CN112775200A - Copper-nickel wire drawing equipment with cleaning function and wire drawing method - Google Patents
Copper-nickel wire drawing equipment with cleaning function and wire drawing method Download PDFInfo
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- CN112775200A CN112775200A CN202110227041.4A CN202110227041A CN112775200A CN 112775200 A CN112775200 A CN 112775200A CN 202110227041 A CN202110227041 A CN 202110227041A CN 112775200 A CN112775200 A CN 112775200A
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- silk
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- 238000004140 cleaning Methods 0.000 title claims abstract description 100
- 238000005491 wire drawing Methods 0.000 title claims abstract description 55
- 229910000570 Cupronickel Inorganic materials 0.000 title claims abstract description 42
- YOCUPQPZWBBYIX-UHFFFAOYSA-N copper nickel Chemical compound [Ni].[Cu] YOCUPQPZWBBYIX-UHFFFAOYSA-N 0.000 title claims abstract description 42
- 238000000034 method Methods 0.000 title claims abstract description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 330
- 238000005192 partition Methods 0.000 claims abstract description 22
- 238000002347 injection Methods 0.000 claims abstract description 17
- 239000007924 injection Substances 0.000 claims abstract description 17
- 239000000843 powder Substances 0.000 claims abstract description 15
- 230000005540 biological transmission Effects 0.000 claims abstract description 14
- 239000011159 matrix material Substances 0.000 claims abstract description 13
- 238000003756 stirring Methods 0.000 claims description 24
- 238000005485 electric heating Methods 0.000 claims description 16
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 14
- 238000010408 sweeping Methods 0.000 claims description 9
- 238000007790 scraping Methods 0.000 claims description 7
- 230000017525 heat dissipation Effects 0.000 claims description 5
- 238000004064 recycling Methods 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 5
- 238000000926 separation method Methods 0.000 claims description 5
- 238000001816 cooling Methods 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 3
- 239000002699 waste material Substances 0.000 claims description 3
- 238000005238 degreasing Methods 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims description 2
- 239000002184 metal Substances 0.000 description 7
- 229910052751 metal Inorganic materials 0.000 description 7
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C9/00—Cooling, heating or lubricating drawing material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C43/00—Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass
- B21C43/02—Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass combined with or specially adapted for use in connection with drawing or winding machines or apparatus
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning By Liquid Or Steam (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The invention discloses copper-nickel wire drawing equipment with a cleaning function and a wire drawing method, and relates to the technical field of copper-nickel wire drawing, wherein the copper-nickel wire drawing equipment comprises a cleaning box and a silk thread, a box cover is arranged at an opening at the top end of the cleaning box, the four corners of the box cover and the top end of the cleaning box are in threaded connection in a matching manner, a partition plate is fixed at the center of an inner cavity of the cleaning box, the inner cavity of the cleaning box is divided into a warm water cavity and a cold water cavity by the partition plate, water level plates are arranged on the inner walls of the warm water cavity and the cold water cavity, water injection ports are formed in the inner walls of the warm water cavity; the cleaning box is provided with a transmission assembly, the transmission assembly comprises a side through matrix groove, a side wire roller, a side belt pulley, a middle through matrix groove, a middle wire roller, a middle belt pulley, a lower wire roller, a lower belt pulley and a wire ring groove, oil bodies and powder on the copper-nickel wires are removed by warm water, and heat in the wire drawing process is removed by cold water.
Description
Technical Field
The invention relates to the technical field of copper-nickel wire drawing, in particular to copper-nickel wire drawing equipment with a cleaning function and a wire drawing method.
Background
The copper-nickel wire has the main chemical components of nickel and copper, and is in a wire shape, so that the copper-nickel wire is called as a copper-nickel wire. In the production process of copper-nickel wires, wire drawing treatment is needed, the copper-nickel wires are formed by wire drawing through a metal wire drawing machine, the wire drawing machine is also called a wire drawing machine and a wire drawing machine, is mechanical equipment widely used in industrial application, is widely applied to industries such as mechanical manufacturing, hardware processing, petrochemical industry, plastics, bamboo and wood products, electric wires and cables, and the metal wire drawing machine is one of the wire drawing machines and is mainly applied to metal wire drawing.
The metal wire drawing machine is characterized in that a metal wire passes through a drawing die with a certain specification, so that the outer layer of the metal wire is peeled off under the action of external force of the die, and the processing requirements of the diameter, the roundness and the surface smoothness of a metal wire standard part are met.
Therefore, a copper-nickel wire drawing device with a cleaning function and a drawing method are provided to solve the problems.
