WO2016078261A1 - Supported high dispersion nickel-based alloy catalyst preparation method and catalytic application thereof - Google Patents

Supported high dispersion nickel-based alloy catalyst preparation method and catalytic application thereof Download PDF

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WO2016078261A1
WO2016078261A1 PCT/CN2015/074238 CN2015074238W WO2016078261A1 WO 2016078261 A1 WO2016078261 A1 WO 2016078261A1 CN 2015074238 W CN2015074238 W CN 2015074238W WO 2016078261 A1 WO2016078261 A1 WO 2016078261A1
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nickel
catalyst
based alloy
supported high
dispersion
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Chinese (zh)
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张法智
项建峰
闻鑫
杨志祥
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北京化工大学
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/02Boron or aluminium; Oxides or hydroxides thereof
    • B01J21/04Alumina
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/74Iron group metals
    • B01J23/755Nickel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/80Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with zinc, cadmium or mercury
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/84Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/85Chromium, molybdenum or tungsten
    • B01J23/86Chromium
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G45/00Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
    • C10G45/44Hydrogenation of the aromatic hydrocarbons
    • C10G45/46Hydrogenation of the aromatic hydrocarbons characterised by the catalyst used
    • C10G45/48Hydrogenation of the aromatic hydrocarbons characterised by the catalyst used containing nickel or cobalt metal, or compounds thereof

Definitions

  • the invention belongs to the technical field of catalyst preparation, and particularly relates to a supported high-dispersion nickel-based alloy catalyst prepared by using in-situ growth method as an alumina and its application in the selective hydrogenation of pyrolysis gasoline.
  • Pyrolysis gasoline is a valuable by-product of industrial pyrolysis of high temperature naphtha to ethylene and propylene, accounting for 50% to 80% of ethylene production. Its C 5 + to C 12 + hydrocarbons are the main components, including A large number of aromatic hydrocarbons (40-80%, benzene, toluene, xylene), diolefins, olefins and alkanes, so pyrolysis gasoline is often used as a high-octane gasoline blending oil or a raw material for triphenyl extraction.
  • the commonly used catalyst is a nickel-based or palladium-based catalyst supported on alumina. Compared with palladium-based catalysts, nickel-based catalysts have attracted much attention due to their low cost, good anti-toxic and anti-gel properties, and suitable hydrogenation/hydrogenolysis properties for hydrocarbons.
  • the catalytic performance of the nickel-based catalyst is usually improved by adding additives, modifying the catalyst carrier, and introducing a new pre-vulcanization process.
  • supported bimetallic catalysts have been shown to be effective in improving catalytic performance relative to single metal catalysts.
  • Bimetallic catalysts exhibit excellent physical and chemical properties in combination with confinement effects and alloying effects.
  • bimetallic catalysts can readily modulate their catalytic properties by adjusting the composition of the components and the arrangement of the atoms.
  • LDHs are compounds formed by the orderly assembly of interlayer anions and positively charged layers.
  • the chemical composition is generally as follows: [M 2+ 1-x M 3+ x (OH) 2 ] x+ [A n- ] x/n ⁇ yH 2 O, wherein M 2+ and M 3+ are divalent and trivalent metal cations, respectively, on the host layer; An- is an interlayer anion; x is M 3+ /(M 2+ + The molar ratio of M 3+ ); y is the number of water molecules in the interlayer.
  • the LDHs have the characteristics of tunable denaturation of the metal ion composition of the main layer, the charge density of the main layer and its variability, the variability of the type and amount of intercalated anion, the variability of the intra-layer space, and the variability of the interaction between the host and the guest.
  • Such structural features make LDHs a meaningful platform for the development of new catalysts, catalyst precursors and catalyst supports with variable structure and properties.
  • a layered precursor LDHs containing Ni and M metal ions is grown outside and inside the Al 2 O 3 particles to form a supported high-dispersion distribution, which is dried and calcined at a high temperature to be converted into a corresponding composite metal oxide.
  • the supported high-dispersion nickel-based alloy catalyst with NiM distributed on the outer surface of the carrier particles and the pores is obtained, which is applied to the selective hydrogenation reaction of pyrolysis gasoline, which can effectively improve the conversion rate, selectivity and stability of the catalyst. It can also be used for the reaction of methane reforming and catalyzing the hydrogenation of CO and CO 2 to prepare lower hydrocarbons and alcohols.
  • the supported high-dispersion nickel-base alloy catalyst of the invention has the following structure: the alloy NiM is distributed on the outer surface of the ⁇ -Al 2 O 3 carrier particles and the pores thereof to form a distributed high-dispersion alloy distribution; the alloy NiM particle size At 1-8 nm, the ⁇ -Al 2 O 3 carrier has a particle size of 20-40 mesh; the total loading of the alloy NiM is 6-12 wt% based on the total mass of the catalyst; M is Co, Zn, Cu, Fe or Cr.
  • the specific preparation method of the supported high-dispersion nickel-based alloy catalyst according to the present invention is as follows:
  • NiMAl-LDHs/Al 2 O 3 precursor is dried at 60-100 ° C for 6-12 h, then calcined at 400-600 ° C for 2-8 h to obtain LP-NiMO/Al 2 O 3 ;
  • the LP-NiMO/Al 2 O 3 prepared in step B is packed in a micro fixed bed reactor, heat treated at 400-600 ° C for 0.5-2 h under N 2 protection, and the heating rate is 5-10 ° C / min;
  • the reduction is carried out by using a mixture of H 2 having a flow rate of 30-80 mL/min and N 2 having a flow rate of 10-30 mL/min, a reduction temperature of 400-600 ° C, a reduction time of 2-5 h, and a reduction pressure of 0.5-1 MPa.
  • a supported high dispersion nickel-based alloy catalyst is obtained.
  • the molar ratio of urea to metal ion in the step A is (2:1)-(4:1).
  • the soluble nickel salt is nickel nitrate, nickel chloride or nickel sulfate.
  • the soluble M salt is nitric acid M, chlorinated M or sulfuric acid M.
  • the invention adopts a supported high-dispersion nickel-based alloy catalyst prepared by in-situ growth method, and the Al 2 O 3 sphere is not only used as a catalyst carrier but also used as an Al 3+ source for in-situ growth of a precursor of NiAl-LDHs, through NiMAl.
  • the precursor of LDHs obtains a NiM/Al 2 O 3 alloy catalyst, which not only improves the conversion of styrene, but also improves the selectivity of ethylbenzene, thereby improving the selective hydrogenation performance of pyrolysis gasoline.
  • the catalyst preparation process does not require the use of organic solvents or additives, and the method is simple and environmentally friendly.
  • Fig. 1 is a SEM photograph (a, c) and a SEM photograph (b, d) of Example 12 Ni1CoAl-LDHs/Al 2 O 3 (a, b) and LP-2Ni1CoO/Al 2 O 3 (c, d) And a dark field scanning transmission electron micrograph of LP-2Ni1Co/Al 2 O 3 and a corresponding line scan of the metal particles (e).
  • ⁇ -Al 2 O 3 carrier (a), a NiAl-LDHs/Al 2 O 3 (b) precursor, and a Ni:Co mass fraction ratio of 3:1 (c), 2:1 in Example 1. (d), XRD pattern of the mNinCoAl-LDHs/Al 2 O 3 precursor and the CoAl-LDHs/Al 2 O 3 precursor (f) of 1:1 (e).
  • Example 3 is LP-Ni/Al 2 O 3 (a, b), LP-2Ni1Co/Al 2 O 3 (c, d), LP-1Ni1Co/Al 2 O 3 (e, f) and IM in Example 1.
  • Example 4 is a styrene conversion rate of a supported high-dispersion nickel-based alloy catalyst, LP-Ni/Al 2 O 3 catalyst, LP-Co/Al 2 O 3 catalyst, and IM-NiCo/Al 2 O 3 catalyst in Example 1. - the curve of time.
  • Figure 5 is a graph showing the stability of styrene conversion and selectivity-time of the LP-2Ni1Co/Al 2 O 3 catalyst in Example 1.
