CN116328994B - High-precision flange spray plating processing equipment and processing method thereof - Google Patents
High-precision flange spray plating processing equipment and processing method thereof Download PDFInfo
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- CN116328994B CN116328994B CN202310466787.XA CN202310466787A CN116328994B CN 116328994 B CN116328994 B CN 116328994B CN 202310466787 A CN202310466787 A CN 202310466787A CN 116328994 B CN116328994 B CN 116328994B
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- 238000007747 plating Methods 0.000 title claims description 16
- 239000007921 spray Substances 0.000 title claims description 12
- 238000003672 processing method Methods 0.000 title abstract description 12
- 238000005507 spraying Methods 0.000 claims abstract description 126
- 230000008093 supporting effect Effects 0.000 claims description 56
- 238000001179 sorption measurement Methods 0.000 claims description 48
- 230000006835 compression Effects 0.000 claims description 44
- 238000007906 compression Methods 0.000 claims description 44
- 238000010521 absorption reaction Methods 0.000 claims description 14
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 4
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 4
- 241001330002 Bambuseae Species 0.000 claims description 4
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 4
- 239000011425 bamboo Substances 0.000 claims description 4
- 230000006978 adaptation Effects 0.000 claims 3
- 230000000694 effects Effects 0.000 abstract description 32
- 239000007788 liquid Substances 0.000 description 15
- 238000007789 sealing Methods 0.000 description 8
- 239000011248 coating agent Substances 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 230000007797 corrosion Effects 0.000 description 5
- 238000005260 corrosion Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- 239000011241 protective layer Substances 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 238000009423 ventilation Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 230000008021 deposition Effects 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 239000003463 adsorbent Substances 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/02—Processes for applying liquids or other fluent materials performed by spraying
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Spray Control Apparatus (AREA)
Abstract
The application relates to the technical field of flange spraying devices and discloses high-precision flange spraying processing equipment and a processing method thereof. Compared with the prior art, the application improves the fixing effect during the spraying of the flange.
Description
Technical Field
The application relates to the technical field of flange spraying devices, in particular to high-precision flange spraying processing equipment and a processing method thereof.
Background
The flange is a disc-shaped part, most commonly used in pipeline engineering, and the flanges are used in pairs. In pipeline engineering, flanges are mainly used for connection of pipelines. A flange plate is arranged on various pipelines to be connected, a wire flange can be used for the low-pressure pipeline, and a welding flange with the pressure of more than 4 kg can be used. Sealing points are added between the two flange plates, and then the flange plates are fastened by bolts.
At present, after the flange is processed, surface spraying is generally required to be performed so as to form a protective layer on the surface of the flange, prevent the flange from being corroded and prolong the service life of the flange, but when the flange is processed by spraying, the flange is generally positioned and installed, manual operation is required to be fixed when the flange is positioned and installed, the operation process is complicated, then the spraying gun is manually used for carrying out omnibearing spraying on the surface of the flange, and the whole spraying process is complicated.
Disclosure of Invention
Aiming at the defects of the prior art, the application provides high-precision flange spraying processing equipment and a processing method thereof, has the advantage of convenience and rapidness in fixing the flange, and solves the series of problems of complex fixing operation and the like during flange spraying.
In order to achieve the above purpose, the present application provides the following technical solutions: the utility model provides a high-precision flange spraying plating processing equipment, includes the bottom plate, bottom plate top fixedly connected with multiunit fixing base, the quantity of fixing base is five groups, and the multiunit rotate the cover in the fixing base and be equipped with the support arm, the top fixedly connected with fixed ring of support arm, fixedly connected with rotor plate in the fixed ring, rotor plate bottom fixedly connected with adsorption component, adsorption component is used for the flange of fixed spraying plating, one side top fixedly connected with supporting seat of bottom plate, the top fixedly connected with of supporting seat rotates a section of thick bamboo, it removes the arm to rotate a section of thick bamboo top fixedly connected with, the one end fixedly connected with spraying assembly of removing the arm, spraying assembly is used for right flange on the adsorption assembly carries out the spraying, one side top fixedly connected with buffer assembly of bottom plate, buffer assembly is used for shifting the flange that the spraying was accomplished.
