CN106545490A - A kind of vacuum pump energy-saving monitoring system and method - Google Patents
A kind of vacuum pump energy-saving monitoring system and method Download PDFInfo
- Publication number
- CN106545490A CN106545490A CN201710020157.4A CN201710020157A CN106545490A CN 106545490 A CN106545490 A CN 106545490A CN 201710020157 A CN201710020157 A CN 201710020157A CN 106545490 A CN106545490 A CN 106545490A
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- Prior art keywords
- server
- intelligent controller
- vacuum pump
- data
- equipment
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/06—Control using electricity
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B51/00—Testing machines, pumps, or pumping installations
Abstract
The invention discloses a kind of vacuum pump energy-saving monitoring system and method, including electromechanical equipment, testing equipment, intelligent controller, the testing equipment is arranged on measuring point needed for electromechanical equipment, the testing equipment is connected by holding wire with intelligent controller, the intelligent controller is electrically connected with industrial switch, the intelligent controller carries out information communication by GPRS with server, and the client is used for the real-time monitoring information that the reception server information sends and comes, and is presented with pictorial form.Present configuration is simple, method is convenient, by the technical advantage in terms of conjunctive use Internet of Things and cloud service, electrical category device energy conservation remote diagnosis and control system are have developed, system is with the operational data of collection in worksite, by the modeling analysis of server, judge whether motor wastes, the opening and closing of remotely control electromechanical equipment has prevented the generation of electromechanical kind equipment non-productive work phenomenon, the service life of electromechanical equipment can be lifted, maintenance cost and energy consumption is reduced.
Description
Technical field
The present invention relates to intelligent monitoring technology field, specially a kind of vacuum pump energy-saving monitoring system and method.
Background technology
The long-time that electromechanical kind equipment is caused because of artificial origin or actually used situation difference does not have actual efficiency and product
The work for going out, we are referred to as non-productive work, also referred to as waste.Show that enterprise is more or less in substantial amounts of case collection and analysis
All there is following point, result in the waste of energy：
One, vacuum pumping material are completed or are taken out to exist after waste gas terminates and waste, and during vacuum pumping material, no science
According to judging whether residue is exhausted, can only be with the experience of staff.
Two, water pump is in daily production run, and it is excessive especially to there is hydraulic pressure when night, production activity was less, motor
Effective time is few, if things go on like this, not only causes electric energy loss, and reduces service life of equipment, increased maintenance
Cost.
Three, cooling system is the very common parts such as transport in commercial production, storage, it is impossible to which accurately determining when should
Cooling system is closed, is caused when ambient temperature reaches requirement, air compressor machine still operates always, it is impossible to effectively saved
Energy.Whether enterprise needs arrangement personnel frequently to go inspection environment temperature up to standard, and whether compressor should close, and so cause people
Work cost consumption is very big, and work efficiency is low, in high-power refrigeration system, enterprise in order to reduce power consumption, frequently with PLC to pneumatics
Machine carries out closing down control, but many times air compressor machine quits work but pump is still in operating, also cannot accurately according to the flat point electricity of peak valley
Price differential and actual condition make maximally effective refrigeration system programme of work.
Four, electromechanical equipment long-time works under the state that wastes, and not only causes electric energy loss, and reduces equipment
Service life, increased maintenance cost.
Five, centrifugal pump reliability of operation is most important to Chemical Manufacture.If pump Jing often breaks down, not only result in
Jing often stops production, and affects yield and economic benefit, and may also result in sometimes the accident of chemical system.The ripple of noncorrosive pump rotating speed
It is dynamic, the fluctuation of flow and pump discharge pressure can be caused, prevent Chemical Manufacture from be normally carried out or system in reaction be affected,
Material can not be balanced, and not only cause to waste, or even cause product quality to decline or make product rejection.No leakage leaks chemical industry less
It is inflammable, explosive, poisonous, harmful liquid that the medium of pump conveying is most, once serious environment pollution is jeopardized personal peace by leakage
The physical and mental health of complete and worker, does not more meet the requirement of leakproof plant and cleaning civilized factory.Now majority chemical enterprises from
Heart pump still artificially by naked eyes go observe material pot stored by liquid whether in place, then go close centrifugal pump, and
Centrifugal pump is likely to occur the situation that the not enough situation of material causes centrifugal pump to dally during conveying material, and these may all be deposited
In potential safety hazard.