  • A. 5g of ⁇ -Al 2 O 3 particles with a particle size of 20-40 mesh, Ni(NO 3 ) 2 ⁇ 6H 2 O, Co(NO 3 ) 2 ⁇ 6H 2 O, urea, quickly added to 10ml of deionized water , Ni and Co total mass fraction is 12wt%, different Ni/Co mass fraction ratio (m/n 3/1, 2/1, 1/1), urea: (Ni 2+ +Co 2+ ) The ratio is 2:1, and after vacuum impregnation for 1 h, it is transferred to an autoclave, crystallized at 130 ° C for 24 h, filtered, and the particles are washed with deionized water to a pH of 7, to obtain a supported high-dispersion NiCoAl-LDHs/Al 2 O. 3 precursors (SEM and XRD spectra are shown in Figures 1 and 2);
  • NiCoAl-LDHs/Al 2 O 3 precursor was dried at 70 ° C for 10 h and then calcined at 450 ° C for 4 h to obtain LP-NiCoO/Al 2 O 3 ;
  • the LP-NiCoO/Al 2 O 3 prepared in step B was packed in a micro fixed bed reactor, heat treated at 500 ° C for 0.5 h under N 2 protection, and the heating rate was 10 ° C / min; finally, the flow rate was 50 mL / The H 2 of min and the N 2 mixture with a flow rate of 30 mL/min were reduced, the reduction temperature was 500 ° C, the reduction time was 3 h, and the reduction pressure was 0.5 MPa. After completion, the supported high-dispersion nickel-based alloy catalyst was obtained. It is LP-NiCo/Al 2 O 3 .
  • the pyrolysis gasoline simulant composition used was 10 wt% of styrene, 35 wt% of toluene and 55 wt% of n-heptane, and the reaction product was analyzed by gas chromatography.
  • the conversion of styrene was investigated under the conditions of active component ratio and reaction time, and the supported catalyst prepared by the conventional impregnation method was used as a control.
  • the reaction conditions are as follows, and the styrene conversion rate varies with each condition as shown in Fig. 4 and Fig. 5:
  • NiCoAl-LDHs are grown on the surface and cut surface of 2Ni1CoAl-LDHs/Al 2 O 3 , which are evenly distributed in a network.
  • LP-2Ni1Co/Al 2 O 3 particles the 1-4 nm particle size accounts for 63%, and LP-Ni/Al 2 O 3 It is 53%, while the impregnated sample IM-2Ni1Co/Al 2 O 3 accounts for 53% of the particles larger than 16 nm.
  • LP refers to the preparation by in situ growth method
  • IM described later refers to the conventional impregnation method
  • the obtained material was subjected to STEM characterization, and the results are shown in Fig. 1(e). It can be seen from Fig. 1(e) that the obtained LP-2Ni1Co/Al 2 O 3 forms a NiCo alloy phase.
  • the supported high-dispersion nickel-based alloy catalyst provided by the invention is particularly suitable for the selective hydrogenation reaction of pyrolysis gasoline. Compared with the conventional impregnation method of IM-2Ni1Co/Al 2 O 3 catalyst and single metal LP-Ni/Al 2 O 3 catalyst, the results are shown in Figure 4 and Figure 5:
  • the conversion rate of the catalyst IM-2Ni1Co/Al 2 O 3 prepared by the conventional impregnation method is only 69.7% compared with the catalyst prepared by the in-situ growth method, which indicates that the catalyst prepared by the in-situ growth method It has excellent activity and stability, not only because it has a limited effect, but also has an excellent synergistic effect on the formed alloy phase.
  • the confinement effect is manifested by the strong interaction between the active component and the carrier, the formation of the active component particles is also small, and the advantage of the small particle size is that it can inhibit the formation of carbon deposits.
  • the formed alloy phase can improve the selectivity of the catalyst and also inhibit the formation of carbon deposits.
  • the alloy catalyst prepared by in-situ growth method has higher conversion and selectivity than LP-Ni/Al 2 O 3 than single metal catalyst, and it is known that the alloy catalyst has an alloy. High activity, high selectivity and high stability due to effects and synergistic effects.
  • A. 5g of ⁇ -Al 2 O 3 particles with a particle size of 20-40 mesh, Ni(NO 3 ) 2 ⁇ 6H 2 O, Zn(NO 3 ) 2 ⁇ 6H 2 O, urea, quickly added to 10ml of deionized water , Ni and Zn total mass fraction is 12wt%, different Ni/Zn mass fraction ratio (m/n 3/1, 2/1, 1/1), urea: (Ni 2+ +Zn 2+ ) The ratio is 2:1, and after vacuum impregnation for 1 h, it is transferred to an autoclave, crystallized at 130 ° C for 24 h, filtered, and the particles are washed with deionized water to a pH of 7, to obtain a supported high-dispersion NiZnAl-LDHs/Al 2 O. 3 precursors;
  • NiZnAl-LDHs/Al 2 O 3 precursor was dried at 70 ° C for 10 h and then calcined at 450 ° C for 4 h to obtain LP-NiZnO/Al 2 O 3 ;
  • the LP-NiZnO/Al 2 O 3 prepared in step B was packed in a micro fixed bed reactor, heat treated at 500 ° C for 0.5 h under N 2 protection, and the heating rate was 10 ° C / min; finally, the flow rate was 50 mL / The H 2 of min and the N 2 mixture with a flow rate of 30 mL/min were reduced, the reduction temperature was 500 ° C, the reduction time was 3 h, and the reduction pressure was 0.5 MPa. After completion, the supported high-dispersion nickel-based alloy catalyst was obtained. It is LP-NiZn/Al 2 O 3 .
  • A. 5g of ⁇ -Al 2 O 3 particles with a particle size of 20-40 mesh, Ni(NO 3 ) 2 ⁇ 6H 2 O, Cu(NO 3 ) 2 ⁇ 3H 2 O, urea, quickly added to 10ml of deionized water , Ni and Cu total mass fraction is 12wt%, different Ni/Cu mass fraction ratio (m/n 3/1, 2/1, 1/1), urea: (Ni 2+ + Cu 2+ ) The ratio is 2:1, and after vacuum impregnation for 1 h, it is transferred to an autoclave, crystallized at 130 ° C for 24 h, filtered, and the particles are washed with deionized water to a pH of 7, to obtain a supported high-dispersion NiCuAl-LDHs/Al 2 O. 3 precursors;
  • NiCuAl-LDHs/Al 2 O 3 precursor was dried at 70 ° C for 10 h and then calcined at 450 ° C for 4 h to obtain LP-NiCuO/Al 2 O 3 ;
  • the LP-NiCuO/Al 2 O 3 prepared in step B was packed in a micro fixed bed reactor, heat treated at 500 ° C for 0.5 h under N 2 protection, and the heating rate was 10 ° C / min; finally, the flow rate was 50 mL / The H 2 of min and the N 2 mixture with a flow rate of 30 mL/min were reduced, the reduction temperature was 500 ° C, the reduction time was 3 h, and the reduction pressure was 0.5 MPa. After completion, the supported high-dispersion nickel-based alloy catalyst was obtained. It is LP-NiCu/Al 2 O 3 .
  • A. 5g of ⁇ -Al 2 O 3 particles with a particle size of 20-40 mesh, Ni(NO 3 ) 2 ⁇ 6H 2 O, Fe(NO 3 ) 3 ⁇ 9H 2 O, urea, quickly added to 10ml of deionized water , Ni and Fe total mass fraction is 12wt%, different Ni/Fe mass fraction ratio (m/n 3/1, 2/1, 1/1), urea: (Ni 2+ + Fe 3+ ) The ratio is 2:1, and after vacuum impregnation for 1 h, it is transferred to an autoclave, crystallized at 130 ° C for 24 h, filtered, and the particles are washed with deionized water to a pH of 7, to obtain a supported type of highly dispersed NiFeAl-LDHs/Al 2 O. 3 precursors;
  • NiFeAl-LDHs/Al 2 O 3 precursor was dried at 70 ° C for 10 h and then calcined at 450 ° C for 4 h to obtain LP-NiFeO/Al 2 O 3 ;
  • the LP-NiFeO/Al 2 O 3 prepared in step B was packed in a micro fixed bed reactor, heat treated at 500 ° C for 0.5 h under N 2 protection, and the heating rate was 10 ° C / min; finally, the flow rate was 50 mL / The H 2 of min and the N 2 mixture with a flow rate of 30 mL/min were reduced, the reduction temperature was 500 ° C, the reduction time was 3 h, and the reduction pressure was 0.5 MPa. After completion, the supported high-dispersion nickel-based alloy catalyst was obtained. It is LP-NiFe/Al 2 O 3 .
