CN116296379A - Bearing dynamic and static load friction torque measurement testing machine - Google Patents
Bearing dynamic and static load friction torque measurement testing machine Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及轴承试验设备技术领域,特别是一种轴承动、静态载荷摩擦扭矩测量试验机。The invention relates to the technical field of bearing testing equipment, in particular to a bearing dynamic and static load friction torque measurement testing machine.
背景技术Background technique
轴承摩擦阻力是影响轴承寿命的一项重要指标,也是影响轴承相关系统的可靠性、精确性、安全性的重要因素。轴承对尖端科技应用场合和民用设施的应用都息息相关,如飞机起落架轴承、陀螺仪轴承、卫星天线轴承、高铁轴承、汽车轴承等等。Bearing frictional resistance is an important indicator that affects bearing life, and is also an important factor that affects the reliability, accuracy, and safety of bearing-related systems. Bearings are closely related to cutting-edge technology applications and civil facilities, such as aircraft landing gear bearings, gyroscope bearings, satellite antenna bearings, high-speed rail bearings, automobile bearings, etc.
现有轴承寿命试验机仅可在设定环境下对轴承进行耐久性寿命试验,虽考虑了载荷、偏载、转速等因素对寿命试验数据的影响,但未综合考虑轴承扭矩变化对寿命试验的影响。基于此,为更全面的为轴承寿命测试提供数据支持,需要开发更全面的试验检测设备。Existing bearing life testing machines can only perform durability life tests on bearings in a set environment. Although the influence of factors such as load, unbalanced load, and rotational speed on the life test data is considered, the impact of bearing torque changes on the life test is not comprehensively considered. Influence. Based on this, in order to provide more comprehensive data support for bearing life testing, it is necessary to develop more comprehensive test and detection equipment.
发明内容Contents of the invention
针对上述问题,本发明提出了一种轴承动、静态载荷摩擦扭矩测量试验机。In view of the above problems, the present invention proposes a bearing dynamic and static load friction torque measurement testing machine.
具体的技术方案如下:The specific technical scheme is as follows:
一种轴承动、静态载荷摩擦扭矩测量试验机,包括机架,其特征是,所述机架上设置有用于定位装配待测轴承的夹具组件、设置于夹具组件两侧的轴承旋转组件和扭矩测量组件以及分别用于增加待测轴承轴向负荷和径向负荷的轴向负载单元和径向负载单元。A bearing dynamic and static load friction torque measurement testing machine, including a frame, characterized in that the frame is provided with a fixture assembly for positioning and assembling the bearing to be tested, a bearing rotation assembly and a torque assembly arranged on both sides of the fixture assembly. A measuring assembly and an axial load unit and a radial load unit respectively used to increase the axial load and radial load of the bearing to be tested.
上述的一种轴承动、静态载荷摩擦扭矩测量试验机,其中,所述夹具组件包括外框架以及设置于外框架内的外夹头和内夹头,所述外夹头和内夹头用于装夹待测轴承,外夹头的水平两侧与外框架上下滑动配合,所述内夹头与外夹头同轴设置;The above-mentioned test machine for measuring dynamic and static load friction torque of bearings, wherein the clamp assembly includes an outer frame and an outer chuck and an inner chuck arranged in the outer frame, and the outer chuck and the inner chuck are used for Clamp the bearing to be tested, the horizontal sides of the outer chuck slide up and down with the outer frame, and the inner chuck and the outer chuck are arranged coaxially;
所述轴承旋转组件包括旋转电机和旋转主轴,所述旋转电机固定设置于机架上,其传动轴通过万向节与旋转主轴连接,所述旋转主轴与外夹头固定连接,且水平同轴设置,所述扭矩测量组件包括扭矩传输轴、静压轴承箱和扭矩测量单元,所述静压轴承箱和扭矩测量单元固定设置于机架上,所述扭矩传输轴的一端与内夹头固定连接,另一端与扭矩测量单元连接,其中部穿过静压轴承箱。The bearing rotation assembly includes a rotating motor and a rotating main shaft. The rotating motor is fixed on the frame, and its transmission shaft is connected to the rotating main shaft through a universal joint. The rotating main shaft is fixedly connected to the outer chuck and is horizontally coaxial Set, the torque measurement assembly includes a torque transmission shaft, a hydrostatic bearing housing and a torque measurement unit, the hydrostatic bearing housing and the torque measurement unit are fixedly arranged on the frame, and one end of the torque transmission shaft is fixed to the inner chuck Connection, the other end is connected with the torque measuring unit, the middle of which passes through the hydrostatic bearing box.
