CN113857106A - Efficient cleaning device for enameled wire machining and using method thereof - Google Patents
Efficient cleaning device for enameled wire machining and using method thereof Download PDFInfo
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- CN113857106A CN113857106A CN202111201809.7A CN202111201809A CN113857106A CN 113857106 A CN113857106 A CN 113857106A CN 202111201809 A CN202111201809 A CN 202111201809A CN 113857106 A CN113857106 A CN 113857106A
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- 238000004140 cleaning Methods 0.000 title claims abstract description 248
- 238000000034 method Methods 0.000 title claims abstract description 41
- 238000003754 machining Methods 0.000 title description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 111
- 238000004804 winding Methods 0.000 claims abstract description 74
- 238000001035 drying Methods 0.000 claims abstract description 66
- 230000007246 mechanism Effects 0.000 claims abstract description 45
- 239000012153 distilled water Substances 0.000 claims abstract description 37
- 230000008569 process Effects 0.000 claims abstract description 31
- 238000009434 installation Methods 0.000 claims description 19
- 230000005540 biological transmission Effects 0.000 claims description 16
- 238000006073 displacement reaction Methods 0.000 claims description 13
- 238000010438 heat treatment Methods 0.000 claims description 11
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 10
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 10
- 241001330002 Bambuseae Species 0.000 claims description 10
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 10
- 239000011425 bamboo Substances 0.000 claims description 10
- 238000005485 electric heating Methods 0.000 claims description 8
- 238000001914 filtration Methods 0.000 claims description 4
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 4
- 239000008213 purified water Substances 0.000 claims description 3
- 238000011084 recovery Methods 0.000 claims description 3
- 238000007605 air drying Methods 0.000 claims description 2
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 13
- 238000010422 painting Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 238000005406 washing Methods 0.000 description 13
- 238000004064 recycling Methods 0.000 description 5
- 239000004020 conductor Substances 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000005202 decontamination Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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Classifications
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- B08B1/20—
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools, brushes, or analogous members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/14—Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
Abstract
The invention discloses a high-efficiency cleaning device for enameled wire processing and a use method thereof, wherein the high-efficiency cleaning device for enameled wire processing comprises a cleaning mechanism which is arranged in a mounting cavity of the cleaning mechanism in a base and used for cleaning stains on the outer side of an enameled wire, the right side of the base is connected with a cleaning mechanism, the right side of the cleaning mechanism is connected with a drying mechanism, the right side of the drying mechanism is provided with a winding motor, a mounting cylinder and a cleaning cylinder are driven by the motor to rotate, the outer side of the enameled wire can be cleaned in a rotating manner in the process of cleaning the enameled wire, the cleaning effect is uniform and comprehensive, the cleaning effect is good, cleaning distilled water required to be used in cleaning can be recycled, the production cost of enterprises is reduced, the environmental protection performance of the device is improved, the enameled wire can be wound on the outer side of the winding roller for subsequent painting operation after cleaning, the enameled wire can be effectively prevented from being broken due to the left and right swinging of the enameled wire by matching of a winding roller at a wire outlet with a telescopic spring during winding, the processing quality is improved.
Description
Technical Field
The invention relates to the technical field of enameled wire processing, in particular to an efficient cleaning device for enameled wire processing and a using method thereof.
Background
The enameled wire is a main variety of winding wires and consists of a conductor and an insulating layer, and a bare wire is annealed and softened and then is subjected to painting and baking for multiple times. However, it is not easy to produce a product which meets both the standard requirements and the customer requirements, and it is influenced by the quality of raw materials, process parameters, production equipment, environment and other factors, so that the quality characteristics of various enameled wires are different, but the enameled wires have four properties of mechanical properties, chemical properties, electrical properties and thermal properties.
The enameled wire needs to be subjected to a surface cleaning and decontamination process before painting processing, however, under the influence of factors such as a conductor processing process, environment, packaging materials and the like, the conductor is locally difficult to avoid oil stain and dust, and the adhesion of the part with oil stain and stain after painting is inevitably reduced, so that the product quality of the enameled wire is directly influenced.
However, the existing enameled wire cleaning device has poor cleaning effect on the surface of the enameled wire when in use, so that residues still exist on the surface of the enameled wire, and the quality of a final product is influenced; meanwhile, the whole cleaning efficiency of the device is low, and the practicability is poor.
Therefore, how to improve the efficiency and the practicability of the device while improving the cleaning effect on the enameled wire and the product quality is a problem to be solved at present.
