CN116274194A

CN116274194A - Crystallizer copper pipe inner wall descaling machine

Info

Publication number: CN116274194A
Application number: CN202310511223.3A
Authority: CN
Inventors: 付琦; 安玉华
Original assignee: Jinan Eastern Crystallizer Co ltd
Current assignee: Jinan Eastern Crystallizer Co ltd
Priority date: 2023-05-09
Filing date: 2023-05-09
Publication date: 2023-06-23

Abstract

The invention relates to the technical field of copper pipe cleaning, in particular to a crystallizer copper pipe inner wall cleaning machine, which comprises a box body and a copper pipe body, wherein a partition plate is fixed in the box body, two sides of the box body are divided into a liquid storage bin and a waste storage bin by the partition plate, a cleaning agent is arranged in the liquid storage bin, a plurality of cross bars are fixed on one side, close to the waste storage bin, of the upper part of the box body, two fixing devices are arranged on the cross bars, the copper pipe body is fastened on the cross bars, an installation box is movably arranged on the upper part of the box body, the installation box is matched with the copper pipe body, four second brush rollers are arranged on one side of the installation box, one first brush roller is arranged between every two first brush rollers, a spray head is arranged on one side of the installation box, guide frames are fixed on two ends of one side of the installation box, and one end of each guide frame is rotationally provided with a roller. The invention has good cleaning effect, effectively cleans dead angles, automatically changes the direction of the mounting box in the copper pipe body, automatically bends the gooseneck, and cleans the coverage of the bent copper pipe body with high efficiency.

Description

Crystallizer copper pipe inner wall descaling machine

Technical Field

The invention relates to the technical field of copper pipe cleaning, in particular to a crystallizer copper pipe inner wall cleaning machine.

Background

A groove-shaped container with jacket or coiled pipe is used to heat or cool solution in the groove, the crystallizing groove can be used as evaporating crystallizer or cooling crystallizer, the copper tube of crystallizer is made up by directly casting molten steel in copper tube of crystallizer, and is square or rectangular copper tube bent to one side, and the copper tube of crystallizer needs to be electroplated on the inner wall of tube, so that it is cleaned before electroplating.

Because the copper pipe is crooked, wash and be difficult for operating relatively to according to the preliminary treatment cleaning method of conventional crystallizer copper, the interior angle of rectangular copper pipe is difficult for wasing cleanly.

Disclosure of Invention

Therefore, the invention aims to provide a crystallizer copper pipe inner wall cleaning machine, which solves the problems of inconvenient cleaning and difficult dead angle treatment.

Based on the above purpose, the invention provides a crystallizer copper pipe inner wall cleaning machine.

The utility model provides a crystallizer copper pipe inner wall descaling machine, includes box, copper pipe body, be fixed with the baffle in the box, the baffle divide into stock solution storehouse, waste bin with the box both sides, is equipped with the cleaner in the stock solution storehouse, box upper portion is close to waste bin one side and is fixed with a plurality of horizontal poles, all is equipped with two retainers on the horizontal pole, copper pipe body fastens on a plurality of horizontal poles, box upper portion activity is equipped with the mounting box, mounting box and copper pipe body looks adaptation, mounting box one side is equipped with four second brush rolls, and four second brush rolls are rectangle distribution in mounting box one side four corners position department, all are equipped with a first brush roll between two liang of first brush rolls, be equipped with the drive assembly of drive first brush roll, second brush roll in the mounting box, be equipped with the shower nozzle in the stock solution storehouse, the liquid pump is used for to the interior cleaner of shower nozzle, shower nozzle outer wall round is opened and is offered a plurality of orifice equidistance, mounting box one side both ends all are fixed with the leading truck, and leading truck one end all rotates and is equipped with the gyro wheel body for getting into the guide roll, and carries out the promotion box to install the gooseneck body, the gooseneck is equipped with a plurality of spouts, and is kept away from on the fixed on the side of the gooseneck.

Further, fixed blocks are fixed on two sides of the upper portion of the cross rod, a screw rod penetrates through the fixed blocks, the screw rod is in threaded connection with the fixed blocks, an L-shaped rod is arranged on the fixed blocks in a penetrating and sliding mode, a propping block is arranged at one end of the L-shaped rod, and one end of the screw rod is connected to one side of the L-shaped rod in a rotating mode.

