CN207648429U - A kind of stationary track lubricating system with intelligent alarm function - Google Patents

A kind of stationary track lubricating system with intelligent alarm function Download PDF

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Publication number
CN207648429U
CN207648429U CN201721377625.5U CN201721377625U CN207648429U CN 207648429 U CN207648429 U CN 207648429U CN 201721377625 U CN201721377625 U CN 201721377625U CN 207648429 U CN207648429 U CN 207648429U
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China
Prior art keywords
stationary track
lubricating system
intelligent
type distributor
alarm
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CN201721377625.5U
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Chinese (zh)
Inventor
刘艳
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Jiangxi Adler Machinery Co Ltd
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Jiangxi Adler Machinery Co Ltd
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Priority to CN201721377625.5U priority Critical patent/CN207648429U/en
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Abstract

The utility model provides a kind of stationary track lubricating system with intelligent alarm function, it includes stationary track lubricating system, and stationary track lubricating system includes electronic lubricating pump, stepwise type distributor and lubrication block, it is characterised in that:Further include intelligent controller, train inductor and alarm receiver device;Electronic lubricating pump connects stepwise type distributor by pipeline, and stepwise type distributor connects lubrication block by pipeline;Intelligent controller connects stepwise type distributor, train inductor by conducting wire respectively, and intelligent controller is wirelessly connect with alarm receiver device.Alarm system based on intelligent controller is divided into four kinds of patterns, is single line time pattern, single line time digital modeling, two-wire temporal mode and two-wire cyclic pattern respectively.The utility model can accomplish break down when and alarm, alert device administrative staff's timely processing failure;Also have and carries out remote adjustment for system operational parameters.