  • A. 5g of ⁇ -Al 2 O 3 particles with a particle size of 20-40 mesh, Ni(NO 3 ) 2 ⁇ 6H 2 O, Cr(NO 3 ) 3 ⁇ 9H 2 O, urea, quickly added to 10ml of deionized water , Ni and Cr total mass fraction is 12wt%, different Ni/Cr mass fraction ratio (m/n 3/1, 2/1, 1/1), urea: (Ni 2+ +Zn 2+ ) The ratio is 2:1, vacuum impregnation 1 is transferred to the autoclave, crystallized at 130 ° C for 24 h, filtered, and the particles are washed with deionized water to a pH of 7, to obtain a supported type of highly dispersed NiCrAl-LDHs/Al 2 O. 3 precursors;
  • NiCrAl-LDHs/Al 2 O 3 precursor was dried at 70 ° C for 10 h and then calcined at 450 ° C for 4 h to obtain LP-NiCrO/Al 2 O 3 ;
  • the LP-NiCrO/Al 2 O 3 prepared in step B was packed in a micro fixed bed reactor, heat treated at 500 ° C for 0.5 h under N 2 protection, and the heating rate was 10 ° C / min; finally, the flow rate was 50 mL / The H 2 of min and the N 2 mixture with a flow rate of 30 mL/min were reduced, the reduction temperature was 500 ° C, the reduction time was 3 h, and the reduction pressure was 0.5 MPa. After completion, the supported high-dispersion nickel-based alloy catalyst was obtained. It is LP-NiCr/Al 2 O 3 .

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Abstract

Disclosed are a supported high dispersion nickel-based alloy catalyst preparation method and catalytic application thereof. In the present invention, Ni, M (M=Co, Zn, Cu, Fe and Cr and the like) metals in an LDH-like form are supported on a surface of a micro-spherical γ-Al2O3 carrier or within channels thereof via an in-situ growth method, the micro-sphericalγ-Al2O3 carrier having a particle diameter of 20-40 meshes; lamellar precursor LDHs containing Ni and M metal ions are grown in an outer portion and inner portion of the Al2O3 particles to form a supported high dispersion distribution, and roasted at a high temperature to be converted to the corresponding composite metal oxide after drying; and after reduction, the supported high dispersion nickel-based alloy catalyst having NiM distributed on the outer surface of the carrier particles or within the channels thereof. The supported high dispersion nickel-based alloy catalyst effectively improves conversion, selectivity and stability of the catalyst when applied to a selective hydrogenation reaction for cracking gasoline, and can also be used in the reactions of reforming methane and catalyzing hydrogenation of CO and CO2 for preparing a light hydrocarbon and alcohol.

Description

一种负载型高分散镍基合金催化剂的制备方法及其催化应用Preparation method of supported high-dispersion nickel-based alloy catalyst and catalytic application thereof 技术领域Technical field
本发明属于催化剂制备技术领域,特别涉及一种利用原位生长法制备以氧化铝为载体的负载型高分散镍基合金催化剂及其在裂解汽油一段选择加氢领域的应用。The invention belongs to the technical field of catalyst preparation, and particularly relates to a supported high-dispersion nickel-based alloy catalyst prepared by using in-situ growth method as an alumina and its application in the selective hydrogenation of pyrolysis gasoline.
背景技术Background technique
裂解汽油是工业上高温石脑油热裂解制乙烯和丙烯的一种有价值的副产物,占乙烯产量的50%~80%,其C5 +~C12 +烃类为主要成分,其中含有大量的芳烃(40~80%,苯、甲苯、二甲苯)、二烯烃、烯烃以及烷烃,因此裂解汽油常作为高辛烷值的汽油调和油或是三苯抽提的原料。但其稳定性差,需要对易形成胶质和积碳的苯乙烯和二烯烃在较低的温度下利用负载型金属催化剂进行选择性加氢生成相应的乙基苯和单烯。目前,常用的催化剂为氧化铝为载体的镍基或钯基催化剂。相比钯基催化剂,镍基催化剂因其价格低廉、抗毒抗胶质好以及对烃类适合的加氢/氢解性能而受到广泛关注。在裂解汽油选择加氢反应中,镍基催化剂的催化性能通常利用添加助剂,修饰催化剂载体以及引进新型预硫化过程等方式进行提高。在这些方法当中,负载型双金属催化剂相对于单金属催化剂来说已经被证明能有效提高催化性能。双金属催化剂能结合限域效应和合金效应表现出优异的物理及化学性质。特别地,双金属催化剂可以很容易的通过调节组份组成和原子排列来调变其催化性能。Pyrolysis gasoline is a valuable by-product of industrial pyrolysis of high temperature naphtha to ethylene and propylene, accounting for 50% to 80% of ethylene production. Its C 5 + to C 12 + hydrocarbons are the main components, including A large number of aromatic hydrocarbons (40-80%, benzene, toluene, xylene), diolefins, olefins and alkanes, so pyrolysis gasoline is often used as a high-octane gasoline blending oil or a raw material for triphenyl extraction. However, its stability is poor, and it is required to selectively hydrogenate styrene and diene which are easy to form colloid and carbon deposits at a lower temperature by using a supported metal catalyst to form corresponding ethylbenzene and monoolefin. Currently, the commonly used catalyst is a nickel-based or palladium-based catalyst supported on alumina. Compared with palladium-based catalysts, nickel-based catalysts have attracted much attention due to their low cost, good anti-toxic and anti-gel properties, and suitable hydrogenation/hydrogenolysis properties for hydrocarbons. In the selective hydrogenation of pyrolysis gasoline, the catalytic performance of the nickel-based catalyst is usually improved by adding additives, modifying the catalyst carrier, and introducing a new pre-vulcanization process. Among these methods, supported bimetallic catalysts have been shown to be effective in improving catalytic performance relative to single metal catalysts. Bimetallic catalysts exhibit excellent physical and chemical properties in combination with confinement effects and alloying effects. In particular, bimetallic catalysts can readily modulate their catalytic properties by adjusting the composition of the components and the arrangement of the atoms.
LDHs是由层间阴离子与带正电荷层板有序组装而形成的化合物,其化学组成通式一般如下:[M2+ 1-xM3+ x(OH)2]x+[An-]x/n·yH2O,其中M2+和M3+分别为二价和三价金属阳离子,位于主体层板上;An-为层间阴离子;x为M3+/(M2++M3+)的摩尔比值;y为层间水分子的个数。由于LDHs具有主体层板金属离子组成可调变性、主体层板电荷密度及其分布可调变性、插层阴离子客体种类及数量可调变性、层内空间可调变性、主客体相互作用可调变性等结构特点,使得LDHs为我们发展新型催化剂、催化剂前体以及可调变结构及性质的催化剂载体提供了很有意义的平台。 LDHs are compounds formed by the orderly assembly of interlayer anions and positively charged layers. The chemical composition is generally as follows: [M 2+ 1-x M 3+ x (OH) 2 ] x+ [A n- ] x/n · yH 2 O, wherein M 2+ and M 3+ are divalent and trivalent metal cations, respectively, on the host layer; An- is an interlayer anion; x is M 3+ /(M 2+ + The molar ratio of M 3+ ); y is the number of water molecules in the interlayer. The LDHs have the characteristics of tunable denaturation of the metal ion composition of the main layer, the charge density of the main layer and its variability, the variability of the type and amount of intercalated anion, the variability of the intra-layer space, and the variability of the interaction between the host and the guest. Such structural features make LDHs a meaningful platform for the development of new catalysts, catalyst precursors and catalyst supports with variable structure and properties.
