CN116328775A - Preparation method and application of core-shell catalyst for preparing fatty alcohol by deoxidizing and hydrogenating fatty acid methyl ester - Google Patents
Preparation method and application of core-shell catalyst for preparing fatty alcohol by deoxidizing and hydrogenating fatty acid methyl ester Download PDFInfo
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- 239000003054 catalyst Substances 0.000 title claims abstract description 93
- 239000011258 core-shell material Substances 0.000 title claims abstract description 34
- 150000002191 fatty alcohols Chemical class 0.000 title claims abstract description 29
- 238000002360 preparation method Methods 0.000 title claims abstract description 24
- 235000019387 fatty acid methyl ester Nutrition 0.000 title claims abstract description 23
- 238000006243 chemical reaction Methods 0.000 claims abstract description 30
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims abstract description 29
- 238000005984 hydrogenation reaction Methods 0.000 claims abstract description 17
- 238000000034 method Methods 0.000 claims abstract description 17
- 239000004005 microsphere Substances 0.000 claims abstract description 14
- 238000011065 in-situ storage Methods 0.000 claims abstract description 7
- 238000004519 manufacturing process Methods 0.000 claims abstract description 5
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 20
- ONDPHDOFVYQSGI-UHFFFAOYSA-N zinc nitrate Chemical compound [Zn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ONDPHDOFVYQSGI-UHFFFAOYSA-N 0.000 claims description 20
- 239000012018 catalyst precursor Substances 0.000 claims description 18
- 239000011701 zinc Substances 0.000 claims description 15
- 239000008367 deionised water Substances 0.000 claims description 12
- 229910021641 deionized water Inorganic materials 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 238000001035 drying Methods 0.000 claims description 11
- 238000000227 grinding Methods 0.000 claims description 11
- 230000009467 reduction Effects 0.000 claims description 11
- XTVVROIMIGLXTD-UHFFFAOYSA-N copper(II) nitrate Chemical compound [Cu+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O XTVVROIMIGLXTD-UHFFFAOYSA-N 0.000 claims description 10
- 238000003756 stirring Methods 0.000 claims description 10
- 238000005406 washing Methods 0.000 claims description 10
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 9
- 239000004202 carbamide Substances 0.000 claims description 9
- 238000001816 cooling Methods 0.000 claims description 9
- 238000001914 filtration Methods 0.000 claims description 9
- 238000002156 mixing Methods 0.000 claims description 9
- 238000010335 hydrothermal treatment Methods 0.000 claims description 8
- 239000002002 slurry Substances 0.000 claims description 7
- PAWQVTBBRAZDMG-UHFFFAOYSA-N 2-(3-bromo-2-fluorophenyl)acetic acid Chemical compound OC(=O)CC1=CC=CC(Br)=C1F PAWQVTBBRAZDMG-UHFFFAOYSA-N 0.000 claims description 6
- DDFHBQSCUXNBSA-UHFFFAOYSA-N 5-(5-carboxythiophen-2-yl)thiophene-2-carboxylic acid Chemical compound S1C(C(=O)O)=CC=C1C1=CC=C(C(O)=O)S1 DDFHBQSCUXNBSA-UHFFFAOYSA-N 0.000 claims description 6
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 6
- 239000010949 copper Substances 0.000 claims description 6
- 239000001257 hydrogen Substances 0.000 claims description 6
- 229910052739 hydrogen Inorganic materials 0.000 claims description 6
- 229910052802 copper Inorganic materials 0.000 claims description 5
- 230000004913 activation Effects 0.000 claims description 3
- GDVKFRBCXAPAQJ-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O GDVKFRBCXAPAQJ-UHFFFAOYSA-A 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- LJCNRYVRMXRIQR-OLXYHTOASA-L potassium sodium L-tartrate Chemical compound [Na+].[K+].[O-]C(=O)[C@H](O)[C@@H](O)C([O-])=O LJCNRYVRMXRIQR-OLXYHTOASA-L 0.000 claims description 3
- 229940074439 potassium sodium tartrate Drugs 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 3
- 235000011006 sodium potassium tartrate Nutrition 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 229910052725 zinc Inorganic materials 0.000 claims description 3
- 238000001354 calcination Methods 0.000 claims description 2
- 239000000969 carrier Substances 0.000 claims description 2
- 238000009903 catalytic hydrogenation reaction Methods 0.000 claims description 2
- 229960001545 hydrotalcite Drugs 0.000 claims description 2
- 229910001701 hydrotalcite Inorganic materials 0.000 claims description 2
- 229910021645 metal ion Inorganic materials 0.000 claims description 2
- 230000015572 biosynthetic process Effects 0.000 abstract description 2
- 238000003786 synthesis reaction Methods 0.000 abstract description 2
- 230000003197 catalytic effect Effects 0.000 description 10
