CN109099303A - A kind of intelligence thin oil lubricating device monitoring system and operating method - Google Patents
A kind of intelligence thin oil lubricating device monitoring system and operating method Download PDFInfo
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- CN109099303A CN109099303A CN201810939353.6A CN201810939353A CN109099303A CN 109099303 A CN109099303 A CN 109099303A CN 201810939353 A CN201810939353 A CN 201810939353A CN 109099303 A CN109099303 A CN 109099303A
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- Prior art keywords
- lubricating device
- thin oil
- oil lubricating
- alarm
- temperature
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N29/00—Special means in lubricating arrangements or systems providing for the indication or detection of undesired conditions; Use of devices responsive to conditions in lubricating arrangements or systems
- F16N29/04—Special means in lubricating arrangements or systems providing for the indication or detection of undesired conditions; Use of devices responsive to conditions in lubricating arrangements or systems enabling a warning to be given; enabling moving parts to be stopped
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N39/00—Arrangements for conditioning of lubricants in the lubricating system
- F16N39/02—Arrangements for conditioning of lubricants in the lubricating system by cooling
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N39/00—Arrangements for conditioning of lubricants in the lubricating system
- F16N39/04—Arrangements for conditioning of lubricants in the lubricating system by heating
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
- G05B19/054—Input/output
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N2260/00—Fail safe
- F16N2260/02—Indicating
- F16N2260/06—Temperature
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N2260/00—Fail safe
- F16N2260/02—Indicating
- F16N2260/08—Pressure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N2270/00—Controlling
- F16N2270/50—Condition
- F16N2270/56—Temperature
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N2270/00—Controlling
- F16N2270/60—Pressure
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/10—Plc systems
- G05B2219/14—Plc safety
- G05B2219/14006—Safety, monitoring in general
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Testing And Monitoring For Control Systems (AREA)
Abstract
The invention discloses a kind of intelligent thin oil lubricating device monitoring systems, include thin oil lubricating device, control cabinet, cloud server and terminal device；PLC controller, power module, interchanger, wireless communication module are provided in control cabinet；Touch screen, indicator light, buzzer and scram button are provided in control cabinet cabinet door；PLC controller is integrated with ethernet communication interface, and ethernet communication interface is connect by interchanger with touch screen, wireless communication module, carries out data exchange；Collected thin oil lubricating device signal is transferred to cloud server by wireless communication module, can monitor thin oil lubricating device in real time by terminal device.The principle of the invention is simple, and design is scientific and reasonable, can monitor the temperature and pressure of oil lubricating system in real time, while carrying out remote parameter setting and operation, and reliable for operation, can guarantee the good operation of oil lubricating system.
Description
Technical field
The invention belongs to Lubrication Control System field, it is related to a kind of intelligent thin oil lubricating device monitoring system and operation side
Method.
Background technique
At present in large-scale mechanical transmission, there are a large amount of bearings and gear to operate under high speed, higher load condition, need
It is lubricated and cooling with thin oil lubricating device.Gear, bearing and the running gear of mechanical equipment also have certain want to oil temperature
Ask, it is too low or it is excessively high will cause unnecessary abrasion, the performance of pump also will receive influence, will cause component and sealing when serious
The damage of part and executive component remarkable action.The viscosity of oil product and Oil-temperature control are closely related, in the process of running, lubricating system
Oil-temperature control it is whether suitable, play the role of highly important, thus the automatic control level of equipment is required very high.Due to
Equipment is larger, and the distance of installation is all distant, general using self weight oil return, such dilute oil lubrication station and control in order to which oil return is convenient
Cabinet majority processed is mounted in melt pit, and relatively far apart, but in order to guarantee that equipment operates normally, operation maintenance personnel will periodically go observation petrol station
Operating condition, when preventing thin oil lubricating device problematic processing not in time, cause equipment fault.
Summary of the invention
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of intelligent thin oil lubricating device monitoring systems
And operating method, the dilute oil lubrication station of energy Detection & Controling in real time installation at the scene, operating parameter observation is convenient, alarms timely
Prompt.