Disclosure of Invention
The invention aims to provide copper-nickel wire drawing equipment with a cleaning function and a wire drawing method, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the copper-nickel wire drawing equipment with the cleaning function comprises a cleaning box and a wire, wherein a box cover is installed at an opening at the top end of the cleaning box, connecting screws are connected with four corners of the box cover and the top end of the cleaning box in a matched threaded manner, a partition plate is fixed at the center of an inner cavity of the cleaning box, the inner cavity of the cleaning box is divided into a warm water cavity and a cold water cavity by the partition plate, water level plates are arranged on the inner walls of the warm water cavity and the cold water cavity respectively, water injection ports are formed in the inner walls of the warm water cavity and the cold water cavity respectively, and a water outlet is formed in the inner wall of;
the cleaning box is provided with a transmission assembly, and the transmission assembly comprises a side through matrix groove, a side wire roller, a side belt pulley, a middle through matrix groove, a middle wire roller, a middle belt pulley, a lower wire roller, a lower belt pulley and a wire ring groove;
the two groups of side through torque grooves are oppositely arranged on two opposite inner walls of the cleaning box, the side wire rollers rotate in the middles of two ends of the side through torque grooves, one ends of the side belt pulleys are arranged at the end parts of the side wire rollers and rotate to penetrate through the side surfaces of the partition plates, the middle wire rollers rotate in the centers of two ends of the middle through torque grooves, one ends of the middle wire rollers penetrate through the middle torque grooves, the middle belt pulleys are arranged at the end parts of the middle wire rollers, the lower wire rollers rotate in the warm water cavity and the cold water cavity respectively, one ends of the lower wire roller ring grooves rotate to penetrate through the cleaning box, the lower belt pulleys are arranged at the end parts of the lower wire rollers, and the wire lines are arranged on the side walls of the side wire rollers, the middle wire rollers and the lower wire rollers;
the lengths of the side through torque grooves and the middle through torque grooves are equal to the width of the cleaning box, the horizontal planes of the bottom ends of the side through torque grooves and the middle through torque grooves are flush with the horizontal plane of the bottom end of the water level plate, the lower wire roller is arranged below the center of the inner cavity of the cleaning box, the side belt pulley, the middle belt pulley and the lower belt pulley are double-groove belt pulleys and are driven by a belt, and the wire ring grooves are arranged at equal intervals in the part of the side wire roller, the part of the middle wire roller and the part of the lower wire roller, which are positioned in the side through torque grooves, in the middle through torque groove;
the cleaning box is characterized in that a cleaning plate is arranged in the inner cavity of the cleaning box right above the lower wire roller, sweeping strips are uniformly arranged in the center of the bottom end of the cleaning plate, a stirring assembly is further arranged in the cleaning box and comprises a double-end motor, a rotating shaft, stirring strips, scraping blades and electric heating rods, the double-end motor is embedded in a partition plate, one end of the rotating shaft rotates to penetrate through the partition plate and is connected with the output end of the double-end motor, the other end of the rotating shaft rotates on the inner wall of the cleaning box, the stirring strips are symmetrically arranged on the side wall of the rotating shaft at equal intervals, the scraping blades are arranged on the stirring strips in the warm water cavity, and the electric heating rods are embedded in the rotating shaft;
be provided with the hydrologic cycle subassembly in the cleaning box, the hydrologic cycle subassembly is including return water mouth, wet return, water pump, landing leg, filter box, logical groove, filter piece, handle, connecting block and connecting bolt, the return water mouth is total two sets of and runs through warm water chamber and cold water chamber setting respectively, wet return one end is installed in the return water mouth, the wet return other end links to each other with the water pump, the water pump is fixed through the landing leg, the filter box sets up in the warm water intracavity, lead to groove intercommunication filter box and warm water chamber setting, the handle is fixed at filter box top center, the filter box lateral wall is fixed to the connecting block, the connecting block passes through connecting bolt to be fixed on warm water intracavity wall
Furthermore, four groups of L-shaped angle blocks are fixed at four corners of one side face of the cleaning box, the four groups of L-shaped angle blocks are symmetrically arranged at end points of the vertical side face where the width edge of the cleaning box is located, and the L-shaped angle blocks are in threaded connection with mounting bolts.
Furthermore, a warm character mark is arranged on the outer wall of the warm water cavity, and a cold character mark is arranged on the side wall of the cold water cavity.
Furthermore, the water level plates are arranged close to the top end of the inner cavity of the cleaning box, and the two groups of water level plates are symmetrically arranged by taking the partition plate as a symmetric object.
Furthermore, the horizontal plane of the bottom end of the water outlet is slightly lower than the horizontal plane of the bottom end of the inner cavity of the cold water cavity, and the water inlet and the water outlet are internally provided with a sealing plug. The horizontal plane of the top end of the water injection port and the horizontal plane of the bottom end of the water level plate are the same horizontal plane, and the two groups of water injection ports are symmetrically arranged by taking the partition plate as a symmetrical object.
