CN116345270B - Processing equipment and processing method for automobile wire harness production - Google Patents
Processing equipment and processing method for automobile wire harness production Download PDFInfo
- Publication number
- CN116345270B CN116345270B CN202310567795.3A CN202310567795A CN116345270B CN 116345270 B CN116345270 B CN 116345270B CN 202310567795 A CN202310567795 A CN 202310567795A CN 116345270 B CN116345270 B CN 116345270B
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- frame
- wire harness
- peeling
- automobile wire
- rack
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- 238000012545 processing Methods 0.000 title claims abstract description 100
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000003672 processing method Methods 0.000 title claims description 8
- 238000005520 cutting process Methods 0.000 claims abstract description 30
- 238000002788 crimping Methods 0.000 claims abstract description 26
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 25
- 238000007598 dipping method Methods 0.000 claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 9
- 238000007599 discharging Methods 0.000 claims description 89
- 239000000463 material Substances 0.000 claims description 56
- 238000000034 method Methods 0.000 claims description 8
- 210000001503 joint Anatomy 0.000 claims description 6
- 239000002699 waste material Substances 0.000 claims description 6
- 238000013459 approach Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000003754 machining Methods 0.000 claims description 2
- 206010040844 Skin exfoliation Diseases 0.000 description 71
- 238000007664 blowing Methods 0.000 description 24
- 230000009471 action Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 210000002615 epidermis Anatomy 0.000 description 1
- 231100000206 health hazard Toxicity 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 210000003491 skin Anatomy 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
- H01R43/0235—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections for applying solder
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/05—Crimping apparatus or processes with wire-insulation stripping
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/052—Crimping apparatus or processes with wire-feeding mechanism
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/055—Crimping apparatus or processes with contact member feeding mechanism
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
- Removal Of Insulation Or Armoring From Wires Or Cables (AREA)
Abstract
The invention relates to the technical field of automobile wire harness production and processing, in particular to processing equipment for automobile wire harness production. According to the invention, the automobile wire harness is continuously cut through the cutting mechanism, so that the automobile wire harness is subjected to equal-length continuous cutting processing in the cutting frame, compared with a manual cutting mode, the continuous processing of the automobile wire harness can be realized through the cutting mechanism, the cutting distance is flexible and controllable, the manual labor intensity is effectively reduced, the cutting length and the cutting quality of the automobile wire harness are stable, the front end of the automobile wire harness is subjected to terminal crimping processing through the crimping machine, and then the rear end of the automobile wire harness is subjected to terminal crimping processing, so that the wire cutting, peeling, tin dipping and terminal crimping processing of the automobile wire harness are completed.
Description
Technical Field
The invention relates to the technical field of automobile wire harness production and processing, in particular to processing equipment and a processing method for automobile wire harness production.
Background
Automobile wiring harnesses are the network body of automotive circuits, and no wiring harness exists in the absence of automotive circuits. The wire harness is a component in which a contact terminal (connector) made of copper material is pressed against a wire or cable, and then an insulator or a metal housing is molded or added to the outside of the contact terminal, and the contact terminal is bundled with the wire harness to form a connection circuit.
When automobile wire harnesses are produced and processed, wire harnesses with different lengths are needed to meet the requirements of different automobile connection, when traditional automobile wire harnesses are cut and used, manual cutting is usually adopted for cutting the automobile wire harnesses, time and labor are wasted, labor is increased, processing cost of the automobile wire harnesses is increased, the wire harnesses after cutting are connected with terminals and installed in the process of manually stripping the cut automobile wire harnesses for one section, then the automobile wire harnesses are connected with the terminals, and time and labor are wasted, and cost is high.
For this reason, we propose a processing apparatus for automotive wire harness production, and also disclose a processing method of the processing apparatus for automotive wire harness production.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides processing equipment and a processing method for automobile wire harness production, which are used for realizing continuous processing of wire cutting, peeling, tin dipping and terminal crimping of an automobile wire harness and improving the quality of a processed finished product of the automobile wire harness.
