CN116198060B - Crushing device with self-cleaning function for producing polyethylene child seat cushion - Google Patents
Crushing device with self-cleaning function for producing polyethylene child seat cushion Download PDFInfo
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- CN116198060B CN116198060B CN202310500995.7A CN202310500995A CN116198060B CN 116198060 B CN116198060 B CN 116198060B CN 202310500995 A CN202310500995 A CN 202310500995A CN 116198060 B CN116198060 B CN 116198060B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/04—Disintegrating plastics, e.g. by milling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/02—Separating plastics from other materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/02—Separating plastics from other materials
- B29B2017/0213—Specific separating techniques
- B29B2017/0217—Mechanical separating techniques; devices therefor
- B29B2017/0224—Screens, sieves
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/04—Disintegrating plastics, e.g. by milling
- B29B2017/0424—Specific disintegrating techniques; devices therefor
- B29B2017/0476—Cutting or tearing members, e.g. spiked or toothed cylinders or intermeshing rollers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Mechanical Engineering (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
本发明涉及破碎设备技术领域,尤其涉及一种聚乙烯儿童坐垫生产用具有自清理功能的破碎装置。一种聚乙烯儿童坐垫生产用具有自清理功能的破碎装置,包括有破碎组件,破碎组件包括有第二转动轴,第二转动轴和第三转动轴均固接有破碎辊,相邻的破碎辊均转动连接有对称分布的导向块,导向块设置有滑动槽,相邻的破碎辊均滑动连接有周向等距分布的推板,导向块设置有与推板滑动配合的滑动槽。本发明将工作过程中破碎辊缝隙中堆积的废料定向推出,使破碎辊破碎的效果保持稳定,增加破碎辊的工作时长,提升工作效率,通过将废料所携带的静电去除,防止废料附着于装置的表面产生堆积,提升废料的移动效率。
The invention relates to the technical field of crushing equipment, and in particular to a crushing device with a self-cleaning function for the production of polyethylene children's seat cushions. A crushing device with self-cleaning function for the production of polyethylene children's seat cushions, including a crushing assembly. The crushing assembly includes a second rotating shaft. The second rotating shaft and the third rotating shaft are both fixedly connected with crushing rollers. The adjacent crushing rollers The rollers are all rotatably connected to symmetrically distributed guide blocks, and the guide blocks are provided with sliding grooves. The adjacent crushing rollers are all slidably connected to circumferentially equidistant push plates, and the guide blocks are provided with sliding grooves that slide with the push plates. The invention pushes out the waste accumulated in the gap of the crushing roller in a direction during the working process, so that the crushing effect of the crushing roller remains stable, the working time of the crushing roller is increased, the work efficiency is improved, and the static electricity carried by the waste is removed to prevent the waste from adhering to the device. Accumulation occurs on the surface to improve the efficiency of waste movement.
Description
技术领域Technical field
本发明涉及破碎设备技术领域,尤其涉及一种聚乙烯儿童坐垫生产用具有自清理功能的破碎装置。The invention relates to the technical field of crushing equipment, and in particular to a crushing device with a self-cleaning function for the production of polyethylene children's seat cushions.
背景技术Background technique
坐垫是一种用于提供舒适性的日常用品,随着生活条件的提升,坐垫的分类越来越细化,对儿童专用坐垫的重视程度也逐渐提升,坐垫的材质有很多,其中聚乙烯以无毒、无味和柔软性好的特点,广泛应用于坐垫的生产和制造过程,在生产聚乙烯坐垫时,可以使用聚乙烯废弃物作为原料,通过将废料清理、分拣、破碎、冲洗、脱水、造粒,最后生产加工成聚乙烯坐垫。Seat cushions are daily necessities used to provide comfort. With the improvement of living conditions, the classification of seat cushions has become more and more refined, and the emphasis on special seat cushions for children has gradually increased. There are many materials for seat cushions, among which polyethylene is used. Non-toxic, odorless and soft, it is widely used in the production and manufacturing process of cushions. When producing polyethylene cushions, polyethylene waste can be used as raw material by cleaning, sorting, crushing, rinsing and dehydrating the waste. , granulation, and finally production and processing into polyethylene cushions.