Furthermore, the horizontal plane of the bottom end of the water outlet is slightly lower than the horizontal plane of the bottom end of the inner cavity of the cold water cavity, and the water inlet and the water outlet are internally provided with a sealing plug.
Furthermore, the yarns are sequentially conveyed through the lower part of the side yarn roller on one side, the upper part of the lower yarn roller in the warm water cavity, the lower part of the middle yarn roller, the upper part of the lower yarn roller in the cold water cavity and the lower part of the side yarn roller on the other side.
Furthermore, the water return port is arranged close to the bottom end of the inner cavity of the cleaning box, and a one-way valve is arranged in a water return pipe in the water return port on the cold water cavity.
Furthermore, the filter element is arranged in the filter box, one end of the filter element is an activated carbon layer, and the other end of the filter element is an oil-water separation layer.
The wire drawing method of the copper-nickel wire drawing equipment with the cleaning function comprises the following steps:
s1, equipment installation: the cleaning box is connected with the wire drawing equipment at a threaded matching line of the mounting bolt and the L-shaped corner block, so that the side through rectangular groove is opposite to the wire outlet of the wire drawing equipment, corresponding water is respectively injected into the warm water cavity and the cold water cavity by using the water injection ports, and the water level is controlled by the water level plate;
s2, degreasing the formed copper-nickel wire with warm water: the wire formed by wire drawing passes through the lower part of a group of side wire rollers, the upper part of a lower wire roller and the lower part of a middle wire roller in a warm water cavity in sequence and is conveyed in the warm water cavity, heat is generated after the wire is drawn, so that the water in the warm water cavity is heated, oil bodies and powder on the copper-nickel wire are removed by using warm water, when the wire passes through the upper part of the lower wire roller in the warm water cavity, a sweeping strip above the lower wire roller sweeps the passing wire, and the oil bodies and the powder on the copper-nickel wire are further removed;
s3, cooling the formed copper-nickel wire: the cleaned silk threads are sequentially transmitted in the cold water cavity through the lower part of the middle silk roll, the upper part of the lower silk roll in the cold water cavity and the lower part of the side silk roll at the other side, and are further cleaned and cooled by cold water in the process, and heat in the silk thread drawing process is removed by the cold water;
s4, auxiliary stirring and heating: in the process that the silk threads sequentially pass through the lower part of the side silk roll on one side, the upper part of the lower silk roll in the warm water cavity, the lower part of the middle silk roll, the upper part of the lower silk roll in the cold water cavity and the lower part of the side silk roll on the other side for transmission, the double-end motor drives the rotating shaft to rotate, drives the stirring strips to rotate, stirs water in the warm water cavity and the cold water cavity, causes certain impact on the silk threads, assists in cleaning and heat dissipation, and meanwhile, the arrangement of the electric heating rod can ensure the water temperature in the warm water cavity;
s5, recycling water: when the water needs to be changed, the water in the cold water cavity is discharged by the water outlet, the electric heating rod is simultaneously closed, the water in the warm water cavity is cooled, the water pump is started, water in the warm water cavity is filtered by the filter box, the powder and the oil are removed by the activated carbon layer and the oil-water separation layer, and the water can be conveyed to the cold water cavity for recycling under the action of the water return pipe, so that waste is avoided.