In order to achieve the above purpose, the invention is realized by the following technical scheme: the processing equipment for automobile wire harness production comprises a processing rack, wherein one side of the top of the processing rack is provided with a material breaking frame, one side of the material breaking frame is provided with a feeding frame, the inside of the feeding frame is provided with feeding rollers in an up-down symmetrical mode, the other side of the top of the processing rack is provided with a processing frame, the top of the processing frame is provided with a crimping machine, the inside of the material breaking frame is provided with a material breaking mechanism, one side of the feeding frame is further provided with a pushing component, the inside of the processing frame is respectively provided with a peeling frame and a discharging frame, the middle part of the inside of the processing frame is further provided with a conveying frame, the two sides of the peeling frame are respectively provided with peeling components, and the two sides of the inside of the discharging frame are respectively provided with a discharging component;
the automatic feeding device comprises a feeding frame, wherein a first electric sliding table is arranged at the bottom of the inner wall of the feeding frame, a feeding frame is arranged at the top of the first electric sliding table, a plurality of feeding holes are formed in the feeding frame, a fixing frame is arranged on one side of the feeding frame, a plurality of first servo electric cylinders are arranged in the fixing frame, cutters are arranged at one ends of the feeding holes, and the tops of the cutters are connected with the driving ends of the first servo electric cylinders respectively.
Preferably, a waste tank and a tin furnace are respectively arranged at the top of the processing rack and right below the peeling rack.
Preferably, the pushing component comprises pushing rods, the pushing rods with the same number as the discharging holes are arranged on two sides of the inside of the feeding frame, a connecting frame is arranged at one end of each pushing rod, a second servo electric cylinder is arranged inside the processing frame, and the driving end of each second servo electric cylinder is connected with one side of the connecting frame.
Preferably, the peeling rack is arranged in the processing rack and consists of fixed blocks and movable frames, the fixed blocks are movably arranged in the processing rack, and the movable frames are rotatably arranged on two sides of the fixed blocks.
Preferably, the two sides of the inner wall of the treatment rack are provided with second electric sliding tables, and one sides of the two second electric sliding tables are respectively connected with the two sides of the fixing rack.
Preferably, the peeling assembly comprises a peeling frame, a first miniature electric cylinder is arranged in the movable frame, the peeling frame is arranged at one end of the driving end of the first miniature electric cylinder, peeling cutters are symmetrically arranged on the upper portion and the lower portion of the peeling frame, second miniature electric cylinders are arranged on the upper portion and the lower portion of the peeling frame, and the driving ends of the second miniature electric cylinders are connected with one sides of the two peeling cutters respectively.
Preferably, the discharging component comprises a mounting frame, the two sides at the top of the discharging frame are respectively provided with a mounting frame, a plurality of driving wheels are rotatably arranged in the mounting frame through a screw rod, a plurality of discharging wheels are arranged at the bottom of the mounting frame, the surfaces of the discharging wheels are in meshed transmission with the surfaces of the driving wheels, and the bottoms of the discharging wheels extend to the inside of the discharging frame.
The processing method of the processing equipment for automobile wire harness production specifically comprises the following steps:
step 1: the method comprises the steps that an automobile wire harness is fed into a material breaking frame through a feeding roller in the feeding frame, a first electric sliding table is utilized to drive a material discharging frame to move to one side of the feeding frame, a material discharging hole is in butt joint with one side of the feeding frame, the automobile wire harness enters the interior of the material discharging hole, after the automobile wire harness enters the material discharging hole to be fixed in length, a driving end of a first servo electric cylinder is utilized to drive a cutter to cut off the automobile wire harness, then the first electric sliding table drives the material discharging frame to move, the adjacent material discharging hole is in butt joint with one side of the feeding frame, and the automobile wire harness is continuously fed into the interior of the material discharging hole until all the interior of the material discharging hole is provided with the automobile wire harness;
step 2: the second electric sliding table is utilized to drive the peeling rack to approach one side of the discharging rack in the processing rack, the driving end of the second servo electric cylinder is utilized to drive the pushing rod to extend into the discharging hole through the connecting rack, the pushing rod is utilized to push the automobile wire harness in the discharging hole into the peeling rack from the inside of the breaking rack, after the automobile wire harness in the discharging rack is transferred into the processing rack, the first electric sliding table is utilized to drive the discharging rack to slide in the breaking rack, and the feeding rack is utilized to continuously feed the automobile wire harness into the discharging rack;
step 3: after the automobile wire harness is sent into the peeling frame, the driving ends of the two second micro electric cylinders drive the peeling knife to peel one end of the automobile wire harness, then the driving ends of the first micro electric cylinders drive the peeling frame to move towards one end of the automobile wire harness, the two peeling knife are used for peeling one end of the automobile wire harness, and then the two movable frames are controlled to rotate downwards at two sides of the fixed block, so that two ends of the automobile wire harness are inserted into the tin furnace, and automatic tin dipping treatment is carried out on two ends of the automobile wire harness;
step 4: the terminal strip is conveyed through the conveying frame, one end of the automobile wire harness is conveyed to the lower portion of the conveying frame through the peeling frame, terminal crimping processing is carried out on the front end of the automobile wire harness through the crimping machine, then the automobile wire harness is conveyed into the discharging frame, terminal crimping processing is carried out on the rear end of the automobile wire harness, wire cutting, peeling, tin dipping and terminal crimping processing of the automobile wire harness are completed, and finally an automobile wire harness processed finished product is sent out from the inside of the discharging frame.
