CN116296006A - Detection method and system for tightening process of clutch tool - Google Patents
Detection method and system for tightening process of clutch tool Download PDFInfo
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- CN116296006A CN116296006A CN202310296968.2A CN202310296968A CN116296006A CN 116296006 A CN116296006 A CN 116296006A CN 202310296968 A CN202310296968 A CN 202310296968A CN 116296006 A CN116296006 A CN 116296006A
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- 238000001514 detection method Methods 0.000 title claims abstract description 27
- 239000003086 colorant Substances 0.000 claims abstract description 10
- 238000012797 qualification Methods 0.000 claims description 33
- 230000009191 jumping Effects 0.000 claims description 18
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L5/00—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
- G01L5/0028—Force sensors associated with force applying means
- G01L5/0042—Force sensors associated with force applying means applying a torque
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
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- Y02D—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN INFORMATION AND COMMUNICATION TECHNOLOGIES [ICT], I.E. INFORMATION AND COMMUNICATION TECHNOLOGIES AIMING AT THE REDUCTION OF THEIR OWN ENERGY USE
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Abstract
The invention provides a detection method and a detection system for a tightening process of a clutch tool, wherein the method comprises the following steps: firstly, a model of a target vehicle is obtained, so that a completely corresponding tightening task is called out, and further different vehicles are accurately detected according to the tightening task, specifically, the tightening task is firstly matched with a Bluetooth module arranged on a clutch tool, if the matching is successful, the tightening task is sent to the Bluetooth module, then state information sent by the Bluetooth module according to the tightening task is continuously monitored and received, whether the state signal is torque qualified information or not is judged, and therefore icons with different standard part numbers are lightened by lamplight with different colors. The detection method for the tightening process of the clutch tool can detect the process of tightening the standard part by using the clutch tool by an operator in real time, so that the condition that the tightening torque does not reach the standard due to the fact that the tightening is missed is avoided.
Description
Technical Field
The invention relates to the technical field of tightening of standard parts, in particular to a detection method and a detection system for a tightening process of a clutch tool.
Background
In the assembly line assembly operation of the automobile assembly, comprehensive consideration such as cost and efficiency is brought into the way, most of assembly factories use clutch battery tools to screw up standard components, and the screw up process is due to the fact that the number of automobile types is large, the frequency is high, staff miss-screw up often occurs, screw up torque does not reach the standard, the disposable passing rate of the whole automobile is affected, and a large number of reworking or after-sales quality problems are caused.
In the prior art, in order to overcome the conditions that staff is missed to screw up, screw up the torque and not reach the standard, most assembly factories can adopt modes such as single-point training and quality check point blocking, but because of all being manual operation, the requirement on management is extremely high, and the mode of adopting manual training and manual quality check always has the problem that the reliability is relatively poor, leads to still having the higher frequency to miss to screw up in the in-process of using clutch battery tool to screw up standard, screw up the torque and not reach the standard.
Disclosure of Invention
Based on the above, the invention aims to provide a detection method and a detection system for a tightening process of a clutch tool, so as to detect the process of tightening a standard part by using the clutch tool by an operator in real time, thereby avoiding the condition that the tightening is missed and the tightening torque does not reach the standard.
According to the detection method for the tightening process of the clutch tool, which is provided by the invention, the detection method is applied to a tightening error-proofing system, and comprises the following steps:
the method comprises the steps of obtaining the model of a target vehicle, and according to the model of the target vehicle, calling a tightening task corresponding to the target vehicle from a preset database, wherein the tightening task comprises standard part numbers required to be tightened and torque standard values respectively corresponding to each standard part number;
pairing with a Bluetooth module installed on a target clutch tool, and if pairing is successful, transmitting the serial numbers of the standard components to the Bluetooth module in a first preset time according to the torque standard values respectively corresponding to the standard components;
receiving state information sent by a Bluetooth module at intervals of a second preset time, wherein the state information comprises a current screwed standard part number and a state signal corresponding to the current screwed standard part number, and the state signal is generated by comparing the torque standard value with an acquired actual torque value of the current screwed standard part by the Bluetooth module;
judging whether the received state signal is torque qualified information or not;
if the received state signal is the torque qualified information, lighting an icon corresponding to the current screwed standard part number by using a first preset lamplight color;
and if the received state signal is torque disqualification information, lighting the icon corresponding to the currently screwed standard part number by a second preset lamplight color.
