motor is connected with a transmission shaft, the transmission shaft penetrates through a first through hole at the bottom of the top seat and extends to the upper part of the top seat, the transmission shaft is rotationally connected with the through hole, and the top seat is fixedly connected with the outer wall of the top of the transmission shaft through a supporting mechanism. According to the invention, scraps generated in the process of rounding and flattening the T-shaped flange body can be controlled to directly fall into the scraps collecting groove, so that the scraping plate and the top seat rotate relatively, the scraps are intensively discharged into the scraps collecting box through the scraps discharging port, the scraps are prevented from falling into gaps of all parts, the risk that the parts are damaged due to abrasion of the scraps is reduced, the generated scraps are intensively collected in the cutting process, and the scraps are prevented from accumulating in the scraps collecting groove to affect rounding and flattening.
Description
Technical Field
The invention relates to the technical field of T-shaped flanges, in particular to a rounding and flattening device and method for a T-shaped flange after ring rolling.
Background
Wind power flanges are needed in the wind power plant construction process, the radius of each wind power flange is large, the weight of each wind power flange is high, each wind power flange is divided into a T-shaped flange and an L-shaped flange, and the production process of each wind power flange is sequentially as follows from front to back: blanking, heating, forging, ring rolling, rough turning, finish turning, drilling and chamfering for deburring, wherein the forging and ring rolling are hot processing, and the ring rolling is cold processing.
In the hot working process, the T-shaped flange obtained after ring rolling is only formed preliminarily, the surface roughness is higher, protruding blocks or grooves can appear locally, the outer wall of the T-shaped flange needs to be further flattened, a cutting knife is generally used for cutting the outer wall of the T-shaped flange, the T-shaped flange is further rounded, and the concentricity of the T-shaped flange is improved, so that the qualification rate of flange products is improved. The cutting knife is arranged on a rounding and flattening device after the T-shaped flange is rolled, and the T-shaped flange obtained after the ring is rolled is placed on a processing position, so that the position and the cutting depth of the cutting knife on the surface of the T-shaped flange can be controlled, and rounding and flattening are carried out through cutting.
But the cutting sword of current T type flange ring-rolling back decide circle and level device can produce a lot of piece in the cutting process, need in time clear up the piece, avoid the piece to pile up and influence and decide circle and level, and have a lot of clearances between each part on the current device, lead to being difficult to thoroughly clear up the piece in the gap, increase the part and receive the wearing and tearing of piece and the risk of damage.
Disclosure of Invention
The invention aims to provide a rounding and flattening device and method for a T-shaped flange after ring rolling, which are used for solving the problems in the background art, and the problems to be solved by the invention are as follows: and thoroughly cleaning scraps generated in the rounding and leveling process, and avoiding damage to components.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides a fixed circle behind T type flange grinds ring and level and smooth device, including setting up from top to bottom and rotating footstock and the base of connection, the base inner wall is provided with motor one, motor one's output shaft has the transmission shaft, the transmission shaft run through in the through-hole one of footstock bottom extends to footstock top, the transmission shaft with through-hole one is rotated and is connected, the footstock pass through supporting mechanism with transmission shaft top outer wall fixed connection, supporting mechanism is provided with eight groups, supporting mechanism includes connecting block one, connecting block two and connecting block three, transmission shaft top outer wall fixed be provided with a plurality of connecting blocks one, footstock top fixed be provided with a plurality of connecting blocks three, connecting block one pass through connecting block two with connecting block three fixed connection, connecting block two top activity are provided with T type flange body, the base inner wall is divided into album bits groove and power chamber through the baffle of fixed setting, the baffle inner wall be equipped with through-hole two are connected, through-hole two with the transmission shaft top outer wall fixed connection, transmission shaft top extends to eight groups, transmission shaft top one is provided with two and is equipped with a plurality of pinion sets, the transmission shaft top end set up one and is provided with two in the pinion carrier, the transmission shaft top is provided with a plurality of pinion sets of cutting assembly, and is used for cutting assembly.
