CN116237471A - Dust remover ash bucket material level monitoring system - Google Patents

Abstract

The invention discloses a dust hopper material level monitoring system of a dust remover, which comprises a horizontal stabilizing bottom plate, wherein a vibration defoaming device is fixedly connected to the middle of the top of the horizontal stabilizing bottom plate, a temperature monitoring device is fixedly connected to the left side of the top of the horizontal stabilizing bottom plate, a metal solution flow promoting device is fixedly connected to the right side of the top of the horizontal stabilizing bottom plate, the vibration defoaming device comprises a field operation frame and a rotating motor box, which are fixedly connected with the horizontal stabilizing bottom plate, and a reset moving box penetrates through the surface of the inner wall of the field operation frame. According to the dust hopper material level monitoring system of the dust remover, through the arrangement of the vibration defoaming device, the device can hammer the metal die through the driving of the motor, bubbles are eliminated through a vibration method, the method is quick and effective, the related vibration amplitude is small, the device is stable in operation, related movable mechanisms are few, and the device is easy to maintain quickly in the later period.

Description

Dust remover ash bucket material level monitoring system

Technical Field

The invention relates to the technical field of dust removal, in particular to a dust hopper material level monitoring system of a dust remover.

Background

Pure metals are generally solid (except mercury) at normal temperature, have metallic luster (namely strong reflection to visible light), are mostly excellent conductors of electricity and heat, have ductility and high density, have high melting point, widely exist in earth crust and ocean as metal resources on earth, exist in the form of compounds except for few very inactive metals such as gold, silver and the like, are widely existing in the nature, are very popular in life, and are very important and most used substances in the modern industry. The electrons of the metal tend to be detached, so that the metal has good conductivity, and the metal element is normally positively charged in the compound, but when the temperature is higher, the resistance becomes large because it is hindered by the thermal shock of the nucleus. The bonds between the metal molecules are metal bonds, so that the bonds can be re-established at any replacement position, which is also the reason for good stretchability of the metal. The metal casting is a technological process of smelting metal into liquid meeting certain requirement, pouring the liquid into casting mould, cooling, solidifying and cleaning to obtain casting with preset shape, size and performance.

Along with economic development, metal casting uses more and more, but when metal solution pours into the mould, often because pour into the too fast inside metal solution that leads to the mould of speed contains a large amount of bubbles, the bubble eliminates untimely, influences metal product's bulk strength, and it is lower to pour into metal solution temperature, and metal solution mobility is relatively poor, and solution surface forms the caking, and the bubble is difficult to eliminate.

Disclosure of Invention

(one) solving the technical problems

Aiming at the defects of the prior art, the invention provides a dust hopper material level monitoring system of a dust remover, which solves the problems that when a metal solution is poured into a die, the metal solution in the die often contains a large number of bubbles due to too high pouring speed, the bubbles are not timely eliminated, the overall strength of a metal product is influenced, the pouring temperature of the metal solution is low, the fluidity of the metal solution is poor, caking is formed on the surface of the solution, and the bubbles are difficult to eliminate.

(II) technical scheme

In order to achieve the above purpose, the invention is realized by the following technical scheme: the utility model provides a dust remover ash bucket material level monitoring system, includes the horizontal stable bottom plate, the centre fixedly connected with vibration defoaming device at horizontal stable bottom plate top, the left side fixedly connected with temperature monitoring device at horizontal stable bottom plate top, the right side fixedly connected with metal solution flow promotion device at horizontal stable bottom plate top, vibration defoaming device includes the place operation frame and the rotating motor case of being connected with horizontal stable bottom plate fixedly, the surface of place operation frame inner wall runs through there is the removal box that resets, the top and the bottom both sides that reset remove the box inner wall all sliding connection have the sliding plate, the centre fixedly connected with striking contact bar of sliding plate one side, the one end of striking contact bar runs through the removal box that resets and extends to the outside that resets the removal box, the centre fixedly connected with center spring that resets of sliding plate opposite side, the bottom fixedly connected with of place operation frame inner wall promotes the piece, the promotion groove has been seted up at the top of promotion inslot, the interior surface roll connection who promotes the groove has the contact rolling ball, one side roll connection of contact rolling ball surface has the metal mold.

