CN116296912A - Compression test device and method in floor production process - Google Patents
Compression test device and method in floor production process Download PDFInfo
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- CN116296912A CN116296912A CN202310586389.1A CN202310586389A CN116296912A CN 116296912 A CN116296912 A CN 116296912A CN 202310586389 A CN202310586389 A CN 202310586389A CN 116296912 A CN116296912 A CN 116296912A
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- 238000012669 compression test Methods 0.000 title claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims description 9
- 238000012360 testing method Methods 0.000 claims abstract description 52
- 238000003860 storage Methods 0.000 claims abstract description 17
- 239000000523 sample Substances 0.000 claims abstract description 10
- 238000011084 recovery Methods 0.000 claims description 26
- 238000004080 punching Methods 0.000 claims description 14
- 238000007789 sealing Methods 0.000 claims description 12
- 230000000694 effects Effects 0.000 claims description 9
- 238000001514 detection method Methods 0.000 claims description 7
- 230000017525 heat dissipation Effects 0.000 claims description 7
- 239000000843 powder Substances 0.000 claims description 5
- 238000002955 isolation Methods 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 238000000151 deposition Methods 0.000 claims 3
- 238000000926 separation method Methods 0.000 claims 1
- 238000010998 test method Methods 0.000 abstract description 13
- 239000000463 material Substances 0.000 description 8
- 238000003825 pressing Methods 0.000 description 6
- 230000007547 defect Effects 0.000 description 5
- 239000004566 building material Substances 0.000 description 4
- 238000005192 partition Methods 0.000 description 4
- 101100520231 Caenorhabditis elegans plc-3 gene Proteins 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000010298 pulverizing process Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/30—Investigating strength properties of solid materials by application of mechanical stress by applying a single impulsive force, e.g. by falling weight
- G01N3/307—Investigating strength properties of solid materials by application of mechanical stress by applying a single impulsive force, e.g. by falling weight generated by a compressed or tensile-stressed spring; generated by pneumatic or hydraulic means
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/04—Analysing solids
- G01N29/043—Analysing solids in the interior, e.g. by shear waves
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/22—Details, e.g. general constructional or apparatus details
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/02—Details
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0001—Type of application of the stress
- G01N2203/001—Impulsive
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0014—Type of force applied
- G01N2203/0016—Tensile or compressive
- G01N2203/0019—Compressive
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/003—Generation of the force
- G01N2203/0042—Pneumatic or hydraulic means
- G01N2203/0048—Hydraulic means
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/02—Indexing codes associated with the analysed material
- G01N2291/023—Solids
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention discloses a compression test device and a test method thereof in the floor production process, wherein the compression test device comprises a test bed, a test bed and a storage plate, wherein pressure sensors are equidistantly arranged at the top of the test bed, wear-resistant pads are fixedly arranged at the tops of the pressure sensors, a fixing frame is fixedly arranged at the tops of the wear-resistant pads, and a PLC (programmable logic controller) is fixedly arranged at the other side of the fixing frame. According to the invention, the test bench is fixedly arranged on one side of the test bench, the telescopic oil cylinder can be controlled by the external oil pump to stretch and retract, then the output end of the telescopic oil cylinder is used for driving the stamping block to carry out stamping test on the floor, then the rubber supporting pad is used for supporting the floor, then the supporting frame is used for supporting the ultrasonic detector, then the ultrasonic detector is used for testing the interior of the floor in cooperation with the probe, so that cracks are prevented in the interior of the floor, after the compression test of the floor is adopted, the interior of the floor is tested, and the production quality of the floor is improved.
Description
Technical Field
The invention relates to the technical field of floor production, in particular to a compression test device and a test method thereof in the floor production process.
Background
The floor refers to a building material for a surface layer of a house floor or a floor, which is made of timber or other materials, the floor is used as the building material, the building material can be divided into structural materials, decorative materials and certain special materials, various styles such as Chinese style, european style and the like are used, the application is more and more widely, the building material refers to the general name of various materials used in the fields of building and civil engineering, and experiments are required in the process of floor production, so that a compression test device and a test method thereof in the process of floor production are provided, but in the process of realizing the invention, the inventor finds that at least the following problems are not solved in the prior art: 1. after the floor is subjected to the punching test, the inside of the floor is inconvenient to test, and the production quality of the floor is affected; 2. the power and the rotating speed of the brushless motor are inconvenient to measure in real time, so that a user cannot find problems in time to maintain, and the diversity of the waterproof structure functions of the brushless motor is affected; 3. the floor after the qualified detection is not convenient to carry out classification placement and marking work, and workers are affected to carry out classification storage on the qualified floor. Therefore, the invention designs a compression test device and a test method thereof in the floor production process.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a compression test device and a test method thereof in the floor production process.