Disclosure of Invention
The invention aims to solve the problems of poor final quality, inconvenient use and poor practicability caused by poor cleaning effect of the existing enameled wire cleaning device on the outer side of the enameled wire in the using process. According to the efficient cleaning device for processing the enameled wire and the using method thereof, the outer side of the enameled wire is cleaned in a rotating mode, the enameled wire is continuously and automatically rolled in the cleaning process, the cleaning is more comprehensive, the cleaning effect is better, the cleaning cylinder used in the cleaning process can be quickly replaced, the practicability is improved, the cleaning temperature can be kept at a proper temperature in the cleaning process, the cleaning and cleaning effects are better, the enameled wire can be effectively prevented from being broken and damaged by the fact that the winding displacement roller at the wire outlet is matched with the expansion spring in the winding process, the processing quality is improved, the practicability is improved, and the efficient cleaning device has a good application prospect.
In order to achieve the purpose, the invention adopts the technical scheme that:
an efficient cleaning device for enameled wire processing comprises a cleaning mechanism which is arranged in a mounting cavity of the cleaning mechanism in a base and used for cleaning stains on the outer side of an enameled wire, wherein the right side of the base is connected with a cleaning mechanism, the right side of the cleaning mechanism is connected with a drying mechanism, the right side of the drying mechanism is provided with a winding motor, a power output shaft of the winding motor is connected with a winding roller used for collecting the enameled wire,
the cleaning mechanism comprises a bottom shell, a top cover, an installation barrel and a cleaning barrel, wherein a cavity formed by closing the bottom shell and the top cover is used for installing and driving the installation barrel and the cleaning barrel, the cleaning barrel for cleaning stains on the outer side of the enameled wire is detachably installed in the installation barrel,
the cleaning mechanism comprises a circulating water tank and a cleaning box, the cleaning box is used for cleaning the cleaned enameled wires, the circulating water tank provides circulating purified water for the cleaning box to clean the enameled wires,
the drying mechanism comprises a drying box, a drying fan and a wire outlet, wherein the drying fan is arranged above the drying box and is used for continuously air-drying the wet enameled wire after the interior of the drying box is cleaned, the wire outlet is used for conveying the enameled wire out of the drying box, wire arranging rollers for preventing the enameled wire from being broken by wire outgoing are arranged on two sides in the wire outlet,
and the winding motor is arranged below the right side of the wire outlet and is matched with the winding roller to wind the enameled wire sent out from the wire outlet.
In the efficient cleaning device for processing the enameled wire, the connecting cylinders are respectively arranged at the two ends of the mounting cylinder, the rotating shaft for rotating the mounting cylinder is connected to the outer sides of the connecting cylinders, the transmission teeth for driving the mounting cylinder to rotate are arranged on the outer sides of the two ends of the mounting cylinder, connecting cylinder lapping grooves for installing the connecting cylinders are formed in the two ends of the bottom shell, rotating shaft installing grooves for placing the rotating shafts are formed in the connecting cylinder lapping grooves, motors are installed on the two sides of the inside of the bottom shell, power output shafts of the motors are connected with power teeth for driving the transmission teeth to rotate, the power teeth are meshed and connected with the outer sides of the transmission teeth to realize uniform rotation of the installing cylinders, the inner cleaning cylinders and the connecting cylinders at the two ends, the enameled wire outer side is continuously rotated and cleaned, a top cover connecting groove used for being connected with a top cover is formed in the periphery of the top of the bottom shell, and a top cover connecting pin is installed in the periphery of the bottom of the top cover and is connected with the top cover connecting groove in an inserting mode.
The utility model provides an enameled wire processing is with high-efficient cleaning device, the spring groove that is used for dismantling a clearance section of thick bamboo fast is all offered to connecting cylinder both sides, and spring inslot portion is connected with fastening spring one end, and the fastening spring other end then is connected with the fixed bolt that is used for a fixed clearance section of thick bamboo, and clearance section of thick bamboo both ends are close to the opening part and offer the fixed pin groove that is used for fixing, just fixed bolt is pegged graft at fixed pin inslot portion, and fastening spring cooperation fixed bolt uses, but the high-efficient cleaning device of high-speed joint in the fixed pin groove of clearance section of thick bamboo inside, and convenient follow-up dismantlement and change are cleared up to a clearance section of thick bamboo.
According to the efficient cleaning device for processing the enameled wire, the recycling cavity for storing and cleaning distilled water is formed in the circulating water tank, the bottom of the recycling cavity is provided with the heating wire for heating and cleaning the distilled water, and the left side of the heating wire is provided with the circulating water pump for conveying the heated and cleaned distilled water to the inside of the cleaning tank;
circulating water pump top is connected with the washing water pipe one end that is responsible for wasing the enameled wire outside, and the washing water pipe other end extends to washing incasement portion and lasts the washing to the enameled wire outside, washs the chamber bottom and is connected with downcomer one end, extends to inside the circulating water case, discharges the washing distilled water after the washing, and bad water tank cooperation is washd the case and is used, can realize recycling to wasing the distilled water, and the scavenge pipe winding is in the enameled wire outside simultaneously, and the cleaning performance is better, has improved the processingquality.