In summary, according to the detection method for the tightening process of the clutch tool, the model of the target vehicle is obtained, so that the completely corresponding tightening task is called out, and further, different vehicles are accurately detected according to the tightening task, specifically, firstly, the tightening task is paired with a Bluetooth module installed on the clutch tool, if the pairing is successful, the tightening task is sent to the Bluetooth module, then, the state information sent by the Bluetooth module according to the tightening task is continuously monitored and received, and whether the state signal is torque qualified information is judged, so that icons with different standard part numbers are lightened by lamplight with different colors, the tightening operation results of operators are visually displayed, and the situations that the tightening is missed and the tightening torque does not reach the standard are avoided.
In a preferred embodiment of the present invention, the step of pairing with a bluetooth module mounted on a clutch tool, if pairing is successful, transmitting the standard part number to the bluetooth module within a first preset time with a torque standard value corresponding to each standard part, respectively, includes:
acquiring a first website account manually input by a user, and jumping to a binding operation interface according to the first website account, wherein the binding operation interface comprises a system account frame needing binding setting and a unique serial number frame of a Bluetooth module;
and when the system account number and the unique serial number which are manually input into the system account number box and the unique serial number box by the user are received, binding the system account number and the unique serial number.
In a preferred embodiment of the present invention, the step of receiving status information sent by the bluetooth module at intervals of a second preset time, where the status information includes a currently screwed standard part number and a status signal corresponding to the currently screwed standard part number, and the step of generating, by the bluetooth module, the status signal by comparing the torque standard value with the collected actual torque value of the currently screwed standard part includes:
if the actual torque value of the currently screwed standard component acquired by the Bluetooth module is greater than or equal to the torque standard value, the state signal is torque qualified information;
and if the actual torque value of the currently screwed standard component collected by the Bluetooth module is smaller than the torque standard value, the state signal is torque unqualified information.
In a preferred embodiment of the present invention, the method further comprises:
after receiving an instruction to be confirmed sent by the Bluetooth module, calculating the completion degree of the standard part required to be screwed in the screwing task according to the total number of all the lighted icons and the standard part number in a third preset time, and calculating the qualification degree of the standard part required to be screwed in the screwing task according to the number of first preset light colors in all the lighted icons and the standard part number;
judging whether the completion degree is equal to a first preset completion degree threshold value or not and whether the qualification degree is equal to a first preset qualification degree threshold value or not;
and if the completion degree is not equal to a first preset completion degree threshold value and/or the qualification degree is not equal to a first preset qualification degree threshold value, starting alarm information corresponding to the instruction to be confirmed to the Bluetooth module, wherein the alarm information comprises standard part numbers of unlit icons and standard part numbers lighted by a second preset light color.
In a preferred embodiment of the present invention, when receiving the system account number and the unique serial number manually input into the system account number frame and the unique serial number frame by the user, the step of binding the system account number and the unique serial number further includes:
acquiring a second website account number input by a user, and jumping to a pairing result display interface according to the second website account number;
if the binding is successful, the pairing result display interface displays first prompt information;
and if the binding fails, the pairing result display interface displays second prompt information.