The invention has the beneficial effects that:
according to the invention, the silk threads formed by wire drawing through the transmission assembly sequentially pass through the lower part of the group of side silk rolls, the upper part of the lower silk roll and the lower part of the middle silk roll in the warm water cavity and are transmitted in the warm water cavity, the silk threads are drawn and have heat, so that the water body in the warm water cavity is heated, oil bodies and powder on the copper-nickel wires are removed by using warm water, when the silk threads pass through the upper part of the lower silk roll in the warm water cavity, the sweeping strips above the lower silk roll sweep the passing silk threads, and the oil bodies and the powder on the copper-nickel wires are further removed; the cleaned silk threads are sequentially transmitted in the cold water cavity through the lower part of the middle silk roll, the upper part of the lower silk roll in the cold water cavity and the lower part of the side silk roll at the other side, and are further cleaned and cooled by cold water in the process, and heat in the silk thread drawing process is removed by the cold water;
in the process that silk threads sequentially pass through the lower part of the side silk roll on one side, the upper part of the lower silk roll in the warm water cavity, the lower part of the middle silk roll, the upper part of the lower silk roll in the cold water cavity and the lower part of the side silk roll on the other side for transmission, the stirring assembly is arranged, the double-end motor drives the rotating shaft to rotate to drive the stirring strip to rotate, water in the warm water cavity and the cold water cavity is stirred to cause certain impact on silk threads, cleaning and heat dissipation are assisted, and meanwhile, the arrangement of the electric heating rod can ensure the water temperature in the warm water cavity;
when the water body needs to be replaced, the water circulation assembly is arranged, the water body in the cold water cavity is discharged through the water outlet, the electric heating rod is closed at the same time, the water body in the warm water cavity is cooled, the water pump is started, water in the warm water cavity is filtered through the filter box, powder and oil are removed through the activated carbon layer and the oil-water separation layer, the water can be conveyed into the cold water cavity for recycling under the action of the water return pipe, and waste is avoided.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the internal structure of the present invention;
FIG. 3 is a schematic view of the structure of the cleaning tank of the present invention;
FIG. 4 is an enlarged view of part A of the present invention;
FIG. 5 is an enlarged view of the part B of the present invention;
FIG. 6 is a schematic view of the internal structure of the cleaning tank of the present invention;
FIG. 7 is a schematic sectional view of the cleaning tank of the present invention;
FIG. 8 is an enlarged view of the section C of the present invention;
FIG. 9 is an enlarged view of the D section of the present invention;
FIG. 10 is an enlarged view of section E of the present invention;
FIG. 11 is an enlarged view of part F of the present invention;
FIG. 12 is a schematic view of the structure of the filter box of the present invention;
in the drawings, the components represented by the respective reference numerals are listed below:
1. the cleaning box comprises a cleaning box 2, a box cover 3, connecting screws 4, an L-shaped corner block 5, mounting bolts 6, a partition plate 7, a warm water cavity 8, a cold water cavity 9, a water level plate 10, a water injection port 11, a water outlet 12, a side through torque groove 13, a side wire roller 14, a side belt pulley 15, a middle through torque groove 16, a middle wire roller 17, a middle belt pulley 18, a lower wire roller 19, a lower belt pulley 20, a wire ring groove 21, a cleaning plate 22, a sweeping strip 23, a double-end motor 24, a rotating shaft 25, a stirring strip 26, a scraping edge 27, an electric heating rod 28, a temperature character mark 29, a cold character mark 30, a water return port 31, a water return pipe 32, a water pump 33, a support leg 34, a filter box 35, a through groove 36, a filter piece 37, a handle 38, a connecting bolt 39 and a wire.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The present invention will be further described with reference to the following examples.
Example 1
The copper nickel wire drawing equipment with the cleaning function as shown in figures 1, 2, 3, 4, 5, 6 and 8 comprises a cleaning box 1 and a silk thread 40, wherein a box cover 2 is installed at an opening at the top end of the cleaning box 1, connecting screws 3 are connected at four corners of the box cover 2 and the top end of the cleaning box 1 in a matching threaded manner, four groups of L corner blocks 4 are fixed at four corners of one side surface of the cleaning box 1, the four groups of L corner blocks 4 are symmetrically arranged at end points of a vertical side surface where the width edge of the cleaning box 1 is located, the L corner blocks 4 are in threaded connection with mounting bolts 5, a partition plate 6 is fixed at the center of an inner cavity of the cleaning box 1, the inner cavity of the cleaning box 1 is divided into a warm water cavity 7 and a cold water cavity 8 by the partition plate 6, a warm character mark 28 is arranged on the outer wall of the warm water cavity 7, a cold character mark 29 is arranged on the side wall of the cold water, the two groups of water level plates 9 are symmetrically arranged by taking the partition plate 6 as a symmetric object, water injection ports 10 are respectively arranged on the inner walls of the warm water cavity 7 and the cold water cavity 8, water outlet ports 11 are arranged on the inner wall of the cold water cavity 8 under the water injection ports 10, the horizontal plane of the bottom ends of the water outlet ports 11 is slightly lower than the horizontal plane of the bottom ends of the inner cavities of the cold water cavity 8, sealing plugs are respectively arranged in the water injection ports 10 and the water outlet ports 11, the horizontal plane of the top ends of the water injection ports 10 and the horizontal plane of the bottom ends of the water level plates 9 are the same horizontal plane, the two groups of water injection ports 10 are symmetrically arranged by taking the partition plate 6 as a symmetric object, and the horizontal;
