CN112775200B - Copper-nickel wire drawing equipment with cleaning function and drawing method - Google Patents
Copper-nickel wire drawing equipment with cleaning function and drawing method Download PDFInfo
- Publication number
- CN112775200B CN112775200B CN202110227041.4A CN202110227041A CN112775200B CN 112775200 B CN112775200 B CN 112775200B CN 202110227041 A CN202110227041 A CN 202110227041A CN 112775200 B CN112775200 B CN 112775200B
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- water cavity
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- roller
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- 238000004140 cleaning Methods 0.000 title claims abstract description 96
- 238000005491 wire drawing Methods 0.000 title claims abstract description 42
- 229910000570 Cupronickel Inorganic materials 0.000 title claims abstract description 36
- YOCUPQPZWBBYIX-UHFFFAOYSA-N copper nickel Chemical compound [Ni].[Cu] YOCUPQPZWBBYIX-UHFFFAOYSA-N 0.000 title claims abstract description 36
- 238000000034 method Methods 0.000 title claims abstract description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 346
- 238000005192 partition Methods 0.000 claims abstract description 22
- 239000000843 powder Substances 0.000 claims abstract description 15
- 230000005540 biological transmission Effects 0.000 claims abstract description 10
- 238000005485 electric heating Methods 0.000 claims description 17
- 230000000149 penetrating effect Effects 0.000 claims description 15
- 238000003756 stirring Methods 0.000 claims description 15
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 9
- 229910052799 carbon Inorganic materials 0.000 claims description 7
- 238000002347 injection Methods 0.000 claims description 7
- 239000007924 injection Substances 0.000 claims description 7
- 238000004064 recycling Methods 0.000 claims description 7
- 238000000926 separation method Methods 0.000 claims description 7
- 238000007790 scraping Methods 0.000 claims description 6
- 230000017525 heat dissipation Effects 0.000 claims description 5
- 238000010408 sweeping Methods 0.000 claims description 5
- 239000002699 waste material Substances 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 3
- 230000001680 brushing effect Effects 0.000 claims description 2
- 238000001816 cooling Methods 0.000 claims description 2
- 238000005238 degreasing Methods 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C9/00—Cooling, heating or lubricating drawing material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C43/00—Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass
- B21C43/02—Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass combined with or specially adapted for use in connection with drawing or winding machines or apparatus
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning By Liquid Or Steam (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The invention discloses copper-nickel wire drawing equipment with a cleaning function and a drawing method, and relates to the technical field of copper-nickel wire drawing, comprising a cleaning box and a wire, wherein a box cover is arranged at an opening at the top end of the cleaning box, connecting screws are connected at four corners of the box cover and the top end of the cleaning box in a matched threaded manner, a partition plate is fixed at the center of an inner cavity of the cleaning box, the inner cavity of the cleaning box is divided into a warm water cavity and a cold water cavity by the partition plate, water level plates are arranged on the inner walls of the warm water cavity and the cold water cavity, water filling ports are arranged on the inner walls of the warm water cavity and the cold water cavity, and a water outlet is arranged on the inner wall of the cold water cavity right below the water filling ports; be provided with transmission assembly on the cleaning box, transmission assembly is including the side run through rectangular channel, side silk roller, side belt pulley, well run through rectangular channel, well silk roller, well belt pulley, lower silk roller, lower belt pulley and line annular, utilizes warm water to get rid of oil body and powder on the copper nickel silk, gets rid of the heat of silk wire drawing in-process through cold water.
Description
Technical Field
The invention relates to the technical field of copper-nickel wire drawing, in particular to copper-nickel wire drawing equipment with a cleaning function and a drawing method.
Background
Copper-nickel wire is mainly composed of nickel and copper, and is shaped like a wire, and is therefore called copper-nickel wire. In the process of copper-nickel wire production, wire drawing treatment is needed, the copper-nickel wire is formed by wire drawing through a metal wire drawing machine, the wire drawing machine is also called a wire drawing machine and a wire drawing machine, and the wire drawing machine is widely used in industrial application for mechanical equipment, and is widely applied to industries of mechanical manufacturing, hardware processing, petrochemical industry, plastics, bamboo wood products, wires and cables and the like.
The wire drawing machine is a mechanical device which is used for enabling the outer layer of a metal wire to be peeled off under the action of external force of a mould through a wire drawing mould with a certain specification, so that the diameter, roundness and surface finish of a standard metal wire component are met, and then the wire drawing machine is wound into a coil.
Therefore, a copper-nickel wire drawing device with a cleaning function and a drawing method are provided to solve the problems.