In a preferred embodiment: the transmission cylinder bottom end fixing is provided with a first large gear, the bottom of the partition plate is connected with a first small gear through rotation of a rotating shaft, the bottom of the partition plate is connected with a second small gear and a middle gear through rotation of a second rotating shaft, the outer wall of the second rotating shaft is fixedly sleeved with the middle gear below the second small gear, the outer wall of the transmission shaft is fixedly sleeved with the second large gear below the large gear, the second large gear is meshed with the middle gear, the first rotating shaft is rotationally connected with the partition plate, the first small gear is fixedly sleeved on the outer wall of the first rotating shaft, the second rotating shaft is rotationally connected with the partition plate, the second small gear is located above the middle gear, the first large gear is meshed with the first small gear, the first small gear is meshed with the second small gear, and power transmission is achieved.
In a preferred embodiment: the cutting assembly comprises an X-axis module, a cutting knife, a motor II and a motor III, wherein the base is connected with the X-axis module through a supporting frame, the X-axis module is located above the footstock, an output shaft of the motor II is fixedly connected with an input shaft of the X-axis module and used for driving a first sliding block on the X-axis module to move, an outer wall of the first sliding block is fixedly provided with a Z-axis module, an output shaft of the motor III is fixedly connected with the input shaft of the Z-axis module and used for driving a second sliding block on the Z-axis module to move, a tool apron is fixedly arranged on the outer wall of the sliding block, and the outer wall of the tool apron is fixedly connected with the cutting knife through a bolt and used for adjusting the position of the cutting knife.
In a preferred embodiment: the outer wall of the second motor is fixedly connected with the outer wall of the X-axis module, and the outer wall of the third motor is fixedly connected with the outer wall of the Z-axis module to support the third motor and the second motor.
In a preferred embodiment: the positioning assembly comprises a supporting seat, an electric push rod, a connecting seat and a rotating roller, wherein a plurality of supporting seats are arranged on the outer side of the base, the electric push rod is fixedly arranged on the top end of the supporting seat, and the connecting seat is fixedly connected with the telescopic end of the electric push rod and used for driving the connecting seat to move back and forth.
In a preferred embodiment: the inner wall of the connecting seat rotates to be provided with a rotating roller, the rotating roller is contacted with the T-shaped flange body, and the connecting seat supports the rotating roller.
In a preferred embodiment: the central shafts of the electric push rods are intersected at a point, the point is arranged on the central shaft of the transmission shaft, the distances between two adjacent supporting seats are equal, and the three supporting seats are matched with each other.
In a preferred embodiment: the positioning assembly is provided with three, the inner wall of the transmission cylinder is rotationally connected with the transmission shaft, and the transmission cylinder is matched with the transmission shaft.
In a preferred embodiment: the outer wall of the transmission cylinder is rotationally connected with the second through hole, the scraping plate is in sliding connection with the chip collecting groove, and the chip collecting box is arranged below the chip discharging port.