the cleaning box 1 is provided with a transmission assembly, the transmission assembly comprises side through torque grooves 12, a side wire roller 13, side belt pulleys 14, a middle through torque groove 15, a middle wire roller 16, a middle belt pulley 17, a lower wire roller 18, a lower belt pulley 19 and a wire loop groove 20, the side through torque grooves 12 are two groups in total and are oppositely arranged on two opposite inner walls of the cleaning box 1, the side wire roller 13 rotates in the middle of two ends of the side through torque groove 12 and one end rotates to penetrate the side through torque groove 12, the side belt pulley 14 is arranged at the end part of the side wire roller 13, the middle through torque groove 15 is matched with the opposite side through torque groove 12 and is arranged at the side surface of the partition plate 6, the middle wire roller 16 rotates in the center of two ends of the middle through torque groove 15 and one end penetrates the middle torque groove 15, the middle belt pulley 17 is arranged at the end part of the middle wire roller 16, the lower wire rollers 18 are two groups in total and rotate in the warm water cavity 7 and the cold water cavity 8 respectively, one end part of the lower wire roller 18 rotates to penetrate the cleaning box 1, the lower, the wire ring groove 20 is arranged on the side walls of the side wire roll 13, the middle wire roll 16 and the lower wire roll 18, the wire 40 after wire drawing forming is transmitted in the warm water cavity 7 through the lower part of the group of side wire rolls 13, the upper part of the lower wire roll 18 in the warm water cavity 7 and the lower part of the middle wire roll 16 in sequence, and the wire 40 has heat after wire drawing, so that the water body of the warm water cavity 7 is heated, and oil bodies and powder on the copper-nickel wires are removed by using warm water;
the lengths of the side through torque groove 12 and the middle through torque groove 15 are equal to the width of the cleaning box 1, the horizontal plane of the bottom ends of the side through torque groove 12 and the middle through torque groove 13 is flush with the horizontal plane of the bottom end of the water level plate 9, the lower wire roller 18 is arranged below the center of the inner cavity of the cleaning box 1, the side belt pulley 14, the middle belt pulley 15 and the lower belt pulley 19 are double-groove belt pulleys and are driven by a belt, the wire loop grooves 20 are arranged at equal intervals in the part of the side wire roller 13 in the side through torque groove 12, the part of the middle wire roller 16 in the middle through torque groove 15 and the part of the lower wire roller 18 in the cleaning box 1; the silk thread 40 is sequentially transmitted through the lower part of the side silk roll 13 at one side, the upper part of the lower silk roll 18 in the warm water cavity 7, the lower part of the middle silk roll 16, the upper part of the lower silk roll 18 in the cold water cavity 8 and the lower part of the side silk roll 13 at the other side, a cleaning plate 21 is arranged in the inner cavity of the cleaning box 1 right above the lower silk roll 18, the centers of the bottom ends of the cleaning plate 21 are uniformly provided with sweeping strips 22, and when the silk thread 40 passes through the upper part of the lower silk roll 18 in the warm water cavity 7, the sweeping strips 22 above the lower silk roll 18 sweep the passing silk thread 40, so that oil bodies and powder on the copper-nickel silk thread are further removed; the cleaned filament 40 is sequentially conveyed in the cold water chamber 8 through the lower part of the middle filament roller 16, the upper part of the lower filament roller 18 in the cold water chamber 8 and the lower part of the side filament roller 13 at the other side, and is further cleaned and cooled by cold water in the process, and heat in the filament drawing process of the filament 40 is removed by the cold water.
Example 2
Example 2 is a further modification to example 1.
As shown in fig. 7, 8 and 9, a stirring assembly is further arranged in the cleaning tank 1, the stirring assembly comprises a double-headed motor 23, a rotating shaft 24, stirring strips 25, scraping blades 26 and electric heating rods 27, the double-headed motor 23 is embedded in the partition plate 6, one end of the rotating shaft 24 is rotatably connected with the output end of the double-headed motor 23 through the partition plate 6, the other end of the rotating shaft 24 is rotatably arranged on the inner wall of the cleaning tank 1, the stirring strips 25 are symmetrically arranged on the side wall of the rotating shaft 24 at equal intervals, the scraping blades 26 are arranged on the stirring strips 25 in the warm water cavity 7, the electric heating rods 27 are embedded in the rotating shaft 24 in the warm water cavity 7, when the water body needs to be replaced, the water body in the cold water cavity 8 is discharged by using the water outlet 11, the electric heating rods 27 are closed to cool the water body in the warm water cavity 7, then the water pump 32 is started, the water in the warm water cavity 7 is filtered by the filter tank 34, and the activated carbon, under the effect of wet return 31, can carry it to recycle in the cold water chamber 8, avoid extravagant.
Example 3
Example 3 is a further modification to example 1.