Disclosure of Invention
The invention aims to provide copper-nickel wire drawing equipment with a cleaning function and a drawing method, so as to solve the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the copper-nickel wire drawing equipment with the cleaning function comprises a cleaning box and wires, wherein a box cover is arranged at an opening at the top end of the cleaning box, connecting screws are connected to four corners of the box cover and the top end of the cleaning box in a matched threaded manner, a partition plate is fixed at the center of an inner cavity of the cleaning box and divides the inner cavity of the cleaning box into a warm water cavity and a cold water cavity, water level plates are arranged on the inner walls of the warm water cavity and the cold water cavity, water filling ports are formed in the inner walls of the warm water cavity and the cold water cavity, and a water outlet is formed in the inner wall of the cold water cavity and right below the water filling ports;
The cleaning box is provided with a transmission assembly, and the transmission assembly comprises a side through rectangular groove, a side wire roller, a side belt pulley, a middle through rectangular groove, a middle wire roller, a middle belt pulley, a lower wire roller, a lower belt pulley and a wire ring groove;
The side through rectangular grooves are divided into two groups and are opposite to two opposite inner walls of the cleaning box, the side wire roller rotates in the middle of two ends of the side through rectangular grooves, one end of the side wire roller rotates to penetrate the side through rectangular grooves, the side belt pulley is arranged at the end part of the side wire roller, the middle through rectangular grooves are matched with the opposite side through rectangular grooves and are arranged on the side surfaces of the partition plates, the middle wire roller rotates at the centers of two ends of the middle through rectangular grooves, one end of the middle wire roller penetrates the middle through rectangular grooves, the middle belt pulley is arranged at the end part of the middle wire roller, the lower wire roller is divided into two groups and respectively rotates in the warm water cavity and the cold water cavity, one end of the lower wire roller rotates to penetrate the cleaning box, the lower belt pulley is arranged at the end part of the lower wire roller, and the wire ring grooves are arranged on the side wire roller, the middle wire roller and the side wall of the lower wire roller;
The length of the side penetrating rectangular groove and the length of the middle penetrating rectangular groove are equal to the width of the cleaning tank, the horizontal plane where the bottom ends of the side penetrating rectangular groove and the middle penetrating rectangular groove are positioned and the horizontal plane where the bottom ends of the water level plate are positioned are flush, the lower wire roll is lower than the center of the inner cavity of the cleaning tank, the side belt pulley, the middle belt pulley and the lower belt pulley are double-groove belt pulleys and are driven by the belt, and the wire ring grooves are arranged at equal intervals on the part of the side wire roll, the part of the middle wire roll, and the part of the lower wire roll, which are positioned in the cleaning tank, of the side wire roll;
The inner cavity of the cleaning box is provided with a cleaning plate right above a lower wire roller, the center of the bottom end of the cleaning plate is uniformly provided with a brushing strip, the cleaning box is internally provided with an agitating assembly, the agitating assembly comprises a double-headed motor, a rotating shaft, an agitating strip, a scraping blade and an electric heating rod, the double-headed motor is embedded in a partition plate, one end of the rotating shaft is rotated to penetrate through the partition plate and is connected with the output end of the double-headed motor, the other end of the rotating shaft is rotated on the inner wall of the cleaning box, the agitating strips are symmetrically arranged on the side wall of the rotating shaft at equal intervals, the scraping blade is arranged on the agitating strip positioned in a warm water cavity, and the electric heating rod is embedded in the rotating shaft positioned in the warm water cavity;
the cleaning tank is internally provided with a water circulation assembly, the water circulation assembly comprises a water return port, a water return pipe, a water pump, supporting legs, a filter tank, a through groove, a filter piece, a handle, a connecting block and connecting bolts, the water return port is divided into two groups and respectively penetrates through a warm water cavity and a cold water cavity, one end of the water return pipe is arranged in the water return port, the other end of the water return pipe is connected with the water pump, the water pump is fixed through the supporting legs, the filter tank is arranged in the warm water cavity, the through groove is communicated with the filter tank and the warm water cavity, the handle is fixed at the center of the top end of the filter tank, the connecting block is fixed on the side wall of the filter tank, and the connecting block is fixed on the inner wall of the warm water cavity through the connecting bolts
Furthermore, four groups of L angle blocks are fixed at four corners of one side surface of the cleaning box, the L angle blocks of the four groups are symmetrically arranged at the end point position of the vertical side surface where the edge of one width of the cleaning box is located, and the L angle blocks are in threaded connection with mounting bolts.
Furthermore, a warm character sign is arranged on the outer wall of the warm water cavity, and a cold character sign is arranged on the side wall of the cold water cavity.
Furthermore, the water level plates are arranged close to the top end of the inner cavity of the cleaning box, and the two groups of water level plates are symmetrically arranged by taking the partition plates as symmetrical objects.
