CN116230317A - Wire surface cleaning treatment device and treatment method for aluminum enameled wire production - Google Patents
Wire surface cleaning treatment device and treatment method for aluminum enameled wire production Download PDFInfo
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- CN116230317A CN116230317A CN202211737755.0A CN202211737755A CN116230317A CN 116230317 A CN116230317 A CN 116230317A CN 202211737755 A CN202211737755 A CN 202211737755A CN 116230317 A CN116230317 A CN 116230317A
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- 238000004140 cleaning Methods 0.000 title claims abstract description 63
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 21
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 21
- 238000000034 method Methods 0.000 title claims abstract description 11
- 239000007921 spray Substances 0.000 claims description 45
- 238000005507 spraying Methods 0.000 claims description 22
- 239000012459 cleaning agent Substances 0.000 claims description 14
- 238000005406 washing Methods 0.000 claims description 13
- 238000002347 injection Methods 0.000 claims description 8
- 239000007924 injection Substances 0.000 claims description 8
- 239000003973 paint Substances 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 2
- 238000001125 extrusion Methods 0.000 claims 1
- 238000000137 annealing Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 6
- 230000008569 process Effects 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 230000002411 adverse Effects 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004534 enameling Methods 0.000 description 1
- 238000002309 gasification Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000005491 wire drawing Methods 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0036—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0003—Apparatus or processes specially adapted for manufacturing conductors or cables for feeding conductors or cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/065—Insulating conductors with lacquers or enamels
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/16—Insulating conductors or cables by passing through or dipping in a liquid bath; by spraying
- H01B13/165—Insulating conductors or cables by passing through or dipping in a liquid bath; by spraying by spraying
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Cleaning In General (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The invention relates to the technical field of enameled wire production equipment, in particular to a wire surface cleaning treatment device and a wire surface cleaning treatment method for aluminum enameled wire production.
Description
Technical Field
The invention relates to the technical field of enameled wire production equipment, in particular to a wire surface cleaning treatment device and a wire surface cleaning treatment method for aluminum enameled wire production.
Background
The enameled aluminum wire is a main variety of winding wires and consists of two parts of a conductor and an insulating layer, generally, the enameled operation flow is completed through the steps of paying off, annealing, painting, baking, cooling and the like, cleaning operation is generally needed before annealing, and dirt such as lubricant, oil stain and the like remained on the surface of a wire in the wire drawing process is removed, so that the wire is easy to paint on one hand, the enameled quality is ensured, and on the other hand, if the surface is dirty, spark is generated by contact with an annealing wheel during annealing, and flaws such as scratches and the like are also easy to form on the surface of the wire;
in this regard, in the prior art, for example, chinese patent document CN107597646a discloses an enameled wire cleaning device, including dust removing mechanism and wiper mechanism that sets up in order, the brush hair sunken department that the enameled wire is located the dust removing brush side carries, get rid of dust and the spot on metal wire surface, on the one hand, the enameled wire production gets rid of dirty on surface, the oil stain, still for copper-clad aluminum enameled wire production wire cleaning device of chinese patent document CN110102594a, including the wiper tank, brush the wire through the brush on the wiper arm, utilize the shower head in the shower to spray the wire, wire surface cleaning effect is good, however, prior art all focuses on the wire cleaning, the wire diameter variation of wire has been ignored, in fact, even the wire of same batch still exists the variation of wire diameter, especially the influence that wire diameter variation is big, and not big wire diameter variation is enough to influence subsequent enamelling operation on one hand, on the other hand, wire and annealing wheel contact in the online annealing, wire diameter variation also can lead to produce friction fire between wire and the annealing wheel, then form the flaw etc. on wire surface, and difficult to find out in the subsequent wire diameter variation in the current cleaning treatment in time.
Disclosure of Invention
Accordingly, the present invention is directed to a wire surface cleaning device for aluminum enameled wire production, which solves the problems that the conventional cleaning process is difficult to find in time and the adverse effect of the wire diameter of the wire on the subsequent enamelling operation is avoided.