上述的一种轴承动、静态载荷摩擦扭矩测量试验机,其中,所述扭矩测量单元为扭矩检测仪。In the above-mentioned testing machine for measuring frictional torque under dynamic and static loads of bearings, the torque measuring unit is a torque detector.
上述的一种轴承动、静态载荷摩擦扭矩测量试验机,其中,所述旋转电机为变频电机。In the aforementioned test machine for measuring and testing frictional torque of dynamic and static loads of bearings, the rotating electrical machine is a variable frequency electrical machine.
上述的一种轴承动、静态载荷摩擦扭矩测量试验机,其中,所述外夹头的水平两侧设置有滑板,所述外框架的水平两侧设置有滑槽,所述滑板和滑槽间隙滑动配合,外夹头和外框架通过滑板、滑槽实现滑动配合,所述滑板的外端通过紧固旋钮连接有夹紧块,所述夹紧块通过紧固旋钮旋紧,使外夹头与外框架连接为一体。The above-mentioned test machine for measuring dynamic and static load friction torque of bearings, wherein, slide plates are provided on both horizontal sides of the outer chuck, slide grooves are provided on horizontal sides of the outer frame, and the gap between the slide plate and the slide groove is Sliding fit, the outer chuck and the outer frame realize the sliding fit through the slide plate and the chute, the outer end of the slide plate is connected with a clamping block through the fastening knob, and the clamping block is tightened by the fastening knob, so that the outer chuck It is connected with the outer frame as a whole.
上述的一种轴承动、静态载荷摩擦扭矩测量试验机,其中,所述外框架的下端设置有滑杆,并对应设置有于滑杆滑动配合的滑座;The above-mentioned test machine for measuring dynamic and static load friction torque of bearings, wherein, the lower end of the outer frame is provided with a slide bar, and correspondingly provided with a slide seat that slides and fits with the slide bar;
所述轴向负载单元包括第一铰接轴、第一阻尼器、第一负载传感器、轴向作动器和升降装置,所述第一铰接轴、第一阻尼器、第一负载传感器和轴向作动器依次固定相连,第一铰接轴的一端与滑座铰接相连,轴向作动器铰接于升降装置的升降座上。The axial load unit includes a first hinge shaft, a first damper, a first load sensor, an axial actuator and a lifting device, the first hinge shaft, a first damper, a first load sensor and an axial The actuators are fixedly connected sequentially, one end of the first hinge shaft is hingedly connected with the sliding seat, and the axial actuator is hinged on the lifting seat of the lifting device.
上述的一种轴承动、静态载荷摩擦扭矩测量试验机,其中,所述径向负载单元包括第二铰接轴、第二阻尼器、第二负载传感器、径向作动器和平移装置,所述第二铰接轴、第二阻尼器、第二负载传感器、径向作动器和平移装置依次固定相连,第二铰接轴的一端与滑座铰接相连,径向作动器铰接于平移装置的平移座上。In the aforementioned dynamic and static load friction torque testing machine for bearings, wherein the radial load unit includes a second hinged shaft, a second damper, a second load sensor, a radial actuator and a translation device, the The second hinge shaft, the second damper, the second load sensor, the radial actuator and the translation device are fixedly connected in sequence, one end of the second hinge shaft is hingedly connected with the sliding seat, and the radial actuator is hinged to the translation of the translation device seat.