As shown in fig. 3, 6 and 7, a water circulation component is arranged in the cleaning tank 1, the water circulation component comprises two groups of water return ports 30, a water return pipe 31, a water pump 32, support legs 33, a filter tank 34, a through groove 35, a filter element 36, a handle 37, a connecting block 38 and a connecting bolt 39, the water return ports 30 are respectively arranged through the warm water cavity 7 and the cold water cavity 8, the water return port 30 is arranged near the bottom end of the inner cavity of the cleaning tank 1, a one-way valve is arranged in the water return pipe 31 in the water return port 30 on the cold water cavity 8, one end of the water return pipe 31 is arranged in the water return port 30, the other end of the water return pipe 31 is connected with the water pump 32, the water pump 32 is fixed through the support legs 33, the filter tank 34 is arranged in the warm water cavity 7, the through groove 35 is communicated with the filter tank 34 and the warm water cavity 7, the filter element 36 is, the connecting block 38 is fixed on the side wall of the filter box 34, and the connecting block 38 is fixed on the inner wall of the warm water cavity 7 through a connecting bolt 39; in the process that the silk thread 40 sequentially passes through the lower part of the side silk roll 13 on one side, the upper part of the lower silk roll 18 in the warm water cavity 7, the lower part of the middle silk roll 16, the upper part of the lower silk roll 18 in the cold water cavity 8 and the lower part of the side silk roll 13 on the other side for transmission, the double-end motor 23 drives the rotating shaft 24 to rotate to drive the stirring strip 25 to rotate, so that water in the warm water cavity 7 and the cold water cavity 8 is stirred, certain impact is caused on the silk thread 40, cleaning and heat dissipation are assisted, and meanwhile, the water temperature in the warm water cavity 7 can be ensured due to the arrangement of the electric heating rod 27.
When in use: the cleaning box 1 is connected with the wire drawing equipment at a thread matching line of the mounting bolt 4 and the L-shaped angle block 5, so that the side through rectangular groove 12 is opposite to the position of a wire outlet of the wire drawing equipment, corresponding water is respectively injected into the warm water cavity 7 and the cold water cavity 6 by using the water injection port 10, and the water level is controlled by the water level plate 9; the wire 40 after wire drawing and forming is sequentially conveyed in the warm water cavity 7 through the lower part of the group of side wire rollers 13, the upper part of the lower wire roller 18 in the warm water cavity 7 and the lower part of the middle wire roller 16, the wire 40 has heat after wire drawing, so that the water body in the warm water cavity 7 is heated, oil bodies and powder on the copper-nickel wires are removed by using warm water, and when the wire 40 passes through the upper part of the lower wire roller 18 in the warm water cavity 7, the sweeping strip 22 above the lower wire roller 18 sweeps the passing wire 40, so that the oil bodies and powder on the copper-nickel wires are further removed; the cleaned silk 40 passes through the lower part of the middle silk roller 16, the upper part of the lower silk roller 18 in the cold water cavity 8 and the lower part of the side silk roller 13 at the other side in sequence to be transmitted in the cold water cavity 8, and is further cleaned and cooled by cold water in the process, and the heat in the silk 40 wire drawing process is removed by the cold water; in the process that the silk thread 40 sequentially passes through the lower part of the side silk roll 13 on one side, the upper part of the lower silk roll 18 in the warm water cavity 7, the lower part of the middle silk roll 16, the upper part of the lower silk roll 18 in the cold water cavity 8 and the lower part of the side silk roll 13 on the other side for transmission, the double-end motor 23 drives the rotating shaft 24 to rotate to drive the stirring strip 25 to rotate, so that water in the warm water cavity 7 and the cold water cavity 8 is stirred, certain impact is caused on the silk thread 40, cleaning and heat dissipation are assisted, and meanwhile, the arrangement of the electric heating rod 27 can ensure the water temperature in the warm water cavity 7; when the water needs to be changed, utilize the outlet 11 to discharge the water in the cold water chamber 8, close electrical heating rod 27 simultaneously for the water cooling in the warm water chamber 7 starts water pump 32 after that, filters the water in the warm water chamber 7 through filter box 34, carries out getting rid of powder and oil body through activated carbon layer and for the water oil separating layer, under the effect of wet return 31, can carry it to the cold water chamber 8 in and carry out recycling, avoid extravagant.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (10)
1. Copper nickel silk wire drawing equipment with clean function, including cleaning box (1) and silk thread (40), its characterized in that: a tank cover (2) is installed at an opening at the top end of the cleaning tank (1), connecting screws (3) are connected at four corners of the tank cover (2) and the top end of the cleaning tank (1) in a matched threaded manner, a partition plate (6) is fixed at the center of an inner cavity of the cleaning tank (1), the inner cavity of the cleaning tank (1) is divided into a warm water cavity (7) and a cold water cavity (8) by the partition plate (6), water level plates (9) are arranged on inner walls of the warm water cavity (7) and the cold water cavity (8), water injection ports (10) are formed in inner walls of the warm water cavity (7) and the cold water cavity (8), and water outlets (11) are formed in the inner wall of the cold water cavity (8) under the water injection ports;