Preferably, the adsorption component comprises five groups of adsorption ports fixedly connected to the top of the rotating plate, the adsorption ports are of arc structures, the five groups of adsorption ports are of complete round shape, two sides of the inner wall of each adsorption port are fixedly connected with a ventilation valve, the top of each ventilation valve is fixedly connected with an air inlet one-way valve and an air outlet one-way valve, the bottom of each ventilation valve 9 is provided with an air inlet 12, one end of each air inlet 12 is fixedly sleeved with an air exchanging pipe 13, the bottom of the rotating plate 5 is fixedly connected with a protection cylinder 15, a compression air bag 14 is installed in the protection cylinder 15, one end of each air exchanging pipe 13 is connected with the compression air bag 14, the top of each compression air bag 14 is fixedly connected to the bottom of the rotating plate 5, the bottom of the protection cylinder 15 is provided with a compression air cylinder 16, the output end of each compression air cylinder 16 is fixedly connected with a contact plate 17, and the top of each contact plate 17 is matched with the corresponding compression air bag 14.
Preferably, the spraying assembly comprises a positioning block fixedly connected with one end of the movable arm, a threaded hole is formed in the positioning block, the inner wall of the positioning block penetrates through a threaded rod, one end of the threaded rod is fixedly connected with a rotary disc, the threaded rod is matched with the threaded hole, one side of the positioning block is fixedly connected with a driving cylinder, the output end of the driving cylinder is attached with a movable plate, the movable plate is sleeved on the inner wall of the metering cylinder, the bottom of the outer wall of the metering cylinder is fixedly connected with a supporting block, the inner wall of the metering cylinder is fixedly connected with a reset spring, one end of the reset spring is fixedly connected with the movable plate, the inner wall of one end of the metering cylinder is provided with a flow hole, the flow hole is matched with a spraying head at the top of the movable arm, the bottom of the metering cylinder is fixedly penetrated through a feeding pipe, and the other end of the feeding pipe is connected with a spraying cylinder.
Preferably, the buffer component comprises a supporting cylinder fixedly connected to the top of the bottom plate, a supporting spring is fixedly connected to the inner wall of the supporting cylinder, a supporting plate is fixedly connected to the top of the supporting spring, a transfer port is formed in the outer wall of the supporting cylinder, a guiding arc plate is fixedly connected to the top of the supporting cylinder, and the guiding arc plate is matched with the transfer port.
Preferably, the buffer spring is fixedly connected with the middle of the top of the rotating plate, the buffer plate is fixedly connected with the top of the buffer spring, the plurality of groups of guide plates are fixedly connected with the top of the rotating plate, the guide plates are positioned on one side of the adsorption port, a plurality of groups of fixing holes are fixedly formed in the rotating plate, and the plurality of groups of fixing holes are respectively matched with the fixed circular ring.
Preferably, the absorption mouth is arc structure, the top fixedly connected with folding board of absorption mouth, the top fixedly connected with sealed pad of absorption mouth.
Preferably, a groove matched with the driving cylinder is formed in one side of the moving arm, and the driving cylinder can slide in the moving arm.
Preferably, one end of the inner wall of the metering cylinder is fixedly connected with a fixing ring, the diameter of the fixing ring is smaller than that of the moving plate, and a buffer pad is fixedly connected with the contact position of the fixing ring and the output end of the driving cylinder.
Preferably, the top end of the guide arc plate is fixedly connected with rubber, the transfer port is of a semicircular structure, and the top end of the transfer port is fixedly connected with rubber.
A high-precision flange spray plating processing method comprises the following steps:
s1, pretreatment: the surface of the workpiece should be carefully treated before the flange is sprayed with a protective layer (paint or other corrosion-resistant material), which is called pretreatment;
s2, spraying: the compressed air is used as power to form high-speed spray beams, and the spray materials are sprayed to the surface of the workpiece to be treated at high speed, so that the appearance of the outer surface of the workpiece is changed, and the spraying process is completed;
s3, coating post-treatment: in order to prevent corrosion of the substrate caused by the corrosive medium penetrating through the pores of the coating to the substrate, the coating is subjected to a hole sealing treatment, and the hole sealing treatment is used for checking the spraying effect.