Compared with the prior art, the method has the following beneficial effects:
1. continuous cutting processing is carried out on an automobile wire harness through a cutting mechanism, the automobile wire harness is enabled to be subjected to continuous cutting processing with equal length in the inside of a cutting frame, continuous processing on the automobile wire harness can be achieved through the cutting mechanism compared with a manual cutting mode, cutting distance is flexible and controllable, manual labor intensity is effectively reduced, cutting length and cutting quality of the automobile wire harness are stable, then the automobile wire harness in the inside of the cutting frame is pushed into the inside of a processing frame through a pushing component, the automobile wire harness firstly enters the inside of a peeling frame, automatic peeling processing is carried out on two ends of the automobile wire harness through peeling components on two sides of the peeling frame, peeled wire harness skins are collected intensively through two waste tanks on the top of a processing frame, then tin dipping processing is carried out on two ends of the automobile wire harness through the peeling frame, one end of the automobile wire harness is conveyed to the lower portion of the conveying frame through the conveying frame, terminal crimping processing is carried out on the front end of the automobile wire harness through the conveying frame, and then the automobile wire harness is conveyed into the inside of the discharging frame through a pushing component, terminal crimping processing is carried out on the rear end of the automobile wire harness, and the continuous processing of the automobile wire harness is achieved, and the continuous processing efficiency of the automobile wire harness is greatly improved.
2. After all there is the car pencil through the blowing hole inside the blowing frame, utilize the drive end of second servo electric jar to drive the inside that the pushing ram stretched into the blowing hole through the link, utilize the pushing ram to push into the inside of handling the frame with the inside car pencil of blowing hole from the inside of breaking the work or material rest, realize the automatic transfer to car pencil, after transferring the inside car pencil of blowing frame to the inside of handling the frame, continue to drive the blowing frame through first electronic slip table and slide in the inside of breaking the work or material rest, continue to send into car pencil to the inside of blowing frame through the feeding frame, improve the machining efficiency to car pencil.
3. Through sending into the inside back of peeling the frame with the car pencil, utilize the drive end of two miniature electric jars to drive the sword of skinning to the one end of car pencil, the drive end of first miniature electric jar drives the frame of skinning to the one end motion of car pencil afterwards, utilize two sword of skinning to carry out the processing of skinning to the one end of car pencil, wherein the frame of skinning is located one side of two movable frames and all is provided with a plurality of, realize the quick processing of skinning to car pencil both ends, then through controlling two movable frames and rotate downwards in the both sides of mount, let the both ends of car pencil insert the inside of tin stove, realize the automatic tin dipping processing to car pencil both ends, need not the manual work and carry out tin dipping operation, thereby effectively avoid the tin liquid to cause health hazard to the manual work.
Drawings
Fig. 1 is a schematic view showing a construction of a processing apparatus for automotive harness production according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of a structure of a blanking frame and a breaking frame according to an embodiment of the present invention;
FIG. 3 is a schematic view of a structure of a discharging rack and a fixing rack according to an embodiment of the present invention;
FIG. 4 is a schematic view showing an internal structure of a processing rack according to an embodiment of the present invention;
FIG. 5 is a schematic view of a peeling rack and peeling rack structure according to an embodiment of the present invention;
FIG. 6 is a schematic view of a discharging rack and a mounting rack structure according to an embodiment of the present invention;
FIG. 7 is a schematic view showing the internal structure of the mounting frame according to the embodiment of the present invention;
FIG. 8 is a schematic diagram of a machine tool and a solder pot according to an embodiment of the present invention.
