CN116241788A - Automatic lubrication system based on wireless communication technology - Google Patents

Automatic lubrication system based on wireless communication technology Download PDF

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Publication number
CN116241788A
CN116241788A CN202310222535.2A CN202310222535A CN116241788A CN 116241788 A CN116241788 A CN 116241788A CN 202310222535 A CN202310222535 A CN 202310222535A CN 116241788 A CN116241788 A CN 116241788A
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China
Prior art keywords
oil
wireless communication
module
alarm
running
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Pending
Application number
CN202310222535.2A
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Chinese (zh)
Inventor
张海波
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Payton Technology Shenzhen Co ltd
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Payton Technology Shenzhen Co ltd
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Priority to CN202310222535.2A priority Critical patent/CN116241788A/en
Publication of CN116241788A publication Critical patent/CN116241788A/en
Pending legal-status Critical Current

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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16N—LUBRICATING
    • F16N7/00—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated
    • F16N7/38—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated with a separate pump; Central lubrication systems
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16N—LUBRICATING
    • F16N29/00—Special means in lubricating arrangements or systems providing for the indication or detection of undesired conditions; Use of devices responsive to conditions in lubricating arrangements or systems
    • F16N29/04—Special means in lubricating arrangements or systems providing for the indication or detection of undesired conditions; Use of devices responsive to conditions in lubricating arrangements or systems enabling a warning to be given; enabling moving parts to be stopped
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16N—LUBRICATING
    • F16N2260/00—Fail safe
    • F16N2260/02—Indicating
    • F16N2260/12—Indicating using warning lamps
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Arrangements For Transmission Of Measured Signals (AREA)

Abstract

The invention discloses an automatic lubrication system based on a wireless communication technology, and relates to the technical field of guide rail lubrication; the intelligent oil feeding device comprises a central controller, wherein the central controller is respectively connected with a signal acquisition module for detecting the running state and the lubrication process, an oil feeding module for lubrication and an alarm module for anomaly monitoring, the central controller is internally provided with a wireless communication module, the central controller is connected with a cloud server and a mobile terminal module through wireless communication module communication, the signal acquisition module comprises a speed sensor for monitoring the running speed, a resistance sensor for monitoring the running resistance and a counting sensor for monitoring the running times, the oil feeding module comprises an oil pump, an oil tank and an oil nozzle, and the oil tank and the oil nozzle are respectively connected with the input end and the output end of the oil pump through oil delivery pipes. The invention can monitor the running parameters of the equipment in real time, monitor the running condition by utilizing parameter analysis, set the threshold condition and automatically lubricate.