在破碎废料的过程中需要使用到破碎装置,现有破碎装置多以破碎辊挤压剪切的方式破碎原料,在挤压剪切的过程中,废料会卡入破碎辊的缝隙中,需要进行多次清理,影响破碎的效果和工作效率,在挤压破碎的过程中废料之间相互摩擦产生静电,附着于破碎装置上,影响破碎装置的使用。In the process of crushing waste materials, a crushing device needs to be used. Existing crushing devices mostly crush raw materials by extrusion and shearing of the crushing roller. During the process of extrusion and shearing, the waste material will get stuck in the gap of the crushing roller, which needs to be carried out. Repeated cleaning affects the crushing effect and work efficiency. During the extrusion and crushing process, the scraps rub against each other to generate static electricity, which adheres to the crushing device and affects the use of the crushing device.
发明内容Contents of the invention
为了克服上述背景技术中提到的缺点,本发明提供了一种聚乙烯儿童坐垫生产用具有自清理功能的破碎装置。In order to overcome the shortcomings mentioned in the above background technology, the present invention provides a crushing device with a self-cleaning function for the production of polyethylene children's seat cushions.
本发明的技术实施方案为:一种聚乙烯儿童坐垫生产用具有自清理功能的破碎装置,包括有壳体,壳体设置有电动传送件,壳体内固接有聚拢壳,聚拢壳固接有分流板,壳体安装有第一电机,壳体转动连接有第一转动轴,第一转动轴与第一电机的输出轴通过齿轮传动,壳体设置有用于破碎废料的破碎组件,破碎组件包括有第二转动轴,第二转动轴转动连接于壳体,第一转动轴与第二转动轴通过带轮皮带传动,壳体固接有对称分布的第一固定盘,壳体转动连接有第三转动轴,第二转动轴与第三转动轴通过齿轮组传动,第二转动轴和第三转动轴均贯穿对称分布的第一固定盘,第二转动轴和第三转动轴均固接有破碎辊,破碎辊转动连接有对称分布的导向块,导向块与相邻的第一固定盘固接,导向块设置有滑动槽,破碎辊滑动连接有周向等距分布的推板,推板与相邻的滑动槽滑动配合,壳体固接有对称分布的遮挡板,壳体固接有与对称分布的遮挡板固接的下料件,第三转动轴与下料件通过带轮皮带传动,壳体固接有与下料件连通的下料壳,对称分布的第一固定盘设置有辅助下料的第一辅助组件,壳体设置有预处理废料的预破碎组件。The technical embodiment of the present invention is: a crushing device with self-cleaning function for the production of polyethylene children's seat cushions, including a shell, the shell is provided with an electric transmission part, a gathering shell is fixedly connected in the shell, and the gathering shell is fixedly connected with The splitter plate has a first motor installed in the housing. The housing is rotatably connected to a first rotating shaft. The first rotating shaft and the output shaft of the first motor are driven by gears. The housing is provided with a crushing assembly for crushing waste materials. The crushing assembly includes There is a second rotating shaft, the second rotating shaft is rotationally connected to the housing, the first rotating shaft and the second rotating shaft are driven by a pulley belt, the housing is fixedly connected with a symmetrically distributed first fixed disk, and the housing is rotationally connected with a third rotating shaft. Three rotating shafts, the second rotating shaft and the third rotating shaft are transmitted through the gear set. The second rotating shaft and the third rotating shaft both pass through the symmetrically distributed first fixed plate. The second rotating shaft and the third rotating shaft are both fixedly connected with The crushing roller is rotatably connected to symmetrically distributed guide blocks. The guide blocks are fixedly connected to the adjacent first fixed plate. The guide blocks are provided with sliding grooves. The crushing roller is slidingly connected to circumferentially equidistant push plates. The push plates In sliding fit with the adjacent sliding groove, the housing is fixedly connected with a symmetrically distributed shielding plate, and the shell is fixedly connected with a blanking part fixedly connected to the symmetrically distributed shielding plate. The third rotating shaft and the blanking part pass through a pulley belt. Transmission, the shell is fixedly connected with a blanking shell that communicates with the blanking part, the symmetrically distributed first fixed plate is provided with a first auxiliary component to assist in blanking, and the housing is provided with a pre-crushing component for preprocessing waste.
