CN112711680A - Air compression intelligent operation and maintenance method based on Internet of things - Google Patents

Air compression intelligent operation and maintenance method based on Internet of things Download PDF

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Publication number
CN112711680A
CN112711680A CN202011616580.9A CN202011616580A CN112711680A CN 112711680 A CN112711680 A CN 112711680A CN 202011616580 A CN202011616580 A CN 202011616580A CN 112711680 A CN112711680 A CN 112711680A
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China
Prior art keywords
data
controller
air compressor
server
things
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CN202011616580.9A
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Chinese (zh)
Inventor
周朝宣
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Shenzhen Yongjie Mechanical And Electrical Engineering Technology Co ltd
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Shenzhen Yongjie Mechanical And Electrical Engineering Technology Co ltd
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Priority to CN202011616580.9A priority Critical patent/CN112711680A/en
Publication of CN112711680A publication Critical patent/CN112711680A/en
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F16/00Information retrieval; Database structures therefor; File system structures therefor
    • G06F16/90Details of database functions independent of the retrieved data types
    • G06F16/903Querying
    • G06F16/90335Query processing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B49/00Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
    • F04B49/06Control using electricity
    • F04B49/065Control using electricity and making use of computers
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F11/00Error detection; Error correction; Monitoring
    • G06F11/07Responding to the occurrence of a fault, e.g. fault tolerance
    • G06F11/14Error detection or correction of the data by redundancy in operation
    • G06F11/1402Saving, restoring, recovering or retrying
    • G06F11/1446Point-in-time backing up or restoration of persistent data
    • G06F11/1458Management of the backup or restore process
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/20Administration of product repair or maintenance
    • GPHYSICS
    • G16INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR SPECIFIC APPLICATION FIELDS
    • G16YINFORMATION AND COMMUNICATION TECHNOLOGY SPECIALLY ADAPTED FOR THE INTERNET OF THINGS [IoT]
    • G16Y20/00Information sensed or collected by the things
    • G16Y20/20Information sensed or collected by the things relating to the thing itself
    • GPHYSICS
    • G16INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR SPECIFIC APPLICATION FIELDS
    • G16YINFORMATION AND COMMUNICATION TECHNOLOGY SPECIALLY ADAPTED FOR THE INTERNET OF THINGS [IoT]
    • G16Y40/00IoT characterised by the purpose of the information processing
    • G16Y40/10Detection; Monitoring
    • GPHYSICS
    • G16INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR SPECIFIC APPLICATION FIELDS
    • G16YINFORMATION AND COMMUNICATION TECHNOLOGY SPECIALLY ADAPTED FOR THE INTERNET OF THINGS [IoT]
    • G16Y40/00IoT characterised by the purpose of the information processing
    • G16Y40/20Analytics; Diagnosis
    • GPHYSICS
    • G16INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR SPECIFIC APPLICATION FIELDS
    • G16YINFORMATION AND COMMUNICATION TECHNOLOGY SPECIALLY ADAPTED FOR THE INTERNET OF THINGS [IoT]
    • G16Y40/00IoT characterised by the purpose of the information processing
    • G16Y40/30Control
    • GPHYSICS
    • G16INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR SPECIFIC APPLICATION FIELDS
    • G16YINFORMATION AND COMMUNICATION TECHNOLOGY SPECIALLY ADAPTED FOR THE INTERNET OF THINGS [IoT]
    • G16Y40/00IoT characterised by the purpose of the information processing
    • G16Y40/40Maintenance of things

Abstract

The invention relates to the technical field of operation and maintenance methods, in particular to an air compression intelligent operation and maintenance method based on the Internet of things. Detecting whether the air compressor controller equipment meets operation and maintenance conditions; accessing the protocol and the interface data to the air compressor controller equipment; accessing the application scene information into a controller, acquiring a function in the controller according to the requirement, and acquiring data information required by the function from an air compressor controller device by the controller; processing the acquired data in a processor; backing up and intensively forwarding the processed data storage modules to a server; the server analyzes, queries, distributes and pushes the data set forwarded to the server. The remote monitoring of the air compressor is realized, the message application is pushed in time, and the intellectualization and the informatization degree of the air compressor group are improved.