Aforementioned high-efficient cleaning device is used in enameled wire processing, the filter screen slot has been seted up on the circulation water tank right side, filter screen slot inside can be dismantled and be connected with and be used for filtering the filter screen that the sewer pipe discharged the washing distilled water, and the filter screen can filter the piece that produces in the cleaning process, has improved the result of use.
The utility model provides an enameled wire processing is with high-efficient cleaning device, drying fan is installed at the drying cabinet top, dries the enameled wire outside, and the outlet that is used for the unwrapping wire is seted up on the drying cabinet right side, and winding displacement roller mounting groove has been seted up to the inside both sides of outlet, and winding displacement roller mounting groove internal connection has expanding spring one end, and the expanding spring other end is connected with the winding displacement roller that is used for the wire, and expanding spring cooperation winding displacement roller uses, leads the enameled wire that sees off the outlet, prevents that the enameled wire from losing, has improved the result of use.
The utility model provides an enameled wire processing is with high-efficient cleaning device, the inside carborundum material that is of a clearance section of thick bamboo, the chemical properties of carborundum material is stable, coefficient of heat conductivity is high, coefficient of thermal expansion is little, wear resistance is good, has ensured the life of a clearance section of thick bamboo, and clean effectual simultaneously, economy is suitable for.
Aforementioned high-efficient cleaning device is used in enameled wire processing, wash roof portion left side and install the temperature sensor who is used for detecting the inside temperature of circulating water tank, just heating wire control signal input links to each other with temperature sensor control signal output, through the work of temperature sensor control heating wire, can realize continuously detecting the inside temperature of circulating water tank, the practicality is better.
The utility model provides an enameled wire processing is with high-efficient cleaning device, wash the water pipe and be located wash incasement portion one end for spiral shape, and twine in the enameled wire outside, wash the whole winding of water pipe in the enameled wire outside, ensure that the clearance distilled water can evenly wash the enameled wire outside, improved the cleaning performance.
A using method of an efficient cleaning device for enameled wire processing comprises the following steps,
when the winding device is used, an enameled wire needing to be cleaned sequentially passes through a cleaning cylinder, a cleaning water pipe and a drying box, passes through a winding roller between wire outlets on the right side of the drying box, and is finally wound on the outer side of a winding roller, a winding motor is powered on through an external power supply at the moment, the winding motor rotates to drive the winding roller to rotate, and the enameled wire is wound when the winding roller rotates;
step (B), a motor in the bottom shell inside the cleaning mechanism is powered on through an external power supply, the motor works and rotates to drive a power tooth to rotate, the power tooth drives a transmission tooth meshed with the outer side to rotate when rotating, a rotating tooth drives an installation cylinder to rotate when rotating, the installation cylinder drives the cleaning cylinder inside and connecting cylinders at two ends to rotate simultaneously, the inner wall cleans the outer side of the enameled wire when the cleaning cylinder rotates, stains are cleaned, the enameled wire is wound along with a winding roller, and transmission and cleaning are continuously carried out;
step (C), the cleaned enameled wire enters a cleaning box inside the cleaning mechanism, a circulating water pump inside the circulating water box is powered on by an external power supply at the moment, cleaning distilled water inside the circulating water box is conveyed to the cleaning box through a cleaning water pipe by the operation of the circulating water pump, the outer side of the enameled wire is cleaned, a temperature sensor at the top of the cleaning box continuously detects the cleaning distilled water inside the circulating water box in the cleaning process, when the temperature of the cleaning distilled water is lower than a preset temperature, the external power supply of an electric heating wire is switched on at the moment, the electric heating wire is operated to heat the cleaning distilled water, so that the cleaning distilled water used in the cleaning process is at a proper cleaning temperature, after the enameled wire is cleaned by the cleaning distilled water, the enameled wire flows back to the circulating water box again through a sewer pipe, is filtered by a filter screen above the inside of the circulating water box, flows back to the bottom of the circulating water box and then works through the circulating water pump, returning the mixture to the inside of the cleaning box for cyclic reciprocation;
step (D), the cleaned enameled wire is conveyed into a drying oven, a drying fan on the outer side of the drying oven continuously works and rotates to continuously blow air into the drying oven, the cleaned enameled wire is dried, moisture on the outer side of the enameled wire is dried, meanwhile, the enameled wire is sent out of the drying oven through a wire outlet on the right side of the drying oven, wire arranging rollers on two sides of the enameled wire are attached to two sides of the enameled wire when passing through the wire outlet, when the enameled wire wound on the outer side of a winding roller becomes thick, the enameled wire swings left and right, and in the swinging process, the enameled wire can be attached to a winding roller on the corresponding side, and at the moment, the winding roller drives a telescopic spring in a wire arranging roller mounting groove to contract;
and (E) finally, collecting all the cleaned, cleaned and dried enameled wires outside the winding roller, and finishing the cleaning process.