In another aspect, the invention also proposes a detection system for a clutch tool tightening process, the system comprising:
the task acquisition module is used for acquiring the model of the target vehicle, and according to the model of the target vehicle, the tightening task corresponding to the target vehicle is acquired from a preset database, wherein the tightening task comprises a standard part number required to be tightened and a torque standard value respectively corresponding to each standard part number;
the pairing module is used for pairing with the Bluetooth module installed on the target clutch tool, and if pairing is successful, the standard component numbers are sent to the Bluetooth module in a first preset time according to the torque standard value corresponding to each standard component;
the state information receiving module is used for receiving state information sent by the Bluetooth module at intervals of a second preset time, the state information comprises a current screwed standard part number and a state signal corresponding to the current screwed standard part number, and the state signal is generated by the Bluetooth module by comparing the torque standard value with the acquired actual torque value of the current screwed standard part;
the state information detection module is used for judging whether the received state signal is torque qualified information or not;
if the received state signal is the torque qualified information, lighting an icon corresponding to the current screwed standard part number by using a first preset lamplight color;
and if the received state signal is torque disqualification information, lighting the icon corresponding to the currently screwed standard part number by a second preset lamplight color.
In a preferred embodiment of the present invention, the pairing module further includes:
the binding operation interface jumping unit is used for acquiring a first website account manually input by a user and jumping to a binding operation interface according to the first website account, wherein the binding operation interface comprises a system account frame needing binding setting and a unique serial number frame of a Bluetooth module;
and the binding information receiving unit is used for binding the system account number and the unique serial number when receiving the system account number and the unique serial number which are manually input into the system account number frame and the unique serial number frame by a user.
In a preferred embodiment of the present invention, the system further comprises:
the task state calculation module is used for calculating the completion degree of the standard parts required to be screwed in the screwing task according to the total number of all the lighted icons and the standard part number within a third preset time after receiving the instruction to be confirmed sent by the Bluetooth module, and calculating the qualification degree of the standard parts required to be screwed in the screwing task according to the number of the first preset light colors and the standard part number in all the lighted icons;
the task state detection module is used for judging whether the completion degree is equal to a first preset completion degree threshold value and whether the qualification degree is equal to a first preset qualification degree threshold value;
and the alarm module is used for starting alarm information corresponding to the instruction to be confirmed to the Bluetooth module if the completion degree is not equal to a first preset completion degree threshold value and/or the qualification degree is not equal to a first preset qualification degree threshold value, wherein the alarm information comprises a standard part number of an unlit icon and a standard part number lighted by a second preset lamplight color.
In a preferred embodiment of the present invention, the pairing module further includes:
the pairing result display interface jumping unit is used for acquiring a second website account number input by a user and jumping to the pairing result display interface according to the second website account number;
the first prompt information display unit is used for displaying first prompt information on the pairing result display interface if the binding is successful;
and the second prompt information display unit is used for displaying the second prompt information on the pairing result display interface if the binding fails.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
FIG. 1 is a flow chart of a method for detecting a clutch tool tightening process according to a first embodiment of the present invention;
fig. 2 is a schematic structural diagram of a detection system for a tightening process of a clutch tool according to a second embodiment of the present invention.
The invention will be further described in the following detailed description in conjunction with the above-described figures.
Detailed Description
In order that the invention may be readily understood, a more complete description of the invention will be rendered by reference to the appended drawings. Several embodiments of the invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1, a flowchart of a method for detecting a tightening process of a clutch tool according to a first embodiment of the present invention is shown, and the method is applied to a tightening error proofing system, and includes steps S01 to S06, wherein:
step S01: the method comprises the steps of obtaining the model of a target vehicle, and according to the model of the target vehicle, calling a tightening task corresponding to the target vehicle from a preset database, wherein the tightening task comprises standard part numbers required to be tightened and torque standard values respectively corresponding to each standard part number;
it should be noted that, the standard parts are parts for fastening the whole vehicle, such as bolts, screws or bolts, for vehicles of different types, there may be a difference in the number of standard parts required to be screwed, and vehicles of the same type may have different torque standard values corresponding to different standard parts, based on which, in order to achieve fine management of the operator's screwing of the standard parts, a manufacturing factory would pre-establish a database including a plurality of screwing tasks, each screwing task corresponding to a model of one vehicle, and each screwing task including all the standard part numbers required to be screwed, the numbers being marked from 1, 2, 3, etc. from large to small, so that the number of the largest number in each screwing task corresponds to the number of required screwing standard parts.