上述的一种轴承动、静态载荷摩擦扭矩测量试验机,其中,所述径向负载单元包括第二铰接轴、第二阻尼器、第二负载传感器、径向作动器和平移装置,所述第二铰接轴、第二阻尼器和第二负载传感器依次固定相连,第二铰接轴的一端与滑座铰接相连,所述平移装置的平移座上设置有铰接三角件,所述铰接三角件上设置有三处铰接位置,分别位于铰接三角件所呈的三个角处,铰接三角件与平移装置的平移座铰接相连,所述第二负载传感器通过连杆与铰接三角件铰接相连,所述径向作动器的一端与机架内支架铰接相连,其工作端与铰接三角件铰接相连。In the aforementioned dynamic and static load friction torque testing machine for bearings, wherein the radial load unit includes a second hinged shaft, a second damper, a second load sensor, a radial actuator and a translation device, the The second articulated shaft, the second damper and the second load sensor are fixedly connected in turn, and one end of the second articulated shaft is hingedly connected with the slide seat, and the translation seat of the translation device is provided with a hinged triangle, and on the hinged triangle There are three hinged positions, which are respectively located at the three corners of the hinged triangle, the hinged triangle is hingedly connected with the translation seat of the translation device, the second load sensor is hingedly connected with the hinged triangle through a connecting rod, and the diameter One end of the actuator is hingedly connected with the frame inner support, and its working end is hingedly connected with the hinged triangle.
上述的一种轴承动、静态载荷摩擦扭矩测量试验机,其中,所述第一阻尼器和第二阻尼器均为高频阻尼器。In the above-mentioned testing machine for measuring friction torque under dynamic and static loads of bearings, the first damper and the second damper are both high-frequency dampers.
上述的一种轴承动、静态载荷摩擦扭矩测量试验机,其中,所述升降装置为蜗轮蜗杆升降装置,所述平移装置为水平位移台。In the aforementioned testing machine for measuring and testing frictional torque of dynamic and static loads of bearings, the lifting device is a worm gear lifting device, and the translation device is a horizontal displacement platform.
本发明的有益效果为:The beneficial effects of the present invention are:
本发明提出的一种轴承动、静态载荷摩擦扭矩测量试验机,包括机架,机架上设置有用于定位装配待测轴承的夹具组件、设置于夹具组件两侧的轴承旋转组件和扭矩测量组件以及分别用于增加待测轴承轴向负荷和径向负荷的轴向负载单元和径向负载单元,轴向负载单元包括第一铰接轴、第一阻尼器、第一负载传感器、轴向作动器和升降装置,径向负载单元包括第二铰接轴、第二阻尼器、第二负载传感器、径向作动器和平移装置,本发明结构新颖,设计合理,具备轴承扭矩测量试验功能的同时,增加了负载,可为轴承在动、静态下增加载荷摩擦,使其扭矩产生变化,为更全面的轴承寿命测试提供数据支持。The present invention proposes a bearing dynamic and static load friction torque measurement testing machine, including a frame, which is provided with a fixture assembly for positioning and assembling the bearing to be tested, a bearing rotation assembly and a torque measurement assembly arranged on both sides of the fixture assembly And an axial load unit and a radial load unit respectively used to increase the axial load and radial load of the bearing to be tested, the axial load unit includes a first articulated shaft, a first damper, a first load sensor, an axial actuation The radial load unit includes a second articulated shaft, a second damper, a second load sensor, a radial actuator and a translation device. The present invention has a novel structure, a reasonable design, and has the function of measuring and testing the bearing torque. , the load is increased, which can increase the load friction of the bearing under dynamic and static conditions, make its torque change, and provide data support for a more comprehensive bearing life test.
附图说明Description of drawings
图1为本发明立体图。Fig. 1 is a perspective view of the present invention.
图2为夹具组件立体图。Fig. 2 is a perspective view of the clamp assembly.
图3为夹具组件立体图(去除单侧外框架)。Figure 3 is a perspective view of the fixture assembly (one side outer frame is removed).
图4为轴向负载单元简要示意图。Figure 4 is a schematic diagram of the axial load unit.
图5为径向负载单元简要示意图。Fig. 5 is a schematic diagram of a radial load unit.
图6为本发明内部结构示意图。Fig. 6 is a schematic diagram of the internal structure of the present invention.
