CN116174980A - Welding equipment for diaphragm type energy accumulator machining - Google Patents
Welding equipment for diaphragm type energy accumulator machining Download PDFInfo
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- CN116174980A CN116174980A CN202310115461.2A CN202310115461A CN116174980A CN 116174980 A CN116174980 A CN 116174980A CN 202310115461 A CN202310115461 A CN 202310115461A CN 116174980 A CN116174980 A CN 116174980A
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- fixedly connected
- welding
- vertical plate
- frame
- air cylinder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Optics & Photonics (AREA)
- Supply Devices, Intensifiers, Converters, And Telemotors (AREA)
Abstract
The invention discloses welding equipment for diaphragm type energy accumulator processing, which comprises a frame, wherein a power system is arranged in the frame, an energy accumulator is arranged at the top of the power system, a vertical plate is fixedly connected in the frame, a positioning system is arranged on the surface of the vertical plate through an adjusting structure, a welding module is arranged on the surface of the vertical plate, the power system comprises a motor fixedly connected in the frame, a power head positioned at one side of the motor is fixedly connected in the frame, and belt pulleys are fixedly connected with the input end of the power head and the output end of the motor. The invention uses the automatic welding arrangement of the machine tool to change the welding process, firstly evenly welds three positions around the joint, ensures that the joint is stably positioned, and then fully welds the joint for one week. The invention can eliminate the welding defect of the screw joint, the product completely meets the drawing requirement, and the production benefit is improved.
Description
Technical Field
The invention relates to the technical field of diaphragm type energy accumulator processing, in particular to welding equipment for diaphragm type energy accumulator processing.
Background
The diaphragm accumulator is mainly composed of a hydraulic part and a gas part with an airtight separation element, the fluid part is connected with a hydraulic flow path, when the pressure is increased, the gas is compressed, the liquid enters the diaphragm accumulator, when the pressure is reduced, the compressed gas expands, and the stored fluid is discharged into a pipeline.
The diaphragm type energy accumulator mainly comprises two shells which are welded and sealed mutually, but the structure of the welding equipment for the existing diaphragm type energy accumulator is single, the threaded joint is deflected due to welding stress after being welded, the drawing requirements cannot be met, and the defects such as air holes and the like can be formed at the welding position.
Therefore, it is necessary to design and create a welding apparatus for diaphragm accumulator processing.
Disclosure of Invention
In order to solve the problems in the prior art, the invention aims to provide a welding device for processing a diaphragm type energy accumulator, which has the advantages of eliminating the welding defect of a screw joint, completely meeting the drawing requirements of products and improving the production benefits, and solves the problems that the structure of the conventional welding device for the diaphragm type energy accumulator is single, the welding stress of the screw joint after welding is deflected, the drawing requirements cannot be met, and the defects such as air holes and the like are also generated at the welding position.
In order to achieve the above purpose, the present invention provides the following technical solutions: a welding device for diaphragm type energy accumulator processing comprises a frame;
the inside of frame is provided with driving system, driving system's top is provided with the energy storage ware, the inside fixedly connected with riser of frame, the surface of riser is installed positioning system through adjusting structure, the surface mounting of riser has the welding module.
As the preferable power system of the invention, the power system comprises a motor fixedly connected in a frame, a power head positioned at one side of the motor is fixedly connected in the frame, the input end of the power head and the output end of the motor are fixedly connected with belt pulleys, the belt pulleys are connected through belt transmission, the top of the power head is fixedly connected with a three-jaw chuck, and the energy accumulator is fixedly connected in the three-jaw chuck.
As a preferred embodiment of the present invention, the positioning system includes a carrier plate mounted on one side of the riser through an adjusting structure, a first cylinder is disposed at the top of the carrier plate, an output end of the first cylinder penetrates through the bottom of the carrier plate and is fixedly connected with a center, and the center is aligned with an axis of the three-jaw chuck.
As the preferable regulation structure of the invention, the regulation structure comprises a rotating wheel which is movably connected to the top of the vertical plate, a screw is fixedly connected to the bottom of the rotating wheel, the bottom end of the screw sequentially penetrates through the vertical plate and the bearing plate and extends to the inside of the bearing plate, the vertical plate and the screw are movably connected through a bearing, and the screw is in threaded connection with the bearing plate.
Preferably, the bottom of the bearing plate is fixedly connected with a retaining seat, and the retaining seat is sleeved on the surface of the first cylinder and is in sliding connection with the first cylinder.
Preferably, the welding module comprises a second air cylinder arranged on one side of the vertical plate, and a welding gun is arranged on the surface of the output end of the second air cylinder and positioned on one side of the energy accumulator.
In the invention, preferably, the output end of the second cylinder is fixedly connected with an adjusting seat, the adjusting seat is sleeved on the surface of a welding gun, and the welding gun is in sliding connection with the adjusting seat.