The purpose of the present invention is achieved through the following technical solutions: a kind of intelligence thin oil lubricating device monitoring system
System includes thin oil lubricating device, control cabinet, cloud server and terminal device；
PLC controller, power module, interchanger, wireless communication module are provided in control cabinet；
Touch screen, indicator light, buzzer and scram button are provided in control cabinet cabinet door；
PLC controller is integrated with ethernet communication interface, and ethernet communication interface passes through interchanger and touch screen, channel radio
Believe module connection, carries out data exchange；Collected thin oil lubricating device signal is transferred to cloud service by wireless communication module
Device can monitor thin oil lubricating device in real time by terminal device.
It is preferred that terminal device is mobile phone.
It is preferred that PLC controller be at least arranged it is a set of, comprising PLC controller ontology, digital-quantity input interface with
And digital-quantity output interface, for acquiring the on-off model and control oil pump and heater of thin oil lubricating device, PLC controller
It include also Analog input mModule, for acquiring the charge oil pressure, tank temperature, oil temperature supplying of thin oil lubricating device；
Power module at least one, for the AC power source of AC220V to be converted to the DC power supply of DC24V, give PLC
Controller, touch screen, interchanger, wireless communication module and sensor power supply；
Interchanger at least one, for PLC, touch screen, wireless communication module to be connected with ethernet line；
Wireless communication module at least one, for by the operating status of the operating status of PLC, thin oil lubricating device, oil
Temperature, the temperature of fuel feeding, the pressure transmission of fuel feeding of case receive cloud server and are transmitted to control cabinet to cloud server
Control signal.
It is preferred that
Touch screen at least one, human-computer interaction is carried out for thin oil lubricating device；
It indicator light at least one, is indicated for system power supply；
Buzzer at least one, in the event of failure for petrol station, issue acoustic alarm；
It scram button at least one, is shut down for system emergency, or forbids system electrification in maintenance, system maintenance.
It is preferred that touch screen is provided with human-computer interaction interface；
Human-computer interaction interface includes at least following interface:
Flow chart picture, for show thin oil lubricating device system diagram, indicate thin oil lubricating device operating status, with
And the parameter of various sensors is shown in thin oil lubricating device；
Picture is manually controlled, the button including manually booting and stopping corresponding motor and heater, and instruction operation shape
The indicator light of state；
Parameter setting picture, for setting the operating parameter and alarm parameters of thin oil lubricating device；
Alarm screen, for showing thin oil lubricating device type of alarm, time of fire alarming, and record warning message.
It is preferred that wireless communication module carries fixing address code, which is unique, module acquisition oil
The signal stood uploads to signal on cloud server by connecting network, and the address code of the cloud server module is known
The data not uploaded up, and store in the database.
It is preferred that installing APP software on mobile phone, mobile phone connects network, logs in the address of wireless communication module
Code, reads the data of needs from cloud server；APP includes at least following interface: the operation page, alarm indication, parameter are set
It sets, operation pages.
It is preferred that the operation page of cell phone application, including at least tank temperature, oil temperature supplying, charge oil pressure it is aobvious
Indicating value, the operating status of oil pump, heater, electromagnetic water valve, the mode of operation of equipment (on-site manual, a distant place are automatic)；Alarm picture
Face, for showing thin oil lubricating device type of alarm, time of fire alarming, and record warning message；Parameter setting picture, for setting
The operating parameter and alarm parameters of thin oil lubricating device；Operation pages, for selecting the mode of operation of petrol station, with control petrol station.