附图标记:1、机架;2、夹具组件;3、轴承旋转组件;4、扭矩测量组件;5、轴向负载单元;6、径向负载单元;7、外框架;8、外夹头;9、内夹头;10、旋转电机;11、旋转主轴;12、万向节;13、扭矩传输轴;14、静压轴承箱;15、扭矩测量单元;16、滑板;17、滑槽;18、紧固旋钮;19、夹紧块;20、滑杆;21、滑座;22、第一铰接轴;23、第一阻尼器;24、第一负载传感器;25、轴向作动器;26、升降装置;27、第二铰接轴;28、第二阻尼器;29、第二负载传感器;30、径向作动器;31、平移装置;32、铰接三角件;33、连杆;34、支架。Reference signs: 1. Rack; 2. Fixture assembly; 3. Bearing rotation assembly; 4. Torque measurement assembly; 5. Axial load unit; 6. Radial load unit; 7. Outer frame; 8. Outer chuck ;9, inner chuck; 10, rotating motor; 11, rotating main shaft; 12, universal joint; 13, torque transmission shaft; 14, hydrostatic bearing box; 15, torque measuring unit; 16, slide plate; 17, chute ;18, fastening knob; 19, clamping block; 20, sliding rod; 21, sliding seat; 22, first hinge shaft; 23, first damper; 24, first load sensor; 25,
具体实施方式Detailed ways
为使本发明的技术方案更加清晰明确,下面结合实施例对本发明进行进一步描述,任何对本发明技术方案的技术特征进行等价替换和常规推理得出的方案均落入本发明保护范围。In order to make the technical solution of the present invention clearer, the present invention will be further described below in conjunction with the examples, any technical features of the technical solution of the present invention are equivalently replaced and obtained by conventional reasoning, all fall within the protection scope of the present invention.
实施例一Embodiment one
本实施例公开了一种轴承动、静态载荷摩擦扭矩测量试验机,用于轴承的扭矩测量试验,同时,增加了负载,为轴承在动、静态下增加载荷摩擦,使其产生扭矩变化,为更全面的轴承寿命测试提供数据支持,具体的,该扭矩测量试验机包括机架1,机架1上设置有用于定位装配待测轴承的夹具组件2、设置于夹具组件2两侧的轴承旋转组件3和扭矩测量组件4以及分别用于增加待测轴承轴向负荷和径向负荷的轴向负载单元5和径向负载单元6,轴承旋转组件3控制待测轴承旋转,扭矩测量组件4用于测量待测轴承在动、静态的扭矩数据,轴向负载单元5和径向负载单元6则用于在待测轴承测量过程中,提供轴向和径向的负载,增加载荷摩擦。This embodiment discloses a bearing dynamic and static load friction torque measurement test machine, which is used for the torque measurement test of the bearing. At the same time, the load is increased to increase the load friction for the bearing under dynamic and static conditions, so that the torque changes, for A more comprehensive bearing life test provides data support. Specifically, the torque measurement testing machine includes a
实施例二Embodiment two
本实施例的一种轴承动、静态载荷摩擦扭矩测量试验机,公开了夹具组件2、轴承旋转组件3和扭矩测量组件4具体结构特征,具体的,夹具组件2包括外框架7以及设置于外框架7内的外夹头8和内夹头9,外夹头8和内夹头9用于装夹待测轴承,外夹头8与待测轴承的外壁过盈卡接或间隙定位并通过紧固件固定,内夹头9与待测轴承的内壁外壁过盈卡接或间隙定位并通过紧固件固定;A bearing dynamic and static load friction torque measurement testing machine of this embodiment discloses the specific structural features of the
为确保待测轴承的同轴度,外夹头8的水平两侧与外框架7采用了上下滑动配合的方式连接,内夹头9与外夹头8同轴设置;In order to ensure the coaxiality of the bearing to be tested, the horizontal sides of the
此外,轴承旋转组件3包括旋转电机10和旋转主轴11,旋转电机10固定设置于机架1上,其传动轴通过万向节12与旋转主轴11连接,旋转主轴11与外夹头8固定连接,且水平同轴设置;In addition, the