Preferably, the bottom of rotating the motor case inner wall is through motor cabinet fixedly connected with rotation motor, the top of rotation motor output shaft is through shaft coupling fixedly connected with center pin, the top of center pin runs through the rotation motor case and extends to the outside of rotation motor case, the fixed surface of center pin is connected with the cam.

Preferably, the temperature monitoring device comprises a middle hall plate fixedly connected with the horizontal stable bottom plate, and a rotating frame is fixedly connected to the top of the middle hall plate.

Preferably, the surface sliding connection of rotating turret has gravity clamping rod, the surface of rotating turret runs through there is the angle rotation axis.

Preferably, a positioning groove is formed in the surface of the angle rotating shaft, and one end of the angle rotating shaft is fixedly connected with a rotating handle.

Preferably, the other end of the angle rotating shaft is fixedly connected with a positioning placing frame, and two sides of the inner wall of the positioning placing frame are fixedly connected with clamping springs.

Preferably, the surface of the clamping spring is fixedly connected with a contact plate, and the surface of the contact plate is movably connected with a temperature monitor.

Preferably, the metal solution flow promoting device comprises a reinforcing folded plate fixedly connected with the right side of the top of the horizontal stabilizing bottom plate, and a stirring motor box is fixedly connected to one side of the bottom of the reinforcing folded plate.

Preferably, the top of stirring motor machine case inner wall is through motor cabinet fixedly connected with stirring motor, the bottom of stirring motor output shaft is through shaft coupling fixedly connected with stirring telescopic shaft.

Preferably, the bottom of stirring telescopic shaft runs through the agitator motor case and extends to the outside of agitator motor case, the bottom fixedly connected with stirring rod of stirring telescopic shaft.

(III) beneficial effects

The invention provides a dust hopper material level monitoring system of a dust remover. Compared with the prior art, the method has the following beneficial effects:

(1) This dust remover ash bucket material level monitoring system, including the place operation frame and the rotation motor case with horizontal stable bottom plate fixed connection through vibration foam breaker, place operation frame inner wall's surface runs through there is the box that moves that resets, the top and the bottom both sides of box inner wall all sliding connection have the sliding plate that moves that resets, the middle fixedly connected with striking contact bar of sliding plate one side, the one end of striking contact bar runs through the box that moves that resets and extends to the outside of box that moves that resets, the middle fixedly connected with reset center spring of sliding plate opposite side, place operation frame inner wall's bottom fixedly connected with promotes the piece, promote the top of piece internal surface and offered the promotion groove, promote the internal surface roll connection in groove to have the contact roller ball, one side roll connection that contacts the roller ball surface has the metal mold, the bottom of rotation motor case inner wall is through motor cabinet fixedly connected with rotation motor, the top of rotation motor output shaft is through the shaft coupling fixedly connected with center pin, the top of center pin runs through the rotation motor case and extends to the outside of rotating the motor case, the surface fixedly connected with cam of center pin, through vibration breaker's setting, the device can be through the drive through the motor and hammer the method to the metal mold, the method of vibration, the method of eliminating, and is quick and is effective, and the relevant vibration device is relatively stable, the maintenance is relatively stable, the period is easy.

(2) This dust remover ash bucket material level monitoring system, include the well hall board with horizontal stabilization bottom plate fixed connection through temperature monitoring device, the top fixedly connected with rotating turret of well hall board, the surface sliding connection of rotating turret has the gravity clamping pole, the surface of rotating turret runs through there is the angle rotation axle, the constant head tank has been seted up on the surface of angle rotation axle, the one end fixedly connected with twist grip of angle rotation axle, the frame is placed in the other end fixedly connected with location of angle rotation axle, the equal fixedly connected with clamping spring in both sides of frame inner wall is placed in the location, clamping spring's fixed surface is connected with the contact plate, the surface swing joint of contact plate has temperature monitor, through temperature monitoring device's setting, the device can monitor inside temperature, comprehensively grasp the mobility of metal melt, and through angle adjustment, can carry out comprehensive monitoring to the metal melt of container inside, monitor correlation structure is very simple simultaneously, be convenient for dismantle fast and maintain.