Description

A kind of stationary track lubricating system with intelligent alarm function
Technical field
The utility model is related to a kind of stationary track lubricating systems with intelligent alarm function, are mainly used for track friendship Logical intelligent lubricating alarm, belongs to lubrication intelligent control technology scope.
Background technology
Track lubrication system used at present, the scene that can only realize finds that fault in-situ solves, and the equipment uses Environment it is more noisy, cannot intuitively be informed using customer trouble in the case of no personnel inspection.Equipment management simultaneously Personnel are also required to especially carefully when patrolling, and also increase many to the amount of labour of work, and after equipment operation, the spraying system System cannot be stagnated.The stationary track lube system as disclosed in the utility model patent that Authorization Notice No. is CN202499160U System, it does not have any warning function, cannot meet customer need.
Invention content
The purpose of this utility model is to provide a kind of intelligent alarm for current track lubrication intelligent control technology deficiency The device of system.
The utility model uses following technical scheme:
A kind of stationary track lubricating system with intelligent alarm function, including stationary track lubricating system, it is fixed Formula track lubrication system includes electronic lubricating pump, stepwise type distributor and lubrication block, it is characterised in that:It further include intelligent control Device, train inductor and alarm receiver device;Electronic lubricating pump connects stepwise type distributor by pipeline, and stepwise type distributor is logical Piping connection lubrication block;Intelligent controller connects stepwise type distributor and train inductor, intelligent control by conducting wire respectively Device is wirelessly connect with alarm receiver device.
The intelligent controller includes PLC chip, far module and touch screen, and PLC chip is separately connected progressive point Orchestration, train inductor, far module and touch screen;Far module is wirelessly connect with alarm receiver device.
The alarm receiver device includes short message receiving device, wechat receiving device and computer receiving device.Short message receives Equipment and wechat receiving device are preferably smart mobile phone;Computer receiving device is the computer with radio transmission-receiving function, is such as taken down notes This computer.
The PLC chip is preferably the PLC chip of model DVP14SS11R.
The train inductor is one or more in infrared sensor, sonar sensor and close switch.
Electronic lubricating pump, stepwise type distributor and the intelligent controller is put together among babinet, convenient for unified Management, moreover it is possible to rain-proof, dust-proof.
The operation principle of the utility model:The PLC chip detection train inductor and stepwise type distributor of intelligent controller Microswitch state, according to the action state of microswitch, PLC chip passes through far module signal an alert, alarm Reception device receives alarm signal and alarms.Alarm receiver device can not only alarm, moreover it is possible to remote control PLC chip, change Operation data.
The beneficial effects of the utility model:The utility model can accomplish break down when and alarm, alert device management Personnel's timely processing failure;Also have using cell phone application and computer APP directly against system operational parameters regulatory function, and The effect of alarm times statistics and warning reason statistics and operation data statistics can be achieved.
Description of the drawings
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the core circuit connection diagram of the utility model.
Fig. 3 is the control circuit schematic diagram of the electronic lubricating pump of the utility model.
Fig. 4 is the alarm principle schematic diagram of the utility model.
In the figure 1, babinet;2, electronic lubricating pump;3, stepwise type distributor;4, intelligent controller;401, PLC chips; 402, far module;403, touch screen;404, power module;405, relay;406, indicator light;5, block is lubricated;6, train sense Answer device;7, high-pressure resin hose;8, conducting wire;9, short message receiving device;10, wechat receiving device;11, computer receiving device; 12, breaker;13, contactor.
Specific implementation mode
As shown in figures 1-4, a kind of stationary track lubricating system with intelligent alarm function, including stationary track Lubricating system and intelligent alarm device.The stationary track lubricating system, including babinet 1, electronic lubricating pump 2, progressive point Orchestration 3 and lubrication block 5.Intelligent alarm device includes intelligent controller 4, train inductor 6 and alarm receiver device.The intelligence Energy controller 4 includes PLC chip 401, far module 402, touch screen 403 and power module 404;The alarm receiver device has Three alert receipt equipment, respectively short message receiving device 9, wechat receiving device 10 and computer receiving device 11.
Setting electronic lubricating pump 2, stepwise type distributor 3 and intelligent controller 4 in babinet 1.Block 5 is lubricated to be arranged in track On, train inductor 6 is arranged in orbit.The outlet of electronic lubricating pump 2 connects stepwise type distributor by high-pressure resin hose 7 3, lubrication block 5 in orbit is arranged by the connection of high-pressure resin hose 7 again in stepwise type distributor 3.Stepwise type distributor 3 Microswitch connects intelligent controller 4 by conducting wire 8, and intelligent controller 4 connects train inductor 6, while intelligence by conducting wire 8 Controller 4 connects 380 volts of AC power by power module 404.Wherein, the model of the PLC chip 401 of intelligent controller For DVP14SS11R, the model Fbox-2G-llte of far module 402, the model DOP-B03S210 of touch screen 403, electricity The model DRC-24V30W1A of source module 404.PLC chip 401 connects touch screen 403 by RS232 interface, passes through RS485 Interface connects far module 402, and far module 402 is set with short message receiving device 9, wechat receiving device 10, computer reception respectively Standby 11 carry out wireless communication.In this embodiment, short message receiving device 9, wechat receiving device 10 are same intelligent hand Machine, computer receiving device 11 are laptop.
Following table is the functional interpretation of each connecting terminal in Fig. 2:
Embodiment 1:When the voltage of 380V acts on the system, train inductor 6 and intelligent controller 4 in Fig. 1 into Enter working condition, it is to be operated that the microswitch on stepwise type distributor 3 enters automatic oil spout etc..Within the working time of setting such as Microswitch on fruit stepwise type distributor 3 does not act, and PLC chip 401 is able to detect that, PLC chip 401 passes through long-range mould Block 402 acts on alarm receiver equipment.System will stop at this time, and send out the instruction of system stop alarm, and system then can be automatic Alarm, smart mobile phone can receive wechat and short message, laptop receive the alert notice of prompting, prompt Field Force to equipment It is checked.After staff excludes problem, system is resumed operation, and smart mobile phone receives system and restores notice simultaneously.This kind The data that remotely can be monitored and be arranged under pattern have:By the setting to PLC, refueling time can be set;It buys oil interval Time can be arranged by on-site manual can also pass through computer and cell phone application remote adjustment;It can also monitor on stepwise type distributor Microswitch, the work times and cumulative frequency of same day microswitch, same day refueling times can automatic clear.This data also may be used Judge equipment operation condition, if operation is abnormal, which can directly feed back.This is known as single line time pattern.
Embodiment 2:When system works, within the working time of setting, the action of the microswitch on stepwise type distributor 3 Number must reach the number of setting, and the action of microswitch is that the primary meter of switch is primary.If microswitch action is being set Time in not up to set action number, PLC chip 401 is able to detect that PLC chip 401 is acted on by far module 402 In alarm receiver equipment.At this time system stop, and send out system stop alarm instruction, system alarm, mobile phone can receive wechat and The alert notice that short message, computer are reminded, prompts Field Force to check equipment.After problem excludes, system is resumed operation, hand Machine receives system and restores notice simultaneously.The data that remotely can be monitored and be arranged under this kind of pattern are:Single line time digital modeling inspection The time is surveyed, this detects the time of refueling times for equipment in this mode;Refueling times, referring to must within the time that PLC is set The refueling times that must reach;Buying oil interval time can Field adjustment or by computer and cell phone application remote adjustment;It can monitor and work as The work times and cumulative frequency that day refuels, same day refueling times can automatic clear.This data also can determine that equipment operation condition, If operation is abnormal, which can directly feed back.This is known as single line time digital modeling.
Embodiment 3:When system works, the microswitch on stepwise type distributor 3 can be monitored in two-wire system, is being set If working time in microswitch do not act, PLC chip 401 is able to detect that, PLC chip 401 passes through far module 402 act on alarm receiver equipment.System stops at this time, and sends out the instruction of system stop alarm, and system alarm, mobile phone can receive The alert notice of wechat and short message, computer controlled prompts Field Force to check equipment.After problem excludes, system is restored Operation, mobile phone receive system and restore notice simultaneously.The data that remotely can be monitored and be arranged under this kind of pattern are:Temporal mode Working time, this is the refueling time of equipment in this mode;Interval time of buying oil can pass through remote adjustment;The same day can be monitored The work times and cumulative frequency of microswitch, same day refueling times can automatic clears.This is known as two-wire temporal mode.
Embodiment 4:When system works, within the working time of setting, the action of the microswitch on stepwise type distributor 3 Number must reach the number of PLC settings, and the action of microswitch is to open meter once, and it is primary to close meter.If microswitch acts Not up to setting number, PLC chip 401 are able to detect that PLC chip 401 passes through far module 402 within the time of PLC settings Act on alarm receiver equipment.System stops at this time, and sends out the instruction of system stop alarm, and system alarm, mobile phone can receive micro- Letter and SMS alarm notice, prompt Field Force to check equipment.After problem excludes, system is resumed operation, and mobile phone is simultaneously It receives system and restores notice.The data that remotely can be monitored and be arranged under this kind of pattern are:The single line number mode detection time, This detects the time of refueling times for equipment in this mode;Refueling times, referring to must reach within the time that PLC is set Refueling times;Buying oil interval time can Field adjustment or by computer and cell phone application remote adjustment;Same day oiling can be monitored Work times and cumulative frequency, same day refueling times can automatic clears.This data also can determine that equipment operation condition, if operation Abnormal, which can directly feed back.This is known as two-wire cyclic pattern.