The invention also comprises a using method of the rounding and flattening device after the T-shaped flange rolls, which is characterized in that: the specific application method is as follows:
step one: the device is electrically connected with an external control device, the device is controlled by the external control device, the T-shaped flange body is placed on the second connecting block, the caliber of the T-shaped flange body in wind power construction is large, the weight of the T-shaped flange body is high, the T-shaped flange body is stably located on the second connecting block through the weight of the T-shaped flange body, the position of the T-shaped flange body cannot be changed when a cutting knife works, the three electric push rods are in a completely contracted state in the initial state, the three electric push rods stretch at the same time, and the electric push rods drive a connecting seat and a turning roll to approach the T-shaped flange body until the turning roll is attached to the outer wall of the T-shaped flange body, so that the position of the turning roll is fixed;
step two: the method comprises the steps of rounding and flattening, driving a first sliding block on an X-axis module to move leftwards or rightwards by controlling the output shaft of a second motor to rotate forwards or reversely, driving a second sliding block on the Z-axis module to move upwards or downwards by controlling the output shaft of a third motor to rotate forwards or reversely, driving a tool apron and a cutting tool to move synchronously by the Z-axis module, thereby adjusting the position of the cutting tool until the cutting tool is attached to the outer wall of a T-shaped flange body, driving a transmission shaft to rotate forwards by the output shaft of the first motor, driving a first connecting block, a second connecting block, a third connecting block and the T-shaped flange body to rotate synchronously and positively by the top seat at the bottom end of the third connecting block, enabling the top seat and the transmission shaft to rotate synchronously and positively, enabling the T-shaped flange body to rotate, enabling the cutting tool not to rotate, cutting the outer wall of the T-shaped flange body to cut scraps to fall into a chip collecting groove, and finishing rounding and flattening of the T-shaped flange body after cutting is finished;
step three: the method comprises the steps that debris is cleaned, a transmission shaft rotates to drive a large gear II on the outer wall of the transmission shaft to synchronously rotate in the forward direction, the large gear II is meshed with a middle gear, so that the middle gear drives a rotating shaft II and a small gear II to synchronously rotate in the reverse direction, the small gear II is meshed with a small gear I, so that the small gear I rotates in the forward direction, the small gear I drives the rotating shaft I to synchronously rotate in the forward direction, the small gear I is meshed with the large gear I, so that the large gear I rotates in the reverse direction, the large gear I drives a transmission cylinder on the top of the large gear I to synchronously rotate in the reverse direction, the large gear I and the transmission cylinder are connected with the transmission shaft in the rotation mode, the transmission cylinder is connected with a through hole II in the rotation mode, and the outer wall on the top of the transmission cylinder drives a scraping plate to synchronously rotate in the reverse direction, so that the scraping plate and a top seat relatively rotate; the scraping plate rotates along the chip collecting groove, the scraping plate pushes chips in the chip collecting groove to move forwards, until the scraping plate passes through the chip discharging port, the chips fall into the chip collecting box through the chip discharging port to complete cleaning, the chip collecting box is pulled outwards, and the chip collecting box can be cleaned.
Compared with the prior art, the invention has the following beneficial effects:
according to the invention, scraps generated in the process of rounding and flattening the T-shaped flange body can be controlled to directly fall into the scraps collecting groove, the scraps cannot fall to a place beyond the workbench, the first motor, the transmission shaft, the first pinion, the second large gear, the second pinion and the middle gear are arranged, so that the transmission shaft drives the top seat to rotate forward, the outer wall of the top of the transmission cylinder drives the scraping plate to synchronously rotate in the opposite direction, the scraping plate and the top seat rotate relatively, the scraping plate rotates along the scraps collecting groove, the scraping plate pushes the scraps in the scraps collecting groove to move forward, so that the scraps are intensively discharged into the scraps collecting box through the scraps discharging holes, the scraps are prevented from falling into gaps of all parts, the damage risk caused by the abrasion of the scraps is reduced, the generated scraps are intensively collected in the cutting process, and the scraps are prevented from being accumulated in the scraps collecting groove to affect rounding and flattening; through X axle module, slider one, Z axle module, slider two, blade holder and cutting sword, can control the position and the regulation of upper and lower height to make the cutting sword can decide the circle and level the T type flange body of different thickness and radius, also can cut inside wall, the lateral wall of same T type flange body, thereby cut the different parts of T type flange body, improve the practicality of this device.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a side view of the entirety of the present invention;