Based on the above object, the invention provides a wire surface cleaning device for aluminum enameled wire production, which comprises a wire paying-off roller, a cleaning machine seat arranged on one side of the wire paying-off roller, and further comprises:
the threading dies are fixedly arranged on the cleaning machine base and are arranged at intervals;
the threading bin is movably arranged in the threading die, one end of the threading bin is provided with a wire inlet, the other end of the threading bin is provided with a wire outlet, and an elastic connecting part is connected between the threading bin and the threading die;
the vertical pushing part is arranged in the threading die;
and the elastic connecting part drives the threading bin to retract towards the direction of the incoming line in the initial state, when the wire diameter of the wire is increased, the pressure of the outgoing line sprayed by the spraying part is increased, the threading bin is driven to transversely move towards the direction of the outgoing line until the threading bin transversely moves to the vertical pushing part, and the threading bin is pushed to vertically reciprocate by the vertical pushing part.
Preferably, the threading bin is gradually closed along the outlet direction.
Preferably, an opening is formed in one end of the threading die, and in an initial state, the wire outlet penetrates out along the opening, and the wire inlet abuts against the inner side wall of the threading die.
Preferably, the spray washing part comprises a loop wire clamping seat, one end, close to the wire inlet, of the threading die is fixedly arranged on the loop wire clamping seat, a spray ball is movably connected onto the loop wire clamping seat, and a spray opening is formed in the front end of the spray ball and used for spraying cleaning agent towards the wire outlet.
Preferably, the spraying ball is circumferentially distributed with a plurality of spraying balls along the loop wire clamping seat, one end of the elastic connecting part is connected to the spraying ball, and the other end of the elastic connecting part is connected to the outlet.
Preferably, the elastic connection part comprises a connection rope, the injection port is fixedly connected with a wire box, the wire box is rotationally connected with a wire wheel, one end of the connection rope is wound on the wire wheel, the other end of the connection rope is connected with the wire outlet, a torsion spring is connected between the wire wheel and the wire box and used for driving one end of the connection rope to be recovered on the wire wheel, when the threading bin moves transversely in the wire outlet direction, the wire wheel is pulled to rotate and pay off, and the connection rope moves vertically and reciprocally along with the threading bin, and the connection rope pulls the injection ball to axially rotate.
Preferably, the vertical pushing part comprises cams which are arranged at the upper end and the lower end of the threading die, in an initial state, the cams are far away from the threading bin, and when the threading bin transversely moves towards the direction of outgoing line, the cams rotate, and long shaft ends of the upper cam and the lower cam sequentially push the threading bin to enable the threading bin to vertically reciprocate.
Preferably, one side of threading mould near the inlet wire fixedly connected with submodule utensil, the upper and lower both ends are rotated respectively in the submodule utensil and are connected with the gear, and the gear passes through the cam fixed connection of connecting rod with upper and lower both ends respectively, and the meshing is connected with outer ring gear between the gear from top to bottom, is connected with driving motor on the gear of one end for drive gear rotation, fixedly connected with cleaning ring in the outer ring gear, cleaning brush has been laid to cleaning ring inboard circumference, is used for brushing the surface of wire.
Preferably, the elastic block is circumferentially distributed on the inner side of the wire outlet, a net hole is formed in the elastic block, and when the wire diameter of the wire is increased, the elastic block is pressed against the outer side face of the wire.
The invention also provides a wire surface cleaning treatment method for aluminum enameled wire production, which comprises the following steps:
the cleaning machine seat is provided with a plurality of threading dies at intervals, a threading bin is movably arranged in the threading die, a wire inlet is formed in one end of the threading bin, a wire outlet is formed in the other end of the threading bin, a loop wire clamping seat is fixedly arranged at one end, close to the wire inlet, of the threading die, a spray ball is movably connected to the loop wire clamping seat, a spray opening is formed in the front end of the spray ball and used for spraying cleaning agents towards the wire outlet, a wire box is fixedly connected to the spray opening, one end of a connecting rope is wound on a wire wheel, the other end of the connecting rope is connected to the wire outlet, one end of the connecting rope is recovered on the wire wheel in an initial state, the connecting rope is tensioned, the threading bin is pulled to retract towards the wire inlet, when the wire diameter of a wire is increased, the outer side surface of the wire is contacted with each elastic block, the elastic blocks are extruded, gaps between the elastic blocks are reduced, all the net holes on the elastic blocks are extruded to be reduced or sealed, the pressure sprayed by the spray opening is increased by the spray opening, and the wire outlet is transversely moved towards the wire outlet, and the wire pushing part vertically moves to reciprocate through the vertical wire pushing part until the vertical wire pushing part is transversely moved to the wire outlet.