Compared with the prior art, the application provides high-precision flange spray plating processing equipment and a processing method thereof, and the high-precision flange spray plating processing equipment has the following beneficial effects:
1. this high-precision flange spraying plating equipment and processing method, when needs carry out spraying plating to the flange, firstly, through placing the flange on the rotor plate, simultaneously start through the compression cylinder, the output through the compression cylinder drives contact plate and compression gasbag separation, through compression gasbag by compression back resume deformation, through compression gasbag reconversion, simultaneously its inside atmospheric pressure risen, make the gas in the air inlet flow in the compression gasbag through the breather pipe, simultaneously make the atmospheric pressure in the adsorption port reduce through the one-way valve of giving vent to anger at breather valve top, the inside suction that produces, thereby produce negative pressure, realize the fixed to adsorption port surface flange, compared with traditional fixed mode, the fixed effect has been improved, the easy operation is convenient, simultaneously through the arc structure of adsorption port, the fixed effect of adsorption to flange surface has been improved, the adsorption port is when carrying out the adsorption fixation to the flange, firstly through the folding of folding board, the inside negative pressure intensity of adsorption port has been improved, the fixed effect has been improved, simultaneously through under the effect of buffer spring support plate, avoid the negative pressure of adsorption port inner wall to be too big, the inside pressure leads to flange and rotor plate to bump, the spraying plating effect when accomplishing, after the completion, the output through the compression plate drive compression port makes the compression port compression, the efficiency of adsorption port is improved, the easy operation, thereby, the fixed efficiency is improved.
2. According to the high-precision flange spraying processing equipment and the processing method thereof, when the flange needs to be sprayed, the output end of the driving cylinder is started to be in contact with the movable plate, the output end of the driving cylinder stretches, the movable plate is driven to move in the metering cylinder, and the movable plate is driven to move, so that spraying liquid in the metering cylinder enters the spraying head through the circulating holes, spraying of the flange is achieved, the quantity of spraying liquid can be effectively controlled through the metering cylinder, the same batch of spraying flange can be kept consistent, meanwhile, the quantity of spraying liquid is effectively controlled on the premise of ensuring spraying effect, cost is effectively controlled, waste caused by excessive spraying is avoided, the supporting effect of the supporting block is improved, stability of the metering cylinder is improved, when the driving cylinder is separated from the movable plate, the movable plate can be driven to reset through the reset spring, simultaneously, the sliding ring is prevented from the metering cylinder through the fixing effect of the fixing ring, the rotating disc is driven to rotate synchronously, meanwhile, the driving cylinder slides in the moving arm under the fixing effect, the spraying locating block keeps consistent with the flange, the spraying liquid is correspondingly arranged on the surface of the flange, the other side of the flange is different in quantity, the spraying position is different from the other side, the driving cylinder is controlled, and the spraying position is different from the other side of the driving cylinder, spraying device is controlled to move, and the spraying position is different from the other side, so that the spraying device can be controlled.
3. According to the high-precision flange spraying processing equipment and the processing method thereof, after the flange spraying is finished, the flange is separated from the surface of the rotating plate through the rotation of the rotating plate, the collision strength of the flange falling into the supporting cylinder and contacting with the supporting plate is reduced through the elastic force of the supporting spring, collision of the flange after the spraying is avoided, meanwhile, the flange can accurately fall into the supporting cylinder through the guiding function of the guiding arc plate, the flange can be taken out from the supporting cylinder through the transferring port, secondary transfer is realized, collision is avoided, and the protection effect of the flange after the spraying is finished is improved.
Drawings
FIG. 1 is a schematic view of a first perspective view of the present application;
FIG. 2 is a schematic view of a second perspective view of the present application;
FIG. 3 is a schematic perspective view of an adsorption module according to the present application;
FIG. 4 is a schematic view of a partially cut-away perspective structure of an adsorption module according to the present application;
FIG. 5 is a schematic view of a partially cut-away plan view of an adsorbent assembly according to the present application;
FIG. 6 is a schematic perspective view of a deposition assembly according to the present application;
FIG. 7 is a schematic view of a partially cut-away plan view of a deposition assembly according to the present application;
fig. 8 is a schematic perspective view of a buffer assembly according to the present application.
