CN116214312A

CN116214312A - Burr removing device for integrated wallboard

Info

Publication number: CN116214312A
Application number: CN202310409663.8A
Authority: CN
Inventors: 向湘军; 王杰超; 王水平; 王绿英; 袁利萍
Original assignee: Hunan Hengxin New Building Materials Co ltd
Current assignee: Hunan Hengxin New Building Materials Co ltd
Priority date: 2023-04-14
Filing date: 2023-04-14
Publication date: 2023-06-06

Abstract

The invention relates to an integrated wallboard deburring device which comprises a machine frame, a positioning platform, an electric sliding block and a deburring mechanism, wherein the positioning platform is arranged in the middle of the machine frame, the electric sliding block is symmetrically arranged at the front end and the rear end of the machine frame, and the deburring mechanism is arranged on the electric sliding block. The invention can solve the problems that the edge area of the integrated wallboard is smaller, the edge of the integrated wallboard is polished by the hand-held abrasive paper, the polished area is difficult to control, the upper surface and the lower surface close to the edge are easy to wear during polishing, the aesthetic property of the board surface is affected, burrs generated by polishing are not collected by corresponding equipment, the uncollected burrs are easy to float in the air and are mistakenly sucked by personnel, and finally the damage to the body of the personnel is caused.

Description

Burr removing device for integrated wallboard

Technical Field

The invention relates to the technical field of integrated wallboard processing, in particular to an integrated wallboard deburring device.

Background

Along with the improvement of the living standard of people, the requirements of people on home decoration are higher and higher, and the traditional wall decoration means such as wallpaper, paint brushing and the like can not meet the needs of people. The integrated wallboard is a novel home decoration material, is a wall filling material which is only developed in recent years, has many advantages, such as heat preservation, heat insulation, sound insulation, fire prevention, super-strong hardness, water resistance, moisture resistance, environmental protection, easy scrubbing, no deformation and the like, and needs to be cut and treated in the processing process of the integrated wallboard, burrs are often attached to the cut edges, and staff usually hold sand paper to scrape the edges when removing the burrs, but the deburring mode often encounters some problems:

the edge area of integrated wallboard is less, and handheld abrasive paper is polished its edge, is difficult to control the region of polishing, causes wearing and tearing to the upper and lower surface that is close the edge easily when polishing to influence the aesthetic property of face, and the burr that produces of polishing does not have corresponding equipment to collect it, thereby the burr of not collecting floats in the sky easily and is inhaled by personnel's mistake, has finally caused the injury to personnel's health.

For this purpose we propose an integrated wallboard deburring device.

Disclosure of Invention

Technical scheme (one)

In order to achieve the above purpose, the present invention adopts the following technical scheme: the utility model provides an integrated wallboard burring device, includes lathe frame, location platform, electronic slider, deburring mechanism, and the mid-mounting of lathe frame has the location platform, and both ends symmetry is provided with electronic slider around the lathe frame, is provided with deburring mechanism on the electronic slider.

The deburring mechanism include U type frame, the lower extreme of U type frame is installed and is removed the seat, remove the seat and set up on electronic slider, but be provided with the pressure unit about the right-hand member of U type frame, but the middle part of U type frame is provided with reciprocating motion's burring unit, but install dust absorption unit on the left end lateral wall of U type frame, install U type layer on the left end inside wall of U type frame, but the vertical part on U type layer is provided with elastic reset's connecting plate, when the connecting plate receives the plate body edge extrusion, thereby dust absorption unit can switch on and carry out the gas and inhale the processing, install U type sponge layer between the upper and lower two inner walls on connecting plate and U type layer, offered the feed inlet on the U type frame, but the burr of removal is inhaled from the feed inlet, and dust absorption unit is linked together with the feed inlet.

The deburring unit include the sliding plate, the sliding plate side-to-side sliding sets up on the sliding tray that the U type was put up and is offered, is connected with actuating mechanism between sliding plate and the U type frame, is connected with the laminating board through the telescopic link that resets on the inside wall of sliding plate, pastes on the laminating board has removable abrasive paper layer, the abrasive paper layer can be changed, the concrete during operation, the U type frame removes the in-process and can drive laminating board, abrasive paper layer synchronous movement, the abrasive paper layer is pasted all the time at the edge of the plate body under the effect of telescopic link that resets to polish the burr.