In the figure, 10, a processing rack; 20. a material breaking frame; 30. a feeding frame; 40. a feed roller; 50. a treatment rack; 60. a crimping machine; 70. peeling rack; 80. a discharging frame; 90. a carriage; 100. a waste tank; 110. a tin furnace; 11. a discharging frame; 12. a first electric slipway; 13. a discharging hole; 14. a fixing frame; 15. a first servo cylinder; 16. a cutter; 21. a pushing rod; 22. a connecting frame; 23. a second servo cylinder; 31. a fixed block; 32. a movable frame; 33. the second electric sliding table; 41. a peeling rack; 42. a first micro electric cylinder; 43. a peeling knife; 44. a second micro electric cylinder; 51. a mounting frame; 52. a driving wheel; 53. and a discharging wheel.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
Referring to fig. 1 to 8, a processing apparatus for automotive wire harness production includes a processing rack 10, one side of the top of the processing rack 10 is provided with a breaking rack 20, and the inside of the breaking rack 20 is provided with a breaking mechanism, one side of the breaking rack 20 is provided with a feeding rack 30, and the inside of the feeding rack 30 is provided with feeding rollers 40 in a vertically symmetrical manner, one side of the feeding rack 30 is also provided with a pushing component, the other side of the top of the processing rack 10 is provided with a processing rack 50, and the top of the processing rack 50 is provided with a press-bonding machine 60, the inside of the processing rack 50 is respectively provided with a peeling rack 70 and a discharging rack 80, and the middle of the inside of the processing rack 50 is also provided with a conveying rack 90, both sides of the peeling rack 70 are respectively provided with peeling components, both sides of the inside of the discharging rack 80 are respectively provided with discharging components, and the top of the processing rack 10 and under the peeling rack 70 are respectively provided with a waste material 100 and a tin furnace 110.
It should be noted that, when producing and processing automobile wire harnesses, send into the inside of breaking work or material rest 20 with automobile wire harnesses through feeding frame 30, utilize breaking work or material rest to carry out continuous breaking work or material rest 20's inside to automobile wire harnesses, let automobile wire harnesses carry out equilong continuous cutting off processing in breaking work or material rest 20's inside, compare in artificial breaking work or material rest, can realize the continuous processing to automobile wire harnesses through breaking work or material rest, and the cutting distance is nimble controllable, effectively reduce artifical intensity of labour, cut-off length and the cutting quality of automobile wire harnesses are stable, then push into the inside of handling frame 50 with the automobile wire harnesses of breaking work or material rest 20 inside through pushing away the material rest, the inside of peeling work or material rest 70 is first got into, utilize peeling assembly at both sides of peeling work or material rest 70 to carry out automatic processing to the both ends of automobile wire harnesses, utilize two waste material groove 100 at processing frame 10 top to collect in a concentrated way to the wire harness epidermis that peels had fallen, then insert tin stove 110's inside through peeling work or material rest 70, carry out tin dipping treatment to the both ends of automobile wire harnesses, carry out the terminal area through handling frame 90, utilize the one end of peeling work or material rest 70 to carry out the cutting wire harnesses to the inside, the wire harnesses is greatly cut-off the wire harnesses to be carried out wire harnesses to the wire harness, the wire harness is cut and the wire harness is carried out crimping, the wire harness end is finished, the wire harness is finished to the wire harness is greatly to the wire harness finished, and the wire harness is cut and the wire harness is pressed down.
The broken material mechanism includes blowing frame 11, the bottom of the inner wall of blowing frame 20 is provided with first electric slipway 12, and the top of first electric slipway 12 is provided with blowing frame 11, the inside of blowing frame 11 is provided with a plurality of blowing hole 13, one side of blowing frame 11 is provided with mount 14, and the inside of mount 14 is provided with the first servo cylinder 15 of a plurality of, the one end of a plurality of blowing hole 13 all is provided with cutter 16, and the top of a plurality of cutter 16 is connected with the drive end of a plurality of first servo cylinder 15 respectively, wherein the inside of feed frame 30 and one side of blowing frame 20 all are provided with a plurality of through-hole, when handling the automobile wire harness, at first the inside of blowing frame 30 is carried out the inside of blowing frame 20 through the feed roller 40 of inside of feed frame 30, utilize first electric slipway 12 to drive blowing frame 11 to one side of feed frame 30, let blowing hole 13 and one side of feed frame 30 dock, let the inside of blowing hole 13 get into, after the blowing hole 13 fixed length of automobile wire harness gets into, utilize the drive end of first servo cylinder 15 to cut off the wire harness 16 and carry out the inside of blowing frame 13, the inside of blowing harness is cut off the wire harness is carried out the inside of car wire harness, the wire harness is cut off the inside of the wire harness is carried out to the wire harness is carried out, and the inside of blowing harness is carried out the wire harness is carried out the inside to the wire harness is cut off, and the wire harness is carried out the wire harness is 13 is continuously, and the wire harness is carried out to the wire harness is 13 is has high to the wire harness is directly to the wire harness.