Description

Air compression intelligent operation and maintenance method based on Internet of things
Technical Field
The invention relates to the technical field of operation and maintenance methods, in particular to an air compression intelligent operation and maintenance method based on the Internet of things.
Background
The air compression station house is a place for providing compressed air for factory production and is an important component of a power system. Most of existing air compression stations are adjusted through manual operation and variable pressure, professional technicians are required to wait at any time, and the air compression stations cannot be shut down in some important air supply scenes, so that the professional technicians are required to perform duty shift for 24 hours, a large number of operators are required to be matched, and therefore a method suitable for operation and maintenance of intelligent air compressor group regulation is needed, and the problems are solved.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide an air compression intelligent operation and maintenance method based on the Internet of things.
The purpose of the invention is realized by the following technical scheme:
an air compression intelligent operation and maintenance method based on the Internet of things is characterized by comprising the following steps: comprises the following steps:
step 1: detecting whether the air compressor controller equipment meets operation and maintenance conditions;
step 2: accessing the protocol and the interface data to the air compressor controller equipment;
and step 3: the application scenario information is accessed into the controller,
and 4, step 4: acquiring functions in a controller according to requirements, and acquiring data information required by the functions from air compressor controller equipment by the controller;
and 5: processing the acquired data in a processor;
step 6: backing up and intensively forwarding the processed data storage modules to a server;
and 7: the server analyzes, queries, distributes and pushes the data set forwarded to the server.
Specifically, the controller processes the acquired data and then compares the acquired data with a pre-stored abnormal data group, when the data is abnormal and the abnormal data falls into the range of the abnormal data group, the controller immediately adopts the regulation and control means of the abnormal data group to regulate and control the air compressor control equipment through the controller, and meanwhile, the regulated and control information is transmitted to the storage module for backup and is forwarded to the server.
Specifically, in step 6, the server transmits the real-time data information to the control terminal through the wireless transmission module, and the control terminal transmits the modified data information to the server through the wireless transmission module.
Specifically, the overall monitoring system monitors data processed by the processor, judges whether a fault occurs or not, sends out an alarm to the control terminal through the server once the fault occurs, the regional monitoring system is used for monitoring data of the air compressor controller and controlling starting and stopping of the air compressor, and sends out an alarm to the control terminal through the regional monitoring system of the server once the fault occurs.
Specifically, the controller collects data information required by functions of the air compressor controller equipment through the multi-channel data collector.
Specifically, in the step 5, the processor also receives a task amount required by the system and sent by the server, calculates the required operation number and operation parameters of the air compressors according to the task amount, and transmits the operation number and operation parameters of the air compressors to the controller, and the controller adjusts the operation number and operation parameters of the air compressor group.
Specifically, the controller classifies tasks to be executed into a primary task and a secondary task, and preferentially executes the primary task when the primary task and the secondary task are simultaneously obtained.
Specifically, the regulation of the abnormal data set is a primary task, and the regulation of the task quantity required by the system is a secondary task.
Specifically, a plurality of application scene information are stored in the data storage module, when the regulation and control of the application scene information are also secondary tasks, the controller calls the application scene data of the data storage module when the application scene needs to be switched, and the operation parameters of the air compressor controller device are covered.
Specifically, when the controller receives two secondary tasks at the same time, one of the two secondary tasks is selected arbitrarily and executed preferentially.
Compared with the prior art, the invention has the following advantages and beneficial effects:
(1) according to the invention, the protocol and the interface data are accessed to the air compressor control equipment, so that the controller can acquire data information required by functions for the air compressor controller equipment; and then the data is processed, and the server analyzes, queries, distributes and pushes the processed data, so that the remote monitoring of the air compressor is realized, the message application is pushed in time, and the intellectualization and the informatization degree of the air compressor group are improved.
(2) According to the invention, the data of the processor and the air compressor controller equipment are respectively monitored by adopting the integral monitoring system and the regional monitoring system, double tracks are independently monitored and do not interfere with each other, and the monitoring efficiency of the monitoring system is improved; the invention also transmits the adjustment parameters to the processor and the controller through the server, thereby realizing the remote control of the air compressor group.
(3) According to the air compressor group control method, the abnormal data group is stored in the storage module, the processor can compare the acquired data with the data of the abnormal data group, when the data is abnormal and the abnormal data falls into the range of the abnormal data group, the control device of the air compressor is immediately controlled by the controller through the control means of the abnormal data group, the control of the air compressor group can be intelligently realized, the small defects do not need to be manually processed, and the intelligence of the air compressor group control is greatly improved.
Drawings
FIG. 1 is a flow chart of the present invention.
Detailed Description
The present invention will be described in further detail with reference to examples and drawings, but the present invention is not limited thereto.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
The specific implementation process of the invention is as follows:
as shown in fig. 1, an air compression intelligent operation and maintenance method based on the internet of things is characterized in that: comprises the following steps:
step 1: detecting whether the air compressor controller equipment meets operation and maintenance conditions;
step 2: accessing the protocol and the interface data to the air compressor controller equipment;
and step 3: the application scenario information is accessed into the controller,
and 4, step 4: acquiring functions in the controller according to requirements, manufacturing the controller and acquiring data information required by the functions from air compressor controller equipment;