The invention has the beneficial effects that: the wire feeding device is characterized in that a wire feeding bin is movably arranged in the wire feeding die, a spray washing part is arranged at the front end in the wire feeding die and used for spraying cleaning agents towards the wire outlet, a wire is rotated and paid off through a paying-off roller, then the wire inlet and the wire outlet of each wire feeding bin are sequentially arranged in a penetrating mode and are sprayed and cleaned through the spray washing part, in an initial state, the elastic connecting part drives the wire feeding bin to retract towards the wire inlet, when the wire diameter of the wire is enlarged, the sprayed cleaning agents are enlarged to the pressure formed by the wire outlet and drive the wire feeding bin to transversely move towards the wire outlet until the wire feeding bin transversely moves to the vertical pushing part, the wire feeding bin is pushed to vertically reciprocate through the vertical pushing part, and the wire is tensioned and stretched, so that the problem that adverse effects on subsequent enamelling operation caused by wire diameter enlargement of the wire are difficult to find in time is solved in the existing cleaning process.
Drawings
In order to more clearly illustrate the invention or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only of the invention and that other drawings can be obtained from them without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of a threading die of the present invention;
FIG. 2 is a schematic view of the structure of the threading bin of the present invention when vertically reciprocated;
FIG. 3 is a schematic view of the structure of the spray section of the present invention;
FIG. 4 is a schematic view of the structure of the spray ball of the present invention;
FIG. 5 is a schematic view of the structure of the wire box of the present invention;
FIG. 6 is a schematic view of the cleaning ring of the present invention;
FIG. 7 is a schematic view of the outlet of the present invention;
fig. 8 is a schematic structural view of a vertical pushing portion of the present invention;
fig. 9 is a schematic diagram of the overall structure of the present invention.
Marked in the figure as:
1. a wire releasing roller; 2. cleaning the machine base; 3. threading a mould; 31. an opening; 4. a threading bin; 5. a wire inlet; 6. a wire outlet; 7. an elastic connection part; 71. a connecting rope; 72. a wire box; 73. a wire wheel; 731. a torsion spring; 8. a vertical pushing part; 81. a cam; 9. a spray washing part; 91. a ring wire clamping seat; 92. jetting balls; 93. an ejection port; 931. a mesh enclosure; 10. a wire; 11. a sub-mold; 12. a gear; 13. a connecting rod; 14. an outer ring gear; 15. a driving motor; 16. a cleaning ring; 17. a cleaning brush; 18. an elastic block; 19. and (5) a net hole.
Detailed Description
The present invention will be further described in detail with reference to specific embodiments in order to make the objects, technical solutions and advantages of the present invention more apparent.
It is to be noted that unless otherwise defined, technical or scientific terms used herein should be taken in a general sense as understood by one of ordinary skill in the art to which the present invention belongs. The terms "first," "second," and the like, as used herein, do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. The word "comprising" or "comprises", and the like, means that elements or items preceding the word are included in the element or item listed after the word and equivalents thereof, but does not exclude other elements or items. The terms "connected" or "connected," and the like, are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "upper", "lower", "left", "right", etc. are used merely to indicate relative positional relationships, which may also be changed when the absolute position of the object to be described is changed.
As shown in fig. 1 to 9, a wire surface cleaning treatment device for aluminum paint coated wire production comprises a wire releasing roller 1, a cleaning machine seat 2 arranged on one side of the wire releasing roller 1, and a plurality of threading dies 3 fixedly arranged on the cleaning machine seat 2, wherein the threading dies 3 are arranged at intervals, a threading bin 4 is movably arranged in the threading dies 3, a wire inlet 5 is arranged at one end of the threading bin 4, a wire outlet 6 is arranged at the other end of the threading bin, an elastic connection part 7 is connected between the threading bin 4 and the threading dies 3, a vertical pushing part 8 is arranged in the threading die 3, a spray part 9 is arranged in the threading die 3 and used for spraying cleaning agent towards the wire outlet 6, a wire 10 rotates and pays out through the wire releasing roller 1, the wire inlet 5 and the wire outlet 6 are sequentially arranged in a penetrating way, and are sprayed and cleaned through the spray part 9, in an initial state, the elastic connection part 7 drives the threading bin 4 to retract towards the wire inlet direction, when the wire diameter of the wire outlet 10 is enlarged, the pressure sprayed by the spray part 9 is increased, the threading bin 4 is driven to transversely move towards the wire outlet direction until the vertical pushing part 8 transversely moves to the vertical pushing part 8, and the wire outlet 4 moves vertically and reciprocates.