Further, the pushing component comprises pushing rods 21, the pushing rods 21 with the same quantity as the discharging holes 13 are arranged on two sides of the inside of the feeding frame 30, a connecting frame 22 is arranged at one end of each pushing rod 21, a second servo electric cylinder 23 is arranged in the processing frame 10, the driving end of each second servo electric cylinder 23 is connected with one side of the connecting frame 22, after all automobile wire harnesses are stored in the discharging holes 13 in the discharging frame 11, the pushing rods 21 are driven to extend into the inside of the discharging holes 13 by the driving end of each second servo electric cylinder 23 through the connecting frame 22, the automobile wire harnesses in the discharging holes 13 are pushed into the inside of the processing frame 50 from the inside of the corresponding material breaking frame 20 by the pushing rods 21, automatic transfer of the automobile wire harnesses is achieved, after the automobile wire harnesses in the discharging frame 11 are transferred to the inside of the processing frame 50, the discharging frame 11 is driven to slide in the inside of the material breaking frame 20 by the first electric sliding table 12, the automobile wire harnesses are continuously fed into the inside the discharging frame 11 by the feeding frame 30, and the processing efficiency of the automobile wire harnesses is improved.
Example 2
Further, the peeling rack 70 is arranged in the processing rack 50 and is composed of a fixed block 31 and a movable rack 32, the fixed block 31 is movably arranged in the processing rack 50, the movable racks 32 are rotatably arranged on two sides of the fixed block 31, second electric sliding tables 33 are arranged on two sides of the inner wall of the processing rack 50, one sides of the two second electric sliding tables 33 are respectively connected with two sides of the fixed block 31, the peeling rack 70 is driven to move left and right in the processing rack 50 by the second electric sliding tables 33, and when an automobile wire harness is transferred from the interior of the discharging rack 11 to the interior of the peeling rack 70, the peeling rack 70 is driven to approach one side of the discharging rack 11 by the second electric sliding tables 33, so that the transfer stability of the automobile wire harness is ensured.
Further, the peeling assembly comprises a peeling frame 41, a first miniature electric cylinder 42 is arranged in the movable frame 32, the peeling frame 41 is arranged at one end of the driving end of the first miniature electric cylinder 42, peeling knives 43 are symmetrically arranged on the upper side and the lower side of the inside of the peeling frame 41, second miniature electric cylinders 44 are arranged on the upper side and the lower side of the inside of the peeling frame 41, the driving ends of the two second miniature electric cylinders 44 are respectively connected with one sides of the two peeling knives 43, after the automobile wire harness is sent into the peeling frame 70, the driving ends of the two second miniature electric cylinders 44 are used for driving the peeling knives 43 to peel one end of the automobile wire harness, then the driving end of the first miniature electric cylinder 42 drives the peeling frame 41 to move towards one end of the automobile wire harness, peeling treatment is carried out on one end of the automobile wire harness by the two peeling knives 43, the peeling frame 41 is arranged on one side of the two movable frames 32, quick peeling treatment on two ends of the automobile wire harness is achieved, then the two movable frames 32 are controlled to rotate downwards on two sides of the fixed block 31, two ends of the automobile wire harness are inserted into the inside the tin stove 110, automatic tin dipping treatment on two ends of the automobile wire harness is achieved, and then the manual tin dipping operation on two ends of the automobile wire harness is effectively avoided.