and 5: processing the acquired data in a processor;
step 6: backing up and intensively forwarding the processed data storage modules to a server;
and 7: the server analyzes, queries, distributes and pushes the data set forwarded to the server.
In order to improve the processing capacity of the air compressor on some minor faults, an abnormal data group is recorded in a storage module and is input into the storage module according to experience by an engineer, the abnormal data group at least comprises a group of abnormal data range values and a group of abnormal data modification values, a controller compares the acquired data with a prestored abnormal data group after processing, when the data is abnormal and the abnormal data falls into the range of the abnormal data group, namely when the acquired data falls into the abnormal data range of the abnormal data group, the control device of the air compressor is immediately regulated and controlled by the controller by adopting a regulating and controlling means of the abnormal data group, the regulating and controlling means is to modify the abnormal data into the abnormal data modification values, and meanwhile, the regulated and controlled information is transmitted to the storage module for backup and is forwarded to a server, so that the whole system achieves stable balance again, it should be reminded that the abnormal data group not only adopts the modification of the abnormal data, but also can control the start and stop of the individual air compressor by controlling, and then modifies and updates the data again to make the air compressor system reach new balance, the abnormal data can be but not limited to the data of current, voltage, power, air displacement, etc., besides, most of the existing data regulation and control adopt the processor regulation and control, namely the collected original data is converted into the programming data, then the comparison processing is carried out, and then the programming data is transmitted back to the processor for regulation and control, the middle time consumption is too much, in the field of air compressors, the faults are urgent and dangerous, and the accident occurrence is often in milliseconds, the abnormal data group is directly converted into the original data by innovativeness, the controller directly compares the original data with the original data, when the original data is abnormal, the data are directly updated and replaced without being converted into a programming language for comparison in the processor, so that the processing timeliness is improved, the processing time is shortened, and the safety of the system is greatly improved.
In order to realize remote operation, in step 6, the server transmits the real-time data information to the control terminal through the wireless transmission module, and the control terminal transmits the modified data information to the server through the wireless transmission module. The interaction between the remote operation of the operator and the server is realized, and the operation and maintenance system is conveniently controlled remotely.
The method comprises the steps that an integral monitoring system and a regional monitoring system are adopted for monitoring, the integral monitoring system monitors data processed by a processor and judges whether a fault occurs, once the fault occurs, the integral monitoring system sends an alarm to a control terminal through a server, the integral monitoring system monitors programming data, the regional monitoring system is used for monitoring data of air compressor controller equipment and controlling starting and stopping of the air compressor, once the fault occurs, the regional monitoring system sends the alarm to the control terminal through the server, the regional monitoring system is mainly used for monitoring original data, the integral monitoring system and the regional monitoring system are adopted for respectively monitoring the data of the processor and the air compressor controller equipment, double-track independent monitoring is realized, mutual interference is avoided, the monitoring efficiency of the monitoring system is improved, and the monitoring system is reduced; the invention also transmits the adjustment parameters to the processor and the controller through the server, thereby realizing the remote control of the air compressor group.
Specifically, the controller collects data information required by functions of the air compressor controller equipment through the multi-channel data collector. The sensor signals are isolated, transmitted and converted through a multi-channel data acquisition unit, the signal input, the signal output and the power supply are isolated from each other, the channels do not interfere with each other, the anti-interference capability is strong, the data precision is high, and the reliability is good.
In order to facilitate the control of the intelligent operation and maintenance system, in step 5, the control terminal can also send a regulation and control instruction to the server through the communication module, the regulation and control instruction generally refers to the task quantity required by the air compressor system, including the air supply quantity, the power, the number of started air compressors and the like, the processor also receives the task quantity required by the system sent by the server, the processor calculates the required running number and running parameters of the air compressors according to the task quantity, and transmits the running number and running parameters of the air compressors to the controller, and the controller adjusts the running number and running parameters of the air compressor group. The air compressor can be manually regulated and controlled through the steps.
Because the air compressor controller needs to receive various tasks for regulation and control, when the air compressor controller receives a plurality of tasks at the same time, the relation of each task level needs to be processed, the controller classifies the tasks to be executed into a first-level task and a second-level task, and when the first-level task and the second-level task are obtained at the same time, the first-level task is preferentially executed. The regulation and control of the abnormal data set are primary tasks, and the regulation and control of the task quantity required by the system are secondary tasks. The data storage module is internally stored with a plurality of application scene information, when the regulation and control of the application scene information are also secondary tasks, the controller calls the application scene data of the data storage module when the application scene needs to be switched, and the operation parameters of the air compressor controller equipment are covered. When the controller receives two secondary tasks at the same time, one of the two secondary tasks is selected randomly and executed preferentially.
The invention can facilitate the management, planning, maintenance and oxygen-enriched maintenance of the air compressor group by the working personnel through the collection, arrangement and analysis of the data of the air compressor group. Data arrangement and analysis are carried out through adopting the server, external distribution and pushing are carried out, task distribution is carried out regularly, maintenance suggestions are obtained, and messages such as alarms and abnormity are pushed in time, a worker can remotely read a meter, the authority is set remotely, operation records are remotely checked, and the intelligence, safety and reliability of an operation and maintenance system are improved.
The above-mentioned embodiments only express the embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims (10)