In the figure: 1. a bottom plate; 2. a fixing seat; 3. a support arm; 4. fixing the circular ring; 5. a rotating plate; 6. an adsorption port; 7. a folding plate; 8. a fixing hole; 9. a gas exchange valve; 10. an air inlet one-way valve; 11. an air outlet one-way valve; 12. an air inlet; 13. an air exchanging pipe; 14. compressing the air bag; 15. a protective cylinder; 16. a compression cylinder; 17. a contact plate; 18. a guide plate; 19. a buffer spring; 20. a buffer plate; 21. a support base; 22. a rotating cylinder; 23. a moving arm; 24. a spray coating head; 25. a positioning block; 26. a threaded rod; 27. rotating the disc; 28. a threaded hole; 29. a driving cylinder; 30. a support block; 31. a metering cylinder; 32. a return spring; 33. a moving plate; 34. a flow hole; 35. a feed pipe; 36. a support cylinder; 37. a support spring; 38. a support plate; 39. a guide arc plate; 40. a transfer port.
Detailed Description
The following description of the embodiments of the present application will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
As described in the background art, the present application provides a high-precision flange spraying processing device and a processing method thereof, in order to solve the above technical problems.
In a typical embodiment of the application, as shown in fig. 1-8, a high-precision flange spraying processing device comprises a bottom plate 1, wherein the top end of the bottom plate 1 is fixedly connected with a plurality of groups of fixing seats 2, the number of the fixing seats 2 is five, a supporting arm 3 is sleeved in the plurality of groups of fixing seats 2 in a rotating way, the top end of the supporting arm 3 is fixedly connected with a fixed circular ring 4, a rotating plate 5 is fixedly connected in the fixed circular ring 4, the bottom end of the rotating plate 5 is fixedly connected with an adsorption component, the adsorption component is used for fixing a spraying flange, the top end of one side of the bottom plate 1 is fixedly connected with a supporting seat 21, the top of the supporting seat 21 is fixedly connected with a rotating cylinder 22, the top end of the rotating cylinder 22 is fixedly connected with a moving arm 23, one end of the moving arm 23 is fixedly connected with a spraying component, the spraying component is used for spraying the flange on the adsorption component, the top end of one side of the bottom plate 1 is fixedly connected with a buffer component, the buffer component is used for transferring the flange after spraying, when spraying the flange, through placing the flange on the rotating plate 5, the adsorption component fixes the flange on the rotating plate 5, compared with the traditional fixing mode, the operation is simple, the process is quick, the fixing efficiency of the flange is improved, meanwhile, the support arm 3 drives the fixed circular ring 4 to rotate, the fixed circular ring 4 synchronously drives the rotating plate 5 to rotate, the effect of spraying the surface of the flange is improved, the spraying effect is better, the spraying component is started, the rotating cylinder 22 on the top of the support seat 21 rotates, the movable arm 23 is synchronously driven to move, the spraying component is driven to move above the rotating plate 5, the spraying comprehensiveness of the flange is improved, meanwhile, the spraying quantity of spraying liquid can be controlled through the spraying component, compared with the traditional spraying process, the spraying uniformity is improved, after the spraying is finished, through buffer assembly, with the flange follow rotation board 5 separation, avoid the flange to transfer the time collision takes place, improved the protection effect to the spraying surface.