The invention has the beneficial effects that: according to the efficient cleaning device for processing the enameled wire and the using method thereof, the outer side of the enameled wire is cleaned in a rotating mode, the enameled wire is continuously and automatically rolled in the cleaning process, the cleaning is more comprehensive, the cleaning effect is better, the cleaning cylinder used in the cleaning process can be quickly replaced, the practicability is improved, the cleaning temperature can be kept at a proper temperature in the cleaning process, the cleaning and cleaning effects are better, the enameled wire can be effectively prevented from being broken and damaged by the fact that the winding displacement roller at the wire outlet is matched with the expansion spring in the winding process, the processing quality is improved, the practicability is improved, and the efficient cleaning device has a good application prospect.
Drawings
FIG. 1 is a schematic view of the overall structure of a high-efficiency cleaning device for processing an enameled wire according to the present invention;
FIG. 2 is a schematic structural view of the inside of the bottom shell and the top cover of the efficient cleaning device for enameled wire processing according to the present invention;
FIG. 3 is a schematic view of a cleaning barrel and a connecting mechanism of a mounting barrel of the efficient cleaning device for enameled wire processing according to the present invention;
FIG. 4 is a side elevational view of a connector barrel of an efficient cleaning apparatus for enameled wire processing according to the present invention;
FIG. 5 is a schematic view of the internal structure of the cleaning mechanism of the present invention;
fig. 6 is a side view of an outlet of the present invention.
The designations in the drawings have the following meanings:
1. a base; 2. cleaning the mechanism installation cavity; 3. a cleaning mechanism; 4. a cleaning mechanism; 5. a drying mechanism; 6. a wind-up roll; 7. a winding motor; 301. a bottom case; 302. a top cover connecting groove; 303. a rotating shaft mounting groove; 304. connecting cylinder lapping grooves; 305. a motor; 306. a power tooth; 307. a top cover; 308. a top cover connecting pin; 309. cleaning the cylinder; 310. a fixed pin slot; 311. a rotating shaft; 312. a transmission gear; 313. mounting the cylinder; 314. a connecting cylinder; 315. a spring slot; 316. a fastening spring; 317. fixing the bolt; 401. a circulating water tank; 402. a recovery chamber; 403. an electric heating wire; 404. a water circulating pump; 405. a filter screen slot; 406. filtering with a screen; 407. a cleaning tank; 408. a sewer pipe; 409. a temperature sensor; 410. cleaning the water pipe; 501. a drying oven; 502. an outlet; 503. a drying fan; 504. a tension spring; 505. a winding displacement roller mounting groove; 506. and (4) arranging the wire roller.
Detailed Description
The invention will be further described with reference to the accompanying drawings.
As shown in figures 1-6, the efficient cleaning device for enameled wire processing comprises a cleaning mechanism 3 installed in a cleaning mechanism installation cavity 2 inside a base 1 and used for cleaning stains on the outer side of an enameled wire, wherein the right side of the base 1 is connected with a cleaning mechanism 4, the right side of the cleaning mechanism 4 is connected with a drying mechanism 5, the right side of the drying mechanism 5 is provided with a winding motor 7, the power output shaft of the winding motor 7 is connected with a winding roller 6 used for collecting the enameled wire,
the cleaning mechanism 3 comprises a bottom shell 301, a top cover 307, an installation cylinder 313 and a cleaning cylinder 309, wherein a cavity formed by closing the bottom shell 301 and the top cover 307 is used for installing and driving the installation cylinder 313 and the cleaning cylinder 309, the cleaning cylinder 309 for cleaning stains on the outer side of the enameled wires is detachably installed in the installation cylinder 313,
the cleaning mechanism 4 comprises a circulating water tank 401 and a cleaning tank 407, the cleaning tank 407 is used for cleaning the cleaned enameled wire, the circulating water tank 401 provides circulating purified water for cleaning the enameled wire for the cleaning tank 407,
the drying mechanism 5 comprises a drying box 501, a drying fan 503 and an outlet 502, wherein the drying fan 503 is installed above the drying box 501 and is used for continuously drying the wet enameled wire after the interior of the drying box 501 is cleaned, the outlet 502 is used for sending the enameled wire out of the drying box 501, wire arranging rollers 506 for preventing the enameled wire from being broken due to wire outgoing are installed on two sides inside the outlet 502,
the winding motor 7 is installed below the right side of the outlet 502 and is matched with the winding roller 6 to wind the enameled wire sent out from the outlet 502.