The content of the invention
It is an object of the invention to provide a kind of electromechanical equipment energy-saving monitoring system and method, to solve above-mentioned background technology
The problem of middle proposition.
In a first aspect, the invention provides a kind of electromechanical equipment energy-saving monitoring system, including electromechanical equipment, testing equipment,
Intelligent controller, server and client side, it is characterised in that：The testing equipment is arranged on measuring point needed for electromechanical equipment,
The testing equipment is connected by holding wire with intelligent controller, and the intelligent controller is electrically connected with industrial switch, described
Intelligent controller carries out information communication by GPRS with server, and the client is used for what the reception server information sent and came
Real-time monitoring information, is presented with pictorial form.
Preferably, the intelligent controller is used to receive the data that testing equipment is monitored, and this data is passed through GPRS
Send to server.
By above-mentioned technical proposal, information communication is carried out using GPRS, can realize that remote and high-precision information is passed
It is defeated.
Preferably, the electromechanical equipment includes vacuum pump, water pump, air compressor machine and centrifugal pump.
Preferably, the testing equipment includes vacuum meter and hydralic pressure gauge, and the vacuum meter is used to detect vacuum pump and pneumatics
The pressure value of machine, the hydralic pressure gauge are used for the hydraulic pressure numerical value for detecting water pump and centrifugal pump.
Preferably, the server includes big data server and modeling diagnosis server.
Preferably, the big data server is used for the real-time monitoring data for receiving vacuum meter, hydralic pressure gauge, modeling diagnosis clothes
The data that business device is used in modeling analysis big data server, generate most energy-saving scheme, send start and stop information to intelligent controller,
And then control industrial switch.
Second aspect, the invention provides a kind of based on such as the vacuum pump energy-saving control system described in above-mentioned first aspect
The method being controlled, it is characterised in that include：
S1：Testing equipment real-time monitoring electromechanical equipment operational data；
S2：Testing equipment is by working data transport to intelligent controller；
S3：Intelligent controller is by operational data by GPRS transmission to server；
S4：Server carries out big data analysis and modeling diagnosis, show that action command is sent to intelligent controller by GPRS；
S5：Intelligent controller execution is instructed；
S6：Data are presented to client with image and form by server.
Preferably, air pressure, hydraulic pressure numerical value of the operational data for electromechanical equipment.
Preferably, the action command is completed by intelligent controller control industrial switch.
Preferably, the client shows the dynamic duty data of testing equipment monitor in real time.
Compared with prior art, the invention has the beneficial effects as follows：This electromechanical equipment energy-saving monitoring system and the letter of method structure
Single, method is convenient, by the technical advantage in terms of conjunctive use Internet of Things and cloud service, have developed electrical category device energy conservation remote
Journey is diagnosed and control system, and system judges motor with the operational data of collection in worksite by the modeling analysis of remote cloud server
Whether waste, the opening and closing of remotely control electromechanical equipment, fundamentally prevented the generation of electromechanical kind equipment non-productive work phenomenon, energy
The service life of electromechanical equipment is enough lifted, maintenance cost and energy consumption is reduced.
Description of the drawings
Fig. 1 is overall structure diagram of the present invention；
Fig. 2 is method of work schematic diagram of the present invention；
Fig. 3 is the vacuum pump operational data oscillogram that the present invention is not used；
Fig. 4 is the vacuum pump operational data oscillogram using the present invention；
Fig. 5 is workflow diagram of the water pump using invention；
Fig. 6 is workflow diagram of the centrifugal pump using the present invention.
In figure：1- electromechanical equipments；2- testing equipments；3- intelligent controllers；4- servers；5- clients；6- industrial switch；
7- vacuum pumps；8- water pumps；9- air compressor machines；10- centrifugal pumps；11- vacuum meters；12- hydralic pressure gauges；13- big data servers；14- builds
Mould diagnosis server.
Specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than the embodiment of whole.It is based on
Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not made
Embodiment, belongs to the scope of protection of the invention.