Further, the first brush roller is all coaxial to run through and is fixed with the jackshaft, and the jackshaft both ends are all rotated and are connected with the bearing frame, and the bearing frame is all fixed in install bin one side, second brush roller one end all is fixed with the pivot, and the second brush roller is all rotated with the install bin through the pivot and is connected.

Further, the drive assembly is including being fixed in the motor storehouse of mounting box one side, motor storehouse internal fixation has the second motor, second motor output extends to the mounting box inside, and one of them pivot one end extends to the mounting box, second motor output and pivot one end all are fixed with the synchronizing wheel, and the cover is equipped with a hold-in range between two synchronizing wheels, the pivot other end all overlaps and is equipped with first bevel gear, the equal cover in jackshaft both ends is equipped with the second bevel gear, first bevel gear and two second bevel gear meshes that correspond.

Further, a plurality of fixing frames are fixed on the upper portion of the box body, a plurality of guide holes are formed in the fixing frames, and a plurality of goosenecks penetrate through the corresponding guide holes respectively.

Further, pushing mechanism includes and removes the seat, and a plurality of goosenecks keep away from install bin one end and all are fixed in on removing the seat, and box one side is fixed with first motor, and first motor output is fixed with the threaded rod, and the threaded rod other end rotates to be connected on the baffle, and the threaded rod runs through and removes the seat and rather than threaded connection, box one side inner wall still is fixed with the guide post, and the guide post runs through and removes the seat and rather than sliding connection.

Further, a quick connector is arranged on one side of the installation box, one end of the quick connector is connected with the spray head, the other end of the quick connector is connected with a water supply hose, and the water supply hose is connected with the liquid pump.

Further, the lower part of one side of the box body is fixed with a tray, a plurality of arc-shaped water filtering rods are arranged in the tray, and the copper pipe body is sleeved on the arc-shaped water filtering rods.

Further, the inside diapire equidistance of tray rotates and is equipped with a plurality of roating seats, and a plurality of arcs are strained the water pole and are fixed in respectively on a plurality of roating seats, arc is strained water pole upper end and is fixed with the supporting disk.

The invention has the beneficial effects that:

according to the invention, the first brush roller, the second brush roller and the rollers are arranged on one side of the installation box and matched with the gooseneck and the pushing mechanism arranged on the other side of the installation box, when the copper pipe is cleaned, the copper pipe body is placed on the cross rod, the fixing is completed by using the fixing device, one end of the copper pipe body is aligned with the installation box, the pushing mechanism is driven to feed the installation box into one end of the copper pipe body, the liquid pump is started to spray cleaning agent on the inner wall of the copper pipe body through the spray nozzle, at the moment, the two rollers are supported on the inner wall of the two sides of the copper pipe body, the second motor is started to drive the plurality of first brush rollers and the second brush rollers to rotate quickly through the synchronous belt, the first bevel gear and the second bevel gear, four second brush rollers clean four corners inside the copper pipe body, the four first brush rollers clean the inner walls of the four sides of the copper pipe body, the cleaning effect is good, the dead angle is effectively cleaned, when the installation box is pushed in the curved copper pipe body, the installation box is automatically changed due to extrusion guiding of the two rollers, the force of the two rollers is automatically changed, the gooseneck is stressed, and the curved copper pipe is automatically cleaned, and the curved copper pipe is completely covered and cleaned, and the efficiency is high.

Drawings

In order to more clearly illustrate the invention or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only of the invention and that other drawings can be obtained from them without inventive effort for a person skilled in the art.

FIG. 1 is a schematic perspective view of an embodiment of the present invention;

FIG. 2 is a schematic perspective view of the other side of the embodiment of the present invention;

FIG. 3 is a partial perspective view of an embodiment of the present invention;

FIG. 4 is a schematic perspective view of a mounting box according to an embodiment of the present invention;

FIG. 5 is a schematic plan view of a mounting box according to an embodiment of the present invention;

FIG. 6 is a schematic plan cross-sectional view of a mounting box according to an embodiment of the present invention;

FIG. 7 is a schematic perspective view of a first brush roll and a second brush roll according to an embodiment of the present invention;

fig. 8 is a schematic perspective view of a holder according to an embodiment of the present invention.