Technical proposal
The compression test device comprises a test bed, a test bed and a storage plate, wherein pressure sensors are equidistantly arranged at the top of the test bed, wear-resistant pads are fixedly arranged at the top of the pressure sensors, a fixing frame is fixedly arranged at the top of the wear-resistant pads, a PLC (programmable logic controller) is fixedly arranged at the other side of the fixing frame, a power jack is fixedly arranged at the bottom of the PLC, a telescopic cylinder is fixedly arranged at the top of the fixing frame, a pressing plate is movably arranged at the output end of the telescopic cylinder, a pressing block is fixedly arranged at the bottom of the pressing plate, a test bed is fixedly arranged at one side of the test bed, supporting plates are fixedly arranged at both sides of the top of the test bed, a top plate is fixedly arranged at the top of the supporting plates, supporting frames are fixedly arranged at both sides of the bottom of the top plate, an ultrasonic detector is movably arranged between the supporting frames, a connecting wire is fixedly arranged at the bottom of the ultrasonic detector, a probe is fixedly arranged at the bottom of the connecting wire, and fans are fixedly arranged at both sides of the top plate;
the bottom of the test bench is fixedly provided with a workbench, the bottom of the workbench is fixedly provided with a shell, both sides of the interior of the shell are fixedly provided with recovery boxes, the surfaces of the recovery boxes are fixedly provided with first motors, the output ends of the first motors are fixedly provided with first crushing gear sets, the bottom of the first motors are fixedly provided with second motors, the output ends of the second motors are fixedly provided with second crushing gear sets, and both sides of the interior of the recovery boxes are fixedly provided with guide plates;
one side movable mounting of casing has the storage board, the walking wheel is installed to the bottom equidistance of storage board, the baffle is installed to the top equidistance of storage board, all fixed mounting has the connecting plate between the baffle, the opposite face of connecting plate is all fixed and is provided with the memo groove, the bottom of connecting plate is all fixed mounting has the backing plate, the division board is installed to the top equidistance of backing plate, the top fixed mounting of baffle has the locating plate, the handle is installed to the top equidistance of locating plate.
Preferably, a fixing sleeve is fixedly arranged at the top of the stamping plate, and a fixing bolt is arranged on the surface of the fixing sleeve in a threaded manner.
Preferably, both sides of the inside of the fixing frame are fixedly provided with sliding grooves, and sliding blocks are movably arranged in the sliding grooves.
Preferably, the top of testboard is fixed and is provided with the supporting pad, and the supporting pad adopts the rubber material.
Preferably, the bottom of the fan is fixedly provided with an air duct, and the bottom of the air duct is fixedly provided with an air outlet.
Preferably, the inside of casing is fixed mounting has the division board, the both sides of casing all run through and are provided with the stock guide, the both sides on casing surface are all through hinge movable mounting has the door body.
Preferably, the surface equidistance of the door body is provided with the louvre, and one side of louvre is fixed and is provided with the lock.
Preferably, the bottom inside the recovery box is penetrated and is provided with a collection box, the surface of the collection box is fixedly provided with a sealing plate, and the surface of the sealing plate is fixedly provided with a handle.
Preferably, the bottom fixed mounting of casing has the base, and the antiskid tooth is installed to the bottom equidistance of base, and the bottom equidistance of antiskid tooth is provided with the anti-skidding line.