1. An air compression intelligent operation and maintenance method based on the Internet of things is characterized by comprising the following steps: comprises the following steps:
step 1: detecting whether the air compressor controller equipment meets operation and maintenance conditions;
step 2: accessing the protocol and the interface data to the air compressor controller equipment;
and step 3: the application scenario information is accessed into the controller,
and 4, step 4: acquiring functions in a controller according to requirements, and acquiring data information required by the functions from air compressor controller equipment by the controller;
and 5: processing the acquired data in a processor;
step 6: backing up and intensively forwarding the processed data storage modules to a server;
and 7: the server analyzes, queries, distributes and pushes the data set forwarded to the server.
2. The air compression intelligent operation and maintenance method based on the Internet of things as claimed in claim 1, wherein: the controller processes the acquired data and then compares the acquired data with a pre-stored abnormal data group, when the data is abnormal and the abnormal data falls into the range of the abnormal data group, the controller immediately adopts a regulation and control means of the abnormal data group to regulate and control the air compressor control equipment through the controller, and meanwhile, the regulated and control information is transmitted to the storage module for backup and is forwarded to the server.
3. The air compression intelligent operation and maintenance method based on the Internet of things as claimed in claim 1, wherein: and 6, the server transmits the real-time data information to the control terminal through the wireless transmission module, and the control terminal transmits the modified data information to the server through the wireless transmission module.
4. The air compression intelligent operation and maintenance method based on the Internet of things as claimed in claim 1, wherein: the integral monitoring system monitors the data processed by the processor, judges whether a fault occurs or not, sends out an alarm to the control terminal through the server once the fault occurs, the regional monitoring system is used for monitoring the data of the air compressor controller equipment and controlling the starting and stopping of the air compressor, and sends out an alarm to the control terminal through the regional monitoring system of the server once the fault occurs.
5. The air compression intelligent operation and maintenance method based on the Internet of things as claimed in claim 1, wherein: the controller collects data information required by functions of the air compressor controller equipment through the multi-channel data collector.
6. The air compression intelligent operation and maintenance method based on the internet of things as claimed in claim 2, wherein: and 5, the processor also receives the task quantity required by the system sent by the server, calculates the required running quantity and running parameters of the air compressors according to the task quantity, transmits the running quantity and the running parameters of the air compressors to the controller, and adjusts the running quantity and the running parameters of the air compressor group by the controller.
7. The air compression intelligent operation and maintenance method based on the Internet of things as claimed in claim 6, wherein: the controller classifies tasks to be executed into a primary task and a secondary task, and preferentially executes the primary task when the primary task and the secondary task are obtained simultaneously.
8. The air compression intelligent operation and maintenance method based on the Internet of things as claimed in claim 7, wherein: the regulation and control of the abnormal data set are primary tasks, and the regulation and control of the task quantity required by the system are secondary tasks.
9. The air compression intelligent operation and maintenance method based on the internet of things as claimed in claim 8, wherein: the data storage module is internally stored with a plurality of application scene information, when the regulation and control of the application scene information are also secondary tasks, the controller calls the application scene data of the data storage module when the application scene needs to be switched, and the operation parameters of the air compressor controller equipment are covered.
10. The air compression intelligent operation and maintenance method based on the internet of things as claimed in claim 9, wherein: when the controller receives two secondary tasks at the same time, one of the two secondary tasks is selected randomly and executed preferentially.
CN202011616580.9A 2020-12-31 2020-12-31 Air compression intelligent operation and maintenance method based on Internet of things Pending CN112711680A (en)

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