The dust collection unit comprises a suction pump, the suction pump is arranged on a U-shaped frame, the suction pump is arranged between a feed inlet and a centralized frame in a communicating manner, a working groove is formed in the U-shaped frame, a power block is arranged on the working groove, the suction pump, the power block and the conductive block are connected in series through a wire, the conductive block is arranged in the working groove, a conductive elastic movable rod is arranged between the conductive blocks, and the extending end of the elastic movable rod is always propped against a connecting plate.

Wherein, location platform include processing platform, processing platform installs on the lathe frame, processing platform's left end is provided with mobilizable movable clamp, processing platform's right-hand member fixed mounting has a mounting fixture, carries out both ends centre gripping about to integrated wallboard through movable clamp, mounting fixture, mobilizable movable clamp is applicable to the integrated wallboard of different length.

Wherein, the pressure even unit include the fly leaf, the fly leaf is movable about and is set up on the U type frame, be bearing connection between fly leaf and the screw thread post, be screw-fit connection between screw thread post and the U type frame, the extension end of screw thread post is provided with the handle, install the U type frame on the fly leaf, thereby be provided with rotatable pressure even roller on the U type frame, thereby the height of U type frame is adjusted to the hand handle rotation screw thread post, thereby is suitable for the integrated wallboard of different thickness through the interval between the regulation pressure even roller, when pressure even roller roll extrusion to plate body edge, reduces the condition of perk limit.

The driving mechanism comprises a motor, the motor is arranged on the U-shaped frame through a motor seat, an incomplete gear is arranged on an output shaft of the motor, the incomplete gear is meshed with a rack, the rack is arranged at the upper end and the lower end of the mold return frame, and the mold return frame is arranged on the sliding plate.

The elastic movable rod comprises an insulating rod, a built-in spring is connected between the insulating rod and the U-shaped layer, the built-in spring plays a role in resetting, a copper block is arranged at the outer end of the insulating rod, and the copper block at the initial position is not contacted with the conductive block, so that the insulating rod is in an open circuit state.

The inlet part of the feed inlet is of a flaring structure, a reset spring is connected between the connecting plate and the U-shaped layer, the reset function is achieved, when the integrated wallboard is not inserted between the deburring mechanisms, the connecting plate drives the elastic movable rod to move inwards under the effect of the reset spring, and at the moment, the copper block and the conductive block are separated.

Wherein, the right-hand member of connecting plate install the friction-reducing plate, the friction-reducing plate is the structure of slope outward gradually from a left side to the right side, the setting of friction-reducing plate has avoided the integrated wallboard to insert the condition that the connecting plate blockked integrated wallboard male when between two deburring mechanisms.

(II) advantageous effects

1. According to the integrated wallboard deburring device, manual deburring is replaced by automatic deburring, so that the deburring accuracy is improved, sand paper is prevented from being rubbed on the upper and lower surface areas of the integrated wallboard close to the edge, and for deburring, the deburring is integrated by rolling, deburring and sponge wiping, so that the deburring rate and the deburring collection degree are improved, and the error suction of workers is reduced;

2. according to the integrated wallboard deburring device disclosed by the invention, the abrasive paper layer of the deburring mechanism is contacted and attached with the edge through elastic attachment, and the upright abrasive paper layer is not contacted with the upper surface and the lower surface close to the edge, so that the situation of mistaken polishing is avoided;

3. according to the integrated wallboard deburring device, the dust collection unit in the deburring mechanism can start air suction only after the integrated wallboard is clamped, so that the air suction utilization rate is improved, and burrs are collected in time.

Drawings

The invention will be further described with reference to the drawings and examples.

FIG. 1 is a schematic diagram of the structure of the present invention;

FIG. 2 is a first schematic structural view of the deburring mechanism of the present invention;

FIG. 3 is a second schematic structural view of the deburring mechanism of the present invention;

FIG. 4 is a cross-sectional view of the deburring mechanism of the present invention;

FIG. 5 is an enlarged view of a portion of the invention at X of FIG. 2;

fig. 6 is an enlarged view of a portion of the invention at Y of fig. 4.