A testing method of a compression test device in the floor production process comprises the following steps:
the method comprises the steps of S1, firstly, movably connecting an output end of a telescopic oil cylinder with a fixed sleeve, then screwing a fixing bolt for fixing, then controlling the telescopic oil cylinder to stretch by using an external oil pump, then driving a stamping block to punch and test a floor by using an output end of the telescopic oil cylinder, then performing up-and-down movement in a chute by using a sliding block, thereby assisting the stamping plate to perform up-and-down movement for stamping, then presetting pressure by using a PLC, then sensing pressure by using a pressure sensor, when the preset pressure is reached, driving the stamping block to rise by using the PLC, then guiding natural wind into an air duct by using a fan, then guiding the natural wind out by using an air outlet, then cleaning the surface of the floor by using the natural wind, then supporting the floor by using a rubber supporting pad, then supporting an ultrasonic detector by using a supporting frame, and then testing the interior of the floor by using an ultrasonic detector matched with a probe;
s2, guiding the unqualified products to the inside of a recovery box through a guide plate, then driving a first crushing gear set to mesh by using a first motor so as to primarily crush unqualified floors, guiding the primarily crushed floors by using a guide plate, then driving a second crushing gear set to mesh by using a second motor so as to further crush the primarily crushed floors, adopting two crushing modes, improving the recovery effect of the floors, collecting the floor powder after multistage crushing by using a collecting box, then taking out the collecting box by using a handle matched with a sealing plate, and radiating the first motor and the second motor in the shell through a radiating hole so as to prevent the first motor and the second motor from being incapable of being normally used due to overhigh temperature;
s3, finally, the floors which are qualified after detection are classified and placed through gaps between the isolation plates, then the tags are stored through the note grooves, then the qualified floors are classified and marked by the tags, then the storage plates are enabled to have a moving function by the aid of the travelling wheels, and therefore workers can conveniently use the handles to adjust the positions of the qualified floors, and the qualified floors can be classified and stored.
Advantageous effects
The invention provides a compression test device and a test method thereof in the production process of floors
According to the invention, the test bench is fixedly arranged on one side of the test bench, the telescopic oil cylinder can be controlled by the external oil pump to stretch, then the output end of the telescopic oil cylinder is used for driving the punching block to punch and test the floor, natural wind is led into the air guide pipe through the fan, then the natural wind is led out through the air outlet, then the surface of the floor is cleaned by the natural wind, then the floor is supported by the rubber support pad, then the ultrasonic detector is supported by the support frame, then the ultrasonic detector is matched with the probe to test the inside of the floor, so that cracks are prevented from being generated in the floor, after the compression test of the floor is adopted, the inside of the floor is tested, and the production quality of the floor is improved.
According to the invention, the recovery boxes are fixedly arranged on both sides of the inside of the shell, the unqualified products can be guided into the recovery boxes through the guide plates, then the first crushing gear set is driven by the first motor to be meshed, so that the unqualified floors are primarily crushed, the guide plates are used for guiding the primarily crushed floors, then the second crushing gear set is driven by the second motor to be meshed, so that the primarily crushed floors are further crushed, the recovery effect of the floors is improved by adopting two crushing modes, the multistage crushed floor powder is collected by the collection box, and the collection box is taken out by the handle matched with the sealing plate, so that the unqualified floors can be conveniently recovered and reused by workers.
According to the invention, the storage plate is movably arranged on one side of the shell, the floor after qualified detection can be classified and placed through the gap between the isolation plates, then the tag is stored through the note groove, then the qualified floor is classified and marked by the tag, then the storage plate has a moving function by the travelling wheel, so that a worker can conveniently adjust the position of the qualified floor by the aid of the handle, and the qualified floor can be classified and stored.
Drawings
FIG. 1 is a perspective view of a compression test device and a test method thereof in the production process of a floor board according to the present invention;
FIG. 2 is a schematic diagram of a device and a method for testing the same in the production process of a floor according to the present invention;
FIG. 3 is a partial perspective view of a test stand of a compression test device and a test method thereof in the floor production process according to the present invention;
FIG. 4 is a partial perspective view of a test bench of a compression test device and a test method thereof in the floor production process according to the present invention;
FIG. 5 is a partial perspective view of an ultrasonic detector of a compression test device and a test method thereof in the floor production process according to the present invention;
FIG. 6 is a partial perspective view of a recovery box of the compression test device and the test method thereof in the floor production process according to the invention;
fig. 7 is a partial perspective view of a storage plate of a compression test device and a test method thereof in the floor production process.