- -1 fatty acid ester Chemical class 0.000 description 8
- 235000014113 dietary fatty acids Nutrition 0.000 description 7
- 229930195729 fatty acid Natural products 0.000 description 7
- 239000000194 fatty acid Substances 0.000 description 7
- UQDUPQYQJKYHQI-UHFFFAOYSA-N methyl laurate Chemical compound CCCCCCCCCCCC(=O)OC UQDUPQYQJKYHQI-UHFFFAOYSA-N 0.000 description 6
- 229910000510 noble metal Inorganic materials 0.000 description 5
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000011056 performance test Methods 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 3
- 239000012752 auxiliary agent Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 238000005245 sintering Methods 0.000 description 3
- 239000002028 Biomass Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 229910002535 CuZn Inorganic materials 0.000 description 2
- 239000006004 Quartz sand Substances 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 238000005470 impregnation Methods 0.000 description 2
- 238000009830 intercalation Methods 0.000 description 2
- 230000002687 intercalation Effects 0.000 description 2
- 238000010813 internal standard method Methods 0.000 description 2
- 239000007791 liquid phase Substances 0.000 description 2
- 238000011068 loading method Methods 0.000 description 2
- 239000002082 metal nanoparticle Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 229910052697 platinum Inorganic materials 0.000 description 2
- 239000000376 reactant Substances 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000002194 synthesizing effect Effects 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- BNGXYYYYKUGPPF-UHFFFAOYSA-M (3-methylphenyl)methyl-triphenylphosphanium;chloride Chemical compound [Cl-].CC1=CC=CC(C[P+](C=2C=CC=CC=2)(C=2C=CC=CC=2)C=2C=CC=CC=2)=C1 BNGXYYYYKUGPPF-UHFFFAOYSA-M 0.000 description 1
- LDXJRKWFNNFDSA-UHFFFAOYSA-N 2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)-1-[4-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidin-5-yl]piperazin-1-yl]ethanone Chemical compound C1CN(CC2=NNN=C21)CC(=O)N3CCN(CC3)C4=CN=C(N=C4)NCC5=CC(=CC=C5)OC(F)(F)F LDXJRKWFNNFDSA-UHFFFAOYSA-N 0.000 description 1
- 229910017813 Cu—Cr Inorganic materials 0.000 description 1
- MXRIRQGCELJRSN-UHFFFAOYSA-N O.O.O.[Al] Chemical group O.O.O.[Al] MXRIRQGCELJRSN-UHFFFAOYSA-N 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- VLVAUTXCAGNIJL-UHFFFAOYSA-N [B].[Zn].[Cu] Chemical compound [B].[Zn].[Cu] VLVAUTXCAGNIJL-UHFFFAOYSA-N 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 230000003213 activating effect Effects 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000001588 bifunctional effect Effects 0.000 description 1
- 239000003225 biodiesel Substances 0.000 description 1
- 239000003575 carbonaceous material Substances 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 150000001845 chromium compounds Chemical class 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000012847 fine chemical Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- AHADSRNLHOHMQK-UHFFFAOYSA-N methylidenecopper Chemical compound [Cu].[C] AHADSRNLHOHMQK-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- LPUQAYUQRXPFSQ-DFWYDOINSA-M monosodium L-glutamate Chemical compound [Na+].[O-]C(=O)[C@@H](N)CCC(O)=O LPUQAYUQRXPFSQ-DFWYDOINSA-M 0.000 description 1
- 235000013923 monosodium glutamate Nutrition 0.000 description 1
- 239000004223 monosodium glutamate Substances 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 229910052707 ruthenium Inorganic materials 0.000 description 1
- 238000012430 stability testing Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 238000000967 suction filtration Methods 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- 229920000428 triblock copolymer Polymers 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/80—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with zinc, cadmium or mercury
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/002—Mixed oxides other than spinels, e.g. perovskite
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/30—Catalysts, in general, characterised by their form or physical properties characterised by their physical properties
- B01J35/396—Distribution of the active metal ingredient
- B01J35/397—Egg shell like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/40—Catalysts, in general, characterised by their form or physical properties characterised by dimensions, e.g. grain size
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/50—Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
- B01J35/51—Spheres
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C29/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
- C07C29/132—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of an oxygen containing functional group