Detailed Description

Embodiments of the present invention are described below with reference to the accompanying drawings. In this process, to ensure clarity and convenience of description, the widths of the lines or the sizes of the constituent elements in the drawings may be exaggerated.

In addition, the terms hereinafter are defined based on functions in the present invention, and may be different according to intention of a user, an operator, or a convention. Accordingly, these terms are defined based on the entire contents of the present specification.

As shown in fig. 1 to 6, an integrated wallboard deburring device comprises a machine frame 1, a positioning platform 2, an electric sliding block 3 and a deburring mechanism 4, wherein the positioning platform 2 is arranged in the middle of the machine frame 1, the electric sliding block 3 is symmetrically arranged at the front end and the rear end of the machine frame 1, and the deburring mechanism 4 is arranged on the electric sliding block 3.

The positioning platform 2 comprises a processing platform 21, wherein the processing platform 21 is arranged on the machine tool frame 1, a movable clamp 22 is arranged at the left end of the processing platform 21, and a fixing clamp 23 is fixedly arranged at the right end of the processing platform 21.

Specifically, during clamping, the integrated wallboard is clamped at the left end and the right end through the movable clamp 22 and the fixed clamp 23, and the movable clamp 22 is applicable to integrated wallboards with different lengths.

The deburring mechanism 4 comprises a U-shaped frame 41, a movable seat 50 is arranged at the lower end of the U-shaped frame 41, the movable seat 50 is arranged on an electric sliding block 3, a pressing unit 42 is arranged on the upper and lower parts of the right end of the U-shaped frame 41, a deburring unit 43 capable of reciprocating is arranged in the middle of the U-shaped frame 41, a dust collection unit 44 is arranged on the outer side wall of the left end of the U-shaped frame 41, a U-shaped layer 45 is arranged on the inner side wall of the left end of the U-shaped frame 41, an elastically resettable connecting plate 46 is arranged on the vertical part of the U-shaped layer 45, when the connecting plate 46 is extruded by the edge of a plate body, the dust collection unit 44 is electrified to perform air suction treatment, a U-shaped sponge layer 47 is arranged between the connecting plate 46 and the upper and lower inner walls of the U-shaped layer 45, a feed inlet 48 is formed in the U-shaped frame 41, the removed burrs are sucked from the feed inlet 48, the dust collection unit 44 is communicated with the feed inlet 48, a friction reducing plate 51 is arranged at the right end of the connecting plate 46, the friction reducing plate 51 is of a structure which is gradually inclined outwards from left to right, and when the two friction reducing plates 51 are arranged, and the friction plates 46 are integrated, and the friction plates are prevented from being inserted between the two integrated friction plates 4.

Specifically, in the deburring process, the electric sliding block 3 drives the U-shaped frame 41 to reciprocate rightwards and leftwards, the pressing unit 42, the deburring unit 43, the dust collection unit 44 and the U-shaped sponge layer 47 synchronously move, the plate edge to be deburred is pressed uniformly through the pressing unit 42 in the moving process, the edge warping is prevented from influencing deburring, the burrs on the plate edge are ground and polished through the deburring unit 43, the dust collection unit 44 is used for sucking the removed burrs, and the plate edge is further wiped through the U-shaped sponge layer 47, so that residual burrs are erased.

The pressing unit 42 comprises a movable plate 421, the movable plate 421 is vertically movably arranged on the U-shaped frame 41, a bearing is connected between the movable plate 421 and a threaded column 422, the threaded column 422 is in threaded fit connection with the U-shaped frame 41, a handle is arranged at the extending end of the threaded column 422, a U-shaped frame is arranged on the movable plate 421, and a rotatable pressing roller 423 is arranged on the U-shaped frame.

Specifically, the height of the U-shaped frame 41 is adjusted by rotating the threaded column 422 through the handheld handle, the distance between the pressing rollers 423 is adjusted to be suitable for integrated wallboards with different thicknesses, and when the pressing rollers 423 roll to the edge of the board body, the edge warping is reduced.