Description

Automatic lubrication system based on wireless communication technology
Technical Field
The invention relates to the technical field of guide rail lubrication, in particular to an automatic lubrication system based on a wireless communication technology.
Background
The main devices of the memory chip are composed of M6242Handler and Tester manufactured by ADVTEST corporation of Japan. Wherein M6242Handler is responsible for creating high and low temperature test environments, auto-loading, transporting, sorting the chips that need to be tested. The bottom cart of M6242 plays a key role in conveying the carriers used for testing, but the current bottom cart cannot be lubricated in the production process; especially, under low temperature state, can't lubricate the bottom card, because the operation that equipment 24H was incessant and wearing and tearing between the part in the Chamber, lead to the cleanliness factor in the Chamber not very ideal, this makes pollutant, the particulate etc. in the air in the Chamber adhere to the guide arm surface of bottom card, causes frictional resistance to increase, causes the unable normal side-to-side movement of bottom card, makes equipment frequent alarm, causes equipment downtime, produces huge downtime loss.
In the prior art, the surface of the guide rail is oiled and lubricated only by stopping periodically; and the labor is wasted, the production efficiency is affected, and the cleanliness of the surface of the guide rail cannot be effectively maintained.
In order to solve the problem, the invention provides an automatic lubrication system based on a wireless communication technology.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides an automatic lubrication system based on a wireless communication technology.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the utility model provides an automatic lubrication system based on wireless communication technique, includes central controller, central controller is controlled respectively and is connected with signal acquisition module, the oil feeding module that is used for lubricated, the alarm module that is used for unusual monitoring that is used for detecting running state and lubrication process, just central controller embeds wireless communication module, and central controller passes through wireless communication module communication and connects in high in the clouds server and mobile terminal module.
Preferably: the signal acquisition module comprises a speed sensor for monitoring the running speed, a resistance sensor for monitoring the running resistance and a counting sensor for monitoring the running times.
Preferably: the oil feeding module comprises an oil pump, an oil tank and an oil nozzle, and the oil tank and the oil nozzle are respectively connected with the input end and the output end of the oil pump through oil delivery pipes.
Preferably: the signal acquisition module further comprises an oil outlet detection sensor, and the oil outlet detection sensor is arranged at the oil nozzle.
Preferably: the oil feeding module further comprises a pressure gauge, a pressure relief valve, an electromagnetic valve and an oil filling port, wherein the pressure gauge and the pressure relief valve are arranged on an oil conveying pipe of the oil pump, the electromagnetic valve is used for opening and closing the oil conveying pipe, and the oil filling port is used for filling oil and is arranged in an oil tank.
Preferably: the alarm module comprises a color signal lamp for on-site alarm and a network alarm unit for remote alarm.
Preferably: the alarm mode of the network alarm unit can be as follows: APP popup window, SMS warning, phone warning, applet popup window warning.
Preferably: the automatic lubrication system based on the wireless communication technology further comprises a touch control cabinet for manually controlling the central controller.
Preferably: the working method comprises the following steps:
s1: when the system is operated, the signal acquisition module acquires data information in real time and transmits the acquired information to the central controller;
s11: presetting a frequency condition threshold value, and monitoring the running frequency by a counting module;
s12: presetting a speed condition threshold value, and monitoring the running speed by a speed sensor;
s13: presetting a resistance condition threshold value, and monitoring running resistance by a resistance sensor;
s2: the central controller processes and analyzes the signals, when the lubricating condition is reached, the oil pump is controlled to start, the electromagnetic valve is opened, and the oil pump pumps out the lubricating oil and sprays the lubricating oil to the surface of the equipment through the oil spray nozzle;
s21: in the lubrication process, an oil outlet detection sensor monitors the oil outlet condition, and if the oil outlet is abnormal, an alarm is given;
s22: the liquid level sensor and the pressure sensor monitor parameters of the oil feeding module, and alarm is given when the parameters exceed the limits;
s3: when the alarm is given, the colored signal lamp lights the colleague, and the alarm signal is transmitted to the network alarm unit through the wireless communication module to carry out synchronous alarm.
The beneficial effects of the invention are as follows:
1. the invention can monitor the running parameters of the equipment in real time, monitor the running condition by utilizing parameter analysis, set the threshold condition and automatically lubricate.
2. The invention can monitor the running parameters of the equipment in real time, monitor the running condition by utilizing parameter analysis, set the threshold condition and automatically lubricate.
3. The method can transmit data information such as counting, speed measurement, lubrication times and the like to the mobile terminal through a wireless transmission technology, the APP at the mobile terminal can receive the data information in real time, observe the operation data of equipment, predict the possible alarm time of the equipment, and then make early active lubrication intervention or maintenance so as to achieve the purpose of avoiding accidents.
Drawings