Example 3
Further, the ejection of compact subassembly includes mounting bracket 51, the both sides at ejection of compact frame 80 top all are provided with mounting bracket 51, and the inside of mounting bracket 51 is provided with a plurality of drive wheel 52 through the lead screw rotation, wherein the lead screw is driven by the motor, the bottom of mounting bracket 51 is provided with a plurality of ejection of compact wheel 53, and the surface of ejection of compact wheel 53 and the surface engagement transmission of drive wheel 52, wherein the bottom of ejection of compact wheel 53 extends to the inside of ejection of compact frame 80, utilize ejection of compact wheel 53 to drive the inside car pencil of ejection of compact frame 80 to one side motion, the bottom of the inner wall of peeling frame 41 is provided with a plurality of ejection of compact wheel 53 equally, accomplish the terminal crimping to the front end of car pencil, send the inside car pencil of peeling frame 41 to the inside of ejection of compact frame 80, utilize crimping machine 60 to carry out terminal crimping processing to the rear end of car pencil, finally send out car pencil processing finished product from the inside of ejection of frame 80.
Example 4
Further, the present embodiment discloses a processing method of a processing device for automotive wire harness production, specifically comprising the following steps:
step 1: the automobile wire harness is sent to the inside of the material breaking frame 20 through a feeding roller 40 in the feeding frame 30, the first electric sliding table 12 is used for driving the material discharging frame 11 to move to one side of the feeding frame 30, the material discharging hole 13 is in butt joint with one side of the feeding frame 30, the automobile wire harness enters the inside of the material discharging hole 13, after the automobile wire harness enters the material discharging hole 13 for a fixed length, the driving end of the first servo electric cylinder 15 is used for driving the cutter 16 to cut off the automobile wire harness, then the first electric sliding table 12 is used for driving the material discharging frame 11 to move, the adjacent material discharging hole 13 is in butt joint with one side of the feeding frame 30, and the automobile wire harness is continuously sent into the inside of the material discharging hole 13 until all the inside of the material discharging holes 13 is provided with the automobile wire harness;
step 2: the peeling rack 70 is driven by the second electric sliding table 33 to approach to one side of the discharging rack 11 in the processing rack 50, the driving end of the second servo electric cylinder 23 drives the pushing rod 21 to extend into the discharging hole 13 through the connecting rack 22, the automobile wire harness in the discharging hole 13 is pushed into the peeling rack 70 from the inside of the material breaking rack 20 by the pushing rod 21, after the automobile wire harness in the discharging rack 11 is transferred into the processing rack 50, the discharging rack 11 is driven to slide in the material breaking rack 20 continuously through the first electric sliding table 12, and the automobile wire harness is fed into the discharging rack 11 continuously through the feeding rack 30;
step 3: after the automobile wire harness is sent into the peeling frame 70, the peeling knife 43 is driven by the driving ends of the two second micro electric cylinders 44 to peel one end of the automobile wire harness, then the peeling frame 41 is driven by the driving ends of the first micro electric cylinders 42 to move towards one end of the automobile wire harness, the peeling treatment is carried out on one end of the automobile wire harness by the two peeling knives 43, then the two movable frames 32 are controlled to rotate downwards at two sides of the fixed block 31, so that two ends of the automobile wire harness are inserted into the tin furnace 110, and automatic tin dipping treatment is carried out on two ends of the automobile wire harness;
step 4: the terminal strip is conveyed through the conveying frame 90, one end of the automobile wire harness is conveyed to the lower portion of the conveying frame 90 through the peeling frame 70, the front end of the automobile wire harness is subjected to terminal crimping processing through the crimping machine 60, then the automobile wire harness is conveyed into the discharging frame 80, the rear end of the automobile wire harness is subjected to terminal crimping processing, wire cutting, peeling, tin dipping and terminal crimping processing of the automobile wire harness are completed, and finally an automobile wire harness processed finished product is sent out from the inside of the discharging frame 80.