FIG. 2 is a side cross-sectional view of the entirety of the present invention;
FIG. 3 is an enlarged view of a portion of the present invention at A;
FIG. 4 is a partial enlarged view at B in the present invention;
FIG. 5 is a front view of a portion of the present invention;
FIG. 6 is a bottom cross-sectional view of the entirety of the present invention;
FIG. 7 is a schematic elevational view of the drive cylinder of the present invention;
FIG. 8 is a schematic rear view of the transmission barrel of the present invention;
in the figure: 1. a top base; 2. a base; 3. a first motor; 4. a transmission shaft; 5. a first through hole; 6. a first connecting block; 7. a second connecting block; 8. a third connecting block; 9. a T-shaped flange body; 10. a partition plate; 11. a chip collecting groove; 12. a power cavity; 13. a second through hole; 14. a chip removal port; 15. a transmission cylinder; 16. a scraper; 17. a first large gear; 18. a second large gear; 19. pinion one; 20. a pinion II; 21. a middle gear; 22. a first rotating shaft; 23. a second rotating shaft; 24. an X-axis module; 25. a cutting blade; 26. a second motor; 27. a third motor; 28. a support frame; 29. a first sliding block; 30. a Z-axis module; 31. a second slide block; 32. a tool apron; 33. a support base; 34. an electric push rod; 35. a connecting seat; 36. a rotating roller; 37. and a chip collecting box.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-3, the present invention provides the following technical solutions: the utility model provides a fixed circle and leveling device behind T type flange ring of rolling, includes upper and lower setting and rotation connection's footstock 1 and base 2, the base 2 inner wall is provided with motor one 3, motor one's 3 output shaft has transmission shaft 4, transmission shaft 4 run through in the through-hole one 5 of footstock 1 bottom extends to footstock 1 top, transmission shaft 4 with through-hole one 5 rotates to be connected, footstock 1 through supporting mechanism with transmission shaft 4 top outer wall fixed connection, supporting mechanism is provided with eight groups, supporting mechanism includes connecting block one 6, connecting block two 7 and connecting block three 8, transmission shaft 4 top outer wall fixed be provided with a plurality of connecting blocks one 6, footstock 1 top fixed be provided with a plurality of connecting blocks three 8, connecting block one 6 through connecting block two 7 with connecting block three 8 fixed connection, connecting block two 7 top activity is provided with T type flange body 9, base 2 inner wall is divided into chip collection groove 11 and power cavity 12 through the baffle 10 that the fixed setting, baffle 10 inner wall is equipped with through-hole two 13 and chip removal mouth 4, a section of thick bamboo 15 is connected to the inside through-hole 15 is connected to the inside of a transmission barrel 15 through-hole 15, a transmission barrel 15 is connected to the inside of a transmission barrel 15, the transmission barrel is connected to the inside the transmission barrel 15 through-hole 15, the transmission barrel is connected to the inside of a transmission barrel 15, the transmission barrel is extended to the inside the transmission barrel 15 is equipped with a bottom through-hole 15,
in fig. 6-8, the transmission assembly includes gear wheel one 17, gear wheel two 18, pinion one 19, pinion two 20, well gear 21, pivot one 22 and pivot two 23, the base 2 outside is provided with a plurality of locating component for the position of restriction T type flange body 9 in the course of working, footstock 1 top activity is provided with cutting element, footstock 1 inner wall is equipped with album bits box 37, the fixed gear wheel one 17 that is provided with in transmission section of thick bamboo 15 bottom, baffle 10 bottom is connected with pinion one 19 through pivot one 22 rotation, baffle 10 bottom is connected with pinion two 20 and well gear 21 through pivot two 23 rotation, pivot two 23 outer wall in pinion two 20 below fixed cover is equipped with well gear 21, the fixed cover of transmission shaft 4 outer wall is in gear wheel one 17 below is equipped with gear wheel two 18, gear wheel two 18 with well gear 21 meshes, pivot one 22 with baffle 10 rotation is connected, pinion one 19 fixed cover is located in gear wheel one outer wall 22, two pinion 20 and pinion 20 mesh with two pinion 20, the transmission power is realized with two in the pivot one and pinion 20 meshes with two.
In fig. 1 and fig. 4, the cutting assembly includes an X-axis module 24, a cutting blade 25, a second motor 26 and a third motor 27, the base 2 is connected with the X-axis module 24 through a supporting frame 28, the X-axis module 24 is located above the top seat 1, an output shaft of the second motor 26 is fixedly connected with an input shaft of the X-axis module 24 and is used for driving a first slider 29 on the X-axis module 24 to move, a first slider 29 outer wall is fixedly provided with a Z-axis module 30, an output shaft of the third motor 27 is fixedly connected with an input shaft of the Z-axis module 30 and is used for driving a second slider 31 on the Z-axis module 30 to move, a cutter holder 32 is fixedly arranged on an outer wall of the second slider 31, the cutting blade 25 is fixedly connected with an outer wall of the cutter holder 32 through a bolt and is used for adjusting the position of the cutting blade 25, an outer wall of the second motor 26 is fixedly connected with an outer wall of the X-axis module 24, an outer wall of the third motor 27 is fixedly connected with an outer wall of the Z-axis module 30 and is used for supporting the third motor 27 and the second motor 26.