The operating method of intelligent thin oil lubricating device monitoring system, comprising the following steps:
Step 1: the current setting of setting motor heating magnetic circuit breaker, Oil pump electrical machinery 1.1KW, electric current setting are as follows:
2.7A；
Step 2: system electrification, pre-set system operational parameters on the touchscreen: the charge oil pressure upper limit and lower limit,
Start-stop pressure, the upper limit of oil temperature supplying and the lower limit of stand-by pump, the start-stop temperature of heater, the start-stop temperature of electromagnetic water valve；It should
Step setting is generally carried out in the parameter setting of human-computer interaction interface, is either arranged on terminal device or cell phone application；
Step 3: being on-site manual operation, crawl in the operation mode of the flow chart picture and selecting water-cooling system of touch screen
Oil pump electrical machinery, check motor steering whether meet design requirement, if turn on the contrary, if change the motor mode of connection；
Step 4: selecting water-cooling system operation mode for remote auto control state on the touchscreen, and master control to thin oil is moistened
Sliding device mode of operation is remote auto control state, sends starting water-cooling system order；
Step 5: after thin oil lubricating device receives start command, starting a circulating pump water pump, and be delayed (15S) detection system
The pressure of system；
Step 6: thin oil lubricating device automatically controls electromagnetic water valve and opens, closes according to supply water temperature pre-set parameter,
Heater is controlled according to the height of tank temperature；
Step 7: thin oil lubricating device controls the switching of emergency bearing oil pump and main oil pump according to the operating condition of charge oil pressure；
Step 8: all operating parameters of thin oil lubricating device (temperature, pressure) can be in the flow chart picture of touch screen
See, all warning messages can be seen and record in alarm screen；
Step 9: if there is any alarm, the buzzer rings in cabinet door are controlled, field maintenance person's equipment is prompted to have event
Barrier, need to be handled in time；
Step 10: PLC acquires all parameters of thin oil lubricating device, sends wireless communication module to；
Step 11: wireless communication module sends cloud server for the data received by connection network；
Step 12: the address code of cloud server module by wireless communication is the data where sent to identify, together
When store data into server；
Step 13: terminal device or cell phone application pass through the address code for logging in wireless communication module, from cloud server
Read the data needed；
Step 14: after terminal device or cell phone application are by logining successfully, terminal device or cell phone application include at least with
Lower interface: the operation page, alarm indication, parameter setting, operation pages；
Step 15: the page is run in terminal device or cell phone application, which is operating parameter and equipment running status
Display, it is shown that the parameters such as charge oil pressure, tank temperature, oil temperature supplying of petrol station, it is shown that oil pump, heater, electromagnetic water valve
Operating status, while showing the heartbeat of equipment, detection controller is whether normal operation；
Step 10 six: it is whether oil pump overloads in terminal device or the cell phone application alarm indication page, display, the liquid of fuel tank
Whether position, temperature have alarm, and whether the differential pressure of filter is normal, and whether temperature, the pressure of fuel feeding have alarm；
Step 10 seven: in terminal device or cell phone application parameter setting page, all operating parameters and alarm parameters all exist
The page setup, operating parameter have the start and stop pressure of stand-by pump, the start and stop temperature of heater, the start and stop temperature of electromagnetic water valve；Report
Settable all alarming values in alert parameter setting；
Step 10 eight: in terminal device or cell phone application operation pages, it is hand that the state selection of this page, which can choose petrol station,
Dynamic control, or automatically control, if being set as 0, then it represents that manually control, the operation of equipment is manually controlled by following at this time
In button control, if being selected as 1, automatic start-stop button of the operating status of system in automatically controlling is controlled, and may be used also
Standby state is opened with select oil pump under automatic condition；It is manually controlling in column, can control the start and stop of pump, heater etc., automatic
Control group can control the automatic start-stop of petrol station；
Step 10 nine: thin oil lubricating device receives ceasing and desisting order for host computer, and be delayed 2S, and thin oil lubricating device stops fortune
Row；
Under any circumstance, scram button in control cabinet door is pressed, thin oil lubricating device will stop running immediately, in equipment
During maintenance or maintenance, it is necessary to press the scram button, prevent device action, cause personal injury.
The beneficial effects of the present invention are: the principle of the invention is simple, design is scientific and reasonable, can monitor thin oil lubricant system in real time
The temperature and pressure of system, while remote parameter setting and operation are carried out, and reliable for operation, it can guarantee the good of oil lubricating system
Operation.
The present invention acquires the operating parameter of each sensor of thin oil lubricating device by PLC controller, by touch screen or
Terminal device (such as mobile phone) carries out human-computer interaction and shows, the operating parameter of thin oil lubricating device, control thin oil lubricant dress is arranged
Automatic running is set, while module by wireless communication, the operating status of PLC, the operation data of thin oil lubricating device are transferred to
Cloud server, terminal device carry out data exchange by network and cloud server, remotely monitor thin oil lubricating device, protect
Demonstrate,prove thin oil lubricating device system stabilization, reliable operation.
Very convenient, excellent working performance is safeguarded in present invention maintenance, and long service life can be long-term steady in complex environment
Surely it runs.
Detailed description of the invention
Fig. 1 is the principle of the present invention schematic diagram.
Fig. 2 is network connection schematic diagram in control cabinet of the invention.
Specific embodiment
Technical solution of the present invention is described in further detail with reference to the accompanying drawing, but protection scope of the present invention is not limited to
It is as described below.