The deburring unit 43 comprises a sliding plate 431, the sliding plate 431 is arranged on a sliding groove formed in the U-shaped frame 41 in a sliding mode, a driving mechanism 432 is connected between the sliding plate 431 and the U-shaped frame 41, the inner side wall of the sliding plate 431 is connected with a laminating plate 434 through a reset telescopic rod 433, a replaceable sand paper layer 435 is attached to the laminating plate 434, and the sand paper layer 435 can be replaced.

Specifically, the U-shaped frame 41 can drive the laminating plate 434 and the sand paper layer 435 to move synchronously in the moving process, and the sand paper layer 435 is always attached to the edge of the plate body under the action of the resetting telescopic rod 433, so that burrs are polished.

The driving mechanism 432 includes a motor 4321, the motor 4321 is mounted on the U-shaped frame 41 via a motor base, an incomplete gear 4322 is mounted on an output shaft of the motor 4321, the incomplete gear 4322 is meshed with a rack 4323, the rack 4323 is mounted on upper and lower ends of a mold frame 4324, and the mold frame 4324 is mounted on the sliding plate 431.

Specifically, the motor 4321 drives the incomplete gear 4322 to rotate, and the incomplete gear 4322 and the rack 4323 cooperate to drive the sliding plate 431 to move left and right for a short distance, so that the sand paper layer 435 performs small-amplitude high-frequency movement in the whole large-area moving process, thereby facilitating the removal of burrs at the edge of the plate body.

The dust collection unit 44 includes a suction pump 441, the suction pump 441 is mounted on the U-shaped frame 41, the suction pump 441 is mounted between the feed inlet 48 and the centralized frame 442, a working groove is formed in the U-shaped frame 41, a power block 446 is mounted on the working groove, the suction pump 441, the power block 446 and the conductive block 443 are connected in series through a wire 444, the conductive block 443 is mounted in the working groove, a conductive elastic movable rod 445 is arranged between the conductive blocks 443, and the extending end of the elastic movable rod 445 is always propped against the connecting plate 46.

The elastic movable rod 445 comprises an insulating rod 4451, an internal spring 4452 is connected between the insulating rod 4451 and the U-shaped layer 45, the internal spring 4452 plays a role in resetting, a copper block 4453 is arranged at the outer end of the insulating rod 4451, the copper block 4453 at the initial position is not contacted with the conductive block 443, the insulating rod is in an open circuit state at the moment, the inlet part of the feed inlet 48 is of a flaring structure, a reset spring 49 is connected between the connecting plate 46 and the U-shaped layer 45, the resetting is achieved, when an integrated wallboard is not inserted between the deburring mechanisms 4, the connecting plate 46 drives the elastic movable rod 445 to move inwards under the action of the reset spring 49, and the copper block 4453 is separated from the conductive block 443 at the moment.

Specifically, when the edge of the plate body contacts with the connecting plate 46, the connecting plate 46 is extruded to extrude the elastic movable rod 445, so that the copper block 4453 of the elastic movable rod 445 contacts with the conductive block 443 to form a complete passage at this time, burrs generated by polishing after the suction pump 441 is electrified are sucked out, and when the integrated wallboard is not clamped, the connecting plate 46 is not extruded, and the copper block 4453 is separated from the conductive block 443 to form an open circuit state.

The implementation principle of the embodiment is as follows:

inserting the integrated wallboard between the two U-shaped frames 41, abutting the sand paper layer 435 and the U-shaped sponge layer 47 on the edges of the integrated wallboard, and then clamping the left end and the right end of the integrated wallboard through the movable clamp 22 and the fixed clamp 23;

the electric sliding block 3 drives the U-shaped frame 41 to reciprocate rightwards and leftwards, the edge of the plate body to be deburred is uniformly pressed through the pressing unit 42 in the moving process, the edge tilting is prevented, burrs on the edge of the plate body are ground and polished through the deburring unit 43, the removed burrs are sucked through the dust suction unit 44, the removed burrs are sucked into the centralized frame 442 from the feeding hole 48, and then the edge of the plate body is further wiped through the U-shaped sponge layer 47, so that residual burr materials are erased.

Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.