In fig. 5, the positioning assembly comprises a supporting seat 33, an electric push rod 34, a connecting seat 35 and a rotating roller 36, a plurality of supporting seats 33 are arranged on the outer side of the base 2, the electric push rod 34 is fixedly arranged on the top end of the supporting seat 33, the connecting seat 35 is fixedly connected with the telescopic end of the electric push rod 34 and used for driving the connecting seat 35 to move back and forth, the rotating roller 36 is rotationally arranged on the inner wall of the connecting seat 35, the rotating roller 36 is in contact with the T-shaped flange body 9, the connecting seat 35 supports the rotating roller 36, the central shafts of a plurality of the electric push rods 34 are intersected at a point on the central shaft of the transmission shaft 4, the distances between two adjacent supporting seats 33 are equal, and the three supporting seats 33 are mutually matched.
In particular, the positioning assembly is provided with three positioning assemblies, the inner wall of the transmission cylinder 15 is rotationally connected with the transmission shaft 4, the transmission cylinder 15 is matched with the transmission shaft 4, the outer wall of the transmission cylinder 15 is rotationally connected with the second through hole 13, the scraping plate 16 is slidingly connected with the chip collecting groove 11, and the chip collecting box 37 is arranged below the chip discharging port 14.
The invention also comprises a using method of the rounding and flattening device after the T-shaped flange rolls, which is characterized in that: the specific application method is as follows:
step one: the device is electrically connected with an external control device, the device is controlled by the external control device, the T-shaped flange body 9 is placed on the second connecting block 7, the T-shaped flange body 9 used in wind power construction is large in caliber and high in weight, the cutting knife 25 is stably located on the second connecting block 7 through the weight of the T-shaped flange body 9, the position of the T-shaped flange body 9 cannot be changed when working, the electric push rods 34 are in a fully contracted state in the initial state, the three electric push rods 34 are simultaneously stretched, the electric push rods 34 drive the connecting seat 35 and the rotating roller 36 to approach the T-shaped flange body 9 until the rotating roller 36 is attached to the outer wall of the T-shaped flange body 9, and therefore the position of the rotating roller 36 is fixed;
step two: the method comprises the steps of rounding and flattening, driving a first sliding block 29 on an X-axis module 24 to move leftwards or rightwards by controlling the output shaft of a second motor 26 to rotate forwards or reversely, driving a second sliding block 31 on a third motor 27 to move upwards or downwards by controlling the output shaft of the third motor 29 to rotate forwards or reversely, driving a cutter holder 32 and a cutter 25 to move synchronously by the Z-axis module 30, thereby adjusting the position of the cutter 25 until the cutter 25 is attached to the outer wall of a T-shaped flange body 9, driving a transmission shaft 4 to rotate forwards by the output shaft of the first motor 3, driving a first connecting block 6, a second connecting block 7, a third connecting block 8 and the T-shaped flange body 9 to rotate forwards synchronously by the top of the transmission shaft 4, driving a top seat 1 at the bottom of the third connecting block 8 to rotate forwards synchronously, enabling the top seat 1 and the transmission shaft 4 to rotate forwards synchronously, enabling cut chips to fall into a chip collecting groove 11, and rounding and flattening the T-shaped flange body 9 after cutting is finished;
step three: the method comprises the steps that debris is cleaned, a transmission shaft 4 rotates to drive a large gear II 18 on the outer wall of the transmission shaft to synchronously rotate forwards, the large gear II 18 is meshed with a middle gear 21, the middle gear 21 drives a rotating shaft II 23 and a small gear II 20 to synchronously rotate reversely, the small gear II 20 is meshed with a small gear I19, the small gear I19 rotates forwards, the small gear I19 drives a rotating shaft I22 to synchronously rotate forwards, the small gear I19 is meshed with a large gear I17, the large gear I17 rotates reversely, the large gear I17 drives a transmission cylinder 15 on the top end of the transmission shaft to synchronously rotate reversely, the large gear I17 and the transmission cylinder 15 are connected with the transmission shaft 4 in a rotating mode, the transmission cylinder 15 is connected with a through hole II 13 in a rotating mode, and the outer wall on the top of the transmission cylinder 15 drives a scraping plate 16 to synchronously rotate reversely, so that the scraping plate 16 and a top seat 1 rotate relatively; the scraping plate 16 rotates along the chip collecting groove 11, the scraping plate 16 pushes chips in the chip collecting groove 11 to move forwards, until the scraping plate 16 passes through the chip discharging port 14, the chips fall into the chip collecting box 37 through the chip discharging port 14, cleaning is completed, the chip collecting box 37 is pulled outwards, and the chip collecting box 37 can be cleaned.