发明内容Summary of the invention
本发明的目的是提供一种简便制备负载型高分散镍基合金催化剂的方法以及将该催化剂应用于裂解汽油一段选择加氢。SUMMARY OF THE INVENTION It is an object of the present invention to provide a process for the simple preparation of a supported high dispersion nickel-based alloy catalyst and the use of the catalyst for the selective hydrogenation of pyrolysis gasoline.
本发明通过原位生长法将Ni、M(M=Co、Zn、Cu、Fe、Cr等)金属以类水滑石的形式负载在粒径为20-40目的微球形γ-Al2O3载体表面及其孔道内,即在Al2O3颗粒外部及内部生长含有Ni、M金属离子的层状前驱体LDHs,形成负载型高分散分布,经干燥,高温下焙烧转变为相应的复合金属氧化物,还原后得到NiM分布在载体颗粒外表面及孔道内的负载型高分散镍基合金催化剂,将其应用于裂解汽油一段选择加氢反应中,可有效提高催化剂的转化率、选择性及稳定性,还可用于甲烷重整和催化CO、CO2加氢制备低碳烃和醇的反应。The invention supports Ni, M (M=Co, Zn, Cu, Fe, Cr, etc.) metals in the form of hydrotalcite by in situ growth method on a microspherical γ-Al 2 O 3 carrier having a particle size of 20-40 mesh. In the surface and its pores, a layered precursor LDHs containing Ni and M metal ions is grown outside and inside the Al 2 O 3 particles to form a supported high-dispersion distribution, which is dried and calcined at a high temperature to be converted into a corresponding composite metal oxide. After the reduction, the supported high-dispersion nickel-based alloy catalyst with NiM distributed on the outer surface of the carrier particles and the pores is obtained, which is applied to the selective hydrogenation reaction of pyrolysis gasoline, which can effectively improve the conversion rate, selectivity and stability of the catalyst. It can also be used for the reaction of methane reforming and catalyzing the hydrogenation of CO and CO 2 to prepare lower hydrocarbons and alcohols.
本发明所述的负载型高分散镍基合金催化剂,其组成结构为:合金NiM分布在γ-Al2O3载体颗粒外表面及其孔道内,形成负载型高分散合金分布;合金NiM粒径在1-8nm,γ-Al2O3载体粒径为20-40目;以催化剂总质量为基准,合金NiM总负载量为6-12wt%;M为Co、Zn、Cu、Fe或Cr。The supported high-dispersion nickel-base alloy catalyst of the invention has the following structure: the alloy NiM is distributed on the outer surface of the γ-Al 2 O 3 carrier particles and the pores thereof to form a distributed high-dispersion alloy distribution; the alloy NiM particle size At 1-8 nm, the γ-Al 2 O 3 carrier has a particle size of 20-40 mesh; the total loading of the alloy NiM is 6-12 wt% based on the total mass of the catalyst; M is Co, Zn, Cu, Fe or Cr.
本发明所述的负载型高分散镍基合金催化剂的具体制备方法如下:The specific preparation method of the supported high-dispersion nickel-based alloy catalyst according to the present invention is as follows:
A.将3-5g粒径为20-40目的γ-Al2O3颗粒、可溶性镍盐、可溶性M盐、尿素、快速加入到10ml去离子水中,真空浸渍1-3h后转移到高压釜中,90-130℃温度下晶化12-24h,过滤,用去离子水洗涤颗粒,得到负载型高分散NiMAl-LDHs/Al2O3前体;A. 3-5g γ-Al 2 O 3 particles with a particle size of 20-40 mesh, soluble nickel salt, soluble M salt, urea, quickly added to 10ml deionized water, vacuum impregnation for 1-3h and transferred to the autoclave Crystallizing at a temperature of 90-130 ° C for 12-24 h, filtering, washing the particles with deionized water to obtain a supported high-dispersion NiMAl-LDHs/Al 2 O 3 precursor;
B.将NiMAl-LDHs/Al2O3前体在60-100℃下干燥6-12h,然后400-600℃焙烧2-8h,得到LP-NiMO/Al2O3B. The NiMAl-LDHs/Al 2 O 3 precursor is dried at 60-100 ° C for 6-12 h, then calcined at 400-600 ° C for 2-8 h to obtain LP-NiMO/Al 2 O 3 ;
C.将步骤B制备的LP-NiMO/Al2O3填装于微型固定床反应器中,在N2保护下400-600℃热处理0.5-2h,升温速率为5-10℃/min;最后采用流速为30-80mL/min的H2和流速为10-30mL/min的N2的混合气进行还原,还原温度为400-600℃,还原时间为2-5h,还原压力为0.5-1MPa,完成后即得到负载型高分散镍基合金催化剂。C. The LP-NiMO/Al 2 O 3 prepared in step B is packed in a micro fixed bed reactor, heat treated at 400-600 ° C for 0.5-2 h under N 2 protection, and the heating rate is 5-10 ° C / min; The reduction is carried out by using a mixture of H 2 having a flow rate of 30-80 mL/min and N 2 having a flow rate of 10-30 mL/min, a reduction temperature of 400-600 ° C, a reduction time of 2-5 h, and a reduction pressure of 0.5-1 MPa. Upon completion, a supported high dispersion nickel-based alloy catalyst is obtained.
所述步骤A中尿素与金属离子的摩尔比为(2:1)-(4:1)。The molar ratio of urea to metal ion in the step A is (2:1)-(4:1).
所述的可溶性镍盐为硝酸镍、氯化镍或硫酸镍。The soluble nickel salt is nickel nitrate, nickel chloride or nickel sulfate.
所述的可溶性M盐为硝酸M、氯化M或硫酸M。The soluble M salt is nitric acid M, chlorinated M or sulfuric acid M.
将上述的方法制备得到的负载型高分散镍基合金催化剂应用于催化裂解汽油 一段选择加氢反应,其工艺条件是:反应温度为40-60℃,氢气和裂解汽油的体积比为50-100,质量空速WHSV=10-30h-1,催化剂用量为1.0-1.5g,反应总压力为2.0-3.5MPa,氢气分压为0.4-3.0MPa,反应时间12-120h。The supported high-dispersion nickel-based alloy catalyst prepared by the above method is applied to a selective hydrogenation reaction of catalytic pyrolysis gasoline, the process conditions are: the reaction temperature is 40-60 ° C, and the volume ratio of hydrogen to pyrolysis gasoline is 50-100. , mass airspeed WHSV=10-30h -1 , catalyst dosage is 1.0-1.5g, total reaction pressure is 2.0-3.5MPa, hydrogen partial pressure is 0.4-3.0MPa, reaction time is 12-120h.
本发明采用原位生长法制备的负载型高分散镍基合金催化剂,Al2O3球不仅用来作为催化剂载体而且也用作原位生长合成NiAl-LDHs前驱体的Al3+源,通过NiMAl-LDHs前驱体得到NiM/Al2O3合金催化剂,该催化剂不仅提高了苯乙烯的转化率,而且可以提高乙基苯的选择性,进而提高裂解汽油选择加氢性能。并且催化剂制备过程无需使用有机溶剂或添加剂,方法简便,环境友好。The invention adopts a supported high-dispersion nickel-based alloy catalyst prepared by in-situ growth method, and the Al 2 O 3 sphere is not only used as a catalyst carrier but also used as an Al 3+ source for in-situ growth of a precursor of NiAl-LDHs, through NiMAl. The precursor of LDHs obtains a NiM/Al 2 O 3 alloy catalyst, which not only improves the conversion of styrene, but also improves the selectivity of ethylbenzene, thereby improving the selective hydrogenation performance of pyrolysis gasoline. Moreover, the catalyst preparation process does not require the use of organic solvents or additives, and the method is simple and environmentally friendly.