Refer to shown in Fig. 1, embodiments provide a kind of electromechanical equipment energy-saving monitoring system, including electromechanical equipment
1st, testing equipment 2, intelligent controller 3, server 4 and client 5, it is characterised in that：The testing equipment 2 is arranged on electromechanics and sets
Measuring point needed for standby 1, the testing equipment 2 are connected by holding wire with intelligent controller 3, and the intelligent controller 3 is electrical
Industrial switch 6 is connected with, the intelligent controller 3 carries out information communication by GPRS with server 4, and the client 5 is used for
The real-time monitoring information that 4 information of the reception server sends and comes, is presented with pictorial form, and the intelligent controller 3 is used to receive
The data that testing equipment 2 is monitored, and this data is sent to server 4 by GPRS, the electromechanical equipment 1 includes vacuum pump
7th, water pump 8, air compressor machine 9 and centrifugal pump 10, the testing equipment 2 include vacuum meter 11 and hydralic pressure gauge 12, and the vacuum meter 11 is used
In detection vacuum pump 7 and the pressure value of air compressor machine 9, the hydralic pressure gauge 12 is used for the hydraulic pressure number for detecting water pump 8 and centrifugal pump 10
Value, the server 4 include big data server 13 and modeling diagnosis server 14, and the big data server 13 is used to receive
The real-time monitoring data of vacuum meter 11, hydralic pressure gauge 12, modeling diagnosis server 14 are used in modeling analysis big data server 13
Data, generate most energy-saving scheme, send start and stop information to intelligent controller 3, and then control industrial switch 6.
Refer to shown in Fig. 2, embodiments provide a kind of method that vacuum pump energy-saving monitoring system is controlled,
Including：
2 real-time monitoring electromechanical equipment of testing equipment, 1 operational data；
Testing equipment 2 is by working data transport to intelligent controller 3；
Intelligent controller 3 is by operational data by GPRS transmission to server 4；
Server 4 carries out big data analysis and modeling diagnosis, show that action command is sent to intelligent controller 3 by GPRS；
3 execution of intelligent controller is instructed；
Data are presented to client 4 with image and form by server 4.
Further, the operational data be the air pressure of electromechanical equipment 1, hydraulic pressure numerical value, the action command is by intelligently controlling
Device processed controls 3 industrial switch and completes, and the client 4 shows the dynamic duty data of 2 monitor in real time of testing equipment.
As shown in figure 3, taking out material for vacuum pump 7 is not used the present invention, 24 hours operational data oscillograms of presentation, its medium wave
To waste duration, as seen from the figure, wherein A, B, C, D are represented and are wasted 0.6,3,2,1.5 hours paddy respectively, are amounted to dead time and are up to
7 hours.Energy-saving control system of the present invention is installed in the vacuum pump 7 subsequently, vacuum meter 11 is attached on vacuum pump 7, vacuum meter
The pressure value of 11 real-time monitoring vacuum pumps 7, and transmit to intelligent controller 3, this data is passed by intelligent controller 3 by GPRS
Server 4 is defeated by, server 4 carries out big data analysis and modeling diagnosis, show that action command is sent to intelligent control by GPRS
Device processed 3, the control industrial switch 6 of intelligent controller 3 are opened, i.e. data are presented to by vacuum pump operating, server 4 with pictorial form
Client 5, as shown in figure 4, A, B, C, D, E are represented respectively and have been saved 1.5,1.5,0.5,1,0.5 hour in figure, visible original in figure
Some trough durations are greatly shortened, and the duration of trough was reduced to 2 hours.
As shown in figure 5, energy-saving control system of the present invention is installed in water pump 8, by hydralic pressure gauge 12 loaded on the water pipe outside water pump 8
On, the hydraulic pressure numerical value of 12 real-time monitoring water pump 8 of hydralic pressure gauge, and transmit to intelligent controller 3, this data is led to by intelligent controller 3
GPRS transmission is crossed to server 4, server 4 carries out big data analysis and modeling diagnosis, show that action command is sent by GPRS
To intelligent controller 3, intelligent controller 3 controls the start and stop of industrial switch 6, and data are presented to visitor with pictorial form by server 4
Family end 5, when hydraulic pressure is too high, water pump 8 is turned off by system automatically, when hydraulic pressure is low, water pump 8 is started.