进一步的,滑动槽整体呈环形,且滑动槽向靠近下料件的一侧凸出,方便处理破碎辊缝隙中的废物。Furthermore, the sliding groove is annular as a whole, and the sliding groove protrudes toward the side close to the unloading piece to facilitate the processing of waste in the gap of the crushing roller.
进一步的,对称分布的第一固定盘均转动连接有转动筒,对称分布的转动筒均固接有第一内齿环,聚拢壳固接有收料网,收料网位于对称分布的转动筒之间,收料网与对称分布的转动筒均转动连接,收料网和对称分布的转动筒均设置有均匀分布的通孔,第二转动轴固接有与第一内齿环啮合的第一齿轮,对称分布的转动筒均设置有周向等距分布的拨料板,拨料板用于带动废料进行再次破碎。Further, the symmetrically distributed first fixed disks are all rotatably connected with rotating cylinders, the symmetrically distributed rotating cylinders are all fixedly connected with the first internal gear ring, and the gathering shell is fixedly connected with a collecting net, and the collecting net is located in the symmetrically distributed rotating cylinder. Between them, the material collecting net and the symmetrically distributed rotating cylinder are both rotatably connected. The material collecting net and the symmetrically distributed rotating cylinder are both provided with evenly distributed through holes. The second rotating shaft is fixedly connected with a third gear meshing with the first internal gear ring. A gear and a symmetrically distributed rotating drum are equipped with material-moving plates distributed equidistantly in the circumference, and the material-moving plates are used to drive the waste materials for re-crushing.
进一步的,拨料板与相邻的转动筒转动连接,且拨料板与相邻的转动筒之间设置有扭簧,收料网固接有限位杆,限位杆与相邻的拨料板配合,用于抖动拨料板。Further, the material dialing plate is rotationally connected to the adjacent rotating drum, and a torsion spring is provided between the material dialing plate and the adjacent rotating drum. The material collecting net is fixedly connected to the limiting rod, and the limiting rod is connected to the adjacent material dialing plate. Plate matching, used to shake the material plate.
进一步的,第一辅助组件包括有对称分布的固定板,对称分布的固定板固接于相邻的第一固定盘,对称分布的固定板均转动连接有第二固定盘,对称分布的第二固定盘之间固接有周向等距分布的固定杆,一侧的转动筒固接有第二内齿环,与固接有第二内齿环的转动筒同侧的第二固定盘固接有与第二内齿环啮合的第二齿轮。Further, the first auxiliary component includes symmetrically distributed fixed plates. The symmetrically distributed fixed plates are fixed to the adjacent first fixed plates. The symmetrically distributed fixed plates are all rotatably connected to second fixed plates. The symmetrically distributed second fixed plates are Fixed rods distributed equidistantly in the circumferential direction are fixed between the fixed disks. The rotating cylinder on one side is fixedly connected with the second internal gear ring. The second fixed disk on the same side of the rotating cylinder with the second internal gear ring is fixed on A second gear meshing with the second internal gear ring is connected.
进一步的,第一辅助组件位于下料件的正上方,用于提升辅助下料的效果。Further, the first auxiliary component is located directly above the blanking part to improve the effect of auxiliary blanking.
进一步的,预处理组件包括有转动辊,转动辊固接于第一转动轴,转动辊位于聚拢壳的上侧,转动辊固接有周向等距分布的切割块。Further, the pretreatment assembly includes a rotating roller, which is fixed to the first rotating shaft. The rotating roller is located on the upper side of the gathering shell. The rotating roller is fixed to cutting blocks distributed equidistantly in the circumferential direction.