附图说明DRAWINGS
图1是实施例12Ni1CoAl-LDHs/Al2O3(a,b)和LP-2Ni1CoO/Al2O3(c,d)的表面SEM照片(a,c)以及切面SEM照片(b,d)以及LP-2Ni1Co/Al2O3的暗场扫描透射电镜图和相应的金属颗粒的线扫描图(e)。BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a SEM photograph (a, c) and a SEM photograph (b, d) of Example 12 Ni1CoAl-LDHs/Al 2 O 3 (a, b) and LP-2Ni1CoO/Al 2 O 3 (c, d) And a dark field scanning transmission electron micrograph of LP-2Ni1Co/Al 2 O 3 and a corresponding line scan of the metal particles (e).
图2是实施例1中γ-Al2O3载体(a),NiAl-LDHs/Al2O3(b)前驱体,以及Ni:Co质量分数比为3:1(c)、2:1(d)、1:1(e)的mNinCoAl-LDHs/Al2O3前驱体和CoAl-LDHs/Al2O3前驱体(f)的XRD图。2 is a γ-Al 2 O 3 carrier (a), a NiAl-LDHs/Al 2 O 3 (b) precursor, and a Ni:Co mass fraction ratio of 3:1 (c), 2:1 in Example 1. (d), XRD pattern of the mNinCoAl-LDHs/Al 2 O 3 precursor and the CoAl-LDHs/Al 2 O 3 precursor (f) of 1:1 (e).
图3是实施例1中LP-Ni/Al2O3(a,b)、LP-2Ni1Co/Al2O3(c,d)、LP-1Ni1Co/Al2O3(e,f)和IM-2Ni1Co/Al2O3(g,h)的高分辨透射电镜的照片。颗粒尺寸分布如图所示(基于每个样品150个颗粒计算)。3 is LP-Ni/Al 2 O 3 (a, b), LP-2Ni1Co/Al 2 O 3 (c, d), LP-1Ni1Co/Al 2 O 3 (e, f) and IM in Example 1. A photograph of a high resolution transmission electron microscope of -2Ni1Co/Al 2 O 3 (g, h). The particle size distribution is shown in the figure (calculated based on 150 particles per sample).
图4是实施例1中负载型高分散镍基合金催化剂,LP-Ni/Al2O3催化剂,LP-Co/Al2O3催化剂以及IM-NiCo/Al2O3催化剂对苯乙烯转化率-时间的曲线。4 is a styrene conversion rate of a supported high-dispersion nickel-based alloy catalyst, LP-Ni/Al 2 O 3 catalyst, LP-Co/Al 2 O 3 catalyst, and IM-NiCo/Al 2 O 3 catalyst in Example 1. - the curve of time.
图5是实施例1中LP-2Ni1Co/Al2O3催化剂对苯乙烯转化率及选择性-时间的稳定性考察的曲线。Figure 5 is a graph showing the stability of styrene conversion and selectivity-time of the LP-2Ni1Co/Al 2 O 3 catalyst in Example 1.
具体实施方式detailed description
实施例1Example 1
A.将5g粒径为20-40目的γ-Al2O3颗粒、Ni(NO3)2·6H2O、Co(NO3)2·6H2O、尿素、快速加入到10ml去离子水中,Ni和Co总质量分数为12wt%,不同Ni/Co质量分数比例(m/n=3/1,2/1,1/1),尿素:(Ni2++Co2+)的物质的量比是2:1,真空浸渍1h后转移到高压釜中,130℃温度下晶化24h,过滤,用去离子水洗涤颗粒至PH为 7,得到负载型高分散NiCoAl-LDHs/Al2O3前体(SEM图和XRD谱图见图1和图2);A. 5g of γ-Al 2 O 3 particles with a particle size of 20-40 mesh, Ni(NO 3 ) 2 ·6H 2 O, Co(NO 3 ) 2 ·6H 2 O, urea, quickly added to 10ml of deionized water , Ni and Co total mass fraction is 12wt%, different Ni/Co mass fraction ratio (m/n=3/1, 2/1, 1/1), urea: (Ni 2+ +Co 2+ ) The ratio is 2:1, and after vacuum impregnation for 1 h, it is transferred to an autoclave, crystallized at 130 ° C for 24 h, filtered, and the particles are washed with deionized water to a pH of 7, to obtain a supported high-dispersion NiCoAl-LDHs/Al 2 O. 3 precursors (SEM and XRD spectra are shown in Figures 1 and 2);
B.将NiCoAl-LDHs/Al2O3前体在70℃下干燥10h,然后450℃焙烧4h,得到LP-NiCoO/Al2O3B. The NiCoAl-LDHs/Al 2 O 3 precursor was dried at 70 ° C for 10 h and then calcined at 450 ° C for 4 h to obtain LP-NiCoO/Al 2 O 3 ;
C.将步骤B制备的LP-NiCoO/Al2O3填装于微型固定床反应器中,在N2保护下500℃热处理0.5h,升温速率为10℃/min;最后采用流速为50mL/min的H2和流速为30mL/min的N2的混合气进行还原,还原温度为500℃,还原时间为3h,还原压力为0.5MPa,完成后即得到负载型高分散镍基合金催化剂,记为LP-NiCo/Al2O3C. The LP-NiCoO/Al 2 O 3 prepared in step B was packed in a micro fixed bed reactor, heat treated at 500 ° C for 0.5 h under N 2 protection, and the heating rate was 10 ° C / min; finally, the flow rate was 50 mL / The H 2 of min and the N 2 mixture with a flow rate of 30 mL/min were reduced, the reduction temperature was 500 ° C, the reduction time was 3 h, and the reduction pressure was 0.5 MPa. After completion, the supported high-dispersion nickel-based alloy catalyst was obtained. It is LP-NiCo/Al 2 O 3 .
将上述制备的负载型高分散镍基合金催化剂用于裂解汽油一段选择加氢反应的工艺条件是:催化剂用量1.1g,反应温度为40-60℃,氢气和裂解汽油的体积比为80,质量空速WHSV=30h-1,反应总压力为3.0MPa,氢气分压为0.4-3.0MPa,反应时间12h。所使用的裂解汽油模拟物成分为苯乙烯10wt%、甲苯35wt%和正庚烷55wt%,反应产物由气相色谱进行分析。The process conditions for the selective hydrogenation reaction of the supported high-dispersion nickel-based alloy catalyst prepared above for pyrolysis gasoline are as follows: a catalyst dosage of 1.1 g, a reaction temperature of 40-60 ° C, a volume ratio of hydrogen to pyrolysis gasoline of 80, mass The airspeed WHSV=30h -1 , the total reaction pressure is 3.0MPa, the partial pressure of hydrogen is 0.4-3.0MPa, and the reaction time is 12h. The pyrolysis gasoline simulant composition used was 10 wt% of styrene, 35 wt% of toluene and 55 wt% of n-heptane, and the reaction product was analyzed by gas chromatography.