Marked in the figure as:

1. a case; 2. a copper pipe body; 3. a cross bar; 4. a mounting box; 5. a fixing frame; 6. a gooseneck; 7. a movable seat; 8. a first motor; 9. an arc-shaped water filtering rod; 10. a support plate; 11. a rotating seat; 12. a tray; 13. a holder; 131. a fixed block; 132. an L-shaped rod; 133. a tightening block; 134. a screw rod; 14. a threaded rod; 15. a motor bin; 16. a guide post; 18. a water supply hose; 19. a first brush roll; 20. a second brush roll; 21. a spray head; 22. a guide frame; 23. a roller; 24. a first bevel gear; 25. a second bevel gear; 26. a rotating shaft; 27. a bearing seat; 28. a synchronous belt; 29. a synchronizing wheel; 30. a partition board.

Detailed Description

The present invention will be further described in detail with reference to specific embodiments in order to make the objects, technical solutions and advantages of the present invention more apparent.

It is to be noted that unless otherwise defined, technical or scientific terms used herein should be taken in a general sense as understood by one of ordinary skill in the art to which the present invention belongs. The terms "first," "second," and the like, as used herein, do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. The word "comprising" or "comprises", and the like, means that elements or items preceding the word are included in the element or item listed after the word and equivalents thereof, but does not exclude other elements or items. The terms "connected" or "connected," and the like, are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "upper", "lower", "left", "right", etc. are used merely to indicate relative positional relationships, which may also be changed when the absolute position of the object to be described is changed.

Referring to fig. 1-8, a crystallizer copper pipe inner wall cleaning machine comprises a box 1 and a copper pipe body 2, wherein a baffle 30 is fixed in the box 1, the baffle 30 divides two sides of the box 1 into a liquid storage bin and a waste storage bin, a cleaning agent is arranged in the liquid storage bin, a plurality of cross bars 3 are fixed on one side of the upper part of the box 1 close to the waste storage bin, two retainers 13 are arranged on the cross bars 3, the copper pipe body 2 is fastened on the cross bars 3, a mounting box 4 is movably arranged on the upper part of the box 1, the mounting box 4 is matched with the copper pipe body 2, four second brush rollers 20 are arranged on one side of the mounting box 4, the four second brush rollers 20 are distributed in rectangular shapes at four corners of one side of the mounting box 4, a first brush roller 19 is arranged between every two first brush rollers 19, a driving component for driving the first brush roller 19 and the second brush roller 20 is arranged in the mounting box 4, a spray head 21 is arranged on one side of the mounting box 4, the liquid pump is arranged in the liquid storage bin and is used for pumping cleaning agent into the spray head 21, a plurality of spray holes are formed in the outer wall of the spray head 21 in a circle, the spray holes are formed in the spray head 21 in an equidistant mode, one side of the installation box 4 is provided with a quick connector, one end of the quick connector is connected with the spray head 21, the other end of the quick connector is connected with a water supply hose 18, the water supply hose 18 is connected with the liquid pump, guide frames 22 are fixed at two ends of one side of the installation box 4, rollers 23 are rotatably arranged at one end of the guide frames 22 and are used for guiding the installation box 4 after entering the copper pipe body 2, a plurality of goosenecks 6 are fixed at one side of the installation box 4, a pushing mechanism for pushing the goosenecks 6 is arranged on the box body 1, and the goosenecks 6 can be adaptively bent and can transmit pushing force when the installation box 4 is pushed in the bent copper pipe body 2.

The fixed block 131 is fixed on both sides of the upper portion of the cross rod 3, the screw rod 134 penetrates through the fixed block 131, the screw rod 134 is in threaded connection with the fixed block 131, the L-shaped rod 132 penetrates through the fixed block 131 in a sliding mode, the abutting block 133 is arranged at one end of the L-shaped rod 132, and one end of the screw rod 134 is connected to one side of the L-shaped rod 132 in a rotating mode.

The first brush roller 19 is all fixed with the jackshaft in a coaxial penetration way, and jackshaft both ends all rotate and are connected with bearing frame 27, and bearing frame 27 all is fixed in install bin 4 one side, and second brush roller 20 one end all is fixed with pivot 26, and second brush roller 20 all rotates with install bin 4 through pivot 26 and is connected.

The drive assembly is including being fixed in the motor storehouse 15 of mounting box 4 one side, motor storehouse 15 internal fixation has the second motor, second motor output extends to the mounting box 4 inside, one of them pivot 26 one end extends to in the mounting box 4, second motor output and pivot 26 one end all are fixed with synchronizing wheel 29, the cover is equipped with a hold-in range 28 between two synchronizing wheels 29, the pivot 26 other end all overlaps and is equipped with first bevel gear 24, the equal cover in jackshaft both ends is equipped with second bevel gear 25, first bevel gear 24 meshes with two second bevel gears 25 that correspond, after mounting box 4 gets into copper pipe body 2, the second motor starts and drives a plurality of first brush rolls 19, a plurality of second brush rolls 20 fast rotation clearance.