The invention is based on the existing enamelling operation equipment, comprising a wire releasing roller 1 and a cleaning machine seat 2 arranged at one side of the wire releasing roller 1, wherein one end of the wire 10 which is released is connected with a wire collecting wheel of the existing online annealing machine for carrying out wire collecting annealing operation, in particular, a plurality of threading dies 3 are fixedly arranged on the cleaning machine seat 2, a plurality of threading bins 4 are movably arranged in the threading dies 3, one end of each threading bin 4 is provided with a wire inlet 5, the other end of each threading bin is provided with a wire outlet 6, an elastic connecting part 7 is connected between each threading bin 4 and each threading die 3, the elastic connection between each threading bin 4 and each threading die 3 is realized, a vertical pushing part 8 is also arranged at the inner rear end of each threading die 3, a spray washing part 9 is arranged at the inner front end of each threading die 3 and is used for spraying a cleaning agent towards the wire outlet 6, and the cleaning agent consists of water vapor or water vapor with a cleaning liquid, the gasification spray is formed towards the outlet 6 to uniformly spray and clean the surface of the wire 10, the threading dies 3 at the front ends can use water vapor with cleaning liquid, one or more threading dies 3 at the rear ends use pure water vapor to ensure that the surface of the wire 10 is free of residual cleaning liquid, the wire 10 rotates and pays out via the wire paying-off roller 1, then sequentially passes through the inlet 5 and the outlet 6 of each threading bin 4 to be conveyed and sprayed and cleaned via the spraying part 9, in the initial state, the elastic connecting part 7 drives the threading bins 4 to retract towards the inlet direction, when the wire diameter of the wire 10 is increased, namely the gap between the wire 10 and the outlet 6 is reduced, so that the pressure formed by sprayed cleaning agent on the outlet 6 is increased, when the pressure sprayed by the spraying part 9 on the outlet 6 is increased, the threading bins 4 are driven to transversely move towards the outlet direction, when the wire 10 transversely moves to the vertical pushing part 8, the vertical pushing part 8 pushes the threading bin 4 to vertically reciprocate, the tension of tensioning and conveying of the wire 10 is improved, each threading die 3 moves in the same way, the wire 10 is further tensioned, the wire 10 is further stretched and thinned, the pressure of the sprayed cleaning agent on the wire outlet 6 becomes smaller until the wire 10 is in a normal range, the elastic connecting part 7 drives the threading bin 4 to retract and reset towards the direction of the wire inlet, and then the vertical pushing part 8 is far away, so that the problem that adverse effects on subsequent enameling operation caused by wire diameter enlargement of the wire 10 are difficult to find in time and avoided in the conventional cleaning process is solved.
In the embodiment of the invention, the threading bin 4 is gradually closed along the threading direction, and is similar to a horn-shaped design, one end of the threading die 3 is provided with an opening 31, the wire outlet 6 penetrates out along the opening 31 in the initial state, and the wire inlet 5 abuts against the inner side wall of the threading die 3 for stable threading operation.
In the embodiment of the invention, the spraying and washing part 9 comprises a loop wire clamping seat 91, the loop wire clamping seat 91 is fixedly arranged at one end, close to the wire inlet 5, in the threading die 3, in an initial state, the loop wire clamping seat 91 is covered in the open wire inlet 5, a spraying ball 92 is movably connected to the loop wire clamping seat 91, the spraying ball 92 is in a spherical design, is clamped on the loop wire clamping seat 91 and can freely and axially rotate along the axis of the spraying ball 92, and an injection port 93 is formed at the front end of the spraying ball 92 and used for injecting cleaning agent towards the wire outlet 6.