对活性组分比例及反应时间两个条件对苯乙烯转化率进行考察,以传统浸渍法制备的负载型催化剂作为对照样。反应条件如下,苯乙烯转化率随各条件的变化如图4图5所示:The conversion of styrene was investigated under the conditions of active component ratio and reaction time, and the supported catalyst prepared by the conventional impregnation method was used as a control. The reaction conditions are as follows, and the styrene conversion rate varies with each condition as shown in Fig. 4 and Fig. 5:
a)反应温度:60℃,氢气分压:2.0MPa,Ni负载量为12.0wt%,Co负载量为0(未添加Co盐),反应时间:12h。(图4)a) Reaction temperature: 60 ° C, partial pressure of hydrogen: 2.0 MPa, Ni loading of 12.0 wt%, Co loading of 0 (no addition of Co salt), reaction time: 12 h. (Figure 4)
b)反应温度:60℃,氢气分压:2.0MPa,Ni负载量为9.0wt%,Co负载量为3.0wt%,反应时间:12h。(图4)b) Reaction temperature: 60 ° C, partial pressure of hydrogen: 2.0 MPa, Ni loading of 9.0 wt%, Co loading of 3.0 wt%, reaction time: 12 h. (Figure 4)
c)反应温度:60℃,氢气分压:2.0MPa,Ni负载量为8.0wt%,Co负载量为4.0wt%,反应时间:12h。(图4)c) Reaction temperature: 60 ° C, partial pressure of hydrogen: 2.0 MPa, Ni loading of 8.0 wt%, Co loading of 4.0 wt%, reaction time: 12 h. (Figure 4)
d)反应温度:60℃,氢气分压:2.0MPa,Ni负载量为6.0wt%,Co负载量为6.0wt%,反应时间:12h。(图4)d) Reaction temperature: 60 ° C, partial pressure of hydrogen: 2.0 MPa, Ni loading of 6.0 wt%, Co loading of 6.0 wt%, reaction time: 12 h. (Figure 4)
e)反应温度:60℃,氢气分压:2.0MPa,Ni负载量为0,Co负载量为12.0wt%(未添加Ni盐),反应时间:12h。(图4)e) Reaction temperature: 60 ° C, hydrogen partial pressure: 2.0 MPa, Ni loading is 0, Co loading is 12.0 wt% (no Ni salt added), reaction time: 12 h. (Figure 4)
f)反应温度:60℃,氢气分压:2.0MPa,Ni负载量为8.0wt%,Co负载量为4.0wt%(传统浸渍法制备),反应时间:12h。(图4)f) Reaction temperature: 60 ° C, partial pressure of hydrogen: 2.0 MPa, Ni loading of 8.0 wt%, Co loading of 4.0 wt% (prepared by conventional impregnation method), reaction time: 12 h. (Figure 4)
g)反应温度:60℃,氢气分压:2.0MPa,Ni负载量为8.0wt%,Co负载量为4.0wt%,反应时间:117h。(图5) g) Reaction temperature: 60 ° C, partial pressure of hydrogen: 2.0 MPa, Ni loading of 8.0 wt%, Co loading of 4.0 wt%, reaction time: 117 h. (Figure 5)
对得到的材料进行SEM和XRD表征,结果见图1和图2,由图可以看出得到的2Ni1CoAl-LDHs/Al2O3表面及切面均生长出NiCoAl-LDHs,成网状均匀分布。The obtained materials were characterized by SEM and XRD. The results are shown in Fig. 1 and Fig. 2. It can be seen from the figure that NiCoAl-LDHs are grown on the surface and cut surface of 2Ni1CoAl-LDHs/Al 2 O 3 , which are evenly distributed in a network.
对得到的材料进行HRETEM表征,结果见图3,由图3可以看出得到的LP-2Ni1Co/Al2O3颗粒中,1-4nm颗粒尺寸占到了63%,LP-Ni/Al2O3是53%,而浸渍样品IM-2Ni1Co/Al2O3里大于16nm颗粒占到了53%。(LP指代原位生长方法制备,后面所述的IM指代传统浸渍方法制备)The obtained material was subjected to HRETEM characterization, and the results are shown in Fig. 3. As can be seen from Fig. 3, in the obtained LP-2Ni1Co/Al 2 O 3 particles, the 1-4 nm particle size accounts for 63%, and LP-Ni/Al 2 O 3 It is 53%, while the impregnated sample IM-2Ni1Co/Al 2 O 3 accounts for 53% of the particles larger than 16 nm. (LP refers to the preparation by in situ growth method, and the IM described later refers to the conventional impregnation method)
对得到的材料进行STEM表征,结果见图1(e),由图1(e)可以看出得到的LP-2Ni1Co/Al2O3形成了NiCo合金相。The obtained material was subjected to STEM characterization, and the results are shown in Fig. 1(e). It can be seen from Fig. 1(e) that the obtained LP-2Ni1Co/Al 2 O 3 forms a NiCo alloy phase.
本发明提供的负载型高分散镍基合金催化剂,特别适合用于裂解汽油一段选择加氢反应。与传统浸渍法制备的IM-2Ni1Co/Al2O3催化剂以及单金属LP-Ni/Al2O3催化剂相比较,结果如图4图5所示:The supported high-dispersion nickel-based alloy catalyst provided by the invention is particularly suitable for the selective hydrogenation reaction of pyrolysis gasoline. Compared with the conventional impregnation method of IM-2Ni1Co/Al 2 O 3 catalyst and single metal LP-Ni/Al 2 O 3 catalyst, the results are shown in Figure 4 and Figure 5:
1)从图4中可以看出,苯乙烯的转化率随着Co的加入达到最高值100.0%,继续加入Co至LP-1Ni1Co/Al2O3,转化率降到了88.7%,而LP-Co/Al2O3却只有10.6%。可知适量的Co能提高催化剂加氢性能。1) It can be seen from Fig. 4 that the conversion of styrene reaches the highest value of 100.0% with the addition of Co, and Co is added to LP-1Ni1Co/Al 2 O 3 , and the conversion rate is reduced to 88.7%, while LP-Co /Al 2 O 3 is only 10.6%. It can be seen that an appropriate amount of Co can improve the hydrogenation performance of the catalyst.
2)从图4中可以看出,与原位生长法制备的催化剂相比,传统浸渍法制备的催化剂IM-2Ni1Co/Al2O3转化率只有69.7%,这说明原位生长法制备的催化剂有着优良的活性及稳定性,不仅在于其有着限域效应,形成的合金相更有着优异的协同效应。限域效应表现为活性组分与载体有着强相互作用,形成的活性组分颗粒也小,颗粒尺寸小的优势表现在于能抑制积碳的形成。而形成的合金相更能提高催化剂的选择性能并且也能抑制积碳的形成。2) It can be seen from Fig. 4 that the conversion rate of the catalyst IM-2Ni1Co/Al 2 O 3 prepared by the conventional impregnation method is only 69.7% compared with the catalyst prepared by the in-situ growth method, which indicates that the catalyst prepared by the in-situ growth method It has excellent activity and stability, not only because it has a limited effect, but also has an excellent synergistic effect on the formed alloy phase. The confinement effect is manifested by the strong interaction between the active component and the carrier, the formation of the active component particles is also small, and the advantage of the small particle size is that it can inhibit the formation of carbon deposits. The formed alloy phase can improve the selectivity of the catalyst and also inhibit the formation of carbon deposits.
3)从图4中可以看出,原位生长法制备的合金催化剂相对于LP-Ni/Al2O3来说,转化率及选择性均明显高于单金属催化剂,可知合金催化剂具有的合金效应及协同效应带来的高活性、高选择性和高稳定性。3) It can be seen from Fig. 4 that the alloy catalyst prepared by in-situ growth method has higher conversion and selectivity than LP-Ni/Al 2 O 3 than single metal catalyst, and it is known that the alloy catalyst has an alloy. High activity, high selectivity and high stability due to effects and synergistic effects.
4)从图5可以看出,LP-2Ni1Co/Al2O3的初始活性达到了100.0%,反应117小时后能保持在93.2%,选择性保持在100.0%,积碳值也仅仅只有2.76wt%,而在反应12小时后是1.65wt%。然而对于LP-Ni/Al2O3反应12小时就达到了2.43wt%,IM-2Ni1Co/Al2O3更是达到了2.57wt%,可知LP-2Ni1Co/Al2O3具有优良的抗积碳性能。4) It can be seen from Fig. 5 that the initial activity of LP-2Ni1Co/Al 2 O 3 is 100.0%, the reaction can be maintained at 93.2% after 117 hours, the selectivity is kept at 100.0%, and the carbon deposition value is only 2.76wt. %, and was 1.65 wt% after 12 hours of reaction. However, for the reaction of LP-Ni/Al 2 O 3 , the reaction reached 2.43 wt% in 12 hours, and the IM-2Ni1Co/Al 2 O 3 reached 2.57 wt%. It is known that LP-2Ni1Co/Al 2 O 3 has excellent anti-product. Carbon properties.