As shown in Figure 1, a kind of intelligence thin oil lubricating device monitoring system, includes thin oil lubricating device, control cabinet, cloud
Server and terminal device；
PLC controller, power module, interchanger, wireless communication module are provided in control cabinet；
Touch screen, indicator light, buzzer and scram button are provided in control cabinet cabinet door；
As shown in Fig. 2, PLC controller is integrated with ethernet communication interface, ethernet communication interface passes through interchanger and touching
Screen, wireless communication module connection are touched, data exchange is carried out；Wireless communication module transmits collected thin oil lubricating device signal
To cloud server, thin oil lubricating device can be monitored in real time by terminal device.
In a preferred embodiment, terminal device is mobile phone.
In a preferred embodiment, PLC controller is at least arranged a set of, inputs comprising PLC controller ontology, digital quantity
Interface and digital-quantity output interface, for acquiring the on-off model and control oil pump and heater of thin oil lubricating device, PLC
Controller also includes Analog input mModule, for acquiring the charge oil pressure, tank temperature, oil temperature supplying of thin oil lubricating device；
Power module at least one, for the AC power source of AC220V to be converted to the DC power supply of DC24V, give PLC
Controller, touch screen, interchanger, wireless communication module and sensor power supply；
Interchanger at least one, for PLC, touch screen, wireless communication module to be connected with ethernet line；
Wireless communication module at least one, for by the operating status of the operating status of PLC, thin oil lubricating device, oil
Temperature, the temperature of fuel feeding, the pressure transmission of fuel feeding of case receive cloud server and are transmitted to control cabinet to cloud server
Control signal.
In a preferred embodiment,
Touch screen at least one, human-computer interaction is carried out for thin oil lubricating device；
It indicator light at least one, is indicated for system power supply；
Buzzer at least one, in the event of failure for petrol station, issue acoustic alarm；
It scram button at least one, is shut down for system emergency, or forbids system electrification in maintenance, system maintenance.
In a preferred embodiment, touch screen is provided with human-computer interaction interface；
Human-computer interaction interface includes at least following interface:
Flow chart picture, for show thin oil lubricating device system diagram, indicate thin oil lubricating device operating status, with
And the parameter of various sensors is shown in thin oil lubricating device；
Picture is manually controlled, the button including manually booting and stopping corresponding motor and heater, and instruction operation shape
The indicator light of state；
Parameter setting picture, for setting the operating parameter and alarm parameters of thin oil lubricating device；
Alarm screen, for showing thin oil lubricating device type of alarm, time of fire alarming, and record warning message.
In a preferred embodiment, wireless communication module carries fixing address code, which is unique, the module
The signal for acquiring petrol station is uploaded to signal on cloud server, the address of the cloud server module by connecting network
Code identifies data that upload comes up, and stores in the database.
In a preferred embodiment, APP software is installed on mobile phone, mobile phone connects network, logs in wireless communication module
Address code, the data of needs are read from cloud server；APP include at least following interface: operation the page, alarm indication,
Parameter setting, operation pages.
In a preferred embodiment, the operation page of cell phone application includes at least tank temperature, oil temperature supplying, for oil pressure
The show value of power, the operating status of oil pump, heater, electromagnetic water valve, the mode of operation of equipment (on-site manual, a distant place are automatic)；
Alarm screen, for showing thin oil lubricating device type of alarm, time of fire alarming, and record warning message；Parameter setting picture,
For setting the operating parameter and alarm parameters of thin oil lubricating device；Operation pages, for selecting the mode of operation of petrol station, with control
Petrol station.
The principle of the invention is simple, and design is scientific and reasonable, can monitor the temperature and pressure of oil lubricating system in real time, simultaneously
Remote parameter setting and operation are carried out, and reliable for operation, can guarantee the good operation of oil lubricating system.
The present invention acquires the operating parameter of each sensor of thin oil lubricating device by PLC controller, by touch screen or
Cell phone application carries out human-computer interaction and shows, the operating parameter of thin oil lubricating device is arranged, and controls thin oil lubricating device automatic running,
Module by wireless communication simultaneously, is transferred to cloud server for the operating status of PLC, the operation data of thin oil lubricating device,
Cell phone application carries out data exchange by network and cloud server, remotely to monitor thin oil lubricating device, guarantees thin oil lubricant dress
Set system stabilization, reliable operation.
Very convenient, excellent working performance is safeguarded in present invention maintenance, and long service life can be long-term steady in complex environment
Surely it runs.