As a preferred implementation manner in this embodiment, refer to fig. 1-5, the adsorption assembly includes five groups of adsorption ports 6 fixedly connected to the top of the rotating plate 5, the adsorption ports 6 are arc structures, the five groups of adsorption ports 6 can form a complete circle, when the adsorption ports 6 fix the flange, the flange surface is uniformly adsorbed by the adsorption ports 6, the adsorption effect is improved, the adsorption ports 6 are arc structures, the surfaces of the adsorption ports 6 are fixedly connected with the folding plate 7, the folding plate 7 is of a telescopic structure, the top of the adsorption ports 6 is fixedly connected with a sealing gasket, the sealing gasket can effectively improve the sealing effect when the adsorption ports 6 are in contact with the flange, two sides of the inner wall of the adsorption ports 6 are fixedly connected with air exchange valves 9, the top of the air exchange valves 9 are fixedly connected with air inlet check valves 10 and air outlet check valves 11, the bottom of the air exchange valves 9 is fixedly connected with an air inlet 12, one end of the air inlet 12 is fixedly connected with an air exchange pipe 13, one side of the air exchange pipe 13 penetrates through the compression air bags 14, the top of the compression air bags 14 is fixedly connected to the bottom of the rotating plate 5, the bottom of the rotating plate 5 is fixedly connected with a protection cylinder 15, the bottom of the protection cylinder 15 penetrates through the compression cylinder 16, the compression cylinder 16 is fixedly connected with the bottom of the compression cylinder 16, the compression cylinder 16 is fixedly connected with the guide plate 16 and is fixedly connected with the top of the buffer plate 18, the top of the buffer plate 8 is fixedly connected with the buffer plate 18, and is fixedly connected with the top of the buffer plate 18, and the top of the buffer plate is fixedly connected with the buffer plate 8 is fixedly connected with the top of the buffer plate 8, and the buffer plate is fixedly connected with the top of the buffer plate, and the buffer plate is in contact with the top of the buffer plate is connected with the buffer plate, and the top of the buffer plate is connected with the buffer plate.
When needs carry out the spraying plating to the flange, firstly, through placing the flange on rotating plate 5, start compression cylinder 16 simultaneously, compression cylinder 16's output drives contact plate 17 and compression gasbag 14 separation, compression gasbag 14 resumes deformation, its inside atmospheric pressure reduces simultaneously, make the gas in the air inlet 12 flow into compression gasbag 14 through breather pipe 13, simultaneously the atmospheric pressure in the absorption mouth 6 reduces, its inside suction that produces, thereby produce the negative pressure, realize the fixed to absorption mouth 6 surface flange, compare in traditional fixed mode, the fixed effect has been improved, the simple operation is convenient, simultaneously through the arc structure of absorption mouth 6, the fixed effect of absorption to flange surface has been improved, through folding plate 7's folding, absorption mouth 6 is carrying out the absorption to the flange fixedly, at first through folding plate 7's folding, the inside negative pressure intensity of absorption mouth 6 has been improved, the fixed effect has been improved, simultaneously through buffer spring 19 support buffer board 20, avoid absorption mouth 6 inner wall negative pressure too big, thereby avoid flange and rotating plate 5 to take place the collision, the effect when spraying plating, after accomplishing, the output through compression cylinder 16 drives contact plate 17, the compression mouth 6, the efficiency is improved to the fixed to the spraying plating, thereby the easy operation is improved, the fixed effect to the flange, thereby the easy operation is released to the spraying plating.
As a preferred implementation manner in this embodiment, referring to fig. 6-7, the spraying assembly includes a positioning block 25 fixedly connected to one end of a moving arm 23, a threaded hole 28 is formed on the positioning block 25, the inner wall of the positioning block 25 is penetrated through a threaded rod 26, one end of the threaded rod 26 is fixedly connected with a rotating disc 27, the threaded rod 26 is matched with the threaded hole 28, one side of the positioning block 25 is fixedly connected with a driving cylinder 29, the output end of the driving cylinder 29 is attached to a moving plate 33, the moving plate 33 is movably sleeved on the inner wall of a metering cylinder 31, the bottom of the outer wall of the metering cylinder 31 is fixedly connected with a supporting block 30, one end of the inner wall of the metering cylinder 31 is fixedly connected with a fixed ring, the diameter of the fixed ring is smaller than that of the moving plate 33, the position of the moving plate 33, which is contacted with the output end of the driving cylinder 29, is fixedly connected with a buffer cushion, the buffer cushion is used for reducing collision strength when the driving cylinder 29 contacts the moving plate 33, the inner wall of the metering cylinder 31 is fixedly connected with a reset spring 32, one end of the moving plate 33 is fixedly connected with a flow through hole 34, the inner wall of the metering cylinder 31 is matched with the output end of the spraying head 24 on the top of the arm 23, the bottom of the metering cylinder 31 is fixedly connected with a spraying cylinder 23, the bottom of the other end of the metering cylinder 31 is fixedly connected with a sliding feed pipe 23 through 35, and the other end of the moving arm is matched with the moving cylinder 23, and is matched with the sliding and connected with the driving cylinder 23.