实施例2 Example 2
A.将5g粒径为20-40目的γ-Al2O3颗粒、Ni(NO3)2·6H2O、Zn(NO3)2·6H2O、尿素、快速加入到10ml去离子水中,Ni和Zn总质量分数为12wt%,不同Ni/Zn质量分数比例(m/n=3/1,2/1,1/1),尿素:(Ni2++Zn2+)的物质的量比是2:1,真空浸渍1h后转移到高压釜中,130℃温度下晶化24h,过滤,用去离子水洗涤颗粒至PH为7,得到负载型高分散NiZnAl-LDHs/Al2O3前体;A. 5g of γ-Al 2 O 3 particles with a particle size of 20-40 mesh, Ni(NO 3 ) 2 ·6H 2 O, Zn(NO 3 ) 2 ·6H 2 O, urea, quickly added to 10ml of deionized water , Ni and Zn total mass fraction is 12wt%, different Ni/Zn mass fraction ratio (m/n=3/1, 2/1, 1/1), urea: (Ni 2+ +Zn 2+ ) The ratio is 2:1, and after vacuum impregnation for 1 h, it is transferred to an autoclave, crystallized at 130 ° C for 24 h, filtered, and the particles are washed with deionized water to a pH of 7, to obtain a supported high-dispersion NiZnAl-LDHs/Al 2 O. 3 precursors;
B.将NiZnAl-LDHs/Al2O3前体在70℃下干燥10h,然后450℃焙烧4h,得到LP-NiZnO/Al2O3B. The NiZnAl-LDHs/Al 2 O 3 precursor was dried at 70 ° C for 10 h and then calcined at 450 ° C for 4 h to obtain LP-NiZnO/Al 2 O 3 ;
C.将步骤B制备的LP-NiZnO/Al2O3填装于微型固定床反应器中,在N2保护下500℃热处理0.5h,升温速率为10℃/min;最后采用流速为50mL/min的H2和流速为30mL/min的N2的混合气进行还原,还原温度为500℃,还原时间为3h,还原压力为0.5MPa,完成后即得到负载型高分散镍基合金催化剂,记为LP-NiZn/Al2O3C. The LP-NiZnO/Al 2 O 3 prepared in step B was packed in a micro fixed bed reactor, heat treated at 500 ° C for 0.5 h under N 2 protection, and the heating rate was 10 ° C / min; finally, the flow rate was 50 mL / The H 2 of min and the N 2 mixture with a flow rate of 30 mL/min were reduced, the reduction temperature was 500 ° C, the reduction time was 3 h, and the reduction pressure was 0.5 MPa. After completion, the supported high-dispersion nickel-based alloy catalyst was obtained. It is LP-NiZn/Al 2 O 3 .
实施例3Example 3
A.将5g粒径为20-40目的γ-Al2O3颗粒、Ni(NO3)2·6H2O、Cu(NO3)2·3H2O、尿素、快速加入到10ml去离子水中,Ni和Cu总质量分数为12wt%,不同Ni/Cu质量分数比例(m/n=3/1,2/1,1/1),尿素:(Ni2++Cu2+)的物质的量比是2:1,真空浸渍1h后转移到高压釜中,130℃温度下晶化24h,过滤,用去离子水洗涤颗粒至PH为7,得到负载型高分散NiCuAl-LDHs/Al2O3前体;A. 5g of γ-Al 2 O 3 particles with a particle size of 20-40 mesh, Ni(NO 3 ) 2 ·6H 2 O, Cu(NO 3 ) 2 ·3H 2 O, urea, quickly added to 10ml of deionized water , Ni and Cu total mass fraction is 12wt%, different Ni/Cu mass fraction ratio (m/n=3/1, 2/1, 1/1), urea: (Ni 2+ + Cu 2+ ) The ratio is 2:1, and after vacuum impregnation for 1 h, it is transferred to an autoclave, crystallized at 130 ° C for 24 h, filtered, and the particles are washed with deionized water to a pH of 7, to obtain a supported high-dispersion NiCuAl-LDHs/Al 2 O. 3 precursors;
B.将NiCuAl-LDHs/Al2O3前体在70℃下干燥10h,然后450℃焙烧4h,得到LP-NiCuO/Al2O3B. The NiCuAl-LDHs/Al 2 O 3 precursor was dried at 70 ° C for 10 h and then calcined at 450 ° C for 4 h to obtain LP-NiCuO/Al 2 O 3 ;
C.将步骤B制备的LP-NiCuO/Al2O3填装于微型固定床反应器中,在N2保护下500℃热处理0.5h,升温速率为10℃/min;最后采用流速为50mL/min的H2和流速为30mL/min的N2的混合气进行还原,还原温度为500℃,还原时间为3h,还原压力为0.5MPa,完成后即得到负载型高分散镍基合金催化剂,记为LP-NiCu/Al2O3C. The LP-NiCuO/Al 2 O 3 prepared in step B was packed in a micro fixed bed reactor, heat treated at 500 ° C for 0.5 h under N 2 protection, and the heating rate was 10 ° C / min; finally, the flow rate was 50 mL / The H 2 of min and the N 2 mixture with a flow rate of 30 mL/min were reduced, the reduction temperature was 500 ° C, the reduction time was 3 h, and the reduction pressure was 0.5 MPa. After completion, the supported high-dispersion nickel-based alloy catalyst was obtained. It is LP-NiCu/Al 2 O 3 .
实施例4Example 4
A.将5g粒径为20-40目的γ-Al2O3颗粒、Ni(NO3)2·6H2O、Fe(NO3)3·9H2O、尿素、快速加入到10ml去离子水中,Ni和Fe总质量分数为12wt%,不同Ni/Fe质量分数比例(m/n=3/1,2/1,1/1),尿素:(Ni2++Fe3+)的物质的量比是2:1,真空浸渍1h后转移到高压釜中,130℃温度下晶化24h,过滤,用去离子水洗涤颗粒至PH为7,得到负载型高分散NiFeAl-LDHs/Al2O3前体; A. 5g of γ-Al 2 O 3 particles with a particle size of 20-40 mesh, Ni(NO 3 ) 2 ·6H 2 O, Fe(NO 3 ) 3 ·9H 2 O, urea, quickly added to 10ml of deionized water , Ni and Fe total mass fraction is 12wt%, different Ni/Fe mass fraction ratio (m/n=3/1, 2/1, 1/1), urea: (Ni 2+ + Fe 3+ ) The ratio is 2:1, and after vacuum impregnation for 1 h, it is transferred to an autoclave, crystallized at 130 ° C for 24 h, filtered, and the particles are washed with deionized water to a pH of 7, to obtain a supported type of highly dispersed NiFeAl-LDHs/Al 2 O. 3 precursors;
B.将NiFeAl-LDHs/Al2O3前体在70℃下干燥10h,然后450℃焙烧4h,得到LP-NiFeO/Al2O3B. The NiFeAl-LDHs/Al 2 O 3 precursor was dried at 70 ° C for 10 h and then calcined at 450 ° C for 4 h to obtain LP-NiFeO/Al 2 O 3 ;
C.将步骤B制备的LP-NiFeO/Al2O3填装于微型固定床反应器中,在N2保护下500℃热处理0.5h,升温速率为10℃/min;最后采用流速为50mL/min的H2和流速为30mL/min的N2的混合气进行还原,还原温度为500℃,还原时间为3h,还原压力为0.5MPa,完成后即得到负载型高分散镍基合金催化剂,记为LP-NiFe/Al2O3C. The LP-NiFeO/Al 2 O 3 prepared in step B was packed in a micro fixed bed reactor, heat treated at 500 ° C for 0.5 h under N 2 protection, and the heating rate was 10 ° C / min; finally, the flow rate was 50 mL / The H 2 of min and the N 2 mixture with a flow rate of 30 mL/min were reduced, the reduction temperature was 500 ° C, the reduction time was 3 h, and the reduction pressure was 0.5 MPa. After completion, the supported high-dispersion nickel-based alloy catalyst was obtained. It is LP-NiFe/Al 2 O 3 .