In the figure: 1. a telescopic oil cylinder; 2. a fixing frame; 201. a chute; 202. a slide block; 3. a PLC controller; 4. a stamping plate; 401. a fixed sleeve; 402. a fixing bolt; 403. stamping blocks; 5. a test bed; 501. a wear pad; 502. a pressure sensor; 6. a housing; 601. a material guide plate; 602. a door lock; 603. a heat radiation hole; 604. a door body; 605. a partition plate; 7. a base; 701. anti-slip teeth; 8. a blower; 801. an air duct; 802. an air outlet; 9. a test bench; 901. a top plate; 902. a support frame; 903. a support plate; 904. a support pad; 10. a storage plate; 1001. a positioning plate; 1002. a baffle; 1003. a walking wheel; 1004. a handle; 1005. a partition plate; 1006. a connecting plate; 1007. a note slot; 1008. a backing plate; 11. a power jack; 12. a recovery box; 1201. a first motor; 1202. a guide plate; 1203. a second motor; 1204. a first pulverizing gearset; 1205. a second pulverizing gear set; 1206. a collection box; 1207. a sealing plate; 1208. a handle; 13. an ultrasonic detector; 1301. a connecting wire; 1302. a probe; 14. a working table.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1-7, the invention provides a compression test device and a test method thereof in the floor production process, the compression test device comprises a test bed 5, a test bed 9 and a storage board 10, wherein a pressure sensor 502 is equidistantly arranged at the top of the test bed 5, a wear-resisting pad 501 is fixedly arranged at the top of the pressure sensor 502, a fixing frame 2 is fixedly arranged at the top of the wear-resisting pad 501, a PLC controller 3 is fixedly arranged at the other side of the fixing frame 2, a power jack 11 is fixedly arranged at the bottom of the PLC controller 3, a telescopic cylinder 1 is fixedly arranged at the top of the fixing frame 2, a punching board 4 is movably arranged at the output end of the telescopic cylinder 1, the bottom of the stamping plate 4 is fixedly provided with a stamping block 403, one side of the test bed 5 is fixedly provided with a test bed 9, two sides of the top of the test bed 9 are fixedly provided with support plates 903, the top of the support plates 903 is fixedly provided with a top plate 901, two sides of the bottom of the top plate 901 are fixedly provided with support frames 902, an ultrasonic detector 13 is movably arranged between the support frames 902, the bottom of the ultrasonic detector 13 is fixedly provided with a connecting wire 1301, the bottom of the connecting wire 1301 is fixedly provided with a probe 1302, and two sides of the top plate 901 are fixedly provided with fans 8;
the bottom of the test bench 9 is fixedly provided with a workbench 14, the bottom of the workbench 14 is fixedly provided with a shell 6, both sides of the interior of the shell 6 are fixedly provided with a recovery box 12, the surface of the recovery box 12 is fixedly provided with a first motor 1201, the output end of the first motor 1201 is fixedly provided with a first crushing gear set 1204, the bottom of the first motor 1201 is fixedly provided with a second motor 1203, the output end of the second motor 1203 is fixedly provided with a second crushing gear set 1205, and both sides of the interior of the recovery box 12 are fixedly provided with guide plates 1202;
one side movable mounting of casing 6 has the storage board 10, and walking wheel 1003 is installed to the bottom equidistance of storage board 10, and baffle 1002 is installed to the top equidistance of storage board 10, all fixed mounting has connecting plate 1006 between the baffle 1002, and the opposite face of connecting plate 1006 all is fixed and is provided with the note groove 1007, and the bottom of connecting plate 1006 all fixed mounting has backing plate 1008, and the division board 1005 is installed to the top equidistance of backing plate 1008, and the top fixed mounting of baffle 1002 has locating plate 1001, and handle 1004 is installed to the top equidistance of locating plate 1001.
When the device works, the output end of the telescopic oil cylinder 1 is movably connected with the fixed sleeve 401, then the fixed bolt 402 is screwed for fixing, the disassembly and assembly are simple, the maintenance work is convenient for a worker, the telescopic oil cylinder 1 is controlled by an external oil pump for stretching, then the punching block 403 is driven by the output end of the telescopic oil cylinder 1 to punch and test the floor, the sliding block 202 moves up and down in the sliding groove 201, the punching block 4 is assisted to move up and down for punching, the punching block 403 is prevented from shaking, the PLC controller 3 is used for presetting pressure, the pressure sensor 502 is used for sensing the pressure, the PLC controller 3 is used for driving the punching block 403 to ascend when the preset pressure is reached, natural wind is led into the air guide tube 801 by the fan 8, and then the natural wind is led out by the air outlet 802, then cleaning the surface of the floor by natural wind to prevent dust from affecting the testing effect of the floor, then supporting the floor by a rubber supporting pad 904, then supporting an ultrasonic detector 13 by a supporting frame 902, then testing the inside of the floor by the ultrasonic detector 13 matched with a probe 1302 to prevent cracks in the inside of the floor, testing the inside of the floor after adopting the compression test of the floor to improve the production quality of the floor, electrically connecting a PLC 3 with electrical equipment by a wire, electrically connecting a pressure sensor 502 with the electrical equipment by a wire, electrically connecting a fan 8 with a power jack 11 by a wire, electrically connecting an ultrasonic detector 13 with the power jack 11 by a wire, wherein the model of the ultrasonic detector 13 can be UFD-X5, the two-dimensional color code B scanning function commonly used by the ultrasonic detector 13, the B scanning function image type defect observation mode can generate good contrast effect, is more convenient for analyzing and judging defects, can automatically display defect hazard degree through a gray scale/color palette, can also compare and observe an A scanning waveform and a B scanning image in real time, is more accurate than a common 8-bit sampling measurement value, ensures that echo signals of the defects can be displayed and analyzed rapidly and accurately, can respond to changes and details of various weak signals in time, and effectively ensures instantaneity and authenticity of the echo signals.