Preferably, connecting cylinders 314 are installed at both ends of the installation cylinder 313, a rotating shaft 311 for rotating the installation cylinder 313 is connected to the outer side of the connecting cylinder 314, transmission teeth 312 for driving the installation cylinder 313 to rotate are installed at the outer sides of both ends of the installation cylinder 313, connecting cylinder lapping grooves 304 for installing the connecting cylinder 314 are installed at both ends of the bottom casing 301, a rotating shaft installation groove 303 for placing the rotating shaft 311 is installed inside the connecting cylinder lapping groove 304, motors 305 are installed at both sides inside the bottom casing 301, a power output shaft of the motor 305 is connected with power teeth 306 for driving the transmission teeth 312 to rotate, the power teeth 306 are meshed and connected to the outer side of the transmission teeth 312 to realize uniform rotation of the installation cylinder 313, the internal cleaning cylinder 309 and the connecting cylinders 314 at both ends, the enameled wire outer side is continuously rotated and cleaned, a top cover connecting groove 302 used for being connected with a top cover 307 is formed in the periphery of the top of the bottom shell 301, and top cover connecting pins 308 are installed in the periphery of the bottom of the top cover 307 and are inserted into the top cover connecting groove 302.
Preferably, a spring groove 315 used for rapidly detaching the cleaning barrel 309 is formed in each of two sides of the connecting barrel 314, one end of a fastening spring 316 is connected to the spring groove 315, the other end of the fastening spring 316 is connected with a fixing bolt 317 used for fixing the cleaning barrel 309, fixing pin grooves 310 used for fixing are formed in two ends of the cleaning barrel 309 close to the opening, and the fixing bolts 317 are inserted into the fixing pin grooves 310.
Preferably, a recycling cavity 402 for storing and cleaning distilled water is formed in the circulating water tank 401, a heating wire 403 for heating and cleaning distilled water is installed at the bottom of the recycling cavity 402, and a circulating water pump 404 for conveying heated and cleaned distilled water to the inside of the cleaning tank 407 is installed on the left side of the heating wire 403;
the top of circulating water pump 404 is connected with the washing water pipe 410 one end that is responsible for wasing the enameled wire outside, and washing water pipe 410 other end extends to inside the case 407 of wasing and lasts the washing to the enameled wire outside, washs the chamber 407 bottom and is connected with downcomer 408 one end, extends to inside circulating water tank 401, discharges the washing distilled water after the washing.
Preferably, a drying fan 503 is installed at the top of the drying oven 501 to dry the outer side of the enameled wire, an outlet 502 for paying off is provided on the right side of the drying oven 501, a wire arranging roller mounting groove 505 is provided on two sides inside the outlet 502, one end of an expansion spring 504 is connected inside the wire arranging roller mounting groove 505, and the other end of the expansion spring 504 is connected with a wire arranging roller 506 for a wire.
Preferably, the cleaning cylinder 309 is made of silicon carbide.
Preferably, a temperature sensor 409 for detecting the internal temperature of the circulation water tank 401 is installed at the left side of the top of the washing tank 407, and a control signal input end of the heating wire 403 is connected with a control signal output end of the temperature sensor 409.
Preferably, one end of the cleaning water pipe 410, which is located inside the cleaning tank 407, is in a spiral shape and is wound around the outer side of the enameled wire.