And all that is not described in detail in this specification is well known to those skilled in the art.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. A processing equipment for car pencil production, including processing frame (10), one side at processing frame (10) top is provided with disconnected work or material rest (20), one side of disconnected work or material rest (20) is provided with feed frame (30), and the inside upper and lower symmetry of feed frame (30) is provided with feed roll (40), the opposite side at processing frame (10) top is provided with handles frame (50), and the top of handling frame (50) is provided with crimping machine (60), its characterized in that: the automatic peeling machine is characterized in that a material breaking mechanism is arranged in the material breaking frame (20), a pushing component is further arranged on one side of the feeding frame (30), a peeling frame (70) and a discharging frame (80) are respectively arranged in the processing frame (50), a conveying frame (90) is further arranged in the middle of the processing frame (50), peeling components are arranged on two sides of the peeling frame (70), and discharging components are arranged on two sides of the inside of the discharging frame (80);
the automatic feeding device is characterized in that the feeding mechanism comprises a feeding frame (11), a first electric sliding table (12) is arranged at the bottom of the inner wall of the feeding frame (20), the feeding frame (11) is arranged at the top of the first electric sliding table (12), a plurality of feeding holes (13) are formed in the feeding frame (11), a fixing frame (14) is arranged on one side of the feeding frame (11), a plurality of first servo cylinders (15) are arranged in the fixing frame (14), cutters (16) are arranged at one ends of the feeding holes (13), and the tops of the cutters (16) are connected with the driving ends of the first servo cylinders (15) respectively.
2. The processing apparatus for automotive wire harness production according to claim 1, characterized in that: and a waste tank (100) and a tin furnace (110) are respectively arranged at the top of the processing rack (10) and under the peeling rack (70).
3. The processing apparatus for automotive wire harness production according to claim 1, characterized in that: the pushing assembly comprises pushing rods (21), the pushing rods (21) with the same number as that of the discharging holes (13) are arranged on two sides of the inside of the feeding frame (30), a connecting frame (22) is arranged at one end of each pushing rod (21), a second servo electric cylinder (23) is arranged inside the machining frame (10), and the driving end of each second servo electric cylinder (23) is connected with one side of the connecting frame (22).
4. The processing apparatus for automotive wire harness production according to claim 1, characterized in that: the peeling rack (70) is arranged in the treatment rack (50) and is composed of fixed blocks (31) and movable frames (32), the fixed blocks (31) are movably arranged in the treatment rack (50), and the movable frames (32) are rotatably arranged on two sides of the fixed blocks (31).
5. The processing apparatus for automotive wire harness production according to claim 1, characterized in that: the two sides of the inner wall of the treatment rack (50) are provided with second electric sliding tables (33), and one sides of the two second electric sliding tables (33) are respectively connected with the two sides of the fixing rack (14).
6. The processing apparatus for automotive wire harness production according to claim 4, wherein: the peeling assembly comprises a peeling frame (41), a first miniature electric cylinder (42) is arranged in the movable frame (32), the peeling frame (41) is arranged at one end of the driving end of the first miniature electric cylinder (42), peeling cutters (43) are symmetrically arranged on the upper portion and the lower portion of the inside of the peeling frame (41), second miniature electric cylinders (44) are arranged on the upper portion and the lower portion of the inside of the peeling frame (41), and the driving ends of the second miniature electric cylinders (44) are connected with one sides of the two peeling cutters (43) respectively.
7. The processing apparatus for automotive wire harness production according to claim 1, characterized in that: the utility model discloses a discharging assembly, including discharging frame (80), the both sides at discharging frame (80) top all are provided with mounting bracket (51), and the inside of mounting bracket (51) is provided with a plurality of drive wheel (52) through the lead screw rotation, the bottom of mounting bracket (51) is provided with a plurality of discharging wheel (53), and the surface of discharging wheel (53) and the surface engagement transmission of drive wheel (52), and wherein the bottom of discharging wheel (53) extends to the inside of discharging frame (80).