In the embodiment of the present invention, a plurality of spray balls 92 are circumferentially arranged along the loop wire holder 91 to form annular uniform spray around the outer side surface of the wire 10, and one end of the elastic connection portion 7 is connected to the spray balls 92, and the other end is connected to the outlet 6.
Wherein the elastic connection part 7 can be a component such as an elastic telescopic rod or a connecting rope.
In the embodiment of the invention, preferably, the elastic connection part 7 comprises a connection rope 71, the injection port 93 is fixedly connected with the wire box 72, the injection port 93 is fixedly covered with a net cover 931, the wire box 72 is fixedly connected with the center of the net cover 931, the wire box 72 is rotationally connected with the wire wheel 73, one end of the connection rope 71 is wound on the wire wheel 73, the other end of the connection rope passes through the wire box 72 and is connected with the wire outlet 6, a torsion spring 731 is connected between the wire wheel 73 and the wire box 72, the wire wheel 73 is driven to rotate under the elastic action of the torsion spring 731 in an initial state, one end of the connection rope 71 is driven to be recovered on the wire wheel 73, the connection rope 71 is tensioned and pulls the wire bin 4 to retract towards the wire inlet direction, the wire inlet 5 is abutted against the inner side wall of the wire mould 3, and when the wire bin 4 transversely moves towards the wire outlet direction, the wire bin 73 is pulled to rotate and pay-off, and vertically reciprocate along with the wire bin 4, the corresponding spray balls 92 are pulled to axially rotate, so that the injection port 93 always moves towards the wire outlet 6, namely the wire outlet end of the wire 10 is always aligned to spray clean.
In the embodiment of the invention, the vertical pushing part 8 comprises cams 81 respectively arranged at the upper end and the lower end of the threading die 3, in an initial state, the cams 81 are far away from the threading bin 4, the cams 81 do not contact with the threading bin 4 until the threading bin 4 moves transversely towards the wire outlet direction, the cams 81 rotate, the long shaft ends of the upper and the lower cams 81 sequentially push the threading bin 4, namely, when the long shaft ends of the upper cams 81 push the threading bin 4, the short shaft ends of the lower cams 81 rotate to the threading bin 4 so as to enable the threading bin 4 to move downwards, and when the long shaft ends of the lower cams 81 push the threading bin 4, the short shaft ends of the upper cams 81 rotate to the threading bin 4 so as to enable the threading bin 4 to move upwards, so that the vertical reciprocating motion of the threading bin 4 is realized.
In the embodiment of the invention, a sub-die 11 is fixedly connected to one side of the threading die 3 close to an incoming line, preferably, the sub-die 11 and the threading die 3 have the same outer diameter size and are also fixedly connected to the cleaning machine base 2, gears 12 are respectively and rotatably connected to the upper end and the lower end of the sub-die 11, the upper gear 12 and the lower gear 12 are respectively and correspondingly and fixedly connected with cams 81 at the upper end and the lower end through connecting rods 13, an outer gear ring 14 is connected between the upper gear 12 and the lower gear 12 in a meshed manner, a driving motor 15 is connected to one side of the gear 12 at one end and is used for driving the gear 12 to rotate, preferably, the driving motor 15 is connected to one side of the gear 12 at the lower side and is fixedly connected to the cleaning machine base 2 for stable operation, in paying-off cleaning, the driving motor 15 drives the gear 12 to rotate and synchronously drives the cams 81 at the upper end and the lower ends, the long axis directions of the cams 81 are unified, the vertical reciprocating motion of the threading bins 4 is ensured, and when the wire diameter of the wire is changed, the unified direction motion of the threading bins 4 in each threading die 3 is ensured, and the effect of tensioning and stretching of the wire 10 is achieved;
preferably, the outer gear ring 14 is fixedly connected with a cleaning ring 16, and cleaning brushes 17 are circumferentially arranged on the inner side of the cleaning ring 16, so that the driving motor 15 drives the gear 12 to rotate, and simultaneously, the outer gear ring 14 in the middle of synchronous transmission rotates to drive the cleaning ring 16 and the cleaning brushes 17 to synchronously rotate, so that large-size dirt particles on the outer surface of the wire 10 are preliminarily pre-cleaned.