The thin oil lubricating device that the present invention is applicable in, specific structure are as follows: including fuel tank and oil feed line, installed on fuel tank
Have: platinum resistance thermometer sensor, heater, fluid level controller；Being linked in sequence on oil feed line has: Oil pump electrical machinery, filter, cooler, confession
Oil pressure power transmitter, oil temperature supplying platinum resistance thermometer sensor,.
The platinum resistance thermometer sensor, installed on the fuel tank, for detecting tank temperature, while the heating by being arranged on touch screen
Device start-stop temperature controls heater, prevents the lubricating oil temperature too low.
The fluid level controller is provided with the alarm of liquid level height, the low stopping alarm of liquid level for detecting oil tank liquid level.
The Oil pump electrical machinery includes parallel with one another two, and the using and the reserved provide power source for system.
The filter is used for filtering lubricant oil, differential pressure switch in parallel on the pipeline before and after filter, when filter is stifled
Plug is differential pressure switch sender, and control system alarm: filter differential pressure is high, please replaces filter core in time.
The cooler is used for cutting oil, and when temperature is high, control system controls electromagnetic water valve and opens, and is to oil
System is cooled down, and when temperature is normal, control system controls electromagnetic water valve and closes, and stopping cools down oil system, the temperature
It is controlled by oil temperature supplying, while oil temperature supplying platinum resistance thermometer sensor, provides oil temperature supplying height report also according to parameter setting on touch screen
It is alert.
Told charge oil pressure transmitter, PLC acquire the signal, and low pressure is starting emergency bearing oil pump, is stopped when pressure is high standby
With oil pump, ultralow pressure is stopping alarm.
The application method of this intelligence thin oil lubricating device cell phone application monitoring system the following steps are included:
Step 1: the current setting of setting motor heating magnetic circuit breaker, Oil pump electrical machinery 1.1KW, electric current setting are as follows:
2.7A。
Step 2: system electrification, pre-set system operational parameters on the touchscreen: the charge oil pressure upper limit and lower limit,
Start-stop pressure, the upper limit of oil temperature supplying and the lower limit of stand-by pump, the start-stop temperature of heater, the start-stop temperature of electromagnetic water valve.It should
Step setting is generally carried out in the parameter setting of human-computer interaction interface, can also be arranged in cell phone application.
Step 3: being on-site manual operation, crawl in the operation mode of the flow chart picture and selecting water-cooling system of touch screen
Oil pump electrical machinery, check motor steering whether meet design requirement, if turn on the contrary, if change the motor mode of connection.
Step 4: selecting water-cooling system operation mode for remote auto control state on the touchscreen, and master control to thin oil is moistened
Sliding device mode of operation is remote auto control state, sends starting water-cooling system order.
Step 5: after thin oil lubricating device receives start command, starting a circulating pump water pump, and be delayed (15S) detection system
The pressure of system.
Step 6: thin oil lubricating device automatically controls electromagnetic water valve and opens, closes according to supply water temperature pre-set parameter,
Heater is controlled according to the height of tank temperature.
Step 7: thin oil lubricating device controls the switching of emergency bearing oil pump and main oil pump according to the operating condition of charge oil pressure.
Step 8: all operating parameters of thin oil lubricating device (temperature, pressure) can be in the flow chart picture of touch screen
See, all warning messages can be seen and record in alarm screen.
Step 9: if there is any alarm, the buzzer rings in cabinet door are controlled, field maintenance person's equipment is prompted to have event
Barrier, need to be handled in time.
Step 10: PLC acquires all parameters of thin oil lubricating device, sends wireless communication module to.
Step 11: wireless communication module sends cloud server for the data received by connection network.
Step 12: the address code of cloud server module by wireless communication is the data where sent to identify, together
When store data into server.
Step 13: cell phone application reads needs by the address code of login wireless communication module from cloud server
Data.
Step 14: after cell phone application is by logining successfully, APP include at least following interface: operation the page, alarm indication,
Parameter setting, operation pages.
Step 15: the page is run in cell phone application, which is the display of operating parameter and equipment running status, display
The parameters such as the charge oil pressure of petrol station, tank temperature, oil temperature supplying, it is shown that oil pump, heater, electromagnetic water valve operation shape
State, while showing the heartbeat of equipment, detection controller is whether normal operation.
