CN109659098A - A kind of flat production of enamel wire equipment - Google Patents
A kind of flat production of enamel wire equipment Download PDFInfo
- Publication number
- CN109659098A CN109659098A CN201811650014.2A CN201811650014A CN109659098A CN 109659098 A CN109659098 A CN 109659098A CN 201811650014 A CN201811650014 A CN 201811650014A CN 109659098 A CN109659098 A CN 109659098A
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- unit
- annealing
- flat
- wheel
- module
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/04—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of bars or wire
- B21C37/042—Manufacture of coated wire or bars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/04—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of bars or wire
- B21C37/045—Manufacture of wire or bars with particular section or properties
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0016—Apparatus or processes specially adapted for manufacturing conductors or cables for heat treatment
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0016—Apparatus or processes specially adapted for manufacturing conductors or cables for heat treatment
- H01B13/002—Apparatus or processes specially adapted for manufacturing conductors or cables for heat treatment for heat extraction
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0036—Details
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/065—Insulating conductors with lacquers or enamels
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The present invention relates to production of enamel wire technical fields, especially a kind of flat production of enamel wire equipment, active pay-off unit and active take-up unit including production equipment both ends are arranged in, round copper wire passes through circle mold after active pay-off unit and crosses line unit, and online short-circuit direct current annealing unit annealing is then sent into after flat mold crosses line unit；Japanning unit is passed sequentially through after the completion of annealing, bakes unit, lubricating oil applicator unit, is wound finally by active take-up unit.After adopting the above structure, active unwrapping wire of the present invention guarantees quick identical tension unwrapping wire；Double molds ensure that wire rod cleaning and size；Online short-circuit type copper wire annealing, speed is fast, and surrender is stablized；Ultrasonic thermal cleaning guarantees that the wire rod before japanning is clean；Automatic change of lap take-up guarantees the speed of service；Complete machine occupied area reduces greatly compared with tubular annealing, and linear velocity processed is high, and stabilizer wire is reliable, and saves cost, the discharge of contamination-free, and annealing cleaning effect is good.
Description
Technical field
The present invention relates to production of enamel wire technical field, especially a kind of flat production of enamel wire equipment.
Background technique
Enameled wire is a principal item of winding wire, is made of conductor and insulating layer two, after the annealed softening of bare wire,
Using multiple japanning, bake.But it produces and not only met the requirements of the standard, but also meet the product of customer requirement and do not allow
Easily, it is by raw material quality, technological parameter, production equipment, and the factors such as environment influence, therefore, the mass property of various enameled wires
It is different, but all have mechanical performance, chemical property, electrical property, the big performance of hot property four.During production of enamel wire,
Before japanning and barbecue, it is necessary to first anneal in the lehr.The purpose of annealing be make conductor due to during die drawn because
Lattice variations and the conducting wire that is hardened is heated by certain temperature, restore the pliability that technique requires after resetting molecular grating,
The remaining lubricant of conductive surface in drawing process, greasy dirt etc. are removed simultaneously, makes conducting wire be easy to paint, guarantees the matter of enameled wire
Amount.
And up to the present, electric heating tubular annealing is used always in enameled wire industry, annealing pipe is long and heat exchange
Time is long, in usual one end open one end insertion annealing water tank, is protected using heating vapor.
Summary of the invention
The technical problem to be solved by the invention is to provide the flat production of enamel wire that a kind of speed is fast and surrender is stable to set
It is standby.
In order to solve the above technical problems, a kind of flat production of enamel wire equipment of the invention, including be arranged in production equipment
The active pay-off unit and active take-up unit at both ends, round copper wire pass through circle mold after active pay-off unit and cross line unit,
Then online short-circuit direct current annealing unit annealing is sent into after flat mold crosses line unit；It is single that japanning is passed sequentially through after the completion of annealing
Member bakes unit, lubricating oil applicator unit, winds finally by active take-up unit.
Preferably, the round mold crosses line unit and flat mold is crossed between line unit and is provided with calendering adjustment unit, described
Calendering adjustment unit includes being arranged in justify the discrepancy line adjustment mechanism that mold crosses line unit rear end, after the discrepancy line adjustment mechanism
End is provided with roll, and the round copper wire passes through among roll；The roll is connected with traversing adjustment mechanism, after the roll
End is connected with generous monitor.
Preferably, it includes flat orifice type dies that the flat mold, which crosses line unit, and circulation is provided on the flat orifice type dies and is supplied
Liquid system.
Preferably, the flat orifice type dies rear end is provided with mutually matched main traction wheel and traction third wheel, and the master leads
Pneumatic compression module is provided with above running wheel.