The invention discloses a using method of an efficient cleaning device for processing an enameled wire, which comprises the following steps,
step A, when the device is used, an enameled wire needing to be cleaned sequentially passes through a cleaning cylinder 309, a cleaning water pipe 410 and a drying box 501, passes through a wire arranging roller 506 between wire outlets 502 on the right side of the drying box 501, and is finally wound on the outer side of a winding roller 6, at the moment, an external power supply is used for electrifying a winding motor 7, the winding motor 7 rotates to drive the winding roller 6 to rotate, and the enameled wire is wound when the winding roller 6 rotates;
step B, subsequently, a motor 305 in a bottom shell 301 inside the cleaning mechanism 3 is electrified through an external power supply, the motor 305 works and rotates to drive a power tooth 306 to rotate, the power tooth 306 drives a transmission tooth 312 meshed with the outer side to rotate when rotating, a mounting cylinder 313 is driven to rotate when rotating the transmission tooth 312, the mounting cylinder 313 drives the cleaning cylinder 309 inside and connecting cylinders 314 at two ends to rotate, the inner wall cleans the outer side of the enameled wire when the cleaning cylinder 309 rotates, stains are cleaned, and the enameled wire 314 is wound along with a winding roller 6 and is continuously transmitted and cleaned;
step C, the cleaned enameled wire enters a cleaning box 407 inside the cleaning mechanism 4, the circulating water pump 404 inside the circulating water tank 401 is powered on by an external power supply at the moment, the circulating water pump 404 works to convey cleaning distilled water inside the circulating water tank 401 to the cleaning box 407 through a cleaning water pipe 410 to clean the outside of the enameled wire, a temperature sensor 409 at the top of the cleaning box 407 continuously detects the cleaning distilled water inside the circulating water tank 401 in the cleaning process, when the temperature is lower than a preset temperature, the external power supply of an electric heating wire 403 is switched on at the moment, the electric heating wire 403 works to heat the cleaning distilled water, so that the cleaning distilled water used in the cleaning process is at a temperature suitable for cleaning, after the enameled wire is cleaned by the cleaning distilled water, the cleaning distilled water flows back to the circulating water tank 401 again through a sewer pipe 408, and is filtered by a filter screen 406 above the inside the circulating water tank 401, flows back to the bottom of the circulating water tank 401, works through a circulating water pump 404, is sent back to the inside of the cleaning tank 407, and circularly reciprocates;
step D, the cleaned enameled wire is conveyed into the drying oven 501, the drying fan 503 on the outer side of the drying oven 501 continuously works and rotates to continuously blow air into the drying oven 501, the cleaned enameled wire is dried, moisture on the outer side of the enameled wire is dried, meanwhile, the enameled wire is conveyed out of the drying oven 501 through the outlet 502 on the right side of the drying oven 501, the winding displacement rollers 506 on two sides of the enameled wire are attached to two sides of the enameled wire when passing through the outlet 502, when the enameled wire wound on the outer side of the winding roller 6 is thickened, the enameled wire swings left and right, and in the swinging process, the enameled wire can be attached to the winding roller 6 on the corresponding side, and at the moment, the winding roller 6 drives the expansion spring 504 in the winding displacement roller mounting groove 505 to contract;
and E, finally, collecting all the cleaned, cleaned and dried enameled wires outside the winding roller 6, and finishing the cleaning process.
The efficient cleaning device for processing the enameled wire can drive the driving gear 312, the mounting cylinder 313 and the cleaning cylinder 309 to rotate by driving the power gear 306 to rotate through the motor 305, can realize the rotating cleaning of the outer side of the enameled wire in the process of cleaning the enameled wire, has uniform and comprehensive cleaning effect and good cleaning effect, can recycle and utilize cleaning distilled water required for cleaning, reduces the production cost of enterprises, improves the environmental protection of the device, can wind the enameled wire on the outer side of the winding roller 6 for subsequent painting operation after cleaning, is convenient for subsequent processing, improves the processing efficiency, can quickly disassemble and replace the cleaning cylinder 309 required for cleaning, is convenient to use, and can effectively prevent the enameled wire from being broken and damaged due to the fact that the enameled wire swings left and right through the wire arranging roller 506 at the wire outlet 502 and the telescopic spring 504 in the winding process, the processing quality is improved.
In conclusion, the use method of the efficient cleaning device for enameled wire machining, provided by the invention, has the advantages that the outer side of the enameled wire is cleaned in a rotating mode, meanwhile, in the cleaning process, the enameled wire is continuously and automatically wound, the cleaning is more comprehensive, the cleaning effect is better, in addition, the cleaning cylinder used in the cleaning process can be quickly replaced, the practicability is improved, meanwhile, the cleaning temperature can be ensured to be kept at the proper temperature in the cleaning process, the cleaning and cleaning effects are better, the enameled wire can be effectively prevented from being broken and damaged by the fact that the winding displacement roller at the wire outlet is matched with the expansion spring in the winding process, the machining quality is improved, meanwhile, the practicability is improved, and the application prospect is good.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The utility model provides an enameled wire processing is with high-efficient cleaning device which characterized in that: comprises a cleaning mechanism (3) which is arranged in a cleaning mechanism mounting cavity (2) inside a base (1) and is used for cleaning stains outside enameled wires, wherein the right side of the base (1) is connected with a cleaning mechanism (4), the right side of the cleaning mechanism (4) is connected with a drying mechanism (5), the right side of the drying mechanism (5) is provided with a winding motor (7), a power output shaft of the winding motor (7) is connected with a winding roller (6) used for collecting the enameled wires,
the cleaning mechanism (3) comprises a bottom shell (301), a top cover (307), an installation cylinder (313) and a cleaning cylinder (309), a cavity formed by closing the bottom shell (301) and the top cover (307) is used for installing and driving the installation cylinder (313) and the cleaning cylinder (309), the cleaning cylinder (309) for cleaning stains on the outer side of the enameled wires is detachably installed in the installation cylinder (313),
the cleaning mechanism (4) comprises a circulating water tank (401) and a cleaning tank (407), the cleaning tank (407) is used for cleaning the cleaned enameled wires, the circulating water tank (401) provides circulating purified water for cleaning the enameled wires for the cleaning tank (407),
the drying mechanism (5) comprises a drying box (501), a drying fan (503) and an outlet (502), wherein the drying fan (503) is installed above the drying box (501) and used for continuously air-drying wet enameled wires after the interior of the drying box (501) is cleaned, the outlet (502) is responsible for sending the enameled wires out of the drying box (501), wire arranging rollers (506) for preventing the enameled wires from being broken due to wire outgoing hanging are installed on two sides inside the outlet (502),
and the winding motor (7) is arranged below the right side of the outlet (502) and is matched with the winding roller (6) to wind the enameled wire sent out from the outlet (502).