Step 10 six: in the cell phone application alarm indication page, display is whether oil pump overloads, and whether the liquid level of fuel tank, temperature
There is alarm, whether the differential pressure of filter is normal, and whether temperature, the pressure of fuel feeding have alarm.
Step 10 seven: in cell phone application parameter setting page, all operating parameters and alarm parameters are all set in the page
It sets, operating parameter has the start and stop pressure of stand-by pump, the start and stop temperature of heater, the start and stop temperature of electromagnetic water valve；Alarm parameters are set
Set inner settable all alarming values.
Step 10 eight: in cell phone application operation pages, it is to manually control that the state selection of this page, which can choose petrol station, also
It is to automatically control, if being set as 0, then it represents that manually control, button of the operation of equipment at this time in following manually control
It controls, if being selected as 1, automatic start-stop button of the operating status of system in automatically controlling is controlled, it is also an option that from
Oil pump opens standby state in dynamic situation.It is manually controlling in column, can control the start and stop of pump, heater etc., it can automatically controlling column
Control the automatic start-stop of petrol station.
Step 10 nine: thin oil lubricating device receives ceasing and desisting order for host computer, and be delayed 2S, and thin oil lubricating device stops fortune
Row.
Step 2 ten: under any circumstance, scram button in control cabinet door is pressed, thin oil lubricating device will stop transporting immediately
Row, during overhaul of the equipments or maintenance, it is necessary to press the scram button, prevent device action, cause personal injury.
Device therefor and electronic component of the present invention are existing known device and electronic component, by will be above-mentioned existing
Equipment and electronic component are cleverly combined by science, and the temperature of oil lubricating system can be monitored in real time in cell phone application
With pressure, while remote parameter setting and operation are carried out, it is very convenient to monitoring of tools, management.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, it is noted that all
Made any modifications, equivalent replacements, and improvements etc. within the spirit and principles in the present invention should be included in guarantor of the invention
Within the scope of shield.
Claims (9)
1. a kind of intelligence thin oil lubricating device monitoring system, it is characterised in that: include thin oil lubricating device, control cabinet, cloud
Server and terminal device；
PLC controller, power module, interchanger, wireless communication module are provided in control cabinet；
Touch screen, indicator light, buzzer and scram button are provided in control cabinet cabinet door；
PLC controller is integrated with ethernet communication interface, and ethernet communication interface passes through interchanger and touch screen, radio communication mold
Block connection, carries out data exchange；Collected thin oil lubricating device signal is transferred to cloud server by wireless communication module, is led to
Thin oil lubricating device can be monitored in real time by crossing terminal device.
2. a kind of intelligent thin oil lubricating device monitoring system according to claim 1, it is characterised in that: terminal device is
Mobile phone.
3. a kind of intelligent thin oil lubricating device monitoring system according to claim 1, it is characterised in that: PLC controller
At least be arranged it is a set of, include PLC controller ontology, digital-quantity input interface and digital-quantity output interface, for acquiring thin oil
The on-off model and control oil pump and heater of lubricating arrangement, PLC controller also includes Analog input mModule, for acquiring
Charge oil pressure, tank temperature, the oil temperature supplying of thin oil lubricating device；
It power module at least one, for the AC power source of AC220V to be converted to the DC power supply of DC24V, is controlled to PLC
Device, touch screen, interchanger, wireless communication module and sensor power supply；
Interchanger at least one, for PLC, touch screen, wireless communication module to be connected with ethernet line；
Wireless communication module at least one, for by the operating status of the operating status of PLC, thin oil lubricating device, fuel tank
Temperature, the temperature of fuel feeding, the pressure transmission of fuel feeding receive the control that cloud server is transmitted to control cabinet to cloud server
Signal.
4. a kind of intelligent thin oil lubricating device monitoring system according to claim 1, it is characterised in that:
Touch screen at least one, human-computer interaction is carried out for thin oil lubricating device；
It indicator light at least one, is indicated for system power supply；
Buzzer at least one, in the event of failure for petrol station, issue acoustic alarm；
It scram button at least one, is shut down for system emergency, or forbids system electrification in maintenance, system maintenance.