The method comprises the steps that a product which is unqualified in detection is guided into the recovery box 12 through the guide plate 601, then the first motor 1201 drives the first crushing gear set 1204 to be meshed, so that unqualified floors are primarily crushed, then the guide plate 1202 is used for guiding the primarily crushed floors, then the second motor 1203 drives the second crushing gear set 1205 to be meshed, so that the primarily crushed floors are further crushed, the recovery effect of the floors is improved in two crushing modes, the collection box 1206 is used for collecting floor powder after multistage crushing, then the collection box 1206 is taken out through the handle 1208 and the sealing plate 1207, workers can conveniently recycle the unqualified floors, the first motor 1201 and the second motor 1203 in the shell 6 are prevented from being used normally due to overhigh temperature through the heat dissipation holes 603, then the door lock 602 is opened through a key, the workers can conveniently maintain electrical equipment in the shell 6, the first motor 1201 is electrically connected with an external power supply through a wire, and the second motor 1203 is electrically connected with the external power supply through the wire;
the qualified floors after detection are classified and placed through gaps between the isolation plates 1005, then the tags are stored through the note grooves 1007, then the qualified floors are classified and marked through the tags, then the storage plates 10 have a moving function through the travelling wheels 1003, so that workers can conveniently adjust the positions of the qualified floors through the handles 1004, and the qualified floors can be classified and stored;
wherein, the top of the stamping plate 4 is fixedly provided with a fixed sleeve 401, and the surface of the fixed sleeve 401 is provided with a fixed bolt 402 in a threaded manner;
it should be noted that, the output end of the telescopic oil cylinder 1 is movably connected with the fixed sleeve 401, then the fixed bolt 402 is screwed for fixing, the disassembly and assembly are simple, the maintenance work is convenient for a worker, then the telescopic oil cylinder 1 is controlled by an external oil pump for stretching, then the punching block 403 is driven by the output end of the telescopic oil cylinder 1 to punch the floor, then the pressure is preset by the PLC 3, then the pressure is sensed by the pressure sensor 502, and when the preset pressure is reached, the punching block 403 is driven by the PLC 3 to rise;
wherein, both sides of the inside of the fixed frame 2 are fixedly provided with sliding grooves 201, and sliding blocks 202 are movably arranged in the sliding grooves 201;
the slider 202 moves up and down in the chute 201, thereby assisting the pressing plate 4 to move up and down to perform the pressing operation, and preventing the pressing block 403 from shaking.
Wherein, the top of the test bench 9 is fixedly provided with a supporting pad 904, and the supporting pad 904 is made of rubber material;
it should be noted that, the floor is supported by the rubber support pad 904, then the ultrasonic detector 13 is supported by the support frame 902, then the ultrasonic detector 13 is matched with the probe 1302 to test the inside of the floor, so as to prevent cracks in the floor, and the quality of the floor is improved by adopting the compression test of the floor and the internal test of the floor.
Wherein, the bottom of fan 8 is fixed and is provided with air duct 801, and the bottom of air duct 801 is fixed and is provided with air exit 802.
The natural wind is led into the air guide pipe 801 by the fan 8, then is led out by the air outlet 802, and then the surface of the floor is cleaned by the natural wind, so that dust is prevented from affecting the test effect of the floor.
Wherein, the inside of the shell 6 is fixedly provided with a partition plate 605, both sides of the shell 6 are provided with guide plates 601 in a penetrating way, both sides of the surface of the shell 6 are movably provided with a door body 604 through hinges;
the two recovery tanks 12 are partitioned by a partition plate 605.