Furthermore, the water level at the bottom end of the water outlet is slightly lower than the water level at the bottom end of the inner cavity of the cold water cavity, and the water filling port and the water outlet are internally provided with sealing plugs. The water injection ports of the two groups are symmetrically arranged by taking the partition plates as symmetrical objects.
Furthermore, the water level at the bottom end of the water outlet is slightly lower than the water level at the bottom end of the inner cavity of the cold water cavity, and the water filling port and the water outlet are internally provided with sealing plugs.
Further, the silk thread sequentially passes through the lower part of the side silk roll at one side, the upper part of the lower silk roll in the warm water cavity, the lower part of the middle silk roll, the upper part of the lower silk roll in the cold water cavity and the lower part of the side silk roll at the other side.
Furthermore, the water return port is arranged close to the bottom end of the inner cavity of the cleaning box, and a one-way valve is arranged in a water return pipe positioned in the water return port on the cold water cavity.
Furthermore, the filter element is arranged in the filter box, one end of the filter element is an active carbon layer, and the other end of the filter element is an oil-water separation layer.
The wire drawing method of the copper-nickel wire drawing equipment with the cleaning function comprises the following steps of:
S1, equipment installation: the cleaning box is connected with the wire drawing equipment through a threaded matching line of the mounting bolt and the L-shaped angle block, so that the side penetrating rectangular groove is opposite to the wire outlet of the wire drawing equipment, corresponding water is respectively injected into the warm water cavity and the cold water cavity through the water injection port, and water level control is performed through the water level plate;
S2, degreasing the molded copper-nickel wire with warm water: the wire after wiredrawing molding sequentially passes through the lower part of a group of side wire roller, the upper part of a lower wire roller in a warm water cavity and the lower part of a middle wire roller, heat is carried after wiredrawing, so that the water body of the warm water cavity is heated, oil bodies and powder on the copper-nickel wire are removed by warm water, and when the wire passes through the upper part of the lower wire roller in the warm water cavity, a sweeping strip above the lower wire roller sweeps the passing wire, so that the oil bodies and the powder on the copper-nickel wire are further removed;
S3, cooling the formed copper-nickel wire: the cleaned silk thread sequentially passes through the lower part of the middle silk roll, the upper part of the lower silk roll in the cold water cavity and the lower part of the side silk roll at the other side to be transmitted in the cold water cavity, and is further cleaned and cooled by cold water in the process, and heat in the silk thread drawing process is removed by the cold water;
S4, auxiliary stirring and heating: in the process that the silk thread sequentially passes through the lower part of the side silk roller on one side, the upper part of the lower silk roller in the warm water cavity, the lower part of the middle silk roller, the upper part of the lower silk roller in the cold water cavity and the lower part of the side silk roller on the other side, the double-headed motor drives the rotating shaft to rotate so as to drive the stirring strip to rotate, the warm water cavity and the water in the cold water cavity are stirred, a certain impact is caused on the silk thread, the cleaning and the heat dissipation are assisted, and meanwhile, the water temperature in the warm water cavity can be ensured by the arrangement of the electric heating rod;
S5, recycling water: when the water body needs to be replaced, the water body in the cold water cavity is discharged by utilizing the water outlet, the electric heating rod is closed at the same time, so that the water body in the warm water cavity is cooled, then the water pump is started, water in the warm water cavity is filtered by the filter box, powder and oil bodies are removed by the active carbon layer and the oil-water separation layer, and the water can be conveyed into the cold water cavity for recycling under the action of the water return pipe, so that waste is avoided.