the cleaning box (1) is provided with a transmission assembly, and the transmission assembly comprises a side through matrix groove (12), a side wire roller (13), a side belt pulley (14), a middle through matrix groove (15), a middle wire roller (16), a middle belt pulley (17), a lower wire roller (18), a lower belt pulley (19) and a wire ring groove (20);
the side runs through matrix groove (12) totally two sets and just to seting up on cleaning box (1) two relative inner walls, side silk kup (13) rotate run through matrix groove (12) both ends in the middle of and one end rotate run through side and run through matrix groove (12), side belt pulley (14) are installed at side silk kup (13) tip, well run through matrix groove (15) cooperation just to set up in baffle (6) side to matrix groove (12), well silk kup (16) rotate run through matrix groove (15) in well run through matrix groove (15) both ends center and one end run through in set up, well belt pulley (17) are installed in well silk kup (16) tip, silk kup (18) are totally two sets of and rotate respectively in warm water cavity (7) and cold water cavity (8) down, silk kup (18) one end rotates and runs through cleaning box (1) down, lower belt pulley (19) are installed at silk kup (18) tip down, the linear ring grooves (20) are arranged on the side walls of the side wire roller (13), the middle wire roller (16) and the lower wire roller (18);
the length of each of the side through torque groove (12) and the middle through torque groove (15) is equal to the width of the cleaning box (1), the horizontal planes of the bottom ends of the side through torque groove (12) and the middle through torque groove (13) are flush with the horizontal plane of the bottom end of the water level plate (9), the lower wire roller (18) is lower than the center of the inner cavity of the cleaning box (1), the side belt pulley (14), the middle belt pulley (15) and the lower belt pulley (19) are double-groove belt pulleys and are driven by a belt, and the wire ring grooves (20) are arranged at equal intervals in the part of the side wire roller (13) located in the side through torque groove (12), the part of the middle wire roller (16) located in the middle through torque groove (15) and the part of the lower wire roller (18) located in the cleaning box (1);
a cleaning plate (21) is arranged in the inner cavity of the cleaning box (1) right above the lower wire roller (18), the center of the bottom end of the cleaning plate (21) is uniformly provided with a sweeping bar (22), the cleaning box (1) is also internally provided with a stirring component, the stirring component comprises a double-head motor (23), a rotating shaft (24), a stirring bar (25), a scraping edge (26) and an electric heating rod (27), the double-head motor (23) is embedded in the partition board (6), one end of the rotating shaft (24) rotatably penetrates through the partition board (6) and is connected with the output end of the double-head motor (23), the other end of the rotating shaft (24) rotates on the inner wall of the cleaning box (1), the stirring strips (25) are symmetrically arranged on the side wall of the rotating shaft (24) at equal intervals, the scraping edge (26) is arranged on a stirring bar (25) positioned in the warm water cavity (7), the electric heating rod (27) is embedded in a rotating shaft (24) positioned in the warm water cavity (7);
be provided with the water cycle subassembly in clean case (1), the water cycle subassembly includes return water mouth (30), wet return (31), water pump (32), landing leg (33), filter box (34), logical groove (35), filter piece (36), handle (37), connecting block (38) and connecting bolt (39), return water mouth (30) are total two sets of and run through warm water chamber (7) and cold water chamber (8) setting respectively, install in return water mouth (30) wet return (31) one end, the wet return (31) other end links to each other with water pump (32), water pump (32) are fixed through landing leg (33), filter box (34) set up in warm water chamber (7), logical groove (35) intercommunication filter box (34) and warm water chamber (7) set up, handle (37) are fixed at filter box (34) top center, connecting block (38) are fixed at filter box (34) lateral wall, the connecting block (38) is fixed on the inner wall of the warm water cavity (7) through a connecting bolt (39).
2. The copper-nickel wire drawing apparatus with cleaning function according to claim 1, characterized in that: four groups of L-shaped angle blocks (4) are fixed at four corners of one side of the cleaning box (1), the four groups of L-shaped angle blocks (4) are symmetrically arranged at end points of the vertical side of the width edge of the cleaning box (1), and the L-shaped angle blocks (4) are in threaded connection with mounting bolts (5).
3. The copper-nickel wire drawing apparatus with cleaning function according to claim 1, characterized in that: the outer wall of the warm water cavity (7) is provided with a warm character mark (28), and the side wall of the cold water cavity (8) is provided with a cold character mark (29).
4. The copper-nickel wire drawing apparatus with cleaning function according to claim 1, characterized in that: the water level plates (9) are arranged close to the top end of the inner cavity of the cleaning box (1), and the water level plates (9) are arranged symmetrically by taking the partition plate (6) as a symmetric object.