The working principle of the invention is as follows:
according to the invention, scraps generated in the process of rounding and flattening the T-shaped flange body 9 can be controlled to directly fall into the scraps collecting groove 11 and cannot fall into places beyond a workbench, the motor I3, the transmission shaft 4, the pinion I19, the bull gear II 18, the pinion II 20 and the middle gear 21 are arranged, so that the transmission shaft 4 drives the top seat 1 to rotate forward, the outer wall of the top of the transmission cylinder 15 drives the scraping plate 16 to synchronously rotate reversely, the scraping plate 16 and the top seat 1 rotate relatively, the scraping plate 16 rotates along the scraps collecting groove 11, the scraping plate 16 pushes scraps in the scraps collecting groove 11 to move forward, so that the scraps are uniformly discharged into the scraps collecting box 37 through the scraps discharging port 14, the scraps are prevented from falling into gaps of all parts, the risk that the parts are damaged due to abrasion of the scraps is reduced, the generated scraps are collected in a concentrated manner in the cutting process, and the scraps are prevented from being accumulated in the scraps collecting groove 11 to influence the cutting; through X axle module 24, slider one 29, Z axle module 30, slider two 31, blade holder 32 and cutting sword 25, can control position and the regulation of upper and lower height to cutting sword 25 to make cutting sword 25 can carry out the semicircle to T type flange body 9 of different thickness and radius and level, also can carry out the cutting to inside wall, the lateral wall of same T type flange body 9, thereby cut the different parts of T type flange body 9, improve the practicality of this device.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides a circle and leveling device behind T type flange ring rolling, includes footstock (1) and base (2) that set up from top to bottom and rotate to be connected, its characterized in that: the inner wall of the base (2) is provided with a first motor (3), the output shaft of the first motor (3) is connected with a transmission shaft (4), the transmission shaft (4) penetrates through a first through hole (5) at the bottom of the footstock (1) and extends to the upper part of the footstock (1), the transmission shaft (4) is rotationally connected with the first through hole (5), the footstock (1) is fixedly connected with the outer wall of the top of the transmission shaft (4) through a supporting mechanism, the supporting mechanism is provided with eight groups, the supporting mechanism comprises a first connecting block (6), a second connecting block (7) and a third connecting block (8), the outer wall of the top of the transmission shaft (4) is fixedly provided with a plurality of first connecting blocks (6), the top of the footstock (1) is fixedly connected with the third connecting blocks (8), the top of the second connecting blocks (7) is movably provided with a T-shaped flange body (9), the inner wall of the base (2) is divided into a first chip collecting groove (11) and a second chip collecting groove (12) through a fixed baffle (10), the inner wall (13) is connected with a second through hole (13) and a second through hole (13), the through hole II (13) with transmission shaft (4) are concentric, transmission section of thick bamboo (15) top extends to collect inside bits groove (11), transmission section of thick bamboo (15) bottom extends to inside power chamber (12), transmission section of thick bamboo (15) top outer wall is fixed to be equipped with scraper blade (16), transmission section of thick bamboo (15) bottom pass through drive assembly with baffle (10) bottom is connected, drive assembly includes gear wheel I (17), gear wheel II (18), pinion I (19), pinion II (20), well gear (21), pivot I (22) and pivot II (23), the base (2) outside is provided with a plurality of locating component for restrict the position of T type flange body (9) in the course of working, footstock (1) top activity is provided with cutting element, footstock (1) inner wall is equipped with album bits box (37).