The beneficial effects of the invention are as follows:
According to the invention, the wire after wire drawing forming of the transmission assembly is sequentially transmitted in the warm water cavity through the lower part of the group of side wire rollers, the upper part of the lower wire roller in the warm water cavity and the lower part of the middle wire roller, heat is carried after wire drawing, so that the water body in the warm water cavity is heated, the oil body and the powder on the copper-nickel wire are removed by warm water, and when the wire passes through the upper part of the lower wire roller in the warm water cavity, the sweeping brush strip above the lower wire roller sweeps the passing wire, and further the oil body and the powder on the copper-nickel wire are removed; the cleaned silk thread sequentially passes through the lower part of the middle silk roll, the upper part of the lower silk roll in the cold water cavity and the lower part of the side silk roll at the other side to be transmitted in the cold water cavity, and is further cleaned and cooled by cold water in the process, and heat in the silk thread drawing process is removed by the cold water;
in the invention, in the process that the silk thread sequentially passes through the lower part of the side silk roller on one side, the upper part of the lower silk roller in the warm water cavity, the lower part of the middle silk roller, the upper part of the lower silk roller in the cold water cavity and the lower part of the side silk roller on the other side, the stirring assembly is arranged, the double-headed motor drives the rotating shaft to rotate, the stirring bar is driven to rotate, water in the warm water cavity and the cold water cavity is stirred, a certain impact is caused on the silk thread, the cleaning and heat dissipation are assisted, and meanwhile, the water temperature in the warm water cavity can be ensured by the arrangement of the electric heating rod;
When the water body needs to be replaced, the water circulation assembly is arranged, the water body in the cold water cavity is discharged through the water outlet, the electric heating rod is closed, so that the water body in the warm water cavity is cooled, then the water pump is started, the water in the warm water cavity is filtered through the filter box, powder and oil bodies are removed through the active carbon layer and the oil-water separation layer, and the water can be conveyed into the cold water cavity for recycling under the action of the water return pipe, so that waste is avoided.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of the internal structure of the present invention;
FIG. 3 is a schematic view of the structure of the cleaning tank of the present invention;
FIG. 4 is an enlarged schematic view of the structure of the portion A of the present invention;
FIG. 5 is an enlarged view of the structure of the portion B of the present invention;
FIG. 6 is a schematic view of the internal structure of the cleaning tank of the present invention;
FIG. 7 is a schematic cross-sectional view of a cleaning tank according to the present invention;
FIG. 8 is an enlarged view of the structure of the C part of the present invention;
FIG. 9 is an enlarged view of the structure of the portion D of the present invention;
FIG. 10 is an enlarged view of the E part of the present invention;
FIG. 11 is an enlarged schematic view of the structure of the portion F of the present invention;
FIG. 12 is a schematic diagram of the structure of the filter box of the present invention;
in the drawings, the list of components represented by the various numbers is as follows:
1. cleaning box 2, box cover 3, connecting screw 4.L, mounting bolt 6, partition 7, warm water chamber 8, cold water chamber 9, water level plate 10, water inlet 11, water outlet 12, side through rectangular slot 13, side wire roller 14, side pulley 15, middle through rectangular slot 16, middle wire roller 17, middle pulley 18, lower wire roller 19, lower pulley 20, wire ring groove 21, cleaning plate 22, brush bar 23, double-ended motor 24, rotary shaft 25, stirring bar 26, scraping blade 27, electric heating bar 28, warm character sign 29, cold character sign 30, water return port 31, water return pipe 32, water pump 33, leg 34, filter box 35, through slot 36, filter 37, handle 38, connecting block 39, connecting bolt 40.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention is further described below with reference to examples.
Example 1
The copper-nickel wire drawing equipment with the cleaning function shown in figures 1,2,3,4,5,6 and 8 comprises a cleaning box 1 and a wire 40, wherein a box cover 2 is installed at the opening of the top end of the cleaning box 1, four corners of the box cover 2 and the top end of the cleaning box 1 are in threaded connection with connecting screws 3, four groups of L corner blocks 4 are fixed at the four corners of one side surface of the cleaning box 1, the four groups of L corner blocks 4 are symmetrically arranged at the end point position of the vertical side surface where one width edge of the cleaning box 1 is positioned, the L corner blocks 4 are in threaded connection with a mounting bolt 5, the center of the inner cavity of the cleaning box 1 is fixedly provided with a partition plate 6, the partition plate 6 divides the inner cavity of the cleaning box 1 into a low-temperature water cavity 7 and a cold water cavity 8, a thermal character mark 28 is arranged on the outer wall of the low-temperature water cavity 7, a cold-level mark 29 is arranged on the side wall of the cold-water cavity 8, water level plates 9 are arranged on the inner walls of the low-temperature water cavity 7 and the cold-water cavity 8, the two groups of water level plates 9 are symmetrically arranged by taking the partition plate 6 as symmetry objects, water filling ports 10 are symmetrically arranged on the inner walls of the low-temperature water cavity 7 and the inner walls of the cold-water cavity 8, the water cavity 10 is slightly arranged at the water level surfaces 10 and the water level surfaces 11 are slightly lower than the water level surfaces 11 and the water level surfaces 11 are slightly arranged at the water level surfaces 10 and the water level surfaces 11 are slightly at the water level surfaces 11 and the water level surface 11 are symmetrically arranged at the water level surfaces at the bottom surfaces of the water level surface 8;