进一步的,还包括有第二辅助组件,第二辅助组件用于辅助进料,第二辅助组件包括有对称分布的固定挡板,对称分布的固定挡板均固接于壳体,一侧的固定挡板安装有第二电机,对称分布的固定挡板之间转动连接有对称分布的第四转动轴,第二电机的输出端与相邻的第四转动轴固接,对称分布的第四转动轴之间通过带轮皮带传动,第四转动轴固接有对称分布的第三固定盘,对称分布的第三固定盘均设置有周向等距分布的挤压杆。Further, a second auxiliary component is included. The second auxiliary component is used for auxiliary feeding. The second auxiliary component includes symmetrically distributed fixed baffles. The symmetrically distributed fixed baffles are all fixed to the shell. One side A second motor is installed on the fixed baffle. A symmetrically distributed fourth rotating shaft is rotatably connected between the symmetrically distributed fixed baffles. The output end of the second motor is fixedly connected to the adjacent fourth rotating shaft. The symmetrically distributed fourth rotating shaft is fixedly connected to the fixed baffle. The rotating shafts are driven by pulleys and belts. The fourth rotating shaft is fixedly connected with a symmetrically distributed third fixed disk. The symmetrically distributed third fixed disks are all provided with extrusion rods distributed equidistantly in the circumferential direction.
进一步的,挤压杆与相邻的第三固定盘滑动连接,挤压杆与相邻的第三固定盘之间设置有弹簧,用于挤压废料。Further, the extrusion rod is slidingly connected to the adjacent third fixed plate, and a spring is provided between the extrusion rod and the adjacent third fixed plate for extruding waste materials.
进一步的,还包括有吹离组件,吹离组件设置于壳体,吹离组件用于防止废料堆积堵塞,吹离组件包括有等离子风机,等离子风机固接于壳体,聚拢壳固接有与等离子风机连通的第一出风管,一侧的遮挡板固接有与等离子风机连通的第二出风管,下料件固接有与等离子风机连通的第三出风管。Further, it also includes a blowing away component. The blowing away component is arranged on the casing. The blowing away component is used to prevent waste material from accumulating and clogging. The blowing away component includes a plasma blower. The plasma blower is fixedly connected to the casing. The gathering shell is fixedly connected to the casing. The first air outlet pipe connected to the plasma fan, the shielding plate on one side is fixedly connected to the second air outlet pipe connected to the plasma fan, and the blanking piece is fixedly connected to the third air outlet pipe connected to the plasma fan.
本发明的有益效果为:本发明通过推板将工作过程中破碎辊缝隙中的废料定向推出,提升破碎辊的使用时长和对废料的破碎效果;通过转动筒和拨料板的配合,将无法通过收料网和转动筒通孔的废料再次破碎,提升装置对废料的破碎效果;通过吹离组件将堆积集中的废料吹散,使废料无法产生附着,防止装置产生堵塞,提升装置的工作效率;通过第二辅助组件辅助进料的同时挤压废料,减小废料的体积,方便废料的进入。The beneficial effects of the present invention are: the present invention uses the push plate to push out the waste materials in the gap of the crushing roller during the working process, thereby improving the use time of the crushing roller and the crushing effect of the waste materials; through the cooperation of the rotating drum and the material shifting plate, it can The waste materials passing through the collecting net and the through holes of the rotating drum are crushed again, which improves the crushing effect of the device on waste materials; the accumulated waste materials are blown away by the blow-off component, so that the waste materials cannot adhere, preventing the device from clogging, and improving the working efficiency of the device. ; The second auxiliary component assists in feeding and squeezing the waste material at the same time, reducing the volume of the waste material and facilitating the entry of the waste material.
附图说明Description of the drawings
图1为本发明的立体结构示意图。Figure 1 is a schematic three-dimensional structural diagram of the present invention.
图2为本发明的立体结构后视图。Figure 2 is a rear view of the three-dimensional structure of the present invention.
图3为本发明的壳体立体结构剖视图。Figure 3 is a sectional view of the three-dimensional structure of the housing of the present invention.
图4为本发明的破碎组件立体结构示意图。Figure 4 is a schematic three-dimensional structural diagram of the crushing assembly of the present invention.
图5为本发明的下料件、等离子风机等零件立体结构示意图。Figure 5 is a schematic three-dimensional structural diagram of the blanking part, plasma blower and other parts of the present invention.