2. The rounding and flattening apparatus of a T-flange rolled ring of claim 1 wherein: the transmission cylinder (15) bottom mounting is provided with gear wheel one (17), baffle (10) bottom is connected with pinion one (19) through pivot one (22) rotation, baffle (10) bottom is connected with pinion two (20) and well gear (21) through pivot two (23) rotation, pivot two (23) outer wall in pinion two (20) below fixed cover is equipped with well gear (21), transmission shaft (4) outer wall in gear wheel one (17) below fixed cover is equipped with gear wheel two (18), gear wheel two (18) with well gear (21) mesh mutually, pivot one (22) with baffle (10) rotation is connected, pinion one (19) fixed cover is located pivot one (22) outer wall, pivot two (23) with baffle (10) rotation are connected, pinion two (20) are located well gear wheel (21) top, gear wheel one (17) with pinion one (19) mesh mutually, pinion one (19) mesh mutually with pinion (20).
3. The rounding and flattening apparatus of a T-flange rolled ring of claim 1 wherein: the cutting assembly comprises an X-axis module (24), a cutting knife (25), a motor II (26) and a motor III (27), wherein the base (2) is connected with the X-axis module (24) through a supporting frame (28), the X-axis module (24) is positioned above the footstock (1), an output shaft of the motor II (26) is fixedly connected with an input shaft of the X-axis module (24) and used for driving a first sliding block (29) on the X-axis module (24) to move, a Z-axis module (30) is fixedly arranged on the outer wall of the first sliding block (29), an output shaft of the motor III (27) is fixedly connected with the input shaft of the Z-axis module (30) and used for driving a second sliding block (31) on the Z-axis module (30) to move, a tool apron (32) is fixedly arranged on the outer wall of the second sliding block (31), and the cutting knife (25) is fixedly connected with the outer wall of the tool apron (32) through bolts.
4. A rounding and flattening apparatus after ring rolling for a T-flange according to claim 3 wherein: the outer wall of the second motor (26) is fixedly connected with the outer wall of the X-axis module (24), and the outer wall of the third motor (27) is fixedly connected with the outer wall of the Z-axis module (30).
5. The rounding and flattening apparatus of a T-flange rolled ring of claim 1 wherein: the positioning assembly comprises a supporting seat (33), an electric push rod (34), a connecting seat (35) and a rotating roller (36), wherein a plurality of supporting seats (33) are arranged on the outer side of the base (2), the electric push rod (34) is fixedly arranged on the top end of the supporting seat (33), and the connecting seat (35) is fixedly connected with the telescopic end of the electric push rod (34).
6. The rounding and flattening apparatus of a T-flange ring rolled of claim 5 wherein: the inner wall of the connecting seat (35) is rotatably provided with a rotating roller (36), and the rotating roller (36) is contacted with the T-shaped flange body (9).
7. The rounding and flattening apparatus of a T-flange ring rolled of claim 5 wherein: the central axes of the electric push rods (34) are intersected at a point, the point is arranged on the central axis of the transmission shaft (4), and the distances between two adjacent supporting seats (33) are equal.
8. The rounding and flattening apparatus of a T-flange rolled ring of claim 1 wherein: the positioning components are three, and the inner wall of the transmission cylinder (15) is rotationally connected with the transmission shaft (4).
9. The rounding and flattening apparatus of a T-flange rolled ring of claim 1 wherein: the outer wall of the transmission cylinder (15) is rotationally connected with the second through hole (13), the scraping plate (16) is in sliding connection with the chip collecting groove (11), and the chip collecting box (37) is arranged below the chip discharging port (14).