Step S02: pairing with a Bluetooth module installed on a target clutch tool, and if pairing is successful, transmitting the serial numbers of the standard components to the Bluetooth module in a first preset time according to the torque standard values respectively corresponding to the standard components;
it can be appreciated that the high-precision electric tool is available in the market, and can also realize the problem of error prevention, but the high-precision electric tool has very high cost, generally needs more than 10 ten thousand, and in order to realize error prevention and reduce the cost, the scheme adopts a mode of adding a Bluetooth module on a target clutch tool so as to realize information interaction after pairing with a tightening error prevention system through the Bluetooth module, thereby realizing detection of the tightening standard part process of an operator.
Further, the bluetooth module may be a bluetooth chip or a processor with bluetooth function.
In some alternative embodiments of the invention, the pairing process is as follows:
acquiring a first website account manually input by a user, and jumping to a binding operation interface according to the first website account, wherein the binding operation interface comprises a system account frame needing binding setting and a unique serial number frame of a Bluetooth module;
when a system account number and a unique serial number which are manually input into a system account number frame and a unique serial number frame by a user are received, binding the system account number and the unique serial number;
acquiring a second website account number input by a user, and jumping to a pairing result display interface according to the second website account number;
if the binding is successful, the pairing result display interface displays first prompt information;
and if the binding fails, the pairing result display interface displays second prompt information.
By way of example, but not limitation, in this embodiment, the first website account number is: 192.168.4.1/updatesn=bs 00001& hn=1, the system account number is BS00015, the unique serial number is BS28187, and the second web site account number is: 192.168.4.1, the first prompt message is: succeed to match id BS00015 and tool sn BS28187, the second hint is: write notification, it should be noted that if the second prompt information appears, the website needs to be refreshed again, or the line problem of the bluetooth module is detected.
It should be noted that the purpose of setting the first preset time is to timely send the information in the tightening task to the bluetooth module mounted on the target clutch tool, generally not exceeding 3s, and the technician can set according to the process requirement, which is not limited in detail in this embodiment.
Step S03: receiving state information sent by a Bluetooth module at intervals of a second preset time, wherein the state information comprises a current screwed standard part number and a state signal corresponding to the current screwed standard part number, and the state signal is generated by comparing the torque standard value with an acquired actual torque value of the current screwed standard part by the Bluetooth module;
it should be noted that, the purpose of setting the second preset time is to continuously receive the information sent by the bluetooth module in real time, and the second preset time is related to the requirement of the tightening procedure, which is not limited in detail in this embodiment.
Step S04: judging whether the received state signal is torque qualified information or not;
step S05: if the received state signal is the torque qualified information, lighting an icon corresponding to the current screwed standard part number by using a first preset lamplight color;
step S06: and if the received state signal is torque disqualification information, lighting the icon corresponding to the currently screwed standard part number by a second preset lamplight color.
It should be noted that, if the actual torque value of the currently screwed standard component collected by the bluetooth module is greater than or equal to the torque standard value, the state signal is torque qualified information;
if the actual torque value of the currently screwed standard component collected by the Bluetooth module is smaller than the torque standard value, the state signal is torque unqualified information, the first preset lamplight color and the second preset lamplight color can be any one of red, green, blue and the like, and an icon with the corresponding color can be lightened to be checked by a manager or an operator so as to timely feed back whether an error exists in the screwing process.