The cleaning tank 1 is provided with a transmission assembly, the transmission assembly comprises a side through rectangular groove 12, a side wire roll 13, a side belt pulley 14, a middle through rectangular groove 15, a middle wire roll 16, a middle belt pulley 17, a lower wire roll 18, a lower belt pulley 19 and a wire loop groove 20, the side through rectangular groove 12 shares two groups and is opposite to two opposite inner walls of the cleaning tank 1, the side wire roll 13 rotates in the middle of the two ends of the side through rectangular groove 12 and one end rotates through the side through rectangular groove 12, the side belt pulley 14 is arranged at the end part of the side wire roll 13, the middle through rectangular groove 15 is matched with the front side through rectangular groove 12 to be arranged on the side surface of a partition plate 6, the middle wire roll 16 rotates in the center of the two ends of the middle through rectangular groove 15 and one end is penetrated through the middle rectangular groove 15, the middle belt pulley 17 is arranged at the end part of the middle wire roll 16, the lower wire roll 18 shares two groups and rotates in the warm water cavity 7 and the cold water cavity 8 respectively, one end of the lower wire roll 18 rotates through the cleaning tank 1, the lower belt pulley 19 is arranged at the end part of the lower wire roll 18, the wire loop groove 20 is arranged at the end part of the lower wire roll 13 and one end of the lower wire roll 18, the lower wire roll 18 passes through the warm water cavity 7 and the upper wire cavity 18 and the lower wire cavity 7 in turn, the side wire cavity 40, and the lower wire is removed by the heat of the wire cavity 7 and the lower wire cavity 40 in the water cavity is formed by the upper wire cavity and the lower wire cavity 7;
The lengths of the side through rectangular grooves 12 and the middle through rectangular grooves 15 are equal to the width of the cleaning tank 1, the horizontal planes of the bottom ends of the side through rectangular grooves 12 and the middle through rectangular grooves 13 are level with the horizontal plane of the bottom end of the water level plate 9, the lower wire roll 18 is lower than the center of the inner cavity of the cleaning tank 1, the side belt pulleys 14, the middle belt pulley 15 and the lower belt pulley 19 are double-groove belt pulleys and are driven by belts, the wire loop grooves 20 are arranged at equal intervals on the parts of the side wire roll 13 in the side through rectangular grooves 12, the parts of the middle wire roll 16 in the middle through rectangular grooves 15 and the parts of the lower wire roll 18 in the cleaning tank 1; the silk thread 40 sequentially passes through the lower part of the side silk roll 13 at one side, the upper part of the lower silk roll 18 in the warm water cavity 7, the lower part of the middle silk roll 16, the upper part of the lower silk roll 18 in the cold water cavity 8 and the lower part of the side silk roll 13 at the other side, a cleaning plate 21 is arranged right above the lower silk roll 18 in the inner cavity of the cleaning box 1, a sweeping brush strip 22 is uniformly arranged at the center of the bottom end of the cleaning plate 21, and when the silk thread 40 passes through the upper part of the lower silk roll 18 in the warm water cavity 7, the sweeping brush strip 22 above the lower silk roll 18 sweeps the passing silk thread 40 to further remove oil and powder on the copper-nickel silk; the cleaned silk thread 40 sequentially passes through the lower part of the middle silk thread roll 16, the upper part of the lower silk thread roll 18 in the cold water cavity 8 and the lower part of the side silk thread roll 13 at the other side, and is transported in the cold water cavity 8, and is further cleaned and cooled by cold water in the process, and heat in the silk thread 40 drawing process is removed by the cold water.
Example 2
Example 2 is a further modification of example 1.
As shown in fig. 7,8 and 9, the cleaning tank 1 is further provided with an agitating assembly, the agitating assembly comprises a double-headed motor 23, a rotating shaft 24, an agitating strip 25, a scraping blade 26 and an electric heating rod 27, the double-headed motor 23 is embedded in the partition plate 6, one end of the rotating shaft 24 rotates to penetrate through the partition plate 6 and is connected with the output end of the double-headed motor 23, the other end of the rotating shaft 24 rotates on the inner wall of the cleaning tank 1, the agitating strip 25 is symmetrically arranged on the side wall of the rotating shaft 24 at equal intervals, the scraping blade 26 is arranged on the agitating strip 25 positioned in the warm water cavity 7, the electric heating rod 27 is embedded in the rotating shaft 24 positioned in the warm water cavity 7, when water needs to be replaced, the water in the cold water cavity 8 is discharged by the water outlet 11, the electric heating rod 27 is closed at the same time, so that the water in the warm water cavity 7 is cooled, then the water pump 32 is started, after the water in the warm water cavity 7 is filtered by the filter tank 34, powder and oil are removed by the active carbon layer and the oil-water separating layer, and the water separating layer can be conveyed into the cold water cavity 8 for recycling under the action of the return pipe 31, and waste is avoided.
Example 3
Example 3 is a further modification of example 1.