Apply the system in refrigeration system wastes energy-conservation, system by gather the indoor central point of freezing ambient temperature and
The temperature signal of cooling circulating water, and control software model is set up on 4 data platform of server, bound is set and is reported to the police, enter
The control of row equipment carrys out perfect putting the axe in the helve.
With the present invention on centrifugal pump, as shown in fig. 6, the workflow for the present invention is illustrated, testing equipment 2 is installed
In storage tank, such client 5 is just capable of the level value of real-time monitoring preserving jar, and server 4 is by the numerical value for detecting and visitor
The upper lower limit value of family setting is compared, if being higher than limit value, the control intelligent controller 3 of server 4 opens industrial switch
6, and then centrifugal pump 10 is opened, the drawing liquid in storage tank, the liquid level in storage tank start to be gradually lowered；When liquid level is less than setting
During lower limit, system is automatically switched off centrifugal pump 10, stops drawing liquid, and the liquid level in storage tank is will stabilise near the value of setting.
Although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
Understanding can carry out various changes, modification, replacement to these embodiments without departing from the principles and spirit of the present invention
And modification, the scope of the present invention be defined by the appended.
Claims (10)
1. a kind of vacuum pump energy-saving monitoring system, including electromechanical equipment（1）, testing equipment（2）, intelligent controller（3）, server
（4）And client（5）, it is characterised in that：The testing equipment（2）It is arranged on electromechanical equipment（1）Required measuring point, the inspection
Measurement equipment（2）With intelligent controller（3）Connected by holding wire, the intelligent controller（3）It is electrically connected with industrial switch
（6）, the intelligent controller（3）With server（4）Information communication, the client are carried out by GPRS（5）For receiving clothes
Business device（4）The real-time monitoring information that information sends and comes, is presented with pictorial form.
2. vacuum pump energy-saving monitoring system according to claim 1 and method, it is characterised in that：The intelligent controller
（3）For receiving testing equipment（2）The data for monitoring, and this data is sent to server by GPRS（4）.
3. vacuum pump energy-saving monitoring system according to claim 1 and method, it is characterised in that：The electromechanical equipment（1）
Including vacuum pump（7）, water pump（8）, air compressor machine（9）And centrifugal pump（10）.
4. the vacuum pump energy-saving monitoring system and method according to Claims 2 or 3, it is characterised in that：The testing equipment
（2）Including vacuum meter（11）And hydralic pressure gauge（12）, the vacuum meter（11）For detecting vacuum pump（7）And air compressor machine（9）Pressure
Power numerical value, the hydralic pressure gauge（12）For detecting water pump（8）And centrifugal pump（10）Hydraulic pressure numerical value.
5. vacuum pump energy-saving monitoring system according to claim 1 and method, it is characterised in that：The server（4）Bag
Include big data server（13）With modeling diagnosis server（14）.
6. vacuum pump energy-saving monitoring system according to claim 5 and method, it is characterised in that：The big data server
（13）For receiving vacuum meter（11）, hydralic pressure gauge（12）Real-time monitoring data, model diagnosis server（14）For modeling point
Analysis big data server（13）In data, generate most energy-saving scheme, send start and stop information to intelligent controller（3）, and then control
Industrial switch processed（6）.
7. a kind of vacuum pump energy-saving control system based on as described in arbitrary in above-mentioned claim 1,2,3,5,6 is controlled
Method, it is characterised in that include：
Testing equipment（2）Real-time monitoring electromechanical equipment（1）Operational data；
Testing equipment（2）By working data transport to intelligent controller（3）；
Intelligent controller（3）By operational data by GPRS transmission to server（4）；
Server（4）Big data analysis and modeling diagnosis is carried out, show that action command is sent to intelligent controller by GPRS
（3）；
Intelligent controller（3）Execution is instructed；
Server（4）Data are presented to into client with image and form（5）.
8. the method that vacuum pump energy-saving monitoring system according to claim 7 is controlled, it is characterised in that：The work
Data are electromechanical equipment（1）Air pressure, hydraulic pressure numerical value.
9. the method that vacuum pump energy-saving monitoring system according to claim 7 is controlled, it is characterised in that：The action
Instruction is by intelligent controller（3）Control industrial switch（6）Complete.