The upper part of the box body 1 is fixedly provided with a plurality of fixing frames 5, the fixing frames 5 are provided with a plurality of guide holes, a plurality of goosenecks 6 respectively penetrate through the corresponding guide holes, and when the movable seat 7 pulls the goosenecks 6 to move backwards, the goosenecks are automatically straightened under the action of the guide holes on the fixing frames 5.

The pushing mechanism comprises a movable seat 7, one ends, far away from the mounting box 4, of a plurality of goosenecks 6 are fixed on the movable seat 7, one side of the box body 1 is fixed with a first motor 8, the output end of the first motor 8 is fixed with a threaded rod 14, the other end of the threaded rod 14 is rotationally connected to a partition plate 30, the threaded rod 14 penetrates through the movable seat 7 and is in threaded connection with the threaded rod, a guide post 16 is further fixed on the inner wall of one side of the box body 1, and the guide post 16 penetrates through the movable seat 7 and is in sliding connection with the movable seat 7.

The lower part of one side of the box body 1 is fixed with a tray 12, a plurality of rotating seats 11 are arranged on the bottom wall inside the tray 12 in an equidistant rotating mode, a plurality of arc-shaped water filtering rods 9 are respectively fixed on the plurality of rotating seats 11, a supporting disc 10 is fixed at the upper end of each arc-shaped water filtering rod 9, the copper pipe body 2 is sleeved on each arc-shaped water filtering rod 9, and after the copper pipe body 2 is cleaned, the copper pipe body 2 is sleeved on each arc-shaped water filtering rod 9 for filtering water.

Working principle: during cleaning, the copper pipe body 2 is placed on the cross bars 3, the screw rods 134 are rotated, the copper pipe body 2 is clamped by the abutting blocks 133, one end of the copper pipe body 2 is aligned with the mounting box 4, and then the first motor 8 is driven, the threaded rod 14 is rotated to drive the moving seat 7 to move, the moving seat 7 drives the gooseneck pipes 6 to feed the mounting box 4 into the copper pipe body 2, the liquid pump is started to spray cleaning agent on the inner wall of the copper pipe body 2 through the spray heads 21, the two rollers 23 roll on the inner walls of the two sides of the copper pipe body 2, the second motor is started to rotate rapidly through the synchronous belt 28, the synchronous wheels 29, the first bevel gear 24 and the second bevel gear 25, the first brush rollers 19 and the second brush roller 20 are driven to clean four dead corners inside the copper pipe body 2, the four first brush rollers 19 clean the inner walls of the copper pipe body 2, when the mounting box 4 is pushed in the curved copper pipe body 2, the gooseneck pipes 6 are automatically changed in direction by the extrusion guide of the two rollers 23, the mounting box 4 is automatically bent, the gooseneck pipes 6 are pushed to the reverse by the mounting box 4, the first brush rollers 4 are pushed to the first brush rollers, and the inner walls of the mounting box 4 can be repeatedly pulled down in the fixing frame 5, and the fixing frame is repeatedly pulled down, and the cleaning is carried out after the gooseneck pipe body is automatically pulled by the first brush roller 4, and the fixing frame is pulled down, and the inner frames are repeatedly cleaned.

The present invention is intended to embrace all such alternatives, modifications and variances which fall within the broad scope of the appended claims. Therefore, any omission, modification, equivalent replacement, improvement, etc. of the present invention should be included in the scope of the present invention.

Claims

1. The utility model provides a crystallizer copper pipe inner wall descaling machine, includes box (1), copper pipe body (2), its characterized in that, box (1) internal fixation has baffle (30), and baffle (30) divide into reservoir, waste bin with box (1) both sides, are equipped with the cleaner in the reservoir, box (1) upper portion is close to waste bin one side and is fixed with a plurality of horizontal poles (3), all is equipped with two fixer (13) on horizontal pole (3), copper pipe body (2) fasten on a plurality of horizontal poles (3), box (1) upper portion activity is equipped with install bin (4), install bin (4) and copper pipe body (2) looks adaptation, install bin (4) one side and be equipped with four second brush rolls (20), four second brush rolls (20) are rectangle distribution in install bin (4) one side four corners position department, all are equipped with a first brush roll (19) between two liang, be equipped with drive first brush roll (19) in install bin (4), second brush roll (20) fastening on a plurality of horizontal poles (3), install bin (21) and be equipped with one side pump (22) and be equipped with shower nozzle (22) in the guide frame (21) one side, install shower nozzle (22) one side, all are equipped with in pump (22), the roller (23) is used for guiding the installation box (4) after entering the copper pipe body (2), one side of the installation box (4) far away from the spray head (21) is fixed with a plurality of goosenecks (6), and a pushing mechanism for pushing the goosenecks (6) to push is arranged on the box body (1).