As preferable in the invention, a cross supporting plate is fixedly connected to one side of the vertical plate, which is close to the second cylinder, and the second cylinder is in sliding connection with the cross supporting plate.
Compared with the prior art, the invention has the following beneficial effects:
1. the invention uses the automatic welding arrangement of the machine tool to change the welding process, firstly evenly welds three positions around the joint, ensures that the joint is stably positioned, then fully welds the joint for one circle, and can randomly set the spot welding quantity according to the size of the product.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic front view in section of a partial structure of the present invention;
FIG. 3 is a schematic view of a welded assembly according to the present invention;
FIG. 4 is a schematic diagram of a positioning system according to the present invention;
FIG. 5 is a schematic diagram of a power system according to the present invention.
In the figure: 1. a frame; 2. an accumulator; 3. a vertical plate; 4. a motor; 5. a power head; 6. a belt pulley; 7. a three-jaw chuck; 8. a carrying plate; 9. a first cylinder; 10. a center; 11. a rotating wheel; 12. a screw; 13. a holding base; 14. a second cylinder; 15. a welding gun; 16. an adjusting seat; 17. a cross pallet.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1 to 5, the welding equipment for processing a diaphragm type energy accumulator provided by the invention comprises a frame 1;
the inside of frame 1 is provided with driving system, and driving system's top is provided with energy storage ware 2, and the inside fixedly connected with riser 3 of frame 1, the positioning system is installed through adjusting structure to riser 3's surface, and the welding module is installed to riser 3's surface mounting.
Referring to fig. 5, the power system includes a motor 4 fixedly connected inside a frame 1, a power head 5 positioned at one side of the motor 4 is fixedly connected inside the frame 1, an input end of the power head 5 and an output end of the motor 4 are fixedly connected with a belt pulley 6, the belt pulley 6 is connected through belt transmission, a three-jaw chuck 7 is fixedly connected to the top of the power head 5, and an energy accumulator 2 is fixedly connected inside the three-jaw chuck 7.
Referring to fig. 4, the positioning system includes a bearing plate 8 installed at one side of the riser 3 through an adjusting structure, a first cylinder 9 is provided at the top of the bearing plate 8, an output end of the first cylinder 9 penetrates to the bottom of the bearing plate 8 and is fixedly connected with a center 10, and the center 10 is aligned with the axis of the three-jaw chuck 7.
Referring to fig. 2, the adjusting structure comprises a rotating wheel 11 movably connected to the top of the vertical plate 3, a screw 12 is fixedly connected to the bottom of the rotating wheel 11, the bottom end of the screw 12 sequentially penetrates through the vertical plate 3 and the bearing plate 8 and extends to the inside of the bearing plate 8, the vertical plate 3 and the screw 12 are movably connected through bearings, and the screw 12 is in threaded connection with the bearing plate 8.
Referring to fig. 2, a retaining seat 13 is fixedly connected to the bottom of the bearing plate 8, and the retaining seat 13 is sleeved on the surface of the first cylinder 9 and is slidably connected with the first cylinder 9.
Referring to fig. 3, the welding module includes a second cylinder 14 provided at one side of the riser 3, and a welding gun 15 is provided at the surface of the output end of the second cylinder 14, the welding gun 15 being located at one side of the accumulator 2.
Referring to fig. 3, an output end of the second cylinder 14 is fixedly connected with an adjusting seat 16, the adjusting seat 16 is sleeved on the surface of the welding gun 15, and the welding gun 15 is slidably connected with the adjusting seat 16.
Referring to fig. 3, a cross pallet 17 is fixedly connected to one side of the vertical plate 3 adjacent to the second cylinder 14, and the second cylinder 14 is slidably connected with the cross pallet 17.
The working principle and the using flow of the invention are as follows: when the energy accumulator 2 is used, unlike the prior art, the three-jaw clamping workpiece is used, after improvement, the arc surface of the clamp and the mandrel are matched with the bottom hole of the energy accumulator 2 to be positioned, so that the workpiece is clamped more quickly, safely and accurately, when the energy accumulator 2 is installed in the three-jaw chuck 7, the first cylinder 9 descends, the workpiece is supported by the retaining seat 13, the joint and the ball body are positioned at the correct position, the first cylinder 9 triggers the procedure to move next step, the second cylinder 14 drives the adjusting seat 16 to move towards the energy accumulator 2, the adjusting seat 16 can randomly adjust the angle position of the welding gun 15, the numerical value is recorded after each workpiece is debugged, the welding gun 15 is calibrated by experience, the quick replacement of products is realized, the production efficiency is improved, after the second cylinder 14 is positioned, the welding starts, the motor 4 drives the power head 5 to rotate, when each rotation reaches 120 degrees, the welding gun 15 works for 1 second, after one rotation, the workpiece and the joint are welded by three points, the foundation is fully welded, then the energy accumulator 2 continues to rotate, the full welding operation, the welding gun 15 starts to work, after the rotation of the first cylinder and the second cylinder 14 is stopped, and the welding of the workpiece 9 is withdrawn after the first cylinder is completed, and the welding is completed.