As shown in fig. 3, 6 and 7, a water circulation component is arranged in the cleaning tank 1, the water circulation component comprises a water return port 30, a water return pipe 31, a water pump 32, a supporting leg 33, a filter tank 34, a through groove 35, a filter 36, a handle 37, a connecting block 38 and a connecting bolt 39, wherein the water return port 30 is divided into two groups and respectively penetrates through the warm water cavity 7 and the cold water cavity 8, the water return port 30 is arranged near the bottom end of the inner cavity of the cleaning tank 1, a one-way valve is arranged in the water return pipe 31 positioned in the water return port 30 on the cold water cavity 8, one end of the water return pipe 31 is arranged in the water return port 30, the other end of the water return pipe 31 is connected with the water pump 32, the water pump 32 is fixed through the supporting leg 33, the filter tank 34 is arranged in the warm water cavity 7, the through groove 35 is communicated with the filter tank 34 and the warm water cavity 7, the filter 36 is arranged in the filter tank 34, one end is an active carbon layer, the other end is an oil-water separation layer, the handle 37 is fixed at the center of the top of the filter tank 34, the connecting block 38 is fixed on the side wall of the filter tank 34, and the connecting block 38 is fixed on the inner wall of the warm water cavity 7 through the connecting bolt 39; in the process that the silk thread 40 sequentially passes through the lower part of the side silk roller 13 at one side, the upper part of the lower silk roller 18 in the warm water cavity 7, the lower part of the middle silk roller 16, the upper part of the lower silk roller 18 in the cold water cavity 8 and the lower part of the side silk roller 13 at the other side, the double-headed motor 23 drives the rotating shaft 24 to rotate to drive the stirring strip 25 to rotate, water in the warm water cavity 7 and the cold water cavity 8 is stirred, certain impact is caused on the silk thread 40, cleaning and heat dissipation are assisted, and meanwhile, the water temperature in the warm water cavity 7 can be ensured by the arrangement of the electric heating rod 27.
When in use, the utility model is characterized in that: the cleaning box 1 is connected with the wire drawing equipment through the threaded matching line of the mounting bolt 4 and the L angle block 5, so that the side penetrating rectangular groove 12 is opposite to the wire outlet of the wire drawing equipment, corresponding water is respectively injected into the warm water cavity 7 and the cold water cavity 6 by the water injection port 10, and the water level is controlled through the water level plate 9; the wire 40 after wiredrawing molding sequentially passes through the lower part of a group of side wire roller 13, the upper part of a lower wire roller 18 in a warm water cavity 7 and the lower part of a middle wire roller 16 and is transmitted in the warm water cavity 7, the wire 40 is wiredrawn and then carries heat, so that the water body of the warm water cavity 7 is heated, the oil body and powder on the copper-nickel wire are removed by warm water, and when the wire 40 passes through the upper part of the lower wire roller 18 in the warm water cavity 7, the brush strip 22 above the lower wire roller 18 sweeps the passing wire 40, and further the oil body and powder on the copper-nickel wire are removed; the cleaned silk thread 40 sequentially passes through the lower part of the middle silk roll 16, the upper part of the lower silk roll 18 in the cold water cavity 8 and the lower part of the side silk roll 13 at the other side to be transmitted in the cold water cavity 8, and is further cleaned and cooled by cold water in the process, and the heat in the silk thread 40 drawing process is removed by the cold water; in the process that the silk thread 40 sequentially passes through the lower part of the side silk roller 13 at one side, the upper part of the lower silk roller 18 in the warm water cavity 7, the lower part of the middle silk roller 16, the upper part of the lower silk roller 18 in the cold water cavity 8 and the lower part of the side silk roller 13 at the other side for transmission, the double-headed motor 23 drives the rotating shaft 24 to rotate so as to drive the stirring strip 25 to rotate, the water in the warm water cavity 7 and the cold water cavity 8 is stirred, a certain impact is caused on the silk thread 40, the cleaning and the heat dissipation are assisted, and meanwhile, the water temperature in the warm water cavity 7 can be ensured by the arrangement of the electric heating rod 27; when the water body needs to be replaced, the water body in the cold water cavity 8 is discharged by utilizing the water outlet 11, the electric heating rod 27 is closed simultaneously, so that the water body in the warm water cavity 7 is cooled, the water pump 32 is started, the water in the warm water cavity 7 is filtered by the filter box 34, powder and oil bodies are removed by the active carbon layer and the oil-water separation layer, and the water can be conveyed into the cold water cavity 8 for recycling under the action of the water return pipe 31, so that waste is avoided.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended only to assist in the explanation of the invention. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand and utilize the invention. The invention is limited only by the claims and the full scope and equivalents thereof.