图6为本发明的破碎筒、滑动槽和推板连接关系示意图。Figure 6 is a schematic diagram of the connection relationship between the crushing drum, sliding groove and push plate of the present invention.
图7为本发明的导向块与滑动槽立体结构示意图。Figure 7 is a schematic three-dimensional structural diagram of the guide block and sliding groove of the present invention.
图8为本发明的推板立体结构示意图。Figure 8 is a schematic three-dimensional structural diagram of the push plate of the present invention.
图9为本发明的转动筒和收料网立体结构剖视图。Figure 9 is a three-dimensional structural cross-sectional view of the rotating drum and the collecting net of the present invention.
图10为本发明的A处放大立体结构示意图。Figure 10 is an enlarged three-dimensional structural diagram of point A of the present invention.
图11为本发明的拨料板和转动筒连接关系示意图。Figure 11 is a schematic diagram of the connection relationship between the material shifting plate and the rotating drum of the present invention.
图12为本发明的第一辅助组件立体结构示意图。Figure 12 is a schematic three-dimensional structural diagram of the first auxiliary component of the present invention.
图13为本发明的B处放大立体结构示意图。Figure 13 is an enlarged three-dimensional structural diagram of position B of the present invention.
图14为本发明的预处理组件立体结构示意图。Figure 14 is a schematic three-dimensional structural diagram of the pretreatment component of the present invention.
图15为本发明的第二辅助组件立体结构示意图。Figure 15 is a schematic three-dimensional structural diagram of the second auxiliary component of the present invention.
图16为本发明的第二辅助组件局部立体结构示意图。Figure 16 is a partial three-dimensional structural diagram of the second auxiliary component of the present invention.
附图标记中:1-壳体,2-电动传送件,3-聚拢壳,301-分流板,4-第一电机,6-第一转动轴,801-第一固定盘,802-转动筒,8021-第一内齿环,8022-第二内齿环,803-收料网,804-第二转动轴,8041-第一齿轮,805-第三转动轴,806-破碎辊,807-导向块,8071-滑动槽,808-推板,809-遮挡板,810-拨料板,811-限位杆,901-固定板,902-第二固定盘,903-固定杆,904-第二齿轮,1001-转动辊,1002-切割块,1101-等离子风机,1102-第一出风管,1103-第二出风管,1104-第三出风管,1201-固定挡板,1202-第二电机,1203-第四转动轴,1204-第三固定盘,1205-挤压杆,13-下料件,14-下料壳。In the reference numbers: 1-casing, 2-electric transmission part, 3-gathering shell, 301-split plate, 4-first motor, 6-first rotating shaft, 801-first fixed plate, 802-rotating cylinder , 8021-the first internal gear ring, 8022-the second internal gear ring, 803-receiving net, 804-the second rotating shaft, 8041-the first gear, 805-the third rotating shaft, 806-crushing roller, 807- Guide block, 8071-sliding groove, 808-push plate, 809-shielding plate, 810-steering plate, 811-limiting rod, 901-fixing plate, 902-second fixed plate, 903-fixing rod, 904-No. Two gears, 1001-rotating roller, 1002-cutting block, 1101-plasma fan, 1102-first air outlet duct, 1103-second air outlet duct, 1104-third air outlet duct, 1201-fixed baffle, 1202- The second motor, 1203-the fourth rotating shaft, 1204-the third fixed plate, 1205-the extrusion rod, 13-the blanking piece, 14-the blanking shell.
实施方式Implementation
下面结合附图对本发明进行具体描述。The present invention will be described in detail below with reference to the accompanying drawings.