To sum up: the welding equipment for diaphragm accumulator processing uses machine tool automatic welding to change welding process, firstly uniformly spot-welds three positions around the joint to make the joint stably positioned, then fully welds one circle. The invention can eliminate the welding defect of the screw joint, the product completely meets the drawing requirement, and the production benefit is improved.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The welding equipment for diaphragm type energy accumulator processing comprises a frame (1);
the method is characterized in that: the novel energy storage device is characterized in that a power system is arranged in the frame (1), an energy accumulator (2) is arranged at the top of the power system, a vertical plate (3) is fixedly connected to the inside of the frame (1), a positioning system is arranged on the surface of the vertical plate (3) through an adjusting structure, and a welding module is arranged on the surface of the vertical plate (3).
2. The welding apparatus for diaphragm accumulator machining according to claim 1, wherein: the power system comprises a motor (4) fixedly connected inside a frame (1), a power head (5) positioned on one side of the motor (4) is fixedly connected inside the frame (1), a belt pulley (6) is fixedly connected with the input end of the power head (5) and the output end of the motor (4), the belt pulley (6) is connected through belt transmission, a three-jaw chuck (7) is fixedly connected with the top of the power head (5), and an energy accumulator (2) is fixedly connected inside the three-jaw chuck (7).
3. The welding apparatus for diaphragm accumulator machining according to claim 1, wherein: the positioning system comprises a bearing plate (8) arranged on one side of the vertical plate (3) through an adjusting structure, a first air cylinder (9) is arranged at the top of the bearing plate (8), the output end of the first air cylinder (9) penetrates through the bottom of the bearing plate (8) and is fixedly connected with a center (10), and the centers of the center (10) and the three-jaw chuck (7) are mutually aligned.
4. A welding apparatus for diaphragm accumulator machining according to claim 3, wherein: the adjusting structure comprises a rotating wheel (11) which is movably connected to the top of the vertical plate (3), a screw (12) is fixedly connected to the bottom of the rotating wheel (11), the bottom end of the screw (12) sequentially penetrates through the vertical plate (3) and the bearing plate (8) and extends to the inside of the bearing plate (8), the vertical plate (3) and the screw (12) are movably connected through bearings, and the screw (12) is in threaded connection with the bearing plate (8).
5. A welding apparatus for diaphragm accumulator machining according to claim 3, wherein: the bottom of the bearing plate (8) is fixedly connected with a retaining seat (13), and the retaining seat (13) is sleeved on the surface of the first air cylinder (9) and is in sliding connection with the first air cylinder (9).
6. The welding apparatus for diaphragm accumulator machining according to claim 1, wherein: the welding module comprises a second air cylinder (14) arranged on one side of the vertical plate (3), a welding gun (15) is arranged on the surface of the output end of the second air cylinder (14), and the welding gun (15) is positioned on one side of the energy accumulator (2).
7. The welding apparatus for diaphragm accumulator machining according to claim 6, wherein: the output end of the second air cylinder (14) is fixedly connected with an adjusting seat (16), the adjusting seat (16) is sleeved on the surface of the welding gun (15), and the welding gun (15) is in sliding connection with the adjusting seat (16).
8. The welding apparatus for diaphragm accumulator machining according to claim 6, wherein: the vertical plate (3) is fixedly connected with a cross supporting plate (17) at one side close to the second air cylinder (14), and the second air cylinder (14) is in sliding connection with the cross supporting plate (17).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310115461.2A CN116174980A (en) | 2023-02-15 | 2023-02-15 | Welding equipment for diaphragm type energy accumulator machining |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310115461.2A CN116174980A (en) | 2023-02-15 | 2023-02-15 | Welding equipment for diaphragm type energy accumulator machining |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116174980A true CN116174980A (en) | 2023-05-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310115461.2A Pending CN116174980A (en) | 2023-02-15 | 2023-02-15 | Welding equipment for diaphragm type energy accumulator machining |
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| CN (1) | CN116174980A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116748683A (en) * | 2023-08-23 | 2023-09-15 | 布柯玛蓄能器张家口有限公司 | Laser welding production process of diaphragm type energy accumulator shell |
-
2023
- 2023-02-15 CN CN202310115461.2A patent/CN116174980A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116748683A (en) * | 2023-08-23 | 2023-09-15 | 布柯玛蓄能器张家口有限公司 | Laser welding production process of diaphragm type energy accumulator shell |
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