As another embodiment of the present invention, a plurality of elastic blocks 18 may be circumferentially arranged on the inner side of the wire outlet 6, gaps are left between the elastic blocks 18, the elastic blocks 18 are designed to be cambered surface towards one end face of the wire 10 and are used for being matched with and abutted against the outer side surface of the wire 10, the elastic blocks 18 may be made of existing rubber materials, in the initial state, each elastic block 18 may be in contact with the outer side surface of the wire 10, or may not be in contact with the outer side surface of the wire 10, when the wire diameter of the wire 10 becomes large, the outer side surface of the wire 10 is in contact with each elastic block 18, and each elastic block 18 is extruded, so that the gap between the elastic blocks 18 is required to be reduced, on one hand, the pressure of the wire outlet 6 sprayed by the spray washing part 9 becomes large due to the gap reduction, so as to drive the wire bin 4 to move transversely towards the wire outlet direction, and on the other hand, when the wire diameter of the wire 10 becomes large, the elastic blocks 18 and the wire outlet 6 are further driven to move transversely towards the wire outlet direction, namely, when the wire bin 4 is driven to move transversely towards the wire outlet direction, and the contacted elastic blocks 18 are also driven to move transversely towards the wire outlet direction, so that the wire cleaning effect of the wire 10 can be further achieved;
preferably, the elastic blocks 18 are provided with net holes 19, when the wire diameter of the wire 10 is increased, the elastic blocks 18 are pressed against the outer side surface of the wire 10, and each elastic block 18 is elastically deformed, so that the net holes 19 are totally extruded to be smaller or closed, and the pressure of the wire outlet 6 sprayed by the spray washing part 9 is increased.
The invention also provides a wire surface cleaning treatment method for aluminum enameled wire production, which comprises the following steps:
the cleaning machine seat 2 is provided with a plurality of threading dies 3 at intervals, a threading bin 4 is movably arranged in the threading dies 3, a wire inlet 5 is formed in one end of the threading bin 4, a wire outlet 6 is formed in the other end of the threading bin 4, a ring wire clamping seat 91 is fixedly arranged at one end, close to the wire inlet 5, of the threading dies 3, a spray ball 92 is movably connected to the ring wire clamping seat 91, a spray opening 93 is formed in the front end of the spray ball 92 and is used for spraying cleaning agent towards the wire outlet 6, a wire box 72 is fixedly connected to the spray opening 93, one end of a connecting rope 71 is wound on a wire wheel 73, the other end of the connecting rope 71 is connected to the wire outlet 6, in an initial state, one end of the connecting rope 71 is recovered on the wire wheel 73, the connecting rope 71 is tensioned, the threading bin 4 is pulled to retract towards the wire inlet, when the wire diameter of a wire 10 is increased, the outer side surface of the wire 10 is contacted with each elastic block 18, the gap between the elastic blocks 18 is reduced, and the wire holes 19 on the elastic blocks 18 are all extruded to be reduced or sealed, the wire outlet 6 is sprayed by the spray washing part 9, the wire in the direction of the wire outlet 6 is increased, the traversing bin 4 is transversely moved towards the wire outlet 6, and the wire outlet is pushed to the wire outlet 8, and the wire outlet 4 is pulled to move vertically and the wire inlet 4 to the wire outlet 4 is stretched and stretched by the vertical pushing part.
Those of ordinary skill in the art will appreciate that: the discussion of any of the embodiments above is merely exemplary and is not intended to suggest that the scope of the invention (including the claims) is limited to these examples; the technical features of the above embodiments or in the different embodiments may also be combined within the idea of the invention, the steps may be implemented in any order and there are many other variations of the different aspects of the invention as described above, which are not provided in detail for the sake of brevity.
The present invention is intended to embrace all such alternatives, modifications and variances which fall within the broad scope of the appended claims. Therefore, any omission, modification, equivalent replacement, improvement, etc. of the present invention should be included in the scope of the present invention.