2. The efficient cleaning device for processing the enameled wire according to claim 1, characterized in that: the mounting cylinder (314) is mounted at two ends of the mounting cylinder (313), a rotating shaft (311) for rotating the mounting cylinder (313) is connected to the outer side of the connecting cylinder (314), transmission teeth (312) for driving the mounting cylinder (313) to rotate are mounted at the outer sides of two ends of the mounting cylinder (313), connecting cylinder lapping grooves (304) for mounting the connecting cylinder (314) are formed at two ends of the bottom shell (301), a rotating shaft mounting groove (303) for placing the rotating shaft (311) is formed in each connecting cylinder lapping groove (304), a motor (305) is mounted at two sides in the bottom shell (301), a power output shaft of the motor (305) is connected with power teeth (306) for driving the transmission teeth (312) to rotate, the power teeth (306) are meshed and connected to the outer side of the transmission teeth (312) to realize uniform-speed rotation of the mounting cylinder (313) and the internal cleaning cylinder (309) and the connecting cylinder (314) at two ends, and the outer side of an enameled wire is continuously rotated and cleaned, top cover connecting grooves (302) used for being connected with a top cover (307) are formed in the periphery of the top of the bottom shell (301), and top cover connecting pins (308) are installed in the periphery of the bottom of the top cover (307) and are inserted into the top cover connecting grooves (302).
3. The efficient cleaning device for processing the enameled wire according to claim 2, characterized in that: spring groove (315) that is used for dismantling a clearance section of thick bamboo (309) fast are all seted up to connecting cylinder (314) both sides, and spring groove (315) internal connection has fastening spring (316) one end, and fastening spring (316) other end then is connected with fixed bolt (317) that are used for fixed clearance section of thick bamboo (309), and clearance section of thick bamboo (309) both ends are close to the opening part and offered and are used for fixed dead bolt groove (310), just dead bolt (317) are pegged graft inside dead bolt groove (310).
4. The efficient cleaning device for processing the enameled wire according to claim 1, characterized in that: a recovery cavity (402) for storing and cleaning distilled water is formed in the circulating water tank (401), an electric heating wire (403) for heating and cleaning distilled water is installed at the bottom of the recovery cavity (402), and a circulating water pump (404) is installed on the left side of the electric heating wire (403) and used for conveying the heated cleaning distilled water to the interior of the cleaning tank (407);
the top of the circulating water pump (404) is connected with one end of a cleaning water pipe (410) which is responsible for cleaning the outer side of the enameled wire, the other end of the cleaning water pipe (410) extends to the inside of a cleaning box (407) to continuously clean the outer side of the enameled wire, the bottom of the cleaning cavity (407) is connected with one end of a sewer pipe (408) which extends to the inside of the circulating water tank (401) to discharge cleaning distilled water after cleaning.
5. The efficient cleaning device for processing the enameled wire according to claim 4, characterized in that: a filter screen slot (405) is formed in the right side of the circulating water tank (401), and a filter screen (406) used for filtering cleaning distilled water discharged from a sewer pipe (408) is detachably connected inside the filter screen slot (405).
6. The efficient cleaning device for processing the enameled wire according to claim 1, characterized in that: drying fan (503) are installed at drying cabinet (501) top, dry the enameled wire outside, and outlet (502) that are used for the unwrapping wire are seted up on drying cabinet (501) right side, and winding displacement roller mounting groove (505) have been seted up to outlet (502) inside both sides, and winding displacement roller mounting groove (505) internal connection has expanding spring (504) one end, and expanding spring (504) other end is connected with winding displacement roller (506) that are used for the wire.
7. The efficient cleaning device for processing the enameled wire according to claim 2, characterized in that: the cleaning cylinder (309) is made of silicon carbide.