实施例1:一种聚乙烯儿童坐垫生产用具有自清理功能的破碎装置,如图1-图11所示,包括有壳体1,壳体1上部的左侧设置有电动传送件2,壳体1内固接有聚拢壳3,聚拢壳3固接有分流板301,分流板301将废料向其前后两侧的下方导向,壳体1的内部安装有第一电机4,第一电机4的输出轴贯穿壳体1,壳体1转动连接有第一转动轴6,第一转动轴6与第一电机4输出端通过齿轮传动,壳体1设置有破碎组件,破碎组件通过挤压剪切的方式对废料进行破碎,破碎组件包括有第二转动轴804,第二转动轴804转动连接于壳体1,第一转动轴6与第二转动轴804通过带轮皮带传动,壳体1固接有对称分布的第一固定盘801,壳体1转动连接有第三转动轴805,第二转动轴804与第三转动轴805通过齿轮组传动,第二转动轴804齿轮的齿数大于第三转动轴805齿轮的齿数,第二转动轴804和第三转动轴805均贯穿对称分布的第一固定盘801,第二转动轴804和第三转动轴805均固接有破碎辊806,破碎辊806转动连接有前后对称分布的导向块807,导向块807与相邻的第一固定盘801固接,对称分布的导向块807背向侧设置有滑动槽8071,滑动槽8071整体呈环形,且滑动槽8071向下侧凸出,破碎辊806滑动连接有周向等距分布的推板808,推板808与相邻的滑动槽8071滑动配合,当推板808滑动至滑动槽8071凸出位置时,推板808相对于相邻的破碎辊806探出,方便处理破碎辊806缝隙中的废物,对称分布的第一固定盘801均转动连接有转动筒802,对称分布的转动筒802均固接有第一内齿环8021,聚拢壳3固接有收料网803,收料网803与对称分布的转动筒802均转动连接,收料网803位于对称分布的转动筒802之间,收料网803和对称分布的转动筒802均设置有均匀分布的通孔,用于对破碎不合格的废料进行拦截,壳体1固接有下料件13,下料件13与对称分布的遮挡板809固接,下料件13设置有对称分布的绞龙,用于将下料件13前后两侧处理后的废料向其中部集中,第三转动轴805与下料件13通过带轮皮带传动,壳体1固接有与下料件13连通的下料壳14,第二转动轴804固接有与第一内齿环8021啮合的第一齿轮8041,两个转动筒802的内侧均转动连接有周向等距分布的拨料板810,且拨料板810与相邻的转动筒802之间设置有扭簧,拨料板810用于带动无法通过收料网803和转动筒802通孔的废料移动至两个破碎辊806,对废料进行再次破碎,收料网803固接有限位杆811,限位杆811与相邻的拨料板810配合,用于抖动拨料板810,使附着于拨料板810的废料下落,壳体1固接有对称分布的遮挡板809,对称分布的第一固定盘801设置第一辅助组件,第一辅助组件用于推动收料网803和转动筒802下侧堆积的废料,辅助拨料板810运输废料,壳体1设置有预处理组件,预处理组件用于对废料进行预切割,提升破碎组件的工作效率。Embodiment 1: A crushing device with a self-cleaning function for the production of polyethylene children's seat cushions, as shown in Figures 1 to 11, including a shell 1, and an electric transmission member 2 is provided on the left side of the upper part of the shell 1. A gathering shell 3 is fixedly connected to the body 1, and a diverter plate 301 is fixedly connected to the gather shell 3. The diverter plate 301 guides the waste materials downward on its front and rear sides. A first motor 4 is installed inside the casing 1. The first motor 4 The output shaft penetrates the housing 1. The housing 1 is rotatably connected with a first rotating shaft 6. The first rotating shaft 6 and the output end of the first motor 4 are driven by gears. The housing 1 is provided with a crushing component, and the crushing component is sheared by extrusion. The waste materials are crushed in a cutting manner. The crushing assembly includes a second rotating shaft 804. The second rotating shaft 804 is rotatably connected to the housing 1. The first rotating shaft 6 and the second rotating shaft 804 are driven by a pulley belt. The housing 1 A symmetrically distributed first fixed disk 801 is fixedly connected, and the housing 1 is rotationally connected to a third rotating shaft 805. The second rotating shaft 804 and the third rotating shaft 805 are transmitted through a gear set. The number of teeth of the second rotating shaft 804 gear is greater than that of the third rotating shaft 805. The number of teeth of the gear of the three rotating shafts 805. The second rotating shaft 804 and the third rotating shaft 805 both pass through the symmetrically distributed first fixed plate 801. The second rotating shaft 804 and the third rotating shaft 805 are both fixedly connected with the crushing roller 806. The roller 806 is rotatably connected with guide blocks 807 symmetrically distributed front and back. The guide blocks 807 are fixedly connected to the adjacent first fixed plate 801. The symmetrically distributed guide blocks 807 are provided with sliding grooves 8071 on the back side. The sliding grooves 8071 are annular as a whole. And the sliding groove 8071 protrudes downward. The crushing roller 806 is slidingly connected with push plates 808 equidistantly distributed in the circumferential direction. The push plate 808 slides with the adjacent sliding groove 8071. When the push plate 808 slides to the sliding groove 8071, it protrudes. position, the push plate 808 protrudes relative to the adjacent crushing roller 806 to facilitate the processing of waste in the gap of the crushing roller 806. The symmetrically