扭矩测量组件4包括扭矩传输轴13、静压轴承箱14和扭矩测量单元15,静压轴承箱14和扭矩测量单元15固定设置于机架1上,扭矩传输轴13的一端与内夹头9固定连接,另一端与扭矩测量单元15连接,其中部穿过静压轴承箱14;The
同时,所述扭矩测量单元15为扭矩检测仪,所述旋转电机10为变频电机。Meanwhile, the
实施例三Embodiment Three
本实施例的一种轴承动、静态载荷摩擦扭矩测量试验机,公开了外夹头8与外框架7的滑动配合结构,具体的,本实施例于外夹头8的水平两侧设置了滑板16,并于外框架7的水平两侧设置了滑槽17,该滑板16和该滑槽17间隙滑动配合,此时,外夹头8和外框架7通过滑板16、滑槽17实现滑动配合,且,本实施例在滑板16的外端设置了通过夹紧块19,该夹紧块19通过紧固旋钮18滑板16的外端连接,当夹紧块19通过紧固旋钮18旋紧时,外夹头8与外框架7连接为一体,随着待测轴承的安装,待测轴承、外夹头8、内夹头9和外框架7均连接为一体。A bearing dynamic and static load friction torque measurement testing machine in this embodiment discloses a sliding fit structure between the
实施例四Embodiment four
本实施例的一种轴承动、静态载荷摩擦扭矩测量试验机,公开了轴向负载单元5和径向负载单元6的具体连接结构和结构特征,具体的,本实施例于外框架7的下端设置有滑杆20,并对应设置有于滑杆20滑动配合的滑座21,滑座21用于铰接轴向负载单元5和径向负载单元6,当轴向负载单元5和径向负载单元6施加载荷时,将作用于待测轴承上;A bearing dynamic and static load friction torque measurement testing machine of this embodiment discloses the specific connection structure and structural features of the
本实施例的轴向负载单元5水平设置,用于为待测轴承施加轴向载荷,其包括第一铰接轴22、第一阻尼器23、第一负载传感器24、轴向作动器25和升降装置26,第一铰接轴22、第一阻尼器23、第一负载传感器24和轴向作动器25依次固定相连,第一铰接轴22的一端与滑座21铰接相连,轴向作动器25铰接于升降装置26的升降座上,当升降装置26工作时,轴向负载单元5将与水平状态形成夹角,调整轴向载荷的施加方向;The
同样的,本实施例的径向负载单元6竖直设置,用于为待测轴承施加径向载荷,其包括第二铰接轴27、第二阻尼器28、第二负载传感器29、径向作动器30和平移装置31,第二铰接轴27、第二阻尼器28、第二负载传感器29、径向作动器30和平移装置31依次固定相连,第二铰接轴27的一端与滑座21铰接相连,径向作动器30铰接于平移装置31的平移座上,当平移装置31工作时,径向负载单元6将与竖直状态形成夹角,调整径向载荷的施加方向;Likewise, the
而当轴向负载单元5和径向负载单元6同时工作时,将形成合力的载荷。However, when the
实施例五Embodiment five
本实施例的一种轴承动、静态载荷摩擦扭矩测量试验机,对径向负载单元6的结构进行了优化,以达到节约空间的目的,具体的,本实施例的径向负载单元6包括第二铰接轴27、第二阻尼器28、第二负载传感器29、径向作动器30和平移装置31,第二铰接轴27、第二阻尼器28和第二负载传感器29依次固定相连,第二铰接轴27的一端与滑座21铰接相连,其中,平移装置31的平移座上设置有铰接三角件,铰接三角件32上设置有三处铰接位置,分别位于铰接三角件32所呈的三个角处,铰接三角件32与平移装置31的平移座铰接相连,第二负载传感器29通过连杆33与铰接三角件32铰接相连,径向作动器30的一端与机架1内支架34铰接相连,其工作端与铰接三角件32铰接相连;当径向作动器30工作时,将通过铰接三角件32进行传动,对待测轴承施加载荷,平移装置31通过控制铰接三角件32的水平位置,进而使径向载荷的施加方向得到调整。A bearing dynamic and static load friction torque measurement testing machine of this embodiment optimizes the structure of the
实施例六Embodiment six
本实施例公开的一种轴承动、静态载荷摩擦扭矩测量试验机,第一阻尼器23和第二阻尼器28均为高频阻尼器,升降装置26为蜗轮蜗杆升降装置,可采用手动驱动或电机驱动,平移装置31为水平位移台。This embodiment discloses a bearing dynamic and static load friction torque measurement testing machine, the
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围内。因此,本发明的保护范围应该以权利要求书的保护范围为准。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed in the present invention can easily think of changes or Replacement should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope of the claims.
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