8. The efficient cleaning device for processing the enameled wire according to claim 4, characterized in that: the temperature sensor (409) used for detecting the internal temperature of the circulating water tank (401) is installed on the left side of the top of the cleaning tank (407), and the control signal input end of the heating wire (403) is connected with the control signal output end of the temperature sensor (409).
9. The efficient cleaning device for processing the enameled wire according to claim 4, characterized in that: the cleaning water pipe (410) is located at one end inside the cleaning box (407), is in a spiral shape, and is wound on the outer side of the enameled wire.
10. The use method of the high-efficiency cleaning device for processing the enameled wire according to any one of claims 1 to 9, characterized in that: comprises the following steps of (a) carrying out,
step (A), during use, an enameled wire to be cleaned sequentially passes through a cleaning cylinder (309), a cleaning water pipe (410) and a drying box (501), passes through a wire arranging roller (506) between wire outlets (502) on the right side of the drying box (501), and is finally wound on the outer side of a winding roller (6), at the moment, a winding motor (7) is electrified through an external power supply, the winding motor (7) rotates to drive the winding roller (6) to rotate, and the enameled wire is wound when the winding roller (6) rotates;
step (B), a motor (305) in an internal bottom shell (301) of the cleaning mechanism (3) is powered on through an external power supply, the motor (305) works and rotates to drive a power tooth (306) to rotate, the power tooth (306) drives a transmission tooth (312) meshed with the outer side to rotate when rotating, a mounting cylinder (313) is driven to rotate when rotating the transmission tooth (312), the mounting cylinder (313) drives a cleaning cylinder (309) inside and connecting cylinders (314) at two ends to rotate simultaneously, the inner wall cleans the outer side of the enameled wire when the cleaning cylinder (309) rotates, stains are cleaned, the enameled wire (314) is wound along with a winding roller (6) and is continuously transmitted and cleaned;
step (C), the cleaned enameled wire enters a cleaning box (407) inside a cleaning mechanism (4), a circulating water pump (404) inside a circulating water tank (401) is powered on through an external power supply at the moment, the circulating water pump (404) works to convey cleaning distilled water inside the circulating water tank (401) to the cleaning box (407) through a cleaning water pipe (410), the outer side of the enameled wire is cleaned, a temperature sensor (409) at the top of the cleaning box (407) continuously detects the cleaning distilled water inside the circulating water tank (401) in the cleaning process, when the temperature of the cleaning distilled water is lower than a preset temperature, the cleaning distilled water is heated through switching on the external power supply of an electric heating wire (403) at the moment, so that the cleaning distilled water used in the cleaning process is at a proper cleaning temperature, and after the enameled wire is cleaned by the cleaning distilled water, the cleaning distilled water flows back to the circulating water tank (401) through a drain pipe (408), filtering by a filter screen (406) above the inside of the circulating water tank (401), flowing back to the bottom of the circulating water tank (401), working by a circulating water pump (404), feeding back to the inside of the cleaning tank (407), and circulating and reciprocating;
step (D), the cleaned enameled wire is transmitted to the inside of a drying box (501), a drying fan (503) on the outer side of the drying box (501) continuously works and rotates to continuously blow the inside of the drying box (501), the cleaned enameled wire is dried, moisture on the outer side of the enameled wire is dried, meanwhile, the enameled wire is sent out of the drying box (501) through a wire outlet (502) on the right side of the drying box (501), wire arranging rollers (506) on two sides of the enameled wire are attached to two sides of the enameled wire when passing through the wire outlet (502), when the enameled wire is wound on the outer side of a winding roller (6) to be thickened, the enameled wire swings left and right, the winding roller (6) attached to the corresponding side can be attached to the winding roller (6) on one side in the swinging process, and at the moment, the winding roller (6) drives a telescopic spring (504) in a wire arranging roller mounting groove (505) to shrink;
and (E) finally, collecting all the cleaned, cleaned and dried enameled wires outside the winding roller (6), and finishing the cleaning process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111201809.7A CN113857106A (en) | 2021-10-15 | 2021-10-15 | Efficient cleaning device for enameled wire machining and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111201809.7A CN113857106A (en) | 2021-10-15 | 2021-10-15 | Efficient cleaning device for enameled wire machining and using method thereof |
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| CN113857106A true CN113857106A (en) | 2021-12-31 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202111201809.7A Pending CN113857106A (en) | 2021-10-15 | 2021-10-15 | Efficient cleaning device for enameled wire machining and using method thereof |
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Cited By (1)
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| CN116230317A (en) * | 2022-12-30 | 2023-06-06 | 安徽宣启电工材料科技有限公司 | Wire surface cleaning treatment device and treatment method for aluminum enameled wire production |
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