distributed first fixed disks 801 are all rotatably connected with rotating cylinders 802, and the symmetrically distributed rotating cylinders 802 are evenly connected to each other. The first internal gear ring 8021 is fixedly connected, and the gathering shell 3 is fixedly connected with a material collecting net 803. The material collecting net 803 is rotatably connected to the symmetrically distributed rotating cylinders 802. The material collecting net 803 is located between the symmetrically distributed rotating cylinders 802. The material collection net 803 and the symmetrically distributed rotating drum 802 are both provided with evenly distributed through holes for intercepting unqualified broken waste materials. The housing 1 is fixedly connected with the unloading part 13, and the unloading part 13 is connected with the symmetrically distributed through holes. The shielding plate 809 is fixed, and the blanking part 13 is provided with symmetrically distributed augers, which are used to concentrate the processed waste materials on the front and rear sides of the blanking part 13 to its middle. The third rotating shaft 805 and the blanking part 13 pass through the pulley. Belt drive, the housing 1 is fixedly connected with the blanking shell 14 connected with the blanking part 13, the second rotating shaft 804 is fixedly connected with the first gear 8041 meshing with the first internal gear ring 8021, the inner sides of the two rotating cylinders 802 The materials are all rotatably connected with circumferentially equidistant distribution plates 810, and a torsion spring is provided between the materials plate 810 and the adjacent rotating cylinder 802. The materials plate 810 is used to drive the material that cannot pass through the collecting net 803 and the rotating cylinder. The waste material in the 802 through hole moves to the two crushing rollers 806 to crush the waste material again. The collection net 803 is fixedly connected to the limit rod 811. The limit rod 811 cooperates with the adjacent material shifting plate 810 to shake the material shifting plate. 810, make the waste material attached to the scraping plate 810 fall. The housing 1 is fixed with a symmetrically distributed shielding plate 809. The symmetrically distributed first fixed plate 801 is provided with a first auxiliary component. The first auxiliary component is used to push the collecting net. 803 and the waste accumulated on the lower side of the rotating drum 802, the auxiliary material shifting plate 810 transports the waste. The housing 1 is provided with a pre-processing component, which is used to pre-cut the waste and improve the working efficiency of the crushing component.
如图12和图13所示,第一辅助组件包括有对称分布的固定板901,对称分布的固定板901固接于相邻的第一固定盘801,对称分布的固定板901均转动连接有第二固定盘902,对称分布的第二固定盘902之间固接有周向等距分布的六个固定杆903,后侧的转动筒802固接有第二内齿环8022,后侧的第二固定盘902固接有第二齿轮904,第二齿轮904与第二内齿环8022啮合,使固定杆903挤压废料,辅助废料移动,第一辅助组件位于下料件13的正上方,用于提升辅助下料的效果。As shown in Figures 12 and 13, the first auxiliary assembly includes symmetrically distributed fixed plates 901. The symmetrically distributed fixed plates 901 are fixed to the adjacent first fixed plates 801. The symmetrically distributed fixed plates 901 are all rotationally connected with The second fixed plate 902 is fixed with six fixed rods 903 equidistantly distributed in the circumference between the symmetrically distributed second fixed plates 902. The rotating barrel 802 on the rear side is fixed with the second internal gear ring 8022. The second fixed plate 902 is fixedly connected with the second gear 904. The second gear 904 meshes with the second internal gear ring 8022, so that the fixed rod 903 squeezes the waste material and assists in moving the waste material. The first auxiliary component is located directly above the blanking part 13 , used to improve the effect of auxiliary blanking.