Wherein, the surface of the door body 604 is equidistantly provided with a heat dissipation hole 603, and one side of the heat dissipation hole 603 is fixedly provided with a door lock 602;
it should be noted that, the heat dissipation hole 603 is used for performing heat dissipation operation on the first motor 1201 and the second motor 1203 inside the housing 6, so that the first motor 1201 and the second motor 1203 are prevented from being unable to be used normally due to too high temperature, and then the door lock 602 is opened by using a key, so that a worker is convenient for performing maintenance operation on the electrical equipment inside the housing 6.
Wherein, the bottom end inside the recovery box 12 is provided with a collection box 1206 in a penetrating way, the surface of the collection box 1206 is fixedly provided with a sealing plate 1207, and the surface of the sealing plate 1207 is fixedly provided with a handle 1208;
it should be noted that, the product which is unqualified in detection is guided into the recovery box 12 through the guide plate 601, then the first motor 1201 is utilized to drive the first crushing gear set 1204 to be meshed, so that the unqualified floor is primarily crushed, then the guide plate 1202 is utilized to guide the primarily crushed floor, then the second motor 1203 is utilized to drive the second crushing gear set 1205 to be meshed, so that the primarily crushed floor is further crushed, the recovery effect of the floor is improved by adopting two crushing modes, the multistage crushed floor powder is collected by utilizing the collection box 1206, then the collection box 1206 is taken out by utilizing the handle 1208 and the sealing plate 1207, and the unqualified floor is conveniently recovered and reused by workers.
Wherein, the bottom of the shell 6 is fixedly provided with a base 7, the bottom of the base 7 is provided with anti-skid teeth 701 at equal intervals, and the bottoms of the anti-skid teeth 701 are provided with anti-skid patterns at equal intervals;
it should be noted that, the friction force of the contact surface is increased by the anti-slip lines arranged at the bottom of the anti-slip teeth 701, so as to prevent the device from sideslip, thereby improving the stability of the device.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a compression test device in floor production process, its characterized in that, including test bench (5), testboard (9) and depositing board (10), pressure sensor (502) are installed at the top equidistance of test bench (5), the fixed wear pad (501) that is provided with in top of pressure sensor (502), the top fixed mounting of wear pad (501) has mount (2), the opposite side fixed mounting of mount (2) has PLC controller (3), the bottom fixed power jack (11) that is provided with of PLC controller (3), the top fixed mounting of mount (2) has telescopic cylinder (1), the output movable mounting of telescopic cylinder (1) has ram (4), the bottom fixed mounting of ram (403) of ram (4), one side fixed mounting of test bench (5) has testboard (9), both sides at test bench (9) top all have backup pad (903), the top fixed mounting of backup pad (903) has roof (901), both sides at bottom of mount (2) are all fixed mounting have connecting wire (902), ultrasonic detector (1301) are installed between the support frame (13) and ultrasonic detector (1301) are fixed, the bottom of the connecting wire (1301) is fixedly provided with a probe (1302), and both sides of the top plate (901) are fixedly provided with fans (8);
the automatic grinding machine is characterized in that a workbench (14) is fixedly arranged at the bottom of the test bench (9), a shell (6) is fixedly arranged at the bottom of the workbench (14), a recovery box (12) is fixedly arranged at two sides of the interior of the shell (6), a first motor (1201) is fixedly arranged on the surface of the recovery box (12), a first grinding gear set (1204) is fixedly arranged at the output end of the first motor (1201), a second motor (1203) is fixedly arranged at the bottom of the first motor (1201), a second grinding gear set (1205) is fixedly arranged at the output end of the second motor (1203), and guide plates (1202) are fixedly arranged at two sides of the interior of the recovery box (12);
one side movable mounting of casing (6) has deposits board (10), the bottom equidistance of depositing board (10) is installed walking wheel (1003), baffle (1002) are installed to the top equidistance of depositing board (10), all fixed mounting has connecting plate (1006) between baffle (1002), the opposite face of connecting plate (1006) is all fixed and is provided with memo groove (1007), the bottom of connecting plate (1006) is all fixed mounting has backing plate (1008), division board (1005) are installed at the top equidistance of backing plate (1008), the top fixed mounting of baffle (1002) has locating plate (1001), handle (1004) are installed at the top equidistance of locating plate (1001).