5. a kind of intelligent thin oil lubricating device monitoring system according to claim 1 or 4, it is characterised in that: touch screen
It is provided with human-computer interaction interface；
Human-computer interaction interface includes at least following interface:
Flow chart picture, for showing the system diagram of thin oil lubricating device, indicating the operating status of thin oil lubricating device and dilute
The parameter of various sensors is shown in oil lubrication device；
Picture is manually controlled, the button including manually booting and stopping corresponding motor and heater, and instruction operating status
Indicator light；
Parameter setting picture, for setting the operating parameter and alarm parameters of thin oil lubricating device；
Alarm screen, for showing thin oil lubricating device type of alarm, time of fire alarming, and record warning message.
6. a kind of intelligent thin oil lubricating device monitoring system according to claim 1 or 2, it is characterised in that: channel radio
Believe that module carries fixing address code, which is that uniquely, which acquires the signal of petrol station, by connecting network, will be believed
It number uploads on cloud server, the address code of the cloud server module identifies data that upload comes up, and is stored in
In database.
7. a kind of intelligent thin oil lubricating device monitoring system according to claim 1, it is characterised in that: pacify on mobile phone
APP software is filled, mobile phone connects network, logs in the address code of wireless communication module, the data of needs are read from cloud server；
APP includes at least following interface: the operation page, alarm indication, parameter setting, operation pages.
8. a kind of intelligent thin oil lubricating device monitoring system according to claim 7, it is characterised in that: cell phone application
Run the page, including at least tank temperature, oil temperature supplying, charge oil pressure show value, the fortune of oil pump, heater, electromagnetic water valve
Row state, the mode of operation of equipment (on-site manual, a distant place are automatic)；Alarm screen, for showing thin oil lubricating device alarm class
Type, time of fire alarming, and record warning message；Parameter setting picture, for setting the operating parameter and alarm of thin oil lubricating device
Parameter；Operation pages, for selecting the mode of operation of petrol station, with control petrol station.
9. the operating method of intelligent thin oil lubricating device monitoring system, which comprises the following steps:
Step 1: the current setting of setting motor heating magnetic circuit breaker, Oil pump electrical machinery 1.1KW, electric current setting are as follows: 2.7A；
Step 2: system electrification, pre-set system operational parameters on the touchscreen: the charge oil pressure upper limit and lower limit, spare
Start-stop pressure, the upper limit of oil temperature supplying and the lower limit of pump, the start-stop temperature of heater, the start-stop temperature of electromagnetic water valve；The step
It is arranged and is generally carried out in the parameter setting of human-computer interaction interface, is either arranged on terminal device or cell phone application；
Step 3: being on-site manual operation, crawl oil pump in the operation mode of the flow chart picture and selecting water-cooling system of touch screen
Motor, check motor steering whether meet design requirement, if turn on the contrary, if change the motor mode of connection；
Step 4: selecting water-cooling system operation mode for remote auto control state on the touchscreen, and master control to thin oil lubricant fills
Setting mode of operation is remote auto control state, sends starting water-cooling system order；
Step 5: after thin oil lubricating device receives start command, starting a circulating pump water pump, delay (15S) detection system
Pressure；
Step 6: thin oil lubricating device automatically controls electromagnetic water valve and opens, closes according to supply water temperature pre-set parameter, according to
The height of tank temperature controls heater；
Step 7: thin oil lubricating device controls the switching of emergency bearing oil pump and main oil pump according to the operating condition of charge oil pressure；
Step 8: all operating parameters of thin oil lubricating device (temperature, pressure) can see in the flow chart picture of touch screen,
All warning messages can be seen and record in alarm screen；
Step 9: if there is any alarm, the buzzer rings in cabinet door are controlled, prompt field maintenance person's equipment faulty, are needed
Processing in time；
Step 10: PLC acquires all parameters of thin oil lubricating device, sends wireless communication module to；
Step 11: wireless communication module sends cloud server for the data received by connection network；
Step 12: the address code of cloud server module by wireless communication is the data where sent to identify, simultaneously will
Data are stored into server；
Step 13: terminal device or cell phone application are read from cloud server by the address code of login wireless communication module