- C07C29/136—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of an oxygen containing functional group of >C=O containing groups, e.g. —COOH
- C07C29/147—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of an oxygen containing functional group of >C=O containing groups, e.g. —COOH of carboxylic acids or derivatives thereof
- C07C29/149—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of an oxygen containing functional group of >C=O containing groups, e.g. —COOH of carboxylic acids or derivatives thereof with hydrogen or hydrogen-containing gases
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C31/00—Saturated compounds having hydroxy or O-metal groups bound to acyclic carbon atoms
- C07C31/02—Monohydroxylic acyclic alcohols
- C07C31/125—Monohydroxylic acyclic alcohols containing five to twenty-two carbon atoms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2523/00—Constitutive chemical elements of heterogeneous catalysts
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- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
The invention belongs to the field of catalyst synthesis, and provides a preparation method and application of a core-shell catalyst for preparing fatty alcohol by deoxidizing and hydrogenating fatty acid methyl ester. By adopting a hydrothermal in-situ growth method, al is used as 2 O 3 The microsphere is core, in Al 2 O 3 The in-situ grown CuZnAl terrazzo sheet is taken as a shell to prepare a flower-shaped multi-stage micron core-shell structure catalyst, and the existing catalyst applied to the fatty alcohol preparation reaction by fatty acid methyl ester hydrogenation can be simultaneously solved with high production cost, harsh reaction conditions,The catalyst has the advantages of low cost, mild reaction condition, high selectivity and high stability, and has wide application prospect.
Description
Technical Field
The invention belongs to the field of catalyst synthesis, and particularly relates to a preparation method of a core-shell catalyst for preparing fatty alcohol by fatty acid methyl ester selective deoxidation and hydrogenation and application of the core-shell catalyst in fatty acid methyl ester hydrogenation.
Background
Under the age background of the high-speed development of global economy, the degree of dependence of countries around the world on traditional primary energy sources such as coal, petroleum, natural gas and the like is gradually increased, so that the disposable resources in the world are seriously deficient, and the caused environmental problems are increasingly prominent. In order to achieve the long-term emission reduction goal of carbon neutralization, an ideal energy source with economy, environmental protection and sustainability is required to be searched, and biomass is the only substance with renewable carbon sources and is considered to be a promising substitute.
Fatty Acid Methyl Esters (FAMEs), which are the most typical representative of biomass energy sources, are also known as biodiesel in industry, and are an environmentally friendly clean energy source. The fatty alcohol is used as a downstream product of fatty acid methyl ester of a large chemical product, has the characteristic of high added value and has wider application range. In industry, fatty alcohol is called "process monosodium glutamate", which is often used for preparing a series of fine chemical products such as plasticizer, surfactant, detergent, lubricant and the like, and plays an important role in the development of national economy. In recent years, the consumption of fatty alcohols has been increasing in demand in the global fatty alcohol market.
In the prior art, two types of catalysts Cu-Cr catalysts and noble metal catalysts such as Pt and Ru catalysts are mainly used for preparing fatty alcohol by selectively hydrogenating fatty acid methyl ester. However, the CuCr catalyst causes strong environmental pollution due to toxicity of chromium compounds; however, noble metal catalysts are expensive, and the production cost is high, so that it is necessary to provide a hydrogenation catalyst which is environmentally friendly, low in cost and high in stability while having excellent catalytic activity.
Patent CN111701591a discloses a hydrogenation catalyst, a preparation method thereof and a method for preparing fatty alcohol by hydrogenating fatty acid ester, wherein a copper source is added into a dispersed titanium dioxide solution, and when the prepared hydrogenation catalyst is used for preparing fatty alcohol by hydrogenating fatty acid ester, higher fatty alcohol selectivity can be obtained, but the catalyst has single active component and lower catalytic activity.