Fig. 1 is a schematic diagram of a system architecture of an automatic lubrication system based on a wireless communication technology according to the present invention;
fig. 2 is a schematic diagram of the working logic of an automatic lubrication system based on the wireless communication technology according to the present invention.
Detailed Description
The technical scheme of the patent is further described in detail below with reference to the specific embodiments.
In the description of this patent, it should be noted that, unless explicitly stated and limited otherwise, the terms "mounted," "connected," and "disposed" are to be construed broadly, and may be fixedly connected, disposed, detachably connected, disposed, or integrally connected, disposed, for example. The specific meaning of the terms in this patent will be understood by those of ordinary skill in the art as the case may be.
Example 1:
the utility model provides an automatic lubrication system based on wireless communication technique, includes central controller, central controller is controlled respectively and is connected with signal acquisition module, the oil feeding module that is used for lubricated, the alarm module that is used for unusual monitoring that is used for detecting running state and lubrication process, just central controller embeds wireless communication module, and central controller passes through wireless communication module communication and connects in high in the clouds server and mobile terminal module.
When the working state is in a working state, the signal acquisition module can monitor the operation parameters of the bottom vehicle, the central controller judges the cleanliness of the bottom vehicle according to the operation parameters, when the monitoring parameters are abnormal or the lubrication conditions are reached, the central controller controls the oil feeding module to feed oil for lubrication, and when the oil feeding lubrication is abnormal, the signal acquisition module can learn according to the lubrication process parameters and gives an alarm through the alarm module.
The signal acquisition module comprises a speed sensor for monitoring the running speed, a resistance sensor for monitoring the running resistance and a counting sensor for monitoring the running times.
The oil feeding module comprises an oil pump, an oil tank and an oil nozzle, and the oil tank and the oil nozzle are respectively connected with the input end and the output end of the oil pump through oil delivery pipes.
The signal acquisition module further comprises an oil outlet detection sensor, and the oil outlet detection sensor is arranged at the oil nozzle and used for detecting the oil injection condition of the oil nozzle.
The oil feeding module further comprises a pressure gauge, a pressure relief valve, an electromagnetic valve and an oil filling port, wherein the pressure gauge is arranged on an oil conveying pipe of the oil pump, the electromagnetic valve is used for opening and closing the oil conveying pipe, and the oil filling port is used for filling oil and is arranged in an oil tank; the pressure gauge can detect the output pressure of the oil pump, and can timely release pressure through the pressure release valve when the overpressure action is executed.
The alarm module comprises a color signal lamp for on-site alarm and a network alarm unit for remote alarm.
The alarm mode of the network alarm unit can be as follows: APP popup window, SMS warning, phone warning, applet popup window warning.
The automatic lubrication system based on the wireless communication technology further comprises a touch control cabinet for manually controlling the central controller; the manual control may be performed using a control cabinet.
An automatic lubrication system based on wireless communication technology, as shown in fig. 2, the working method comprises the following steps:
s1: when the system is operated, the signal acquisition module acquires data information in real time and transmits the acquired information to the central controller;
s11: presetting a frequency condition threshold value, and monitoring the running frequency by a counting module;
s12: presetting a speed condition threshold value, and monitoring the running speed by a speed sensor;
s13: presetting a resistance condition threshold value, and monitoring running resistance by a resistance sensor;
s2: the central controller processes and analyzes the signals, when the lubricating condition is reached, the oil pump is controlled to start, the electromagnetic valve is opened, and the oil pump pumps out the lubricating oil and sprays the lubricating oil to the surface of the equipment through the oil spray nozzle;
s21: in the lubrication process, an oil outlet detection sensor monitors the oil outlet condition, and if the oil outlet is abnormal, an alarm is given;
s22: the liquid level sensor and the pressure sensor monitor parameters of the oil feeding module, and alarm is given when the parameters exceed the limits;
s3: when the alarm is given, the colored signal lamp lights the colleague, and the alarm signal is transmitted to the network alarm unit through the wireless communication module to carry out synchronous alarm.
The invention can monitor the running parameters of the equipment in real time, monitor the running condition by utilizing parameter analysis, set the threshold condition and automatically lubricate.
In addition, by arranging the alarm module, the system consists of a colored signal lamp and a network alarm unit, and can alarm simultaneously on site and remotely when the operation is abnormal, thereby increasing the efficiency of abnormality processing.
And moreover, the data information such as counting, speed measurement and lubrication times can be transmitted to the mobile terminal through a wireless transmission technology, the APP at the mobile terminal can receive the data information in real time, observe the operation data of equipment, predict the possible alarm time of the equipment, and then make early active lubrication intervention or maintenance so as to achieve the purpose of avoiding the occurrence of accidents in advance.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.