Claims (8)

1. a kind of stationary track lubricating system with intelligent alarm function, including stationary track lubricating system, fixed Track lubrication system includes electronic lubricating pump, stepwise type distributor and lubrication block, it is characterised in that:Further include intelligent controller, Train inductor and alarm receiver device;Electronic lubricating pump connects stepwise type distributor by pipeline, and stepwise type distributor passes through Pipeline connection lubrication block;Intelligent controller respectively by conducting wire connect stepwise type distributor, train inductor, intelligent controller with Alarm receiver device wirelessly connects.
2. the stationary track lubricating system according to claim 1 with intelligent alarm function, it is characterised in that:It is described Intelligent controller include PLC chip, far module and touch screen, PLC chip is separately connected stepwise type distributor, train induction Device, far module and touch screen;Far module is wirelessly connect with alarm receiver device.
3. the stationary track lubricating system according to claim 1 or 2 with intelligent alarm function, it is characterised in that: The alarm receiver device includes short message receiving device, wechat receiving device and computer receiving device.
4. the stationary track lubricating system according to claim 3 with intelligent alarm function, it is characterised in that:It is described Short message receiving device and wechat receiving device be smart mobile phone;The computer receiving device is with radio transmission-receiving function Computer.
5. the stationary track lubricating system according to claim 4 with intelligent alarm function, it is characterised in that:It is described The computer with radio transmission-receiving function be laptop.
6. the stationary track lubricating system according to claim 2 with intelligent alarm function, it is characterised in that:It is described PLC chip is the PLC chip of model DVP14SS11R.
7. the stationary track lubricating system according to claim 1 or 2 with intelligent alarm function, it is characterised in that: The train inductor is one or more in infrared sensor, sonar sensor and close switch.
8. the stationary track lubricating system according to claim 1 or 2 with intelligent alarm function, it is characterised in that: Further include babinet, the electronic lubricating pump, stepwise type distributor and intelligent controller are put together among babinet.
CN201721377625.5U 2017-10-24 2017-10-24 A kind of stationary track lubricating system with intelligent alarm function Active CN207648429U (en)

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Application Number Priority Date Filing Date Title
CN201721377625.5U CN207648429U (en) 2017-10-24 2017-10-24 A kind of stationary track lubricating system with intelligent alarm function

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721377625.5U CN207648429U (en) 2017-10-24 2017-10-24 A kind of stationary track lubricating system with intelligent alarm function

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111879776A (en) * 2020-06-19 2020-11-03 山东师范大学 Fault detection method and system for rail side lubricating device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111879776A (en) * 2020-06-19 2020-11-03 山东师范大学 Fault detection method and system for rail side lubricating device

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