(3) This dust remover ash bucket material level monitoring system, including the right side fixedly connected with reinforcing folded plate with the horizontal stabilization bottom plate top through the metal solution flow promotion device, one side fixedly connected with stirring motor case of reinforcing folded plate bottom, the motor cabinet fixedly connected with agitator motor is passed through at the top of stirring motor inner wall, the flexible axle of shaft coupling fixedly connected with stirring is passed through to the bottom of stirring motor output shaft, the bottom of stirring flexible axle runs through the stirring motor case and extends to the outside of stirring motor case, the bottom fixedly connected with stirring rod of stirring flexible axle, through the setting of metal solution flow promotion device, the device can drive relevant stirring structure through the rotation of motor and stir the metal solution inside for the metal solution flows more fully, avoid the inside difference in temperature of metal solution too big, improved the qualification rate of later stage product.

Drawings

FIG. 1 is a front view of the present invention;

FIG. 2 is a schematic diagram of a vibration defoaming apparatus according to the present invention;

FIG. 3 is an enlarged view of a partial structure at A in FIG. 2 according to the present invention;

FIG. 4 is an enlarged view of a partial structure at B in FIG. 2 according to the present invention;

FIG. 5 is a schematic diagram of a temperature monitoring device according to the present invention;

FIG. 6 is a cross-sectional view of a turret structure of the invention;

FIG. 7 is a schematic structural view of a metal solution flow promoting apparatus according to the present invention.

In the figure, 1, a horizontal stable bottom plate; 2. a vibration defoaming device; 21. a field operation frame; 22. a rotary motor case; 23. resetting the moving box; 24. a sliding plate; 25. striking the contact lever; 26. a return center spring; 27. promoting a block; 28. a promoting groove; 29. contacting the rolling ball; 210. a metal mold; 211. a rotary motor; 212. a central shaft; 213. a cam; 3. a temperature monitoring device; 31. a hall plate; 32. a rotating frame; 33. a gravity clamping rod; 34. an angle rotation shaft; 35. a positioning groove; 36. rotating the handle; 37. positioning a placement frame; 38. a clamping spring; 39. a contact plate; 310. a temperature monitor; 4. a metal solution flow promoting means; 41. a reinforcing folded plate; 42. a stirring motor case; 43. a stirring motor; 44. a stirring telescopic shaft; 45. stirring rod.

Detailed Description

The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.

Referring to fig. 1-7, the embodiment of the present invention provides a technical solution: the dust hopper material level monitoring system of the dust remover comprises a horizontal stabilizing bottom plate 1, a vibration defoaming device 2 is fixedly connected in the middle of the top of the horizontal stabilizing bottom plate 1, a temperature monitoring device 3 is fixedly connected to the left side of the top of the horizontal stabilizing bottom plate 1, a metal solution flow promoting device 4 is fixedly connected to the right side of the top of the horizontal stabilizing bottom plate 1, the vibration defoaming device 2 comprises a field operation frame 21 and a rotating motor box 22 which are fixedly connected with the horizontal stabilizing bottom plate 1, a reset movable box 23 penetrates through the surface of the inner wall of the field operation frame 21, sliding plates 24 are slidingly connected to the top and the bottom of the inner wall of the reset movable box 23, an impact contact rod 25 is fixedly connected to the middle of one side of the sliding plate 24, one end of the impact contact rod 25 penetrates through the reset movable box 23 and extends to the outside of the reset movable box 23, a reset center spring 26 is fixedly connected to the middle of the other side of the sliding plate 24, the bottom of the inner wall of the field operation frame 21 is fixedly connected with a promoting block 27, a promoting groove 28 is formed in the top of the inner surface of the promoting block 27, the inner surface of the promoting groove 28 is in rolling connection with a contact rolling ball 29, one side of the surface of the contact rolling ball 29 is in rolling connection with a metal mold 210, the bottom of the inner wall of the rotating motor box 22 is fixedly connected with a rotating motor 211 through a motor base, the top end of an output shaft of the rotating motor 211 is fixedly connected with a central shaft 212 through a coupling, the top end of the central shaft 212 penetrates through the rotating motor box 22 and extends to the outside of the rotating motor box 22, the surface of the central shaft 212 is fixedly connected with a cam 213, through the arrangement of a vibration defoaming device 2, the device can hammer the metal mold 210 through the driving of the motor, eliminate bubbles through a vibration method, the method is quick and effective, the related vibration amplitude is smaller, the device operation is stable, the related movable mechanisms are fewer, and the device is easy to maintain quickly in the later stage.