When the flange needs to be sprayed, the output end of the driving cylinder 29 is in contact with the movable plate 33, the movable plate 33 is driven to move in the metering cylinder 31 by the driving cylinder 29, spraying liquid in the metering cylinder 31 enters the spraying head 24 through the flowing hole 34 through the movement of the movable plate 33, so that spraying of the flange is realized, the liquid quantity of spraying liquid can be effectively controlled through the metering cylinder 31, the same batch of spraying flanges can be kept consistent, meanwhile, the cost is effectively controlled on the premise of ensuring the spraying effect, waste caused by excessive spraying is avoided, the stability of the metering cylinder 31 is improved through the supporting effect of the supporting block 30, the movable plate 33 is driven to reset through the elastic force of the reset spring 32 when the driving cylinder 29 is separated from the movable plate 33, the sliding ring is prevented from the metering cylinder 31 through the fixing effect of the fixing ring, the rotating disc 27 is driven to synchronously rotate through the rotating rod 26, meanwhile, the quantity of the driving cylinder 29 is kept consistent with the moving arm 23 under the fixing effect of the positioning block 25, meanwhile, the spraying liquid quantity of the driving cylinder 29 is effectively controlled on the premise of ensuring the spraying effect, the same quantity as that the spraying effect is ensured, the spraying device is different from the other side of the flange, and the other side is different from the flange, the other side, and the spraying device is controlled to be different from the other side, so that the spraying device is in the spraying position of the flange is controlled, and the same.
As a preferred implementation manner in this embodiment, referring to fig. 1-2 and 8, the buffer assembly includes a supporting cylinder 36 fixedly connected to the top of the bottom plate 1, a supporting spring 37 is fixedly connected to the inner wall of the supporting cylinder 36, a supporting plate 38 is fixedly connected to the top of the supporting spring 37, a transfer opening 40 is formed on the outer wall of the supporting cylinder 36, a guiding arc plate 39 is fixedly connected to the top of the supporting cylinder 36, the guiding arc plate 39 is matched with the transfer opening 40, a rubber is fixedly connected to the top of the guiding arc plate 39, the transfer opening 40 is in a semicircular structure, the rubber is fixedly connected to the top of the transfer opening 40, after the flange is sprayed, firstly, the flange is separated from the surface of the rotating plate 5 through rotation of the rotating plate 5, the supporting plate 38 is firstly contacted with the flange, then supported by the supporting spring 37, the collision strength when the flange falls into the supporting cylinder 36 and the supporting plate 38 is reduced, and simultaneously, the flange can be prevented from colliding with the flange after the spraying is accurately fallen into the supporting cylinder 36 through the guiding function of the guiding arc plate 39, the flange can be taken out of the supporting cylinder 36 through the transfer opening 40, and the flange can be removed from the supporting cylinder 36 through the transfer opening 40, and the secondary transfer effect is realized, and the protection effect is improved, after the spraying is completed.
A high-precision flange spray plating processing method comprises the following steps:
s1, pretreatment: the surface of the workpiece should be carefully treated before the flange is sprayed with a protective layer (paint or other corrosion-resistant material), which is called pretreatment;
s2, spraying: the compressed air is used as power to form high-speed spray beams, and the spray materials are sprayed to the surface of the workpiece to be treated at high speed, so that the appearance of the outer surface of the workpiece is changed, and the spraying process is completed;
s3, coating post-treatment: in order to prevent corrosion of the substrate caused by the corrosive medium penetrating through the pores of the coating to reach the substrate, the coating is subjected to hole sealing treatment, and the corrosion resistance of the flange in use is improved through hole sealing treatment.