10. the method that vacuum pump energy-saving monitoring system according to claim 7 is controlled, it is characterised in that：The visitor
Family end（5）Show testing equipment（2）The dynamic duty data of monitor in real time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710020157.4A CN106545490A (en) | 2017-01-12 | 2017-01-12 | A kind of vacuum pump energy-saving monitoring system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710020157.4A CN106545490A (en) | 2017-01-12 | 2017-01-12 | A kind of vacuum pump energy-saving monitoring system and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106545490A true CN106545490A (en) | 2017-03-29 |
Family
ID=58396589
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710020157.4A Pending CN106545490A (en) | 2017-01-12 | 2017-01-12 | A kind of vacuum pump energy-saving monitoring system and method |
Country Status (1)
| Country | Link |
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| CN (1) | CN106545490A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108005893A (en) * | 2018-01-17 | 2018-05-08 | 万洲电气股份有限公司 | A kind of energy-saving air compressor machine analysis and diagnosis system and its control method |
| CN111779675A (en) * | 2020-06-10 | 2020-10-16 | 中国重型机械研究院股份公司 | Intelligent mechanical vacuum pump system for steelmaking based on Internet of things and application |
| CN112711680A (en) * | 2020-12-31 | 2021-04-27 | 深圳市永捷机电工程技术有限公司 | Air compression intelligent operation and maintenance method based on Internet of things |
| CN112855515A (en) * | 2021-03-12 | 2021-05-28 | 深圳市鑫路远电子设备有限公司 | Vacuum pump safety monitoring method and device |
| CN113341863A (en) * | 2021-06-04 | 2021-09-03 | 广东鑫钻节能科技股份有限公司 | Efficient energy-saving vacuum system |
| CN116066349A (en) * | 2023-02-27 | 2023-05-05 | 华能山东石岛湾核电有限公司 | Performance test method of circulating diaphragm compressor |
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| CN204716517U (en) * | 2015-05-28 | 2015-10-21 | 东莞市绿能环保节能科技有限公司 | Air compressor group intelligent energy-saving control system |
| CN205003488U (en) * | 2015-10-14 | 2016-01-27 | 南京智中信息技术有限公司 | Vacuum pump remote diagnosis and energy -saving control system |
| CN105673467A (en) * | 2016-01-27 | 2016-06-15 | 烟台阳光泵业有限公司 | Pump remote intelligent control system based on mobile Internet |
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| US20050201882A1 (en) * | 2004-03-15 | 2005-09-15 | Cristian Maccarrone | Vacuum pumping system |
| CN201496242U (en) * | 2009-03-25 | 2010-06-02 | 烟台昱合环保科技有限公司 | Automatic remote control and energy saving system of cluster pump station |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108005893A (en) * | 2018-01-17 | 2018-05-08 | 万洲电气股份有限公司 | A kind of energy-saving air compressor machine analysis and diagnosis system and its control method |
| CN111779675A (en) * | 2020-06-10 | 2020-10-16 | 中国重型机械研究院股份公司 | Intelligent mechanical vacuum pump system for steelmaking based on Internet of things and application |
| CN111779675B (en) * | 2020-06-10 | 2022-04-29 | 中国重型机械研究院股份公司 | Intelligent mechanical vacuum pump system for steelmaking based on Internet of things and application |
| CN112711680A (en) * | 2020-12-31 | 2021-04-27 | 深圳市永捷机电工程技术有限公司 | Air compression intelligent operation and maintenance method based on Internet of things |
| CN112855515A (en) * | 2021-03-12 | 2021-05-28 | 深圳市鑫路远电子设备有限公司 | Vacuum pump safety monitoring method and device |
| CN113341863A (en) * | 2021-06-04 | 2021-09-03 | 广东鑫钻节能科技股份有限公司 | Efficient energy-saving vacuum system |
| CN116066349A (en) * | 2023-02-27 | 2023-05-05 | 华能山东石岛湾核电有限公司 | Performance test method of circulating diaphragm compressor |
| CN116066349B (en) * | 2023-02-27 | 2023-12-19 | 华能山东石岛湾核电有限公司 | Performance test method of circulating diaphragm compressor |
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Application publication date: 20170329 |
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