The temperature monitoring device 3 includes the hall board 31 with horizontal stable bottom plate 1 fixed connection, the top fixedly connected with rotating turret 32 of hall board 31, the surface sliding connection of rotating turret 32 has gravity clamping rod 33, the surface of rotating turret 32 runs through there is angle rotation axis 34, constant head tank 35 has been seted up on the surface of angle rotation axis 34, angle rotation axis 34's one end fixedly connected with twist grip 36, angle rotation axis 34's the other end fixedly connected with location places frame 37, the both sides of location places frame 37 inner wall all fixedly connected with clamping spring 38, clamping spring 38's fixed surface is connected with contact plate 39, contact plate 39's surface swing joint has temperature monitor 310, through temperature monitoring device 3's setting, the device can be through the mobility to inside temperature monitoring, comprehensively master the metal melt, and through angle adjustment, can carry out comprehensive monitoring to the inside metal melt of container, the relevant structure of monitoring is very simple, the quick dismantlement maintenance of being convenient for.

The metal solution flow promoting device 4 includes the right side fixedly connected with reinforcing folded plate 41 at the top of the horizontal stabilization bottom plate 1, one side fixedly connected with stirring motor case 42 of reinforcing folded plate 41 bottom, the top of stirring motor case 42 inner wall passes through motor cabinet fixedly connected with stirring motor 43, the bottom of stirring motor 43 output shaft passes through shaft coupling fixedly connected with stirring telescopic shaft 44, stirring telescopic shaft 44's bottom runs through stirring motor case 42 and extends to stirring motor case 42's outside, stirring telescopic shaft 44's bottom fixedly connected with stirring rod 45, through the setting of metal solution flow promoting device 4, the device can drive relevant stirring structure through the rotation of motor and stir the metal solution inside for the metal solution flows more fully, avoid the inside difference in temperature of metal solution too big, improved the qualification rate of later stage product.

When the device is used, molten metal is poured into a metal mold 210, a rotating motor 211 in a rotating motor box 22 is started, the metal mold 210 in a field operation frame 21 is subjected to reciprocating beating through a central shaft 212 and a cam 213, the impact contact rod 25 in a left reset moving box 23 is extruded when the metal mold 210 moves leftwards, a sliding plate 24 is driven to extrude a left reset central spring 26, when the cam 213 resets, the metal mold 210 moves rightwards to extrude the right impact contact rod 25 and the reset central spring 26, a contact rolling ball 29 in a promoting groove 28 rolls at the bottom of the metal mold 210, a temperature monitor 310 is started to monitor the internal temperature of the metal mold 210, then a gravity clamping rod 33 is pulled upwards, a rotating handle 36 is rotated, the gravity clamping rod 33 is loosened after an angle rotating shaft 34 and a positioning placing frame 37 are driven to rotate for a certain angle, the positioning placing frame 37 is fixed for monitoring the temperature of other positions, when the temperature difference is large, when the metal mold 210 still has bubbles, a stirring motor 43 in a stirring motor box 42 is started, a telescopic shaft 44 is stretched, the molten metal in the metal mold 210 is stirred through a stirring rod 45, the stirring rod 44 in the metal mold 210 is completely, after the stirring rod is completely removed, the stirring rod 45 is completely retracted, and the device is completely retracted after the stirring rod 45 is completely cooled, and the device is completely retracted after the stirring device is completely returns.