2. The crystallizer copper pipe inner wall cleaning machine according to claim 1, wherein fixing blocks (131) are fixed on two sides of the upper portion of the cross rod (3), a screw rod (134) penetrates through the fixing blocks (131), the screw rod (134) is in threaded connection with the fixing blocks (131), an L-shaped rod (132) penetrates through and slides on the fixing blocks (131), a supporting and tightening block (133) is arranged at one end of the L-shaped rod (132), and one end of the screw rod (134) is rotatably connected to one side of the L-shaped rod (132).

3. The crystallizer copper pipe inner wall cleaning machine according to claim 1, wherein the first brush rollers (19) are coaxially and fixedly penetrated by an intermediate shaft, two ends of the intermediate shaft are rotatably connected with bearing seats (27), the bearing seats (27) are fixedly arranged on one side of the installation box (4), one ends of the second brush rollers (20) are fixedly provided with rotating shafts (26), and the second brush rollers (20) are rotatably connected with the installation box (4) through the rotating shafts (26).

4. A crystallizer copper pipe inner wall descaling machine according to claim 3, characterized in that, the drive assembly is including being fixed in motor storehouse (15) of mounting box (4) one side, motor storehouse (15) internal fixation has the second motor, second motor output extends to inside mounting box (4), and one of them pivot (26) one end extends to in mounting box (4), second motor output and pivot (26) one end all are fixed with synchronizing wheel (29), and the cover is equipped with a hold-in range (28) between two synchronizing wheels (29), pivot (26) other end all overlaps and is equipped with first bevel gear (24), jackshaft both ends all overlap and are equipped with second bevel gear (25), first bevel gear (24) and two second bevel gears (25) meshing that correspond.

5. The crystallizer copper pipe inner wall cleaning machine according to claim 1, wherein a plurality of spray holes are formed in the outer wall of the spray head (21) in a circle, and the spray holes are formed in an equidistant mode.

6. The crystallizer copper pipe inner wall cleaning machine according to claim 1, wherein a plurality of fixing frames (5) are fixed on the upper portion of the box body (1), a plurality of guide holes are formed in the fixing frames (5), and a plurality of goosenecks (6) penetrate through the corresponding guide holes respectively.

7. The crystallizer copper pipe inner wall cleaning machine according to claim 1, wherein the pushing mechanism comprises a movable seat (7), one ends of a plurality of goosenecks (6) far away from the installation box (4) are all fixed on the movable seat (7), a first motor (8) is fixed on one side of the box body (1), a threaded rod (14) is fixed at the output end of the first motor (8), the other end of the threaded rod (14) is rotatably connected to the partition board (30), the threaded rod (14) penetrates through the movable seat (7) and is in threaded connection with the threaded rod, a guide column (16) is further fixed on one side inner wall of the box body (1), and the guide column (16) penetrates through the movable seat (7) and is in sliding connection with the movable seat.

8. A crystallizer copper pipe inner wall cleaning machine according to claim 1, characterized in that a quick connector is arranged on one side of the installation box (4), one end of the quick connector is connected with the spray head (21), the other end of the quick connector is connected with a water supply hose (18), and the water supply hose (18) is connected with a liquid pump.

9. The crystallizer copper pipe inner wall cleaning machine according to claim 1, wherein a tray (12) is fixed at the lower part of one side of the box body (1), a plurality of arc-shaped water filtering rods (9) are arranged in the tray (12), and the copper pipe body (2) is sleeved on the arc-shaped water filtering rods (9).

10. The crystallizer copper pipe inner wall cleaning machine according to claim 9, wherein a plurality of rotating seats (11) are arranged on the inner bottom wall of the tray (12) in an equidistant rotating mode, a plurality of arc-shaped water filtering rods (9) are respectively fixed on the plurality of rotating seats (11), and a supporting disc (10) is fixed at the upper end of each arc-shaped water filtering rod (9).