Claims (9)

1. The utility model provides an automatic lubrication system based on wireless communication technique, its characterized in that includes central controller, central controller is connected with the signal acquisition module, the oil feeding module that is used for lubricated, the alarm module that is used for unusual monitoring that are used for detecting running state and lubrication process respectively in the control, just central controller embeds wireless communication module, and central controller passes through wireless communication module communication and connects in high in the clouds server and mobile terminal module.
2. The automatic lubrication system based on the wireless communication technology according to claim 1, wherein the signal acquisition module comprises a speed sensor for monitoring the running speed, a resistance sensor for monitoring the running resistance, and a counting sensor for monitoring the running times.
3. The automatic lubrication system based on the wireless communication technology according to claim 1, wherein the oil feeding module comprises an oil pump, an oil tank and an oil nozzle, and the oil tank and the oil nozzle are respectively connected with an input end and an output end of the oil pump through oil delivery pipes.
4. The automatic lubrication system based on the wireless communication technology according to claim 3, wherein the signal acquisition module further comprises an oil outlet detection sensor, and the oil outlet detection sensor is installed at the oil nozzle.
5. The automatic lubrication system based on the wireless communication technology according to claim 3, wherein the oil feeding module further comprises a pressure gauge installed on an oil delivery pipe of the oil pump, a pressure relief valve, an electromagnetic valve for opening and closing the oil delivery pipe, and an oil filling port for filling oil and arranged on the oil tank.
6. The automatic lubrication system based on the wireless communication technology according to claim 1, wherein the alarm module comprises a color signal lamp for on-site alarm and a network alarm unit for remote alarm.
7. The automatic lubrication system based on the wireless communication technology according to claim 6, wherein the alarm mode of the network alarm unit may be: APP popup window, SMS warning, phone warning, applet popup window warning.
8. The automatic lubrication system according to any one of claims 1-7, further comprising a touch control cabinet for manual control of the central controller.
9. The automatic lubrication system based on the wireless communication technology according to claim 8, wherein the working method comprises the following steps:
s1: when the system is operated, the signal acquisition module acquires data information in real time and transmits the acquired information to the central controller;
s11: presetting a frequency condition threshold value, and monitoring the running frequency by a counting module;
s12: presetting a speed condition threshold value, and monitoring the running speed by a speed sensor;
s13: presetting a resistance condition threshold value, and monitoring running resistance by a resistance sensor;
s2: the central controller processes and analyzes the signals, when the lubricating condition is reached, the oil pump is controlled to start, the electromagnetic valve is opened, and the oil pump pumps out the lubricating oil and sprays the lubricating oil to the surface of the equipment through the oil spray nozzle;
s21: in the lubrication process, an oil outlet detection sensor monitors the oil outlet condition, and if the oil outlet is abnormal, an alarm is given;
s22: the liquid level sensor and the pressure sensor monitor parameters of the oil feeding module, and alarm is given when the parameters exceed the limits;
s3: when the alarm is given, the colored signal lamp lights the colleague, and the alarm signal is transmitted to the network alarm unit through the wireless communication module to carry out synchronous alarm.
CN202310222535.2A 2023-03-09 2023-03-09 Automatic lubrication system based on wireless communication technology Pending CN116241788A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310222535.2A CN116241788A (en) 2023-03-09 2023-03-09 Automatic lubrication system based on wireless communication technology

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310222535.2A CN116241788A (en) 2023-03-09 2023-03-09 Automatic lubrication system based on wireless communication technology

Publications (1)

Publication Number Publication Date
CN116241788A true CN116241788A (en) 2023-06-09

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310222535.2A Pending CN116241788A (en) 2023-03-09 2023-03-09 Automatic lubrication system based on wireless communication technology

Country Status (1)

Country Link
CN (1) CN116241788A (en)

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