Patent CN104383921A discloses a preparation and application method of a catalyst for preparing fatty alcohol by reducing higher fatty acid ester, wherein the catalyst takes high-temperature roasting nano alumina as a carrier, copper as an active component and zirconia as an auxiliary agent. The catalyst has high conversion rate and selectivity, but the catalyst preparation process is complex, and the pressure required by the reaction is high.
Patent CN105753653B discloses a process for preparing fatty alcohols. The method uses polyethylene oxide-polypropylene oxide-polyethylene oxide triblock copolymer P 123 Or F 127 One of the metal nanoparticles is a metal nanoparticle stabilizer for stabilizing Pd, rh, pt, cr, cu or Ni, and the hydrogenation of fatty acid methyl ester is realized under mild conditions, but the noble metal used in the method is expensive, and Cr may cause environmental pollution.
Patent CN103664514B discloses a method for preparing fatty alcohol by hydrogenating fatty acid ester. The method adopts the copper-zinc-boron catalyst loaded by alumina, can obtain higher fatty acid ester conversion rate and fatty alcohol selectivity under mild reaction conditions, but the catalyst prepared by an impregnation method is easy to cause aggregation and sintering of active components, so that the stability of the catalyst is reduced.
Patent CN106622368B discloses a catalyst for preparing fatty alcohol by hydrogenating fatty acid ester, a preparation method and application thereof. The catalyst has a core-shell structure with a bifunctional catalytic active site, pd or Pt is taken as a core, and a porous organic polymer containing an acidic site is taken as a shell. The catalyst can efficiently catalyze fatty acid ester to prepare fatty alcohol by hydrogenation, and the catalyst can be recycled, but the noble metal used is expensive in nuclear price and high in production cost.
Patent CN 108404919B discloses a copper-carbon catalyst for synthesizing fatty alcohol by liquid phase hydrogenation of esters and a preparation method thereof, wherein a carbon material is used as a carrier, copper is used as an active component, zinc is used as a modification auxiliary agent, and the catalyst has good catalytic performance and stability under mild reaction conditions. But the method is mainly used for synthesizing fatty alcohol by liquid-phase hydrogenation of esters.
Although the existing catalyst for the hydrogenation reaction of fatty acid methyl ester is invented in a large number, the problems of high cost, harsh reaction conditions, poor stability and easy sintering of active components can be solved by using few catalysts. Therefore, the invention adopts an in-situ growth method to control the morphology structure of the catalyst and prepare the flower-shaped multi-stage micron core-shell structure catalyst, which can solve the problems at the same time.
Disclosure of Invention
The invention aims to solve the problems that the existing catalyst for preparing fatty alcohol by hydrogenating fatty acid methyl ester is less in quantity and can simultaneously solve the problems of high cost, harsh reaction conditions, poor stability and easy sintering of active components.
The technical scheme of the invention is as follows:
preparation method of core-shell catalyst for preparing fatty alcohol by deoxidizing and hydrogenating fatty acid methyl ester, wherein the core-shell catalyst uses Al 2 O 3 As a nucleus, in Al 2 O 3 The CuZnAl hydrotalcite sheets grown in situ are staggered to form flower-like multi-stage micron shell layers, and the flower-like multi-stage micron shell layers are used for preparing fatty alcohol with high selectivity by deoxidizing and hydrogenating fatty acid methyl ester, and the conversion rate of 40% -98% and the selectivity of 90% -100% are achieved under mild conditions; the preparation method comprises the following steps:
(1) And (3) preparing a carrier: al is added with 2 (SO 4 ) 3 Dissolving and mixing urea and potassium sodium tartrate in a molar ratio of 10:40:1, stirring for 30 minutes, transferring into a hydrothermal kettle liner, carrying out hydrothermal treatment for 2 hours at 165 ℃, transferring into air, and cooling to room temperature; alternately washing with deionized water and ethanol, and suction filtering; drying at 80deg.C for 12 hr, taking out solid powder, grinding, and calcining at 550deg.C for 6 hr to obtain Al with diameter of 3-5 μm 2 O 3 Microspheres, which are used as carriers for standby;
(2) Preparation of a catalyst precursor: mixing copper nitrate and zinc nitrate solution with total concentration of 0.03M, adding 0.134M ammonium nitrate and 0.018M ammonium fluoride, stirring thoroughly for 30min, pouring urea and Al with mass ratio of 2.5:1 2 O 3 Controlling the molar ratio of the total amount of Cu and Zn metal ions to the amount of Al metal in the hydrothermal kettle lining of the microsphere to be 2:1, carrying out hydrothermal treatment for 12 hours at the temperature of 100 ℃, and then cooling to room temperature in air; repeatedly washing the obtained slurry with deionized water and ethanol, suction filtering, drying at 80deg.C for 12 hr, and grinding to obtain Al 2 O 3 A @ CuZnAl-LDH catalyst precursor;
(3) And (3) preparing a catalyst: roasting the catalyst precursor obtained in the step (2) in air at 400 ℃ for 4 hours to obtain Al 2 O 3 @CuZnAl-LDO catalyst.