Because the tightening error proofing system can be simultaneously in communication connection with a plurality of clutch tools in the actual application process, the tightening error proofing system is generally arranged in a control room, and operators check the tightening error proofing system back and forth to have inconvenience, based on the fact, after receiving a command for completing confirmation sent by the Bluetooth module, the tightening error proofing system calculates the completion degree of the standard parts required to be tightened in the tightening task according to the total number of all lighted icons and the standard part number within a third preset time, and calculates the qualification degree of the standard parts required to be tightened in the tightening task according to the number of first preset light colors and the standard part number in all lighted icons, namely, the qualification degree is equal to the number of the icons of the first preset light colors divided by the total number of the standard parts, and the completion degree is the number of lighted icons divided by the total number of the standard parts;
judging whether the completion degree is equal to a first preset completion degree threshold value and whether the qualification degree is equal to a first preset qualification degree threshold value, wherein the first preset completion degree threshold value and the first preset qualification degree threshold value are generally hundred percent unless the first preset completion degree threshold value and the first preset qualification degree threshold value are set by people;
if the completion degree is not equal to a first preset completion degree threshold value and/or the qualification degree is not equal to a first preset qualification degree threshold value, alarm information corresponding to the instruction to be confirmed is started to the Bluetooth module, the alarm information comprises a standard part number of an unlit icon and a standard part number lighted by a second preset light color, and the alarm information is sent to the Bluetooth module to prompt that the current completed tightening work of an operator is verified to be not passed, so that feedback is given to the operator, and the conditions that the tightening is missed and the tightening torque is not up to standard are avoided.
In summary, according to the detection method for the tightening process of the clutch tool, the model of the target vehicle is obtained, so that the completely corresponding tightening task is called out, and further, different vehicles are accurately detected according to the tightening task, specifically, firstly, the tightening task is paired with a Bluetooth module installed on the clutch tool, if the pairing is successful, the tightening task is sent to the Bluetooth module, then, the state information sent by the Bluetooth module according to the tightening task is continuously monitored and received, and whether the state signal is torque qualified information is judged, so that icons with different standard part numbers are lightened by lamplight with different colors, the tightening operation results of operators are visually displayed, and the situations that the tightening is missed and the tightening torque does not reach the standard are avoided.
Referring to fig. 2, a schematic structural diagram of a detection system for a tightening process of a clutch tool according to a second embodiment of the present invention is shown, the system includes:
the task acquisition module 10 is configured to acquire a model of a target vehicle, and according to the model of the target vehicle, retrieve a tightening task corresponding to the target vehicle from a preset database, where the tightening task includes a standard part number to be tightened and a torque standard value corresponding to each standard part number;
the pairing module 20 is configured to pair with a bluetooth module installed on the target clutch tool, and if the pairing is successful, send the serial number of the standard component to the bluetooth module in a first preset time according to a torque standard value corresponding to each standard component;
the state information receiving module 30 is configured to receive state information sent by the bluetooth module at intervals of a second preset time, where the state information includes a currently screwed standard part number and a state signal corresponding to the currently screwed standard part number, and the state signal is generated by comparing the torque standard value with an acquired actual torque value of the currently screwed standard part by the bluetooth module;
a state information detection module 40, configured to determine whether the received state signal is torque qualified information;
if the received state signal is the torque qualified information, lighting an icon corresponding to the current screwed standard part number by using a first preset lamplight color;
and if the received state signal is torque disqualification information, lighting the icon corresponding to the currently screwed standard part number by a second preset lamplight color.
Further, in some optional embodiments of the present invention, the pairing module further includes:
the binding operation interface jumping unit is used for acquiring a first website account manually input by a user and jumping to a binding operation interface according to the first website account, wherein the binding operation interface comprises a system account frame needing binding setting and a unique serial number frame of a Bluetooth module;
and the binding information receiving unit is used for binding the system account number and the unique serial number when receiving the system account number and the unique serial number which are manually input into the system account number frame and the unique serial number frame by a user.