Claims

1. The utility model provides an integrated wallboard burring device, includes lathe frame (1), location platform (2), electronic slider (3), deburring mechanism (4), its characterized in that: the middle part of the machine tool frame (1) is provided with a positioning platform (2), the front end and the rear end of the machine tool frame (1) are symmetrically provided with electric sliding blocks (3), and the electric sliding blocks (3) are provided with deburring mechanisms (4);

the deburring mechanism (4) comprises a U-shaped frame (41), a movable seat (50) is arranged at the lower end of the U-shaped frame (41), the movable seat (50) is arranged on an electric sliding block (3), a pressing unit (42) is arranged at the upper and lower ends of the right end of the U-shaped frame (41), a deburring unit (43) capable of reciprocating is arranged in the middle of the U-shaped frame (41), a dust collection unit (44) is arranged on the outer side wall of the left end of the U-shaped frame (41), a U-shaped layer (45) is arranged on the inner side wall of the left end of the U-shaped frame (41), an elastically-resettable connecting plate (46) is arranged at the vertical part of the U-shaped layer (45), a U-shaped sponge layer (47) is arranged between the connecting plate (46) and the upper and lower inner walls of the U-shaped layer (45), a feed inlet (48) is formed in the U-shaped frame (41), and the dust collection unit (44) is communicated with the feed inlet (48);

the deburring unit (43) comprises a sliding plate (431), the sliding plate (431) is arranged on a sliding groove formed in the U-shaped frame (41) in a sliding mode in a left-right sliding mode, a driving mechanism (432) is connected between the sliding plate (431) and the U-shaped frame (41), the inner side wall of the sliding plate (431) is connected with a laminating plate (434) through a reset telescopic rod (433), and a replaceable sand paper layer (435) is attached to the laminating plate (434);

the dust collection unit (44) comprises a suction pump (441), the suction pump (441) is arranged on the U-shaped frame (41), the suction pump (441) is arranged between the feeding hole (48) and the centralized frame (442) in a communicating mode, a working groove is formed in the U-shaped frame (41), a power block (446) is arranged on the working groove, the suction pump (441), the power block (446) and the conductive block (443) are connected in series through a wire (444), the conductive block (443) is arranged in the working groove, a conductive elastic movable rod (445) is arranged between the conductive blocks (443), and the extending end of the elastic movable rod (445) is always propped against the connecting plate (46).

2. The integrated wallboard deburring device of claim 1, wherein: the positioning platform (2) comprises a machining platform (21), the machining platform (21) is arranged on the machine frame (1), a movable clamp (22) is arranged at the left end of the machining platform (21), and a fixing clamp (23) is arranged at the right end of the machining platform (21).

3. The integrated wallboard deburring device of claim 1, wherein: the pressing unit (42) comprises a movable plate (421), the movable plate (421) is vertically movably arranged on the U-shaped frame (41), the movable plate (421) is connected with a threaded column (422) through a bearing, the threaded column (422) is connected with the U-shaped frame (41) through a threaded fit, a handle is arranged at the extending end of the threaded column (422), the U-shaped frame is arranged on the movable plate (421), and a rotatable pressing roller (423) is arranged on the U-shaped frame.

4. The integrated wallboard deburring device of claim 1, wherein: the driving mechanism (432) comprises a motor (4321), the motor (4321) is arranged on the U-shaped frame (41) through a motor seat, an incomplete gear (4322) is arranged on an output shaft of the motor (4321), the incomplete gear (4322) is meshed with a rack (4323), the rack (4323) is arranged at the upper end and the lower end of a square frame (4324), and the square frame (4324) is arranged on a sliding plate (431).

5. The integrated wallboard deburring device of claim 1, wherein: the elastic movable rod (445) comprises an insulating rod (4451), an internal spring (4452) is connected between the insulating rod (4451) and the U-shaped layer (45), a copper block (4453) is arranged at the outer end of the insulating rod (4451), and the copper block (4453) at the initial position is not contacted with the conductive block (443).

6. The integrated wallboard deburring device of claim 1, wherein: the inlet part of the feed inlet (48) is of a flaring structure, and a reset spring (49) is connected between the connecting plate (46) and the U-shaped layer (45).

7. The integrated wallboard deburring device of claim 1, wherein: the right end of the connecting plate (46) is provided with a resistance reducing plate (51), and the resistance reducing plate (51) is gradually inclined outwards from left to right.