Preferably, the online short-circuit direct current annealing unit includes upper annealing wheel and the lower annealing that is arranged in annealing water tank
Wheel is provided with Annealing Protection mechanism between the upper annealing wheel and annealing water tank, and the lower annealing wheel rear end is provided with fixed wheel group,
Driving wheel group moving up and down is provided with below the fixed wheel group.
Preferably, constant speed swing rod is provided between the upper annealing wheel and main traction wheel；The fixed wheel group and driving wheel group it
Between be provided with constant speed swing rod, between the lower annealing wheel and fixed wheel group cross thread path on be provided with gas nozzle.
Preferably, the ultrasonic cleaning drying unit includes the ultrasonic cleaning module set gradually in producing line, high pressure punching
Wipe module, wiping module and drying module.
Preferably, the japanning unit include the wiping module set gradually in producing line, scrape paint module, japanning module and
Even paint module.
After adopting the above structure, active unwrapping wire of the present invention guarantees quick identical tension unwrapping wire；Double molds ensure that wire rod cleaning
With size；Online short-circuit type copper wire annealing, speed is fast, and surrender is stablized；Ultrasonic thermal cleaning guarantees that the wire rod before japanning is clean；Automatically
Change of lap take-up guarantees the speed of service；Complete machine occupied area reduces greatly compared with tubular annealing, and linear velocity processed is high, and stabilizer wire is reliable,
Saving cost again, the discharge of contamination-free, annealing cleaning effect are good.
Detailed description of the invention
The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
Fig. 1 is a kind of structural schematic diagram of flat production of enamel wire equipment of the present invention.
Fig. 2 is a kind of top view of flat production of enamel wire equipment of the present invention.
Fig. 3 is the structural schematic diagram of the online short-circuit direct current annealing fore device of the present invention.
Fig. 4 is the structural schematic diagram of the online short-circuit direct current annealing unit of the present invention.
Fig. 5 is the structural schematic diagram of the online short-circuit direct current annealing back-end device of the present invention.
Fig. 6 is the structural schematic diagram of active take-up unit of the present invention.
In figure: 1 is active pay-off unit, and 2 cross line unit for circle mold, and 3 cross line for calendering adjustment unit, 4 for flat mold
Unit, 5 be online short-circuit direct current annealing unit, and 6 be ultrasonic cleaning drying unit, and 7 be japanning unit, and 8 is bake unit, and 9 are
Lubricating oil applicator unit, 10 be active take-up unit, 11 be copper wire roll up grasping system, 12 be constant speed swing rod, 13 be third wheel, 14
For bracket, 31 is enter and leave line adjustment mechanism, and 32 be traversing adjustment mechanism, and 33 be roll, and 34 be generous detector, and 41 supply for circulation
Liquid system, 42 be main traction wheel, and 43 be traction third wheel, and 44 be constant speed swing rod, and 45 be compression module, and 51 is above move back wheel, and 52 be fixed
Fast swing rod, 53 be Annealing Protection mechanism, and 54 be water tank of annealing, and 55 be lower annealing wheel, and 56 be gas nozzle, and 57 be fixed wheel group, and 58 be fixed
Fast swing rod, 59 be driving wheel group, and 61 be ultrasonic cleaning module, and 62 wipe module for high pressure punching, and 63 be wiping module, and 64 be drying mould
Block, 71 be wiping module, and 72 is scrape paint module, and 73 be japanning module, and 74 be even paint module.
Specific embodiment
As shown in figs. 1,2 and 6, a kind of flat production of enamel wire equipment of the invention, including be arranged in production equipment
The active pay-off unit 1 and active take-up unit 10 at both ends, round copper wire pass through circle mold after active pay-off unit 1 and cross line list
Then member 2 is sent into online short-circuit direct current annealing unit 5 after flat mold crosses line unit 4 and anneals；It is passed sequentially through after the completion of annealing
Japanning unit 7 bakes unit 8, lubricating oil applicator unit 9, winds finally by active take-up unit 10.Central ring lines material of the present invention
Speed and tension are controlled by active pay-off unit 1；Size and shape before line unit 2 is rolled is crossed by circle mold to correct,
The impurity and defect after annealing on preceding copper wire can be effectively removed, guarantees size；It is flat wire by rolling adjustment unit 3 to change round wires,
Pass through generous detector 34 relative dimensions parameter capable of on-line；Line unit 4, which is crossed, by flat mold carries out size finishing；By
Line short circuit direct current annealing unit 5 makes annealing treatment flat wire；Line is carried out before painting by being cleaned by ultrasonic pre-heating drying unit 6
The cleaning and preheating of material, the cleaning and the preheating before japanning for guaranteeing wire rod；By painting, unit 7 paints to wire rod；By
Finished wire rod is made after baking unit 8；The wire surface processing before take-up is carried out by lubricating oil applicator unit 9；Finally pass through
Active take-up unit 10 requires to carry out take-up according to out-of-alignment.