8. The processing method of the processing equipment for automobile wire harness production is characterized by comprising the following steps of: the method specifically comprises the following steps:
step 1: the automobile wire harness is conveyed to the inside of the material breaking frame (20) through a feeding roller (40) in the feeding frame (30), a first electric sliding table (12) is used for driving a material discharging frame (11) to move to one side of the feeding frame (30), a material discharging hole (13) is in butt joint with one side of the feeding frame (30), the automobile wire harness enters the inside of the material discharging hole (13), after the automobile wire harness enters the material discharging hole (13) for a fixed length, a driving end of a first servo electric cylinder (15) is used for driving a cutter (16) to cut off the automobile wire harness, then the first electric sliding table (12) is used for driving the material discharging frame (11) to move, the adjacent material discharging hole (13) is in butt joint with one side of the feeding frame (30), and the automobile wire harness is continuously conveyed into the inside of the material discharging hole (13) until all the material discharging holes (13) are internally provided with the automobile wire harness;
step 2: the peeling rack (70) is driven to approach one side of the discharging rack (11) in the processing rack (50) by utilizing the second electric sliding table (33), the driving end of the second servo electric cylinder (23) drives the pushing rod (21) to extend into the discharging hole (13) through the connecting rack (22), the automobile wire harness in the discharging hole (13) is pushed into the peeling rack (70) from the inside of the breaking rack (20) by utilizing the pushing rod (21), after the automobile wire harness in the discharging rack (11) is transferred into the processing rack (50), the discharging rack (11) is driven to slide in the breaking rack (20) continuously through the first electric sliding table (12), and the automobile wire harness is continuously fed into the discharging rack (11) through the feeding rack (30);
step 3: after the automobile wire harness is sent into the peeling rack (70), the driving ends of the two second micro electric cylinders (44) are used for driving the peeling knife (43) to peel one end of the automobile wire harness, then the driving ends of the first micro electric cylinders (42) are used for driving the peeling rack (41) to move towards the other end of the automobile wire harness, the two peeling knives (43) are used for peeling the other end of the automobile wire harness, then the two movable racks (32) are controlled to rotate downwards at two sides of the fixed block (31), so that two ends of the automobile wire harness are inserted into the tin furnace (110), and automatic tin dipping treatment is carried out on two ends of the automobile wire harness;
step 4: the terminal strip is conveyed through the conveying frame (90), one end of the automobile wire harness is conveyed to the lower portion of the conveying frame (90) through the peeling frame (70), the front end of the automobile wire harness is subjected to terminal crimping processing through the crimping machine (60), then the automobile wire harness is conveyed into the discharging frame (80), the rear end of the automobile wire harness is subjected to terminal crimping processing, wire cutting, peeling, tin dipping and terminal crimping processing of the automobile wire harness are completed, and finally an automobile wire harness processed finished product is sent out from the inside of the discharging frame (80).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310567795.3A CN116345270B (en) | 2023-05-19 | 2023-05-19 | Processing equipment and processing method for automobile wire harness production |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310567795.3A CN116345270B (en) | 2023-05-19 | 2023-05-19 | Processing equipment and processing method for automobile wire harness production |
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| CN116345270A CN116345270A (en) | 2023-06-27 |
| CN116345270B true CN116345270B (en) | 2023-08-01 |
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Family Cites Families (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4554725A (en) * | 1983-05-25 | 1985-11-26 | Amp Incorporated | Modular lead maker |
| CN102074874B (en) * | 2011-03-02 | 2012-10-03 | 天津市力干连接器厂 | Full-automatic wire harness crimping machine |
| CN103022853A (en) * | 2012-12-25 | 2013-04-03 | 天津市力干科技有限公司 | Full-automatic double-end harness crimping machine |
| CN203674538U (en) * | 2014-01-10 | 2014-06-25 | 江苏华凯线束有限公司 | Automatic cable cutting and peeling tooling |
| CN105846282B (en) * | 2016-03-24 | 2018-05-18 | 天津市力干科技有限公司 | A kind of full-automatic double-ended harness press-connection machine and the control method of automatic speed regulation rewinding |
| CN208062470U (en) * | 2018-03-07 | 2018-11-06 | 深圳市佐申电子有限公司 | A kind of tooling of Wiring harness terminal automatic crimping machine |
| CN109361133B (en) * | 2018-11-14 | 2020-01-10 | 盐城市华悦汽车部件有限公司 | Automatic blowing wire stripping of car pencil is integrative to be equipped with |
| CN109462119A (en) * | 2018-11-14 | 2019-03-12 | 盐城市华悦汽车部件有限公司 | A kind of automotive wire bundle synchronization wire stripping pressure head equipment |
| CN216312294U (en) * | 2021-11-02 | 2022-04-15 | 佛山市诚伟禾电器科技有限公司 | Cutting device for automatic terminal wire cutting crimping machine |
| CN114976817B (en) * | 2022-08-03 | 2022-10-28 | 深圳市越洋达科技有限公司 | Automatic connecting device for automobile wire harness and terminal strip |
| CN116073215A (en) * | 2022-12-31 | 2023-05-05 | 常州市克莱沃电子有限公司 | Intelligent processing technology of automobile wire harness |
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2023
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