实施例5Example 5
A.将5g粒径为20-40目的γ-Al2O3颗粒、Ni(NO3)2·6H2O、Cr(NO3)3·9H2O、尿素、快速加入到10ml去离子水中,Ni和Cr总质量分数为12wt%,不同Ni/Cr质量分数比例(m/n=3/1,2/1,1/1),尿素:(Ni2++Zn2+)的物质的量比是2:1,真空浸渍1后转移到高压釜中,130℃温度下晶化24h,过滤,用去离子水洗涤颗粒至PH为7,得到负载型高分散NiCrAl-LDHs/Al2O3前体;A. 5g of γ-Al 2 O 3 particles with a particle size of 20-40 mesh, Ni(NO 3 ) 2 ·6H 2 O, Cr(NO 3 ) 3 ·9H 2 O, urea, quickly added to 10ml of deionized water , Ni and Cr total mass fraction is 12wt%, different Ni/Cr mass fraction ratio (m/n=3/1, 2/1, 1/1), urea: (Ni 2+ +Zn 2+ ) The ratio is 2:1, vacuum impregnation 1 is transferred to the autoclave, crystallized at 130 ° C for 24 h, filtered, and the particles are washed with deionized water to a pH of 7, to obtain a supported type of highly dispersed NiCrAl-LDHs/Al 2 O. 3 precursors;
B.将NiCrAl-LDHs/Al2O3前体在70℃下干燥10h,然后450℃焙烧4h,得到LP-NiCrO/Al2O3B. The NiCrAl-LDHs/Al 2 O 3 precursor was dried at 70 ° C for 10 h and then calcined at 450 ° C for 4 h to obtain LP-NiCrO/Al 2 O 3 ;
C.将步骤B制备的LP-NiCrO/Al2O3填装于微型固定床反应器中,在N2保护下500℃热处理0.5h,升温速率为10℃/min;最后采用流速为50mL/min的H2和流速为30mL/min的N2的混合气进行还原,还原温度为500℃,还原时间为3h,还原压力为0.5MPa,完成后即得到负载型高分散镍基合金催化剂,记为LP-NiCr/Al2O3C. The LP-NiCrO/Al 2 O 3 prepared in step B was packed in a micro fixed bed reactor, heat treated at 500 ° C for 0.5 h under N 2 protection, and the heating rate was 10 ° C / min; finally, the flow rate was 50 mL / The H 2 of min and the N 2 mixture with a flow rate of 30 mL/min were reduced, the reduction temperature was 500 ° C, the reduction time was 3 h, and the reduction pressure was 0.5 MPa. After completion, the supported high-dispersion nickel-based alloy catalyst was obtained. It is LP-NiCr/Al 2 O 3 .

Claims (7)

  1. 一种负载型高分散镍基合金催化剂,其特征在于,其组成结构为:合金NiM分布在γ-Al2O3载体颗粒外表面及其孔道内,形成负载型高分散合金分布;合金NiM粒径在1-8nm,γ-Al2O3载体粒径为20-40目;以催化剂总质量为基准,合金NiM总负载量为6-12wt%;M为Co、Zn、Cu、Fe或Cr。A supported high-dispersion nickel-based alloy catalyst characterized in that the composition of the alloy is: the alloy NiM is distributed on the outer surface of the γ-Al 2 O 3 carrier particles and the pores thereof to form a distributed high-dispersion alloy distribution; the alloy NiM particles The diameter of the γ-Al 2 O 3 carrier is 20-40 mesh; the total loading of the alloy NiM is 6-12 wt% based on the total mass of the catalyst; M is Co, Zn, Cu, Fe or Cr. .
  2. 根据权利要求1所述的负载型高分散镍基合金催化剂的制备方法,其特征在于,其具体操作步骤如下:The method for preparing a supported high-dispersion nickel-based alloy catalyst according to claim 1, wherein the specific operation steps are as follows:
    A.将3-5g粒径为20-40目的γ-Al2O3颗粒、可溶性镍盐、可溶性M盐、尿素、快速加入到10ml去离子水中,真空浸渍1-3h后转移到高压釜中,90-130℃温度下晶化12-24h,过滤,用去离子水洗涤颗粒,得到负载型高分散NiMAl-LDHs/Al2O3前体;A. 3-5g γ-Al 2 O 3 particles with a particle size of 20-40 mesh, soluble nickel salt, soluble M salt, urea, quickly added to 10ml deionized water, vacuum impregnation for 1-3h and transferred to the autoclave Crystallizing at a temperature of 90-130 ° C for 12-24 h, filtering, washing the particles with deionized water to obtain a supported high-dispersion NiMAl-LDHs/Al 2 O 3 precursor;
    B.将NiMAl-LDHs/Al2O3前体在60-100℃下干燥6-12h,然后400-600℃焙烧2-8h,得到LP-NiMO/Al2O3B. The NiMAl-LDHs/Al 2 O 3 precursor is dried at 60-100 ° C for 6-12 h, then calcined at 400-600 ° C for 2-8 h to obtain LP-NiMO/Al 2 O 3 ;
    C.将步骤B制备的LP-NiMO/Al2O3填装于微型固定床反应器中,在N2保护下400-600℃热处理0.5-2h,升温速率为5-10℃/min;最后采用流速为30-80mL/min的H2和流速为10-30mL/min的N2的混合气进行还原,还原温度为400-600℃,还原时间为2-5h,还原压力为0.5-1MPa,完成后即得到负载型高分散镍基合金催化剂。C. The LP-NiMO/Al 2 O 3 prepared in step B is packed in a micro fixed bed reactor, heat treated at 400-600 ° C for 0.5-2 h under N 2 protection, and the heating rate is 5-10 ° C / min; The reduction is carried out by using a mixture of H 2 having a flow rate of 30-80 mL/min and N 2 having a flow rate of 10-30 mL/min, a reduction temperature of 400-600 ° C, a reduction time of 2-5 h, and a reduction pressure of 0.5-1 MPa. Upon completion, a supported high dispersion nickel-based alloy catalyst is obtained.
  3. 根据权利要求2所述的制备方法,其特征在于,所述步骤A中尿素与金属离子的摩尔比为(2:1)-(4:1)。The preparation method according to claim 2, wherein the molar ratio of urea to metal ions in the step A is (2:1)-(4:1).
  4. 根据权利要求2所述的制备方法,其特征在于,所述的可溶性镍盐为硝酸镍、氯化镍或硫酸镍。The method according to claim 2, wherein the soluble nickel salt is nickel nitrate, nickel chloride or nickel sulfate.
  5. 根据权利要求2所述的制备方法,其特征在于,所述的可溶性M盐为硝酸M、氯化M或硫酸M。The preparation method according to claim 2, wherein the soluble M salt is nitric acid M, chlorinated M or sulfuric acid M.
  6. 根据权利要求2所述的方法制备得到的负载型高分散镍基合金催化剂催化裂解汽油一段选择加氢反应的应用。The use of a supported high-dispersion nickel-based alloy catalyst prepared by the method according to claim 2 for catalytically cracking gasoline in a selective hydrogenation reaction.
  7. 根据权利要求6所述的应用,其特征在于,所述的催化裂解汽油一段选择加氢反应的工艺条件是:反应温度为40-60℃,氢气和裂解汽油的体积比为50-100, 质量空速WHSV=10-30h-1,催化剂用量为1.0-1.5g,反应总压力为2.0-3.5MPa,氢气分压为0.4-3.0MPa,反应时间12-120h。 The use according to claim 6, wherein the catalytic cracking gasoline has a selective hydrogenation reaction condition: a reaction temperature of 40-60 ° C, a volume ratio of hydrogen to pyrolysis gasoline of 50-100, mass The space velocity WHSV=10-30h -1 , the amount of catalyst is 1.0-1.5g, the total reaction pressure is 2.0-3.5MPa, the partial pressure of hydrogen is 0.4-3.0MPa, and the reaction time is 12-120h.
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