2. The compression test device in the floor production process according to claim 1, wherein the top of the stamping plate (4) is fixedly provided with a fixing sleeve (401), and the surface of the fixing sleeve (401) is provided with a fixing bolt (402) in a threaded manner.
3. The device for the compression test in the floor production process according to claim 1, wherein sliding grooves (201) are fixedly arranged on two sides of the inside of the fixing frame (2), and sliding blocks (202) are movably arranged in the sliding grooves (201).
4. The device for the compression test in the floor production process according to claim 1, wherein a supporting pad (904) is fixedly arranged at the top of the test table (9), and the supporting pad (904) is made of rubber.
5. The compression test device in the floor production process according to claim 1, wherein an air duct (801) is fixedly arranged at the bottom of the fan (8), and an air outlet (802) is fixedly arranged at the bottom of the air duct (801).
6. The compression test device in the floor production process according to claim 1, wherein a separation plate (605) is fixedly installed in the shell (6), two sides of the shell (6) are provided with guide plates (601) in a penetrating mode, and two sides of the surface of the shell (6) are provided with door bodies (604) in a movable mode through hinges.
7. The compression test device in the floor production process according to claim 6, wherein the surface of the door body (604) is provided with radiating holes (603) at equal intervals, and a door lock (602) is fixedly arranged on one side of the radiating holes (603).
8. The compression test device in the floor production process according to claim 1, wherein a collection box (1206) is arranged at the bottom end of the interior of the recovery box (12) in a penetrating manner, a sealing plate (1207) is fixedly arranged on the surface of the collection box (1206), and a handle (1208) is fixedly arranged on the surface of the sealing plate (1207).
9. The compression test device in the floor production process according to claim 1, wherein a base (7) is fixedly arranged at the bottom of the shell (6), anti-skid teeth (701) are equidistantly arranged at the bottom of the base (7), and anti-skid patterns are equidistantly arranged at the bottom of the anti-skid teeth (701).
10. The method for testing a compression test device in a floor manufacturing process according to claim 1, comprising the steps of:
s1, firstly, movably connecting an output end of a telescopic oil cylinder (1) with a fixed sleeve (401), then screwing a fixed bolt (402) for fixing, then controlling the telescopic oil cylinder (1) to stretch by using an external oil pump, then driving a punching block (403) to punch and test a floor by using the output end of the telescopic oil cylinder (1), then performing up-and-down movement in a chute (201) by using a sliding block (202), thereby assisting the punching block (4) to perform punching and working by performing up-and-down movement, then using a PLC (3) to preset pressure, then using a pressure sensor (502) to sense the pressure, when the preset pressure is reached, using the PLC (3) to drive the punching block (403) to rise, then using a fan (8) to guide natural wind into the inside of an air duct (801), then using an air outlet (802) to guide the natural wind, then using the natural wind to clean the surface of the floor, then using a rubber support pad (904) to support the floor, then using a support frame (902) to support an ultrasonic detector (13), and then using a probe (1302) to cooperate with the inside of the floor for testing;
s2, guiding the unqualified products into the recovery box (12) through the guide plate (601), driving the first crushing gear set (1204) to mesh by using the first motor (1201), so as to primarily crush the unqualified floors, guiding the primarily crushed floors by using the guide plate (1202), driving the second crushing gear set (1205) to mesh by using the second motor (1203), further crushing the primarily crushed floors, adopting two crushing modes, improving the recovery effect of the floors, collecting the floor powder after multistage crushing by using the collecting box (1206), taking out the collecting box (1206) by using the handle (1208) and matching with the sealing plate (1207), and performing heat dissipation work on the first motor (1201) and the second motor (1203) in the shell (6) by using the heat dissipation hole (603), so as to prevent the first motor (1201) and the second motor (1203) from being incapable of normal use due to overhigh temperature;
s3, finally, the floors which are qualified after detection are classified and placed through gaps between the isolation plates (1005), then the tags are stored through the note grooves (1007), then the qualified floors are classified and marked through the tags, then the storage plates (10) are enabled to have a moving function through the travelling wheels (1003), and the staff can conveniently use the handles (1004) to adjust the positions of the qualified floors, so that the qualified floors can be stored in a classified mode.
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| CN202310586389.1A CN116296912A (en) | 2023-05-24 | 2023-05-24 | Compression test device and method in floor production process |
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| CN202310586389.1A CN116296912A (en) | 2023-05-24 | 2023-05-24 | Compression test device and method in floor production process |
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Application publication date: 20230623 |