Further, in some optional embodiments of the present invention, the system further comprises:
the task state calculation module is used for calculating the completion degree of the standard parts required to be screwed in the screwing task according to the total number of all the lighted icons and the standard part number within a third preset time after receiving the instruction to be confirmed sent by the Bluetooth module, and calculating the qualification degree of the standard parts required to be screwed in the screwing task according to the number of the first preset light colors and the standard part number in all the lighted icons;
the task state detection module is used for judging whether the completion degree is equal to a first preset completion degree threshold value and whether the qualification degree is equal to a first preset qualification degree threshold value;
and the alarm module is used for starting alarm information corresponding to the instruction to be confirmed to the Bluetooth module if the completion degree is not equal to a first preset completion degree threshold value and/or the qualification degree is not equal to a first preset qualification degree threshold value, wherein the alarm information comprises a standard part number of an unlit icon and a standard part number lighted by a second preset lamplight color.
Further, in some optional embodiments of the present invention, the pairing module further includes:
the pairing result display interface jumping unit is used for acquiring a second website account number input by a user and jumping to the pairing result display interface according to the second website account number;
the first prompt information display unit is used for displaying first prompt information on the pairing result display interface if the binding is successful;
and the second prompt information display unit is used for displaying the second prompt information on the pairing result display interface if the binding fails.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing examples illustrate only a few embodiments of the invention and are described in detail herein without thereby limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.
Claims (9)
1. A method for detecting a tightening process of a clutch tool, applied to a tightening error proofing system, comprising:
the method comprises the steps of obtaining the model of a target vehicle, and according to the model of the target vehicle, calling a tightening task corresponding to the target vehicle from a preset database, wherein the tightening task comprises standard part numbers required to be tightened and torque standard values respectively corresponding to each standard part number;
pairing with a Bluetooth module installed on a target clutch tool, and if pairing is successful, transmitting the serial numbers of the standard components to the Bluetooth module in a first preset time according to the torque standard values respectively corresponding to the standard components;
receiving state information sent by a Bluetooth module at intervals of a second preset time, wherein the state information comprises a current screwed standard part number and a state signal corresponding to the current screwed standard part number, and the state signal is generated by comparing the torque standard value with an acquired actual torque value of the current screwed standard part by the Bluetooth module;
judging whether the received state signal is torque qualified information or not;
if the received state signal is the torque qualified information, lighting an icon corresponding to the current screwed standard part number by using a first preset lamplight color;
and if the received state signal is torque disqualification information, lighting the icon corresponding to the currently screwed standard part number by a second preset lamplight color.
2. The method according to claim 1, wherein the step of pairing with a bluetooth module mounted on the clutch tool, and if the pairing is successful, transmitting the standard part number to the bluetooth module with a torque standard value corresponding to each standard part in a first preset time, comprises:
acquiring a first website account manually input by a user, and jumping to a binding operation interface according to the first website account, wherein the binding operation interface comprises a system account frame needing binding setting and a unique serial number frame of a Bluetooth module;
and when the system account number and the unique serial number which are manually input into the system account number box and the unique serial number box by the user are received, binding the system account number and the unique serial number.
3. The method for detecting a tightening process of a clutch tool according to claim 1, wherein the step of receiving the state information transmitted by the bluetooth module every second preset time, the state information including a currently tightened standard part number and a state signal corresponding to the currently tightened standard part number, the state signal being generated by the bluetooth module comparing the torque standard value with the acquired actual torque value of the currently tightened standard part includes:
if the actual torque value of the currently screwed standard component acquired by the Bluetooth module is greater than or equal to the torque standard value, the state signal is torque qualified information;
and if the actual torque value of the currently screwed standard component collected by the Bluetooth module is smaller than the torque standard value, the state signal is torque unqualified information.
4. A method of detecting a clutch tool tightening process according to claim 3, further comprising:
after receiving an instruction to be confirmed sent by the Bluetooth module, calculating the completion degree of the standard part required to be screwed in the screwing task according to the total number of all the lighted icons and the standard part number in a third preset time, and calculating the qualification degree of the standard part required to be screwed in the screwing task according to the number of first preset light colors in all the lighted icons and the standard part number;
judging whether the completion degree is equal to a first preset completion degree threshold value or not and whether the qualification degree is equal to a first preset qualification degree threshold value or not;
and if the completion degree is not equal to a first preset completion degree threshold value and/or the qualification degree is not equal to a first preset qualification degree threshold value, starting alarm information corresponding to the instruction to be confirmed to the Bluetooth module, wherein the alarm information comprises standard part numbers of unlit icons and standard part numbers lighted by a second preset light color.