Claims (10)
1. The utility model provides an aluminum paint line production is with wire surface cleaning device, includes paying off roller (1), and locates clean frame (2) of paying off roller (1) one side, its characterized in that still includes:
the threading dies (3) are fixedly arranged on the cleaning machine base (2), and a plurality of threading dies (3) are arranged at intervals;
the threading bin (4) is movably arranged in the threading die (3), one end of the threading bin (4) is provided with a wire inlet (5), the other end of the threading bin is provided with a wire outlet (6), and an elastic connecting part (7) is connected between the threading bin (4) and the threading die (3);
the vertical pushing part (8) is arranged in the threading die (3);
the spray washing part (9) is arranged in the threading die (3) and is used for spraying cleaning agents towards the wire outlet (6), the wire (10) rotates and pays out through the paying-off roller (1), the wire inlet (5) and the wire outlet (6) of each threading bin (4) are sequentially arranged in a penetrating mode, the wire outlet is conveyed through the spray washing part (9) and is sprayed and washed, in an initial state, the elastic connection part (7) drives the threading bins (4) to retract towards the wire inlet, when the wire diameter of the wire (10) is enlarged, the wire outlet (6) is subjected to pressure sprayed by the spray washing part (9) and is enlarged, the wire inlet (4) is driven to transversely move towards the wire outlet until the wire inlet is transversely moved to the vertical pushing part (8), and the vertical reciprocating motion of the threading bins (4) is pushed through the vertical pushing part (8).
2. The device for cleaning the surface of the wire for aluminum enameled wire production according to claim 1, wherein the threading bin (4) is gradually closed along the wire outlet direction.
3. The wire surface cleaning device for aluminum enameled wire production according to claim 1, wherein an opening (31) is formed in one end of the threading die (3), the wire outlet (6) penetrates out along the opening (31) in an initial state, and the wire inlet (5) abuts against the inner side wall of the threading die (3).
4. The wire surface cleaning treatment device for aluminum paint line production according to claim 1, wherein the spray washing part (9) comprises a loop wire clamping seat (91), the loop wire clamping seat (91) is fixedly arranged at one end, close to the wire inlet (5), in the threading die (3), a spray ball (92) is movably connected to the loop wire clamping seat (91), and a spray opening (93) is formed in the front end of the spray ball (92) and used for spraying cleaning agent towards the wire outlet (6).
5. The wire surface cleaning device for aluminum enameled wire production according to claim 4, wherein a plurality of spraying balls (92) are circumferentially arranged along the loop wire clamping seat (91), one end of the elastic connecting portion (7) is connected to the spraying balls (92), and the other end of the elastic connecting portion is connected to the wire outlet (6).
6. The wire surface cleaning treatment device for aluminum paint line production according to claim 4, wherein the elastic connection portion (7) comprises a connection rope (71), a wire box (72) is fixedly connected to the injection port (93), a wire wheel (73) is rotationally connected to the wire box (72), one end of the connection rope (71) is connected to the wire wheel (73) in a winding manner, the other end of the connection rope is connected to the wire outlet (6), a torsion spring (731) is connected between the wire wheel (73) and the wire box (72) and used for driving one end of the connection rope (71) to be recovered on the wire wheel (73), when the threading bin (4) transversely moves towards the wire outlet direction, the wire wheel (73) is pulled to rotate and pay off, the wire box (4) vertically reciprocates, and the connection rope (71) pulls the injection ball (92) to axially rotate.
7. The wire surface cleaning treatment device for aluminum paint line production according to claim 1, wherein the vertical pushing portion (8) comprises cams (81) respectively arranged at the upper end and the lower end of the threading die (3), in an initial state, the cams (81) are far away from the threading bin (4), when the threading bin (4) transversely moves towards the direction of outgoing line, the cams (81) rotate, and long shaft ends of the upper and the lower cams (81) sequentially push against the threading bin (4) so as to enable the threading bin (4) to vertically reciprocate.
8. The wire surface cleaning treatment device for aluminum enameled wire production according to claim 7, characterized in that a submodule (11) is fixedly connected to one side, close to an incoming wire, of the threading die (3), gears (12) are respectively and rotatably connected to the upper end and the lower end of the submodule (11), the gears (12) are respectively and fixedly connected with cams (81) at the upper end and the lower end through connecting rods (13), an outer gear ring (14) is connected between the gears (12) at the upper end and the lower end in a meshed mode, a driving motor (15) is connected to the gears (12) at one end and used for driving the gears (12) to rotate, a cleaning ring (16) is fixedly connected to the inner side of the outer gear ring (14), and cleaning brushes (17) are circumferentially distributed on the inner side of the cleaning ring (16) and used for cleaning the outer surface of a wire (10).