Claims (7)
1. Copper nickel wire drawing equipment with clean function, including clean case (1) and silk (40), its characterized in that: the novel water tank is characterized in that a tank cover (2) is arranged at the top end opening of the cleaning tank (1), connecting screws (3) are connected to four corners of the tank cover (2) and the top end of the cleaning tank (1) in a threaded manner, a partition plate (6) is fixed at the center of an inner cavity of the cleaning tank (1), the inner cavity of the cleaning tank (1) is divided into a warm water cavity (7) and a cold water cavity (8) by the partition plate (6), water level plates (9) are arranged on the inner walls of the warm water cavity (7) and the cold water cavity (8), water injection ports (10) are formed in the inner walls of the warm water cavity (7) and the cold water cavity (8), and water outlets (11) are formed in the inner walls of the cold water cavity (8) under the water injection ports (10);
The cleaning box (1) is provided with a transmission assembly, and the transmission assembly comprises a side penetrating rectangular groove (12), a side wire roller (13), a side belt pulley (14), a middle penetrating rectangular groove (15), a middle wire roller (16), a middle belt pulley (17), a lower wire roller (18), a lower belt pulley (19) and a wire loop groove (20);
The side through rectangular grooves (12) are divided into two groups and are opposite to two opposite inner walls of the cleaning box (1), the side wire roll (13) rotates in the middle of two ends of the side through rectangular grooves (12) and one end rotates to penetrate the side through rectangular grooves (12), the side belt pulley (14) is arranged at the end part of the side wire roll (13), the middle through rectangular grooves (15) are matched with the opposite side through rectangular grooves (12) to be arranged at the side surface of the partition plate (6), the middle wire roll (16) rotates at the centers of two ends of the middle through rectangular grooves (15) and one end penetrates the middle through rectangular grooves (15), the middle belt pulley (17) is arranged at the end part of the middle wire roll (16), the lower wire roll (18) is divided into two groups and rotates in the warm water cavity (7) and the cold water cavity (8) respectively, one end of the lower wire roll (18) rotates to penetrate the cleaning box (1), and the lower belt pulley (19) is arranged at the end part of the lower wire roll (18), and the wire loop groove (20) is arranged at the end part of the side wire roll (13) and the lower wire roll (18);
The lengths of the side penetrating rectangular grooves (12) and the middle penetrating rectangular grooves (15) are equal to the width of the cleaning box (1), the horizontal planes of the bottom ends of the side penetrating rectangular grooves (12) and the middle penetrating rectangular grooves (13) and the horizontal plane of the bottom end of the water level plate (9) are flush, the lower wire roller (18) is lower than the center of an inner cavity of the cleaning box (1), the side belt pulleys (14), the middle belt pulley (17) and the lower belt pulley (19) are double-groove belt pulleys and are driven with belts, the wire loop grooves (20) are arranged at equal intervals on the part of the side wire roller (13) located in the side penetrating rectangular grooves (12), the part of the middle wire roller (16) located in the middle penetrating rectangular grooves (15) and the part of the lower wire roller (18) located in the cleaning box (1);
The cleaning box is characterized in that a cleaning plate (21) is arranged right above a lower wire roll (18) in an inner cavity of the cleaning box (1), brushing strips (22) are uniformly arranged in the center of the bottom end of the cleaning plate (21), stirring components are further arranged in the cleaning box (1), each stirring component comprises a double-headed motor (23), a rotating shaft (24), stirring strips (25), a scraping blade (26) and an electric heating rod (27), the double-headed motors (23) are embedded in a partition plate (6), one end of each rotating shaft (24) penetrates through the partition plate (6) in a rotating mode to be connected with the output end of the corresponding double-headed motor (23), the other end of each rotating shaft (24) is rotated on the inner wall of the cleaning box (1), the stirring strips (25) are symmetrically arranged on the side wall of each rotating shaft (24) at equal intervals, and the stirring strips (25) located in a warm water cavity (7) are arranged in the corresponding stirring strips (25), and the electric heating rods (27) are embedded in the rotating shafts (24) located in the warm water cavity (7);
The cleaning box (1) is internally provided with a water circulation assembly, the water circulation assembly comprises a water return port (30), a water return pipe (31), a water pump (32), supporting legs (33), a filter box (34), a through groove (35), a filter piece (36), a handle (37), a connecting block (38) and a connecting bolt (39), the water return port (30) is divided into two groups and respectively penetrates through a warm water cavity (7) and a cold water cavity (8), one end of the water return pipe (31) is installed in the water return port (30), the other end of the water return pipe (31) is connected with the water pump (32), the water pump (32) is fixed through the supporting legs (33), the filter box (34) is arranged in the warm water cavity (7), the through groove (35) is communicated with the filter box (34) and the warm water cavity (7), the handle (37) is fixed at the center of the top end of the filter box (34), the connecting block (38) is fixed on the side wall of the filter box (34), and the connecting block (38) is fixed on the inner wall of the warm water cavity (7) through the connecting bolt (39).
Four groups of L-shaped corner blocks (4) are fixed at four corners of one side surface of the cleaning box (1), the four groups of L-shaped corner blocks (4) are symmetrically arranged at end points of the vertical side surface where one width edge of the cleaning box (1) is located, and the L-shaped corner blocks (4) are in threaded connection with mounting bolts (5);
the filter element (36) is arranged in the filter box (34) and one end is an active carbon layer and the other end is an oil-water separation layer.