5. The copper-nickel wire drawing apparatus with cleaning function according to claim 4, characterized in that: the water level of the bottom end of the water outlet (11) is slightly lower than the water level of the bottom end of the inner cavity of the cold water cavity (8), and the water filling port (10) and the water outlet (11) are both internally provided with a sealing plug. The horizontal plane of water injection port (10) top and the horizontal plane of water level board (9) bottom are same horizontal plane, and two sets of water injection port (10) use baffle (6) to set up as symmetry thing symmetry.
6. The copper-nickel wire drawing apparatus with cleaning function according to claim 5, characterized in that: the water level of the bottom end of the water outlet (11) is slightly lower than the water level of the bottom end of the inner cavity of the cold water cavity (8), and the water filling port (10) and the water outlet (11) are both internally provided with a sealing plug.
7. The copper-nickel wire drawing apparatus with cleaning function according to claim 1, characterized in that: the silk thread (40) is transmitted by passing through the lower part of the side silk roll (13) on one side, the upper part of the lower silk roll (18) in the warm water cavity (7), the lower part of the middle silk roll (16), the upper part of the lower silk roll (18) in the cold water cavity (8) and the lower part of the side silk roll (13) on the other side in sequence.
8. The copper-nickel wire drawing apparatus with cleaning function according to claim 1, characterized in that: the water return opening (30) is arranged close to the bottom end of the inner cavity of the cleaning box (1), and a one-way valve is arranged in a water return pipe (31) in the water return opening (30) on the cold water cavity (8).
9. The copper-nickel wire drawing apparatus with cleaning function according to claim 1, characterized in that: the filter element (36) is arranged in the filter box (34) and one end of the filter element is an activated carbon layer and the other end of the filter element is an oil-water separation layer.
10. The wire drawing method of a copper-nickel wire drawing apparatus having a cleaning function according to any one of claims 1 to 9, characterized in that: the method comprises the following steps:
s1, equipment installation: the cleaning box (1) is connected with a wire drawing device on a thread matching line of a mounting bolt (4) and an L-shaped angle block (5), so that a side through rectangular groove (12) is opposite to a wire outlet of the wire drawing device, corresponding water is respectively injected into a warm water cavity (7) and a cold water cavity (6) by utilizing a water injection port (10), and the water level is controlled by a water level plate (9);
s2, degreasing the formed copper-nickel wire with warm water: the wire (40) after wire drawing forming is sequentially transmitted in the warm water cavity (7) through the lower part of a group of side wire rollers (13), the upper part of a lower wire roller (18) in the warm water cavity (7) and the lower part of a middle wire roller (16), the wire (40) has heat after wire drawing, so that the water body of the warm water cavity (7) is heated, oil bodies and powder on copper-nickel wires are removed by using warm water, and when the wire (40) passes through the upper part of the lower wire roller (18) in the warm water cavity (7), a sweeping strip (22) above the lower wire roller (18) sweeps the passing wire (40) to further remove the oil bodies and the powder on the copper-nickel wires;
s3, cooling the formed copper-nickel wire: the cleaned silk thread (40) is sequentially transmitted in the cold water cavity (8) through the lower part of the middle silk roll (16), the upper part of the lower silk roll (18) in the cold water cavity (8) and the lower part of the side silk roll (13) at the other side, further cleaning and cooling are carried out through cold water in the process, and heat in the silk thread (40) drawing process is removed through the cold water;
s4, auxiliary stirring and heating: in the process that a silk thread (40) sequentially passes through the lower part of a side silk roller (13) on one side, the upper part of a lower silk roller (18) in a warm water cavity (7), the lower part of a middle silk roller (16), the upper part of the lower silk roller (18) in a cold water cavity (8) and the lower part of the side silk roller (13) on the other side for transmission, a double-end motor (23) drives a rotating shaft (24) to rotate to drive a stirring strip (25) to rotate, so that water in the warm water cavity (7) and the cold water cavity (8) is stirred, certain impact is caused on the silk thread (40), cleaning and heat dissipation are assisted, and meanwhile, the water temperature in the warm water cavity (7) can be determined by the arrangement of an electric heating rod (27);
s5, recycling water: when the water needs to be replaced, the water in the cold water cavity (8) is discharged by utilizing the water outlet (11), the electric heating rod (27) is closed at the same time, the water in the warm water cavity (7) is cooled, then the water pump (32) is started, the water in the warm water cavity (7) is filtered by the filter box (34), the powder and the oil are removed through the activated carbon layer and the oil-water separation layer, and the water can be conveyed into the cold water cavity (8) to be recycled under the action of the water return pipe (31), so that waste is avoided.
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Cited By (1)
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| CN113600626A (en) * | 2021-07-30 | 2021-11-05 | 戈本梅 | Intelligent wire drawing machine with hydrothermal cleaning device and control method thereof |
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| CN112775200B (en) | 2024-05-24 |
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