The concentration ratio of the copper nitrate to the zinc nitrate is 3:1-1:2.
The core-shell catalyst obtained by the preparation method is used for activating reduction treatment before catalytic hydrogenation reaction, and the treatment method is as follows: in-situ reduction in a fixed bed reactor under the condition of H 2 The pressure is 0.1-10MPa, H 2 The volume flow rate is 40mL/min, the reduction temperature is 300 ℃, and the reduction time is 2h.
The core-shell catalyst is used for hydrodeoxygenation reaction of fatty acid methyl ester, and the reaction is carried out in a fixed bed reactor; the reaction temperature in a fixed bed reactor is 200-300 ℃, the hydrogen pressure is 0.1-10MPa, the hydrogen-oil ratio is 400, and the airspeed WHSV is 0.19-1.40h -1 。
The prepared core-shell catalyst is used for C 8 -C 20 The fatty acid methyl ester hydrogenation selectivity of (2) is used for preparing fatty alcohol.
The invention has the beneficial effects that: the invention adopts a hydrotalcite-like intercalation assembly method to prepare a flower-shaped multi-stage micron core-shell catalyst, wherein the core is amorphous alumina, the shell is CuZnAl-LDH intercalation, and Al is obtained after roasting 2 O 3 The @ CuZnAl-LDO is used for the reaction of preparing fatty alcohol by hydrodeoxygenation of fatty acid methyl ester. The catalyst prepared by the method realizes the uniform introduction of the catalyst auxiliary agent by utilizing the adjustable property of the LDH laminate element on the basis of taking Cu as an active center. Compared with the traditional catalyst, the catalyst has larger specific surface area and developed pore canal structure, can maximally realize the dispersion and exposure of active centers, is beneficial to the adsorption and diffusion of reactant molecules and product molecules, and thus improvesReaction efficiency. The alumina is used as a carrier and simultaneously provides an aluminum source, so that the core-shell structure formed by the alumina can further improve the structural stability of the catalyst, and meanwhile, the catalyst adopts green pollution-free non-noble metal, is low in price and environment-friendly, and has a wide application value.
Drawings
FIG. 1 is an SEM photograph of a carrier, (a) at 4 ten thousand magnification; (b) magnification of 2 ten thousand times.
FIG. 2 is a SEM photograph of a core-shell catalyst, (a) at 7 tens of thousands of magnifications; (b) 4-fold magnification; (c) the magnification is 2 ten thousand times.
Detailed Description
The following describes the embodiments of the present invention further with reference to the drawings and technical schemes.
Example 1
Carrier for preparing the catalyst of the invention
0.1M Al 2 (SO 4 ) 3 Mixing the solution, 0.4M urea solution and 0.025M potassium sodium tartrate solution, stirring for 30min, transferring into a 100ml hydrothermal kettle liner, hydrothermal for 2h at 165 ℃, transferring into air, and cooling to room temperature; alternately washing with deionized water and ethanol, and suction filtering; drying in an oven at 80 ℃ for 12 hours; taking out the solid powder, grinding, transferring to a muffle furnace, and roasting at 550 ℃ for 6 hours to obtain amorphous Al 2 O 3 Microspheres, about 3-5 μm in diameter.