The working principle of the application is as follows: when the flange needs to be sprayed, firstly, the flange is placed on the rotating plate 5, the compression cylinder 16 is started, the contact plate 17 is driven to be separated from the compression air bag 14 through the output end of the compression cylinder 16, the compression air bag 14 is restored to deform, meanwhile, the internal air pressure of the compression air bag is reduced, air in the air inlet 12 flows into the compression air bag 14 through the air exchanging pipe 13, the air pressure in the adsorption port 6 is reduced through the air outlet one-way valve 11 at the top of the air exchanging pipe 9, suction is generated in the air inlet, and negative pressure is generated, so that the flange on the surface of the adsorption port 6 is fixed.
When the flange needs to be sprayed, the output end of the driving cylinder 29 is in contact with the movable plate 33 through starting the driving cylinder 29, spraying liquid in the metering cylinder 31 enters the spraying head 24 through the flow hole 34, so that spraying of the flange is realized, the quantity of spraying liquid can be effectively controlled through the metering cylinder 31, the same batch of spraying flange can be kept consistent, meanwhile, under the premise of ensuring the spraying effect, the quantity of spraying liquid is effectively controlled, the cost is effectively controlled, waste caused by excessive spraying is avoided, the stability of the metering cylinder 31 is improved through the supporting effect of the supporting block 30, when the driving cylinder 29 is separated from the movable plate 33, the movable plate 33 can be driven to reset through the reset spring 32, meanwhile, the sliding of the movable ring from the metering cylinder 31 is avoided through the fixing effect of the fixed ring, the rotary disk 27 is driven to synchronously rotate through rotating, meanwhile, under the fixing effect of the positioning block 25, the driving cylinder 29 slides in the movable arm 23, when the other side facing the fixed hole arranged on the flange is carried out, the spraying cylinder surface, the spraying liquid quantity is different from the other side, the spraying liquid is correspondingly controlled, the spraying liquid is different from the movable arm 29, the same in quantity, the spraying position is different from the movable arm 23, the spraying position is realized, the spraying position is different is controlled, and the same equipment is realized, and the spraying position is different, and the spraying position is controlled;
when the flange spraying is finished, the flange is separated from the surface of the rotating plate 5 through the rotation of the rotating plate 5, the flange is contacted with the flange through the supporting plate 38, then the flange is supported through the supporting spring 37, the collision strength of the flange falling into the supporting cylinder 36 and contacted with the supporting plate 38 is reduced, the flange after the spraying is prevented from being collided, meanwhile, the flange can accurately fall into the supporting cylinder 36 through the guiding function of the guiding arc plate 39, the flange can be taken out from the supporting cylinder 36 through the transferring opening 40, secondary transfer is realized, the collision is avoided, and the protection effect of the flange after the spraying is finished is improved.
Although embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the application, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. A high-precision flange spray plating processing device is characterized in that: including bottom plate (1), bottom plate (1) top fixedly connected with multiunit fixing base (2), multiunit all rotate the cover in fixing base (2) and be equipped with support arm (3), the top fixedly connected with fixed ring (4) of support arm (3), fixedly connected with rotor plate (5) in fixed ring (4), rotor plate (5) bottom fixedly connected with adsorption component, adsorption component is used for fixed spraying's flange, one side top fixedly connected with supporting seat (21) of bottom plate (1), the top fixedly connected with of supporting seat (21) rotates section of thick bamboo (22), the one end fixedly connected with of rotating section of thick bamboo (22) removes arm (23), the one end fixedly connected with spraying component of removing arm (23), spraying component is used for right flange on the adsorption component carries out the spraying, one side top fixedly connected with buffer assembly of bottom plate (1), the buffer assembly is used for shifting the flange of spraying completion, the adsorption component includes five groups adsorption ports (6) of fixed spraying top, adsorption ports (6) are five groups, and adsorption ports (6) are five, and are that adsorption ports (6) are fixed with one another, and one side of the combination of adsorption ports (9) can be connected with one-way air exchange valve (9) and one-way air