5. The method for detecting a tightening process of a clutch tool according to claim 2, wherein when receiving the system account number and the unique serial number manually input into the system account number box and the unique serial number box by the user, the step of binding the system account number and the unique serial number further comprises:
acquiring a second website account number input by a user, and jumping to a pairing result display interface according to the second website account number;
if the binding is successful, the pairing result display interface displays first prompt information;
and if the binding fails, the pairing result display interface displays second prompt information.
6. A detection system for a clutch tool tightening process, the system comprising:
the task acquisition module is used for acquiring the model of the target vehicle, and according to the model of the target vehicle, the tightening task corresponding to the target vehicle is acquired from a preset database, wherein the tightening task comprises a standard part number required to be tightened and a torque standard value respectively corresponding to each standard part number;
the pairing module is used for pairing with the Bluetooth module installed on the target clutch tool, and if pairing is successful, the standard component numbers are sent to the Bluetooth module in a first preset time according to the torque standard value corresponding to each standard component;
the state information receiving module is used for receiving state information sent by the Bluetooth module at intervals of a second preset time, the state information comprises a current screwed standard part number and a state signal corresponding to the current screwed standard part number, and the state signal is generated by the Bluetooth module by comparing the torque standard value with the acquired actual torque value of the current screwed standard part;
the state information detection module is used for judging whether the received state signal is torque qualified information or not;
if the received state signal is the torque qualified information, lighting an icon corresponding to the current screwed standard part number by using a first preset lamplight color;
and if the received state signal is torque disqualification information, lighting the icon corresponding to the currently screwed standard part number by a second preset lamplight color.
7. The detection system for a clutch tool tightening process of claim 6, wherein the pairing module further comprises:
the binding operation interface jumping unit is used for acquiring a first website account manually input by a user and jumping to a binding operation interface according to the first website account, wherein the binding operation interface comprises a system account frame needing binding setting and a unique serial number frame of a Bluetooth module;
and the binding information receiving unit is used for binding the system account number and the unique serial number when receiving the system account number and the unique serial number which are manually input into the system account number frame and the unique serial number frame by a user.
8. The detection system for a clutch tool tightening process of claim 6, further comprising:
the task state calculation module is used for calculating the completion degree of the standard parts required to be screwed in the screwing task according to the total number of all the lighted icons and the standard part number within a third preset time after receiving the instruction to be confirmed sent by the Bluetooth module, and calculating the qualification degree of the standard parts required to be screwed in the screwing task according to the number of the first preset light colors and the standard part number in all the lighted icons;
the task state detection module is used for judging whether the completion degree is equal to a first preset completion degree threshold value and whether the qualification degree is equal to a first preset qualification degree threshold value;
and the alarm module is used for starting alarm information corresponding to the instruction to be confirmed to the Bluetooth module if the completion degree is not equal to a first preset completion degree threshold value and/or the qualification degree is not equal to a first preset qualification degree threshold value, wherein the alarm information comprises a standard part number of an unlit icon and a standard part number lighted by a second preset lamplight color.
9. The detection system for a clutch tool tightening process of claim 7, wherein the pairing module further comprises:
the pairing result display interface jumping unit is used for acquiring a second website account number input by a user and jumping to the pairing result display interface according to the second website account number;
the first prompt information display unit is used for displaying first prompt information on the pairing result display interface if the binding is successful;
and the second prompt information display unit is used for displaying the second prompt information on the pairing result display interface if the binding fails.
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CN202310296968.2A CN116296006A (en) | 2023-03-24 | 2023-03-24 | Detection method and system for tightening process of clutch tool |
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CN202310296968.2A CN116296006A (en) | 2023-03-24 | 2023-03-24 | Detection method and system for tightening process of clutch tool |
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