Example 2
Preparation of Al 2 O 3 @Cu 3 Zn 1 Al-LDO core-shell catalyst
Mixing copper nitrate with total concentration of 0.0225M and zinc nitrate solution of 0.0075M, adding ammonium nitrate and ammonium fluoride, stirring thoroughly for 30min, pouring into a container containing 0.2552g urea and 0.1g Al 2 O 3 The microsphere is arranged in the inner lining of the hydrothermal kettle; hydrothermal treatment is carried out for 12h at 100 ℃, and then cooling is carried out to room temperature in air; repeatedly washing the obtained slurry with deionized water and ethanol, suction filtering, drying in an oven at 80 ℃ for 12 hours, and grinding to obtain Al 2 O 3 @Cu 3 Zn 1 Al-LDH catalyst precursor. The catalyst precursor is put into a tube furnace for emptyingRoasting for 4 hours at 400 ℃ to obtain Al 2 O 3 @Cu 3 Zn 1 Al-LDO core-shell catalyst.
Example 3
Preparation of Al 2 O 3 @Cu 2 Zn 1 Al-LDO core-shell catalyst
Mixing copper nitrate with total concentration of 0.02M and zinc nitrate solution of 0.01M, adding ammonium nitrate and ammonium fluoride, stirring thoroughly for 30min, pouring into a container containing 0.2552g urea and 0.1g Al 2 O 3 The microsphere is arranged in the inner lining of the hydrothermal kettle; hydrothermal treatment is carried out for 12h at 100 ℃, and then cooling is carried out to room temperature in air; repeatedly washing the obtained slurry with deionized water and ethanol, suction filtering, drying in an oven at 80 ℃ for 12 hours, and grinding to obtain Al 2 O 3 @Cu 2 Zn 1 Al-LDH catalyst precursor. Placing the catalyst precursor into a tube furnace, and roasting for 4 hours at the temperature of 400 ℃ by using air to obtain Al 2 O 3 @Cu 2 Zn 1 Al-LDO core-shell catalyst.
Example 4
Preparation of Al 2 O 3 @Cu 1 Zn 1 Al-LDO core-shell catalyst
Mixing copper nitrate with total concentration of 0.015M and zinc nitrate solution of 0.015M, adding ammonium nitrate and ammonium fluoride, stirring thoroughly for 30min, pouring into a container containing 0.2552g urea and 0.1g Al 2 O 3 The microsphere is arranged in the inner lining of the hydrothermal kettle; hydrothermal treatment is carried out for 12h at 100 ℃, and then cooling is carried out to room temperature in air; repeatedly washing the obtained slurry with deionized water and ethanol, suction filtering, drying in an oven at 80 ℃ for 12 hours, and grinding to obtain Al 2 O 3 @Cu 1 Zn 1 Al-LDH catalyst precursor. Placing the catalyst precursor into a tube furnace, and roasting for 4 hours at the temperature of 400 ℃ by using air to obtain Al 2 O 3 @Cu 1 Zn 1 Al-LDO core-shell catalyst.
Example 5
Preparation of Al 2 O 3 @Cu 1 Zn 2 Al-LDO core-shell catalyst
Mixing copper nitrate with total concentration of 0.01M and zinc nitrate solution of 0.02M, adding ammonium nitrate and ammonium fluoride, stirring thoroughly for 30min, pouring into a container containing 0.2552g urea and 0.1g Al 2 O 3 The microsphere is arranged in the inner lining of the hydrothermal kettle; hydrothermal treatment is carried out for 12h at 100 ℃, and then cooling is carried out to room temperature in air; repeatedly washing the obtained slurry with deionized water and ethanol, suction filtering, drying in an oven at 80 ℃ for 12 hours, and grinding to obtain Al 2 O 3 @Cu 1 Zn 2 Al-LDH catalyst precursor. Placing the catalyst precursor into a tube furnace, and roasting for 4 hours at the temperature of 400 ℃ by using air to obtain Al 2 O 3 @Cu 1 Zn 2 Al-LDO core-shell catalyst.
Example 6
Preparation of impregnation Supported CuZn/Al 2 O 3 Catalyst
The Al prepared in example 1 was used as a reference to the catalyst loading described in example 3 2 O 3 Microspheres as a carrier, 3.17g of copper nitrate and 1.59g of zinc nitrate were dissolved in 30ml of deionized water, stirred for 30 minutes, and poured with 1g of Al 2 O 3 Stirring the microspheres in a round-bottom flask for 12 hours, steaming and drying the microspheres overnight, grinding the microspheres, then placing the catalyst precursor into a tube furnace, and roasting the catalyst precursor for 4 hours at the temperature of 400 ℃ by using air to obtain the impregnated supported CuZn/Al 2 O 3 A catalyst.