2. The copper-nickel wire drawing apparatus with cleaning function according to claim 1, wherein: the outer wall of the warm water cavity (7) is provided with a warm character mark (28), and the side wall of the cold water cavity (8) is provided with a cold character mark (29).
3. The copper-nickel wire drawing apparatus with cleaning function according to claim 1, wherein: the water level plates (9) are arranged close to the top end of the inner cavity of the cleaning box (1), and the two groups of water level plates (9) are symmetrically arranged by taking the partition plates (6) as symmetrical objects.
4. A copper-nickel wire drawing apparatus with a cleaning function according to claim 3, wherein: the water level at the bottom end of the water outlet (11) is slightly lower than the water level at the bottom end of the inner cavity of the cold water cavity (8), and sealing plugs are arranged in the water injection port (10) and the water outlet (11); the water injection ports (10) of the two groups are symmetrically arranged by taking the partition plate (6) as a symmetrical object.
5. The copper-nickel wire drawing apparatus with cleaning function according to claim 1, wherein: the silk thread (40) sequentially passes through the lower part of the side silk thread roller (13) at one side, the upper part of the lower silk thread roller (18) in the warm water cavity (7), the lower part of the middle silk thread roller (16), the upper part of the lower silk thread roller (18) in the cold water cavity (8) and the lower part of the side silk thread roller (13) at the other side.
6. The copper-nickel wire drawing apparatus with cleaning function according to claim 1, wherein: the water return port (30) is arranged near the bottom end of the inner cavity of the cleaning tank (1), and a one-way valve is arranged in a water return pipe (31) positioned in the water return port (30) on the cold water cavity (8).
7. The drawing method of the copper-nickel wire drawing equipment with the cleaning function according to any one of claims 1 to 6, characterized in that: the method comprises the following steps:
S1, equipment installation: the cleaning box (1) is connected with wire drawing equipment under the threaded fit of the mounting bolt (4) and the L-shaped corner block (5), so that the side penetrating rectangular groove (12) is opposite to the wire outlet of the wire drawing equipment, corresponding water is respectively injected into the warm water cavity (7) and the cold water cavity (8) by utilizing the water filling port (10), and the water level is controlled by the water level plate (9);
s2, degreasing the molded copper-nickel wire with warm water: the wire (40) after wiredrawing and forming sequentially passes through the lower part of a group of side wire rollers (13), the upper part of a lower wire roller (18) in a warm water cavity (7) and the lower part of a middle wire roller (16) and is transmitted in the warm water cavity (7), the wire (40) is wiredrawn and provided with heat, so that the water body of the warm water cavity (7) is heated, oil bodies and powder on copper-nickel wires are removed by warm water, and when the wire (40) passes through the upper part of the lower wire roller (18) in the warm water cavity (7), a sweeping brush strip (22) above the lower wire roller (18) sweeps the passing wire (40) to further remove the oil bodies and powder on the copper-nickel wires;
S3, cooling the formed copper-nickel wire: the cleaned silk thread (40) sequentially passes through the lower part of the middle silk roll (16), the upper part of the lower silk roll (18) in the cold water cavity (8) and the lower part of the side silk roll (13) at the other side to be transmitted in the cold water cavity (8), and is further cleaned and cooled by cold water in the process, and heat in the silk thread (40) drawing process is removed by the cold water;
s4, auxiliary stirring and heating: in the process that the silk thread (40) sequentially passes through the lower part of the side silk roller (13) at one side, the upper part of the lower silk roller (18) in the warm water cavity (7), the lower part of the middle silk roller (16), the upper part of the lower silk roller (18) in the cold water cavity (8) and the lower part of the side silk roller (13) at the other side, the double-headed motor (23) drives the rotating shaft (24) to rotate so as to drive the stirring bar (25) to rotate, the water in the warm water cavity (7) and the cold water cavity (8) is stirred, a certain impact is caused on the silk thread (40), the cleaning and the heat dissipation are assisted, and meanwhile, the water temperature in the warm water cavity (7) can be ensured by the arrangement of the electric heating bar (27);
S5, recycling water: when the water body needs to be replaced, the water body in the cold water cavity (8) is discharged through the water outlet (11), the electric heating rod (27) is closed, the water body in the warm water cavity (7) is cooled, the water pump (32) is started, water in the warm water cavity (7) is filtered through the filter box (34), powder and oil bodies are removed through the activated carbon layer and the oil-water separation layer, and the water body can be conveyed into the cold water cavity (8) for recycling under the action of the water return pipe (31), so that waste is avoided.
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CN113600626B (en) * | 2021-07-30 | 2022-07-22 | 苏州鱼得水电气科技有限公司 | Intelligent wire drawing machine with hydrothermal solution cleaning device and control method thereof |
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