As shown in figures 1 and 3, the round mold crosses line unit 2 and flat mold is crossed between line unit 4 and is provided with calendering adjustment
Unit 3, circle mold crosses at line unit 2 mold base and places circular hole mould in the present invention, and flat mold is crossed mold base at line unit 4 and placed
Flat punch die.The calendering adjustment unit 3 includes the discrepancy line adjustment mechanism 31 that circle mold is arranged in and crosses 2 rear end of line unit, institute
It states discrepancy 31 rear end of line adjustment mechanism and is provided with roll 33, the round copper wire passes through among roll 33；The roll 33 and cross
It moves adjustment mechanism 32 to be connected, 33 rear end of roll is connected with generous monitor 34.
As shown in Figure 1 and Figure 4, it includes flat orifice type dies that the flat mold, which crosses line unit 4, is arranged on the flat orifice type dies
There is circulating fluid supply system 41.The flat orifice type dies rear end is provided with mutually matched main traction wheel 42 and traction third wheel 43, institute
It states and is provided with pneumatic compression module 45 above main traction wheel 42.Guaranteed by the cooperation of main traction wheel 42 and traction third wheel 43 former
Consistency and spatter property of the line before annealing.
As shown in figure 4, the online short-circuit direct current annealing unit 5 includes upper annealing wheel 51 and setting in annealing water tank 54
Lower annealing wheel 55, the upper annealing wheel 51 and annealing water tank 54 between be provided with Annealing Protection mechanism 53, the lower annealing wheel
55 rear ends are provided with fixed wheel group 57, and driving wheel group 59 moving up and down is provided with below the fixed wheel group 57.The upper annealing wheel
Constant speed swing rod 44 is provided between 51 and main traction wheel 42；Constant speed swing rod is provided between the fixed wheel group 57 and driving wheel group 59
58, crossing on thread path between the lower annealing wheel 55 and fixed wheel group 57 is provided with gas nozzle 56.On move back wheel 51 and lower annealing wheel 55
Place uses servo motor frequency control mode, and speed is facilitated to adjust.Wheel thereon using copper wheel, and is slotted, and guarantees that copper wire supplies
Spark phenomenon does not occur when electric online annealing.Annealing water tank 54 adds cooler endless form using pump circulation, guarantees that water temperature is constant.
Annealing Protection, which does not limit, at Annealing Protection mechanism 53 is filled with inert gas progress using glass tube, plastic tube or group welding groove body
Oxidation protection when annealing.At gas nozzle 56 up and down air-blowing can be set outlet be flat mouth or round mouth, can quote compressed air or
It is dried with nitrogen, and does not limit and compressed air or nitrogen high pressure drying copper are filled with using one group or two groups of flat air knives or annulus air-brush
Line.
As shown in Fig. 2 Fig. 5, the ultrasonic cleaning drying unit 6 includes the ultrasonic cleaning module set gradually in producing line
61, module 62, wiping module 63 and drying module 64 are wiped in high pressure punching.
As shown in figure 5, the japanning unit 7 includes the wiping module 71 set gradually in producing line, scrapes paint module 72, applies
Paint module 73 and even paint module 74.
Active unwrapping wire of the present invention guarantees quick identical tension unwrapping wire；Double molds ensure that wire rod cleaning and size；Online short circuit
Formula copper wire annealing, speed is fast, and surrender is stablized；Ultrasonic thermal cleaning guarantees that the wire rod before japanning is clean；Automatic change of lap take-up guarantees fortune
Scanning frequency degree；Complete machine occupied area reduces greatly compared with tubular annealing, and linear velocity processed is high, and stabilizer wire is reliable, and saves cost, no dirt
The discharge of object is contaminated, annealing cleaning effect is good.
Although specific embodiments of the present invention have been described above, those skilled in the art should be appreciated that this
It is merely illustrative of, various changes or modifications can be made to present embodiment, without departing from the principle and substance of the present invention,
Protection scope of the present invention is only limited by the claims that follow.
Claims (8)
1. a kind of flat production of enamel wire equipment, active pay-off unit (1) and active including production equipment both ends are arranged in are received
Line unit (10), it is characterised in that: round copper wire passes through circle mold after active pay-off unit (1) and crosses line unit (2), then passes through
It crosses flat mold and crosses line unit (4) and be sent into online short-circuit direct current annealing unit (5) afterwards and anneal；It is single that japanning is passed sequentially through after the completion of annealing
First (7) bake unit (8), lubricating oil applicator unit (9), wind finally by active take-up unit (10).