10. The method of using a rounding and flattening apparatus of a T-flange ring rolled according to any of claims 1-9, wherein: the specific application method is as follows:
step one: the device is electrically connected with an external control device, the device is controlled by the external control device, the T-shaped flange body (9) is placed on the second connecting block (7), the T-shaped flange body (9) in wind power construction is large in caliber and high in weight, the electric push rods (34) are in a fully contracted state in an initial state by being stably located on the second connecting block (7), the three electric push rods (34) are simultaneously stretched, the electric push rods (34) drive the connecting seat (35) and the rotating roller (36) to approach the T-shaped flange body (9) until the rotating roller (36) is attached to the outer wall of the T-shaped flange body (9), and therefore the position of the rotating roller (36) is fixed;
step two: the method comprises the steps of rounding and flattening, driving a first sliding block (29) on a second X-axis module (24) to move leftwards or rightwards by controlling the output shaft of a second motor (26) to rotate forwards or reversely, driving a second sliding block (31) on a third Z-axis module (30) to move upwards or downwards by controlling the output shaft of a third motor (27) to rotate forwards or reversely, driving a tool holder (32) and a cutting tool (25) to synchronously move by the third motor (30), thereby adjusting the position of the cutting tool (25), until the cutting tool (25) is attached to the outer wall of a T-shaped flange body (9), driving a transmission shaft (4) to rotate forwards by the output shaft of the first motor (3), driving a first connecting block (6), a second connecting block (7), a third connecting block (8) and the T-shaped flange body (9) to synchronously rotate forwards, driving a top seat (1) at the bottom end of the third connecting block (8) to synchronously rotate forwards, enabling the top seat (1) and the transmission shaft (4) to synchronously rotate forwards, and finishing chip leveling and chip leveling in the T-shaped flange body (9) after chip leveling and chip leveling are completed;
step three: the method comprises the steps that debris is cleaned, a transmission shaft (4) rotates to drive a large gear II (18) on the outer wall of the transmission shaft to synchronously rotate forwards, the large gear II (18) is meshed with a middle gear (21), the middle gear (21) drives a rotating shaft II (23) and a small gear II (20) to synchronously rotate reversely, the small gear II (20) is meshed with a small gear I (19), the small gear I (19) drives a rotating shaft I (22) to synchronously rotate forwards, the small gear I (19) is meshed with a large gear I (17), the large gear I (17) reversely rotates, the large gear I (17) drives a transmission cylinder (15) on the top end of the large gear I (17) to synchronously rotate reversely, the transmission cylinder (15) is connected with the transmission shaft (4) in a rotating mode, the outer wall on the top of the transmission cylinder (15) drives a scraping plate (16) to synchronously rotate reversely, and the scraping plate (16) and a top seat (1) are rotated relatively; the scraping plate (16) rotates along the chip collecting groove (11), the scraping plate (16) pushes chips in the chip collecting groove (11) to move forwards until the scraping plate (16) passes through the chip discharging port (14), the chips fall into the chip collecting box (37) through the chip discharging port (14), cleaning is completed, the chip collecting box (37) is pulled outwards, and the chip collecting box (37) is cleaned.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310635755.8A CN116352186B (en) | 2023-06-01 | 2023-06-01 | Device and method for rounding and flattening T-shaped flange after ring rolling |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310635755.8A CN116352186B (en) | 2023-06-01 | 2023-06-01 | Device and method for rounding and flattening T-shaped flange after ring rolling |
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| CN116352186A true CN116352186A (en) | 2023-06-30 |
| CN116352186B CN116352186B (en) | 2023-07-25 |
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| CN202310635755.8A Active CN116352186B (en) | 2023-06-01 | 2023-06-01 | Device and method for rounding and flattening T-shaped flange after ring rolling |
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Cited By (1)
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| CN118527703A (en) * | 2024-07-26 | 2024-08-23 | 辽宁金天马专用车制造有限公司 | Drilling equipment for brake disc machining |
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| CN118527703B (en) * | 2024-07-26 | 2024-09-27 | 辽宁金天马专用车制造有限公司 | Drilling equipment for brake disc machining |
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