exchange valve (9), an air inlet (12) is formed in the bottom of the air exchange valve (9), an air exchange tube (13) is fixedly sleeved at one end of the air inlet (12), a protection cylinder (15) is fixedly connected at the bottom of the rotating plate (5), a compression air bag (14) is installed in the protection cylinder (15), one end of the air exchange tube (13) is connected with the compression air bag (14), the top of the compression air bag (14) is fixedly connected with the bottom of the rotating plate (5), a compression air cylinder (16) is installed at the bottom of the protection cylinder (15), the compression air cylinder (16) is fixedly connected with the bottom of the protection cylinder (15), a contact plate (17) is fixedly connected with the output end of the compression air cylinder (16), the top of the contact plate (17) is matched with the compression air bag (14), the spraying assembly comprises a positioning block (25) fixedly connected with one end of the movable arm (23), a threaded hole (28) is formed in the positioning block (25), the inner wall of the positioning block (25) is penetrated through a threaded rod (26), one end of the threaded rod (26) is fixedly connected with a rotating disc (27), one side of the threaded rod (26) is fixedly connected with the threaded rod (29), the utility model discloses a measuring device, including measuring cylinder (23), measuring cylinder (31), drive cylinder (29), movable plate (33) are laminated to the output of measuring cylinder (29), movable plate (33) cover is established at measuring cylinder (31) inner wall, measuring cylinder (31) outer wall bottom fixedly connected with supporting shoe (30), measuring cylinder (31) inner wall fixedly connected with reset spring (32), one end of reset spring (32) with movable plate (33) fixed connection, measuring cylinder (31) one end inner wall has seted up flow hole (34), flow hole (34) with the spray coating head (24) looks adaptation at movable arm (23) top, the fixed inlet pipe (35) that runs through in bottom of measuring cylinder (31), the other end of inlet pipe (35) is connected with the spray barrel, one side of movable arm (23) seted up with the groove of drive cylinder (29) looks adaptation, drive cylinder (29) can be in movable arm (23) slide for drive cylinder (29) moves to the opposite side of movable arm (23), drive cylinder (29) looks contact with measuring cylinder (31).
2. A high-precision flange spray coating processing apparatus according to claim 1, characterized in that: the buffer assembly comprises a supporting cylinder (36) fixedly connected to the top of the bottom plate (1), a supporting spring (37) is fixedly connected to the inner wall of the supporting cylinder (36), a supporting plate (38) is fixedly connected to the top of the supporting spring (37), a transfer port (40) is formed in the outer wall of the supporting cylinder (36), a guiding arc plate (39) is fixedly connected to the top of the supporting cylinder (36), and the guiding arc plate (39) is matched with the transfer port (40).
3. A high-precision flange spray coating processing apparatus according to claim 1, characterized in that: fixedly connected with buffer spring (19) in the middle of the top of rotor plate (5), the top fixedly connected with buffer plate (20) of buffer spring (19), the top fixedly connected with multiunit deflector (18) of rotor plate (5), deflector (18) are located absorption mouth (6) one side, multiunit fixed orifices (8) have been fixedly seted up on rotor plate (5), multiunit fixed orifices (8) respectively with all fixed ring (4) looks adaptation.
4. A high-precision flange spray coating processing apparatus according to claim 1, characterized in that: the top of absorption mouth (6) fixedly connected with folding board (7), the top fixedly connected with sealed pad of absorption mouth (6).
5. A high-precision flange spray coating processing apparatus according to claim 1, characterized in that: the fixed ring is fixedly connected with one end of the inner wall of the metering cylinder (31), the diameter of the fixed ring is larger than that of the moving plate (33), and a buffer pad is fixedly connected with the contact position of the fixed ring and the output end of the driving cylinder (29).
6. A high-precision flange spray coating processing apparatus according to claim 2, characterized in that: the top end of the guide arc plate (39) is fixedly connected with rubber, the transfer port (40) is of a semicircular structure, and the top end of the transfer port (40) is fixedly connected with rubber.
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| CN202310466787.XA CN116328994B (en) | 2023-04-27 | 2023-04-27 | High-precision flange spray plating processing equipment and processing method thereof |
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| CN116328994B true CN116328994B (en) | 2023-08-29 |
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| CN116328994A (en) | 2023-06-27 |
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