9. The wire surface cleaning device for aluminum enameled wire production according to claim 1 is characterized in that an elastic block (18) is circumferentially arranged on the inner side of the wire outlet (6), a net hole (19) is formed in the elastic block (18), and when the wire diameter of the wire (10) is increased, the elastic block (18) is pressed through the outer side face of the wire (10).
10. The wire surface cleaning treatment method for aluminum enameled wire production is characterized by comprising the following steps of:
a plurality of threading dies (3) are arranged on the cleaning machine seat (2) at intervals, a threading bin (4) is movably arranged in the threading die (3), a wire inlet (5) is arranged at one end of the threading bin (4), a wire outlet (6) is arranged at the other end of the threading bin, a loop wire clamping seat (91) is fixedly arranged at one end, close to the wire inlet (5), of the threading die (3), a spray ball (92) is movably connected to the loop wire clamping seat (91), a spray opening (93) is arranged at the front end of the spray ball (92) and is used for spraying cleaning agent towards the wire outlet (6), a wire box (72) is fixedly connected to the spray opening (93), one end of a connecting rope (71) is wound on a wire outlet wheel (73), the other end of the connecting rope (71) is connected to the wire outlet (6), in an initial state, one end of the connecting rope (71) is retracted on the wire outlet wheel (73), the connecting rope (71) is tensioned, and pulls the wire inlet (4) to retract towards the direction, when the wire diameter of a wire (10) is changed, the outer side surface of the wire guide (10) is contacted with each elastic block (18) and extrudes the elastic block (18), the elastic block (18) towards the wire outlet, the wire guide (18) is reduced towards the wire outlet, the wire outlet (19) at the same time, the whole extrusion direction of the wire outlet (6) is changed towards the wire outlet (9), and when the threading bin (4) transversely moves to the vertical pushing part (8), the threading bin (4) is pushed to vertically reciprocate by the vertical pushing part (8), and the stretching wire (10) is further tensioned.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211737755.0A CN116230317B (en) | 2022-12-30 | 2022-12-30 | Wire surface cleaning treatment device and treatment method for aluminum enameled wire production |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211737755.0A CN116230317B (en) | 2022-12-30 | 2022-12-30 | Wire surface cleaning treatment device and treatment method for aluminum enameled wire production |
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| CN116230317B CN116230317B (en) | 2024-05-07 |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107597646A (en) * | 2017-11-20 | 2018-01-19 | 湖州市练市聚丰线缆厂 | A kind of enamel-covered wire cleaning device |
| CN109659098A (en) * | 2018-12-31 | 2019-04-19 | 江苏泰力松新材料有限公司 | A kind of flat production of enamel wire equipment |
| US20200395825A1 (en) * | 2018-02-21 | 2020-12-17 | Grob-Werke Gmbh & Co. Kg | Device and method for shaping wire ends in a circumferential direction |
| CN113857106A (en) * | 2021-10-15 | 2021-12-31 | 江苏龙创新材料科技有限公司 | Efficient cleaning device for enameled wire machining and using method thereof |
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2022
- 2022-12-30 CN CN202211737755.0A patent/CN116230317B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107597646A (en) * | 2017-11-20 | 2018-01-19 | 湖州市练市聚丰线缆厂 | A kind of enamel-covered wire cleaning device |
| US20200395825A1 (en) * | 2018-02-21 | 2020-12-17 | Grob-Werke Gmbh & Co. Kg | Device and method for shaping wire ends in a circumferential direction |
| CN109659098A (en) * | 2018-12-31 | 2019-04-19 | 江苏泰力松新材料有限公司 | A kind of flat production of enamel wire equipment |
| CN113857106A (en) * | 2021-10-15 | 2021-12-31 | 江苏龙创新材料科技有限公司 | Efficient cleaning device for enameled wire machining and using method thereof |
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