Example 7
Preparation of uniform CuZnAl-LDO catalyst
Taking the catalyst loading as described in example 3 as a reference, 1.21g of copper nitrate, 0.61g of zinc nitrate and 2.82g of aluminum nitrate are dissolved in 70ml of deionized water, stirred for 30min, poured into a hydrothermal kettle liner, hydrothermal-treated at 100 ℃ for 12h, and then cooled to room temperature in air; repeatedly washing the obtained slurry with deionized water and ethanol, carrying out suction filtration, drying in an oven at 80 ℃ for 12 hours, and grinding to obtain the CuZnAl-LDH catalyst precursor. And (3) placing the catalyst precursor into a tube furnace, and roasting for 4 hours at the temperature of 400 ℃ by using air to obtain the uniform CuZnAl-LDO catalyst.
Example 8
Hydrogenation performance tests were performed using the catalysts of examples 2-5 to examine the effect of different metal ratios on the catalytic performance of the catalysts. The results were as follows:
catalyst | Conversion (%) | Selectivity (%) |
Example 2 | 94.62 | 86.79 |
Example 3 | 97.79 | 92.88 |
Example 4 | 94.54 | 88.86 |
Example 5 | 88.46 | 87.72 |
Example 9
Hydrogenation performance tests were performed using the catalyst of example 3 to examine the effect of temperature on the catalytic performance of the catalyst.
0.1g of the oxidation state catalyst of example 3 was weighed and placed in the middle of the tube of the fixed bed reactor, and plugged with 20-40 mesh quartz sand support on both sides. The catalyst was hydrogen activated, the reactor furnace temperature was set at 300℃and the pressure was adjusted to 4MPa, the hydrogen flow was set at 40mL/min and the reduction time was 2h. After the activation, the pressure of the reactor is regulated to 4Mpa, and the airspeed is regulated to 0.42h -1 The initial furnace temperature is 200 ℃, and the mass fraction is conveyed to the reactor after the system temperature, pressure and gas flow are stableThe reaction was carried out at intervals of 2h with 1% methyl laurate in cyclohexane, and the liquid sample was analyzed by an internal chromatographic standard. The results were as follows:
reaction temperature (. Degree. C.) | Conversion (%) | Selectivity (%) |
200 | 90.68 | 98.71 |
220 | 92.60 | 98.88 |
240 | 96.39 | 98.34 |
260 | 97.79 | 92.88 |
280 | 99.43 | 88.82 |
Example 10
Hydrogenation performance tests were performed using the catalyst of example 3 to investigate the effect of space velocity on the catalyst's catalytic performance.
0.1g of the oxidation state catalyst of example 3 was weighed and placed in the middle of the tube of the fixed bed reactor, and plugged with 20-40 mesh quartz sand support on both sides. The catalyst was hydrogen activated, the reactor furnace temperature was set at 300℃and the pressure was adjusted to 4MPa, the hydrogen flow was set at 40mL/min and the reduction time was 2h. After the activation, the pressure of the reactor is regulated to 4Mpa, the furnace temperature is 240 ℃ and the airspeed is 0.19h -1 After the system temperature, pressure and gas flow are stable, a cyclohexane solution of methyl laurate with the mass fraction of 1% is conveyed to a reactor, the feeding rate is adjusted every 2 hours in the reaction, and a liquid sample is taken for analysis and test by using a chromatographic internal standard method. The reaction results were as follows:
example 11
Hydrogenation performance tests were performed using the catalysts of example 3 and examples 6-7 to examine the effect of catalysts of different structures on the catalytic performance.
The reaction pressure is 4Mpa, the temperature is 240 ℃ and the space velocity is 0.42h -1 After the system temperature, pressure and gas flow are stable, a cyclohexane solution of methyl laurate with the mass fraction of 1% is conveyed to a reactor, and a liquid sample is taken for analysis and test by using a chromatographic internal standard method. The reaction results were as follows:
catalyst | Conversion (%) | Selectivity (%) |
Example 3 | 97.79 | 92.88 |
Example 6 | 34.71 | 86.65 |
Example 7 | 85.72 | 79.29 |
Example 3 and example 7 have higher catalytic activity than example 6 due to the hydrotalcite structure formed. Example 3 shows the highest catalytic activity, due to its special core-shell structure, can greatly improve the utilization of active centers, and is beneficial to adsorption and diffusion of reactant molecules and product molecules.