2. a kind of flat production of enamel wire equipment described in accordance with the claim 1, it is characterised in that: the round mold crosses line unit
(2) it crosses between line unit (4) with flat mold and is provided with calendering adjustment unit (3), the calendering adjustment unit (3) includes that setting exists
Circle mold crosses the discrepancy line adjustment mechanism (31) of line unit (2) rear end, and discrepancy line adjustment mechanism (31) rear end, which is provided with, rolls
Roller (33), the round copper wire pass through among roll (33)；The roll (33) is connected with traversing adjustment mechanism (32), described
Roll (33) rear end is connected with generous monitor (34).
3. a kind of flat production of enamel wire equipment described in accordance with the claim 1, it is characterised in that: the flat mold crosses line unit
(4) include flat orifice type dies, circulating fluid supply system (41) are provided on the flat orifice type dies.
4. a kind of flat production of enamel wire equipment described in accordance with the claim 3, it is characterised in that: the flat orifice type dies rear end
It is provided with mutually matched main traction wheel (42) and traction third wheel (43), is provided with pneumatic pressure above the main traction wheel (42)
Tight module (45).
5. a kind of flat production of enamel wire equipment according to claim 4, it is characterised in that: the online short-circuit direct current moves back
Fiery unit (5) includes the lower annealing wheel (55) of upper annealing wheel (51) and setting in annealing water tank (54), the upper annealing wheel
(51) it is provided with Annealing Protection mechanism (53) between annealing water tank (54), lower annealing wheel (55) rear end is provided with fixed wheel group
(57), driving wheel group moving up and down (59) are provided with below the fixed wheel group (57).
6. a kind of flat production of enamel wire equipment according to claim 5, it is characterised in that: the upper annealing wheel (51) with
Constant speed swing rod (44) are provided between main traction wheel (42)；Constant speed pendulum is provided between the fixed wheel group (57) and driving wheel group (59)
Bar (58), crossing on thread path between the lower annealing wheel (55) and fixed wheel group (57) are provided with gas nozzle (56).
7. a kind of flat production of enamel wire equipment described in accordance with the claim 1, it is characterised in that: the ultrasonic cleaning drying is single
First (6) include that the ultrasonic cleaning module (61) set gradually in producing line, high pressure punching are wiped module (62), wiping module (63) and dried
Dry module (64).
8. a kind of flat production of enamel wire equipment described in accordance with the claim 1, it is characterised in that: japanning unit (7) packet
It includes the wiping module (71) set gradually in producing line, scrape paint module (72), japanning module (73) and even paint module (74).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811650014.2A CN109659098A (en) | 2018-12-31 | 2018-12-31 | A kind of flat production of enamel wire equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811650014.2A CN109659098A (en) | 2018-12-31 | 2018-12-31 | A kind of flat production of enamel wire equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109659098A true CN109659098A (en) | 2019-04-19 |
Family
ID=66118634
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811650014.2A Pending CN109659098A (en) | 2018-12-31 | 2018-12-31 | A kind of flat production of enamel wire equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109659098A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112872084A (en) * | 2020-12-25 | 2021-06-01 | 松田电工（台山）有限公司 | Enameled wire drawing production method without special flat wire die |
| CN113921191A (en) * | 2021-09-10 | 2022-01-11 | 武汉奥绿新生物科技股份有限公司 | Metal wire surface coating equipment |
| CN115318582A (en) * | 2022-09-19 | 2022-11-11 | 安徽铂优新材料有限公司 | Copper line photocuring automatic coating production line equipment |
| CN116230317A (en) * | 2022-12-30 | 2023-06-06 | 安徽宣启电工材料科技有限公司 | Wire surface cleaning treatment device and treatment method for aluminum enameled wire production |
-
2018
- 2018-12-31 CN CN201811650014.2A patent/CN109659098A/en active Pending
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112872084A (en) * | 2020-12-25 | 2021-06-01 | 松田电工（台山）有限公司 | Enameled wire drawing production method without special flat wire die |
| CN112872084B (en) * | 2020-12-25 | 2022-01-25 | 松田电工（台山）有限公司 | Enameled wire drawing production method without special flat wire die |
| CN113921191A (en) * | 2021-09-10 | 2022-01-11 | 武汉奥绿新生物科技股份有限公司 | Metal wire surface coating equipment |
| CN113921191B (en) * | 2021-09-10 | 2024-04-02 | 武汉奥绿新生物科技股份有限公司 | Metal wire surface coating equipment |
| CN115318582A (en) * | 2022-09-19 | 2022-11-11 | 安徽铂优新材料有限公司 | Copper line photocuring automatic coating production line equipment |
| CN116230317A (en) * | 2022-12-30 | 2023-06-06 | 安徽宣启电工材料科技有限公司 | Wire surface cleaning treatment device and treatment method for aluminum enameled wire production |
| CN116230317B (en) * | 2022-12-30 | 2024-05-07 | 安徽宣启电工材料科技有限公司 | Wire surface cleaning treatment device and treatment method for aluminum enameled wire production |
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