And all that is not described in detail in this specification is well known to those skilled in the art.

It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. The utility model provides a dust remover ash bucket material level monitoring system, includes horizontal stable bottom plate (1), its characterized in that: the middle fixedly connected with vibration defoaming device (2) at the top of horizontal stable bottom plate (1), the left side fixedly connected with temperature monitoring device (3) at the top of horizontal stable bottom plate (1), the right side fixedly connected with metal solution flow promotion device (4) at the top of horizontal stable bottom plate (1), vibration defoaming device (2) include with horizontal stable bottom plate (1) fixedly connected place operation frame (21) and rotation motor case (22), the surface of place operation frame (21) inner wall runs through and has reset removal box (23), the top and the bottom both sides of reset removal box (23) inner wall all sliding connection have sliding plate (24), the middle fixedly connected with striking contact rod (25) of sliding plate (24) one side, the one end of striking contact rod (25) runs through reset removal box (23) and extends to the outside of reset removal box (23), the middle fixedly connected with reset center spring (26) of sliding plate (24) opposite side, the bottom fixedly connected with promotion piece (27) of place operation frame (21) inner wall, promotion piece (27) inner wall's top (28) have the roll and promote the surface to roll in groove (28), and one side contacting the surface of the rolling ball (29) is connected with a metal mold (210) in a rolling way.

2. A dust catcher hopper level monitoring system as claimed in claim 1, wherein: the bottom of the inner wall of the rotating motor box (22) is fixedly connected with a rotating motor (211) through a motor base, the top end of an output shaft of the rotating motor (211) is fixedly connected with a central shaft (212) through a coupler, the top end of the central shaft (212) penetrates through the rotating motor box (22) and extends to the outside of the rotating motor box (22), and the surface of the central shaft (212) is fixedly connected with a cam (213).

3. A dust catcher hopper level monitoring system as claimed in claim 1, wherein: the temperature monitoring device (3) comprises a middle hall plate (31) fixedly connected with the horizontal stabilizing bottom plate (1), and a rotating frame (32) is fixedly connected to the top of the middle hall plate (31).

4. A dust catcher hopper level monitoring system as claimed in claim 3, wherein: the surface sliding connection of rotating frame (32) has gravity clamping rod (33), the surface of rotating frame (32) runs through has angle rotation axis (34).

5. The dust catcher hopper level monitoring system as claimed in claim 4, wherein: the surface of the angle rotating shaft (34) is provided with a positioning groove (35), and one end of the angle rotating shaft (34) is fixedly connected with a rotating handle (36).

6. The dust catcher hopper level monitoring system as claimed in claim 4, wherein: the other end of the angle rotating shaft (34) is fixedly connected with a positioning placing frame (37), and two sides of the inner wall of the positioning placing frame (37) are fixedly connected with clamping springs (38).

7. The dust catcher hopper level monitoring system as claimed in claim 6, wherein: the surface of the clamping spring (38) is fixedly connected with a contact plate (39), and the surface of the contact plate (39) is movably connected with a temperature monitor (310).

8. A dust catcher hopper level monitoring system as claimed in claim 1, wherein: the metal solution flow promoting device (4) comprises a reinforcing folded plate (41) fixedly connected with the right side of the top of the horizontal stabilizing bottom plate (1), and a stirring motor box (42) is fixedly connected to one side of the bottom of the reinforcing folded plate (41).

9. The dust catcher hopper level monitoring system as claimed in claim 8, wherein: the top of stirring motor case (42) inner wall is through motor cabinet fixedly connected with stirring motor (43), the bottom of stirring motor (43) output shaft is through shaft coupling fixedly connected with stirring telescopic shaft (44).

10. The dust catcher hopper level monitoring system as claimed in claim 9, wherein: the bottom of stirring telescopic shaft (44) runs through stirring motor case (42) and extends to the outside of stirring motor case (42), the bottom fixedly connected with stirring rod (45) of stirring telescopic shaft (44).

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