Example 12
Stability testing was performed using example 3. The reaction results were as follows:
reaction time (h) | Conversion (%) | Selectivity (%) |
10 | 94.02% | 93.87% |
30 | 94.71% | 92.18% |
50 | 93.96% | 94.75% |
100 | 94.88% | 95.82% |
300 | 94.41% | 93.59% |
500 | 93.18% | 92.02% |
600 | 92.66% | 91.07% |
700 | 90.08% | 91.47% |
。
Claims (5)
1. Preparation method of core-shell catalyst for preparing fatty alcohol by deoxidizing and hydrogenating fatty acid methyl ester, wherein the core-shell catalyst uses Al 2 O 3 As a nucleus, in Al 2 O 3 The CuZnAl hydrotalcite sheets grown in situ are staggered to form flower-like multi-stage micron shell layers, and the flower-like multi-stage micron shell layers are used for preparing fatty alcohol with high selectivity by deoxidizing and hydrogenating fatty acid methyl ester, and reach 40-98% of conversion rate and conversion rate under mild conditionsSelectivity of 90% -100%; the preparation method is characterized by comprising the following preparation steps:
(1) And (3) preparing a carrier: al is added with 2 (SO 4 ) 3 Dissolving and mixing urea and potassium sodium tartrate in a molar ratio of 10:40:1, stirring for 30 minutes, transferring into a hydrothermal kettle liner, carrying out hydrothermal treatment for 2 hours at 165 ℃, transferring into air, and cooling to room temperature; alternately washing with deionized water and ethanol, and suction filtering; drying at 80deg.C for 12 hr, taking out solid powder, grinding, and calcining at 550deg.C for 6 hr to obtain Al with diameter of 3-5 μm 2 O 3 Microspheres, which are used as carriers for standby;
(2) Preparation of a catalyst precursor: mixing copper nitrate and zinc nitrate solution with total concentration of 0.03M, adding 0.134M ammonium nitrate and 0.018M ammonium fluoride, stirring thoroughly for 30min, pouring urea and Al with mass ratio of 2.5:1 2 O 3 Controlling the molar ratio of the total amount of Cu and Zn metal ions to the amount of Al metal in the hydrothermal kettle lining of the microsphere to be 2:1, carrying out hydrothermal treatment for 12 hours at the temperature of 100 ℃, and then cooling to room temperature in air; repeatedly washing the obtained slurry with deionized water and ethanol, suction filtering, drying at 80deg.C for 12 hr, and grinding to obtain Al 2 O 3 A @ CuZnAl-LDH catalyst precursor;
(3) And (3) preparing a catalyst: roasting the catalyst precursor obtained in the step (2) in air at 400 ℃ for 4 hours to obtain Al 2 O 3 @CuZnAl-LDO catalyst.
2. The method for preparing a core-shell catalyst according to claim 1, wherein the concentration ratio of copper nitrate to zinc nitrate is 3:1-1:2.
3. The method for preparing a core-shell catalyst according to claim 1 or 2, wherein the core-shell catalyst is subjected to an activation reduction treatment before being used for catalytic hydrogenation reaction, and the treatment method is as follows: in-situ reduction in a fixed bed reactor under the condition of H 2 The pressure is 0.1-10MPa, H 2 The volume flow rate is 40mL/min, the reduction temperature is 300 ℃, and the reduction time is 2h.
4. The core-shell catalyst obtained by the process for preparing a core-shell catalyst according to claim 1 or 2, which is used for hydrodeoxygenation of fatty acid methyl esters, characterized in that the reaction is carried out in a fixed bed reactor; the reaction temperature in a fixed bed reactor is 200-300 ℃, the hydrogen pressure is 0.1-10MPa, the hydrogen-oil ratio is 400, and the airspeed WHSV is 0.19-1.40h -1 。
5. The use of the core-shell catalyst according to claim 4 for hydrodeoxygenation of fatty acid methyl esters, wherein the core-shell catalyst is used for C 8 -C 20 The fatty acid methyl ester hydrogenation selectivity of (2) is used for preparing fatty alcohol.
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