The data needed；
Step 14: after terminal device or cell phone application are by logining successfully, terminal device or cell phone application are included at least with lower bound
Face: the operation page, alarm indication, parameter setting, operation pages；
Step 15: running the page in terminal device or cell phone application, which is the aobvious of operating parameter and equipment running status
Show, it is shown that the parameters such as charge oil pressure, tank temperature, oil temperature supplying of petrol station, it is shown that oil pump, heater, electromagnetic water valve
Operating status, while showing the heartbeat of equipment, detection controller is whether normal operation；
Step 10 six: it is whether oil pump overloads in terminal device or the cell phone application alarm indication page, display, liquid level, the temperature of fuel tank
Whether degree has alarm, and whether the differential pressure of filter is normal, and whether temperature, the pressure of fuel feeding have alarm；
Step 10 seven: in terminal device or cell phone application parameter setting page, all operating parameters and alarm parameters are all in the page
Face setting, operating parameter have the start and stop pressure of stand-by pump, the start and stop temperature of heater, the start and stop temperature of electromagnetic water valve；Alarm ginseng
Settable all alarming values in number setting；
Step 10 eight: in terminal device or cell phone application operation pages, it is to control manually that the state selection of this page, which can choose petrol station,
System, or automatically control, if being set as 0, then it represents that manually control, the operation of equipment at this time is in following manually control
Button controls, if being selected as 1, automatic start-stop button of the operating status of system in automatically controlling is controlled, and can also select
That selects oil pump under automatic condition opens standby state；It is manually controlling in column, can control the start and stop of pump, heater etc., automatically controlling
Column can control the automatic start-stop of petrol station；
Step 10 nine: thin oil lubricating device receives ceasing and desisting order for host computer, and be delayed 2S, and thin oil lubricating device is out of service；
Under any circumstance, scram button in control cabinet door is pressed, thin oil lubricating device will stop running immediately, in overhaul of the equipments
Or during maintenance, it is necessary to press the scram button, prevent device action, cause personal injury.
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109986406A (en) * | 2019-05-10 | 2019-07-09 | 江苏旭天智能装备有限公司 | Automatic numerical control machine tool lubricating system and lubricating method |
| CN110513591A (en) * | 2019-09-05 | 2019-11-29 | 河南先锋科技发展有限公司 | A kind of intelligent lubricating system |
| CN110673536A (en) * | 2019-11-20 | 2020-01-10 | 成都金瑞建工机械有限公司 | Stirring host computer monitored control system |
| CN110848550A (en) * | 2019-11-27 | 2020-02-28 | 三一重机有限公司 | Excavator lubricating state online monitoring device, self-lubricating system and method |
| CN110906152A (en) * | 2019-12-04 | 2020-03-24 | 江苏方天电力技术有限公司 | Online safety early warning system of phase modifier fluid system |
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| CN114110406A (en) * | 2021-11-11 | 2022-03-01 | 北京君岳伟信工程技术有限公司 | Intelligent lubrication management system |
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| CN110848550A (en) * | 2019-11-27 | 2020-02-28 | 三一重机有限公司 | Excavator lubricating state online monitoring device, self-lubricating system and method |
| CN110906152A (en) * | 2019-12-04 | 2020-03-24 | 江苏方天电力技术有限公司 | Online safety early warning system of phase modifier fluid system |
| CN110968029A (en) * | 2019-12-16 | 2020-04-07 | 山东进化者新材料有限公司 | Centralized data acquisition and monitoring management system of aluminum piston casting cloud platform |
| CN111330896A (en) * | 2020-04-08 | 2020-06-26 | 江苏江海润液设备有限公司 | Multifunctional washing device and control method thereof |
| CN111791115A (en) * | 2020-07-13 | 2020-10-20 | 宏辉磁电科技(安徽)有限公司 | Quick-witted alarm device that blocks up is used to grinder |
| CN112943911A (en) * | 2021-04-16 | 2021-06-11 | 南京师范大学 | Wind turbine generator gearbox lubricating oil online monitoring device, monitoring method and system |
| CN112943911B (en) * | 2021-04-16 | 2024-04-26 | 南京师范大学 | Wind turbine generator system gear box lubricating oil on-line monitoring device, monitoring method and system |
| CN114110406A (en) * | 2021-11-11 | 2022-03-01 | 北京君岳伟信工程技术有限公司 | Intelligent lubrication management system |
| CN114001267A (en) * | 2021-11-23 | 2022-02-01 | 浙江邦业科技股份有限公司 | Equipment intelligent lubrication management system |
| CN115018378A (en) * | 2022-07-15 | 2022-09-06 | 江苏江海润液设备有限公司 | Efficiency optimization analysis method for thin oil lubrication station based on industrial Internet of things |
| CN115018378B (en) * | 2022-07-15 | 2022-11-01 | 江苏江海润液设备有限公司 | Efficiency optimization analysis method for thin oil lubrication station based on industrial Internet of things |
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