如图3和图14所示,预处理组件包括有转动辊1001,转动辊1001固接于第一转动轴6,转动辊1001位于聚拢壳3的上侧,转动辊1001固接有周向等距分布的切割块1002,切割块1002对废料进行预切割,提升破碎步骤的工作效率。As shown in Figures 3 and 14, the pretreatment assembly includes a rotating roller 1001. The rotating roller 1001 is fixed to the first rotating shaft 6. The rotating roller 1001 is located on the upper side of the gathering shell 3. The rotating roller 1001 is fixed to a circumferential axis, etc. The cutting blocks 1002 are distributed apart from each other, and the cutting blocks 1002 pre-cut the waste materials to improve the work efficiency of the crushing step.
在使用本装置破碎废料时,工作人员启动电动传送件2和第一电机4,并将废料放置于电动传送件2,电动传送件2将废料向右运输,第一电机4的输出端通过齿轮带动第一转动轴6转动,第一转动轴6带动转动辊1001和周向等距分布的切割块1002转动,周向等距分布的切割块1002对由电动传送件2带来的废料进行预切割,方便后续破碎过程的进行,预切割完成的废料通过聚拢壳3进行聚拢,并通过分流板301进行分流,使废料落入收料网803和两个转动筒802内。When using this device to crush waste, the staff starts the electric conveyor 2 and the first motor 4, and places the waste on the electric conveyor 2. The electric conveyor 2 transports the waste to the right, and the output end of the first motor 4 passes through the gear. The first rotating shaft 6 drives the first rotating shaft 6 to rotate. The first rotating shaft 6 drives the rotating roller 1001 and the circumferentially equidistantly distributed cutting blocks 1002 to rotate. The circumferentially equidistantly distributed cutting blocks 1002 prepare the waste material brought by the electric conveyor 2. Cutting facilitates the subsequent crushing process. The pre-cut waste materials are gathered through the gathering shell 3 and diverted through the diverter plate 301, so that the waste materials fall into the collection net 803 and the two rotating drums 802.
在第一转动轴6转动的过程中,第一转动轴6通过带轮皮带带动第二转动轴804转动,第二转动轴804通过齿轮带动第三转动轴805转动,第二转动轴804齿轮的齿数大于第三转动轴805齿轮的齿数,第二转动轴804与第三转动轴805形成差速,使两个破碎辊806反向转动的同时差速转动,提升两个破碎辊806对废料的破碎效果,破碎后的废料落至收料网803和两个转动筒802的内侧,可通过收料网803和两个转动筒802通孔的废料向下移动至下料件13,无法通过的废料通过拨料板810随两个转动筒802的转动向转动筒802的上侧移动,当拨料板810移动至与限位杆811接触时,限位杆811挤压相邻的拨料板810,拨料板810的扭簧发生扭转,使拨料板810转动,其携带的废料向下掉落至两个破碎辊806之间,两个破碎辊806再次破碎废料,直至废料通过收料网803和两个转动筒802通孔向下移动至下料件13,当拨料板810远离限位杆811后,拨料板810的扭簧复位。During the rotation of the first rotating shaft 6, the first rotating shaft 6 drives the second rotating shaft 804 to rotate through the pulley belt, and the second rotating shaft 804 drives the third rotating shaft 805 to rotate through the gear. The gear of the second rotating shaft 804 The number of teeth is greater than the number of teeth of the gear of the third rotating shaft 805. The second rotating shaft 804 and the third rotating shaft 805 form a differential speed, so that the two crushing rollers 806 rotate in opposite directions and rotate at a differential speed, thereby improving the impact of the two crushing rollers 806 on the waste materials. Crushing effect, the broken waste material falls to the inside of the collecting net 803 and the two rotating cylinders 802, and the waste material that can pass through the through holes of the collecting net 803 and the two rotating cylinders 802 moves downward to the unloading piece 13, and the waste material that cannot pass through The waste material moves to the upper side of the rotating drum 802 through the scraping plate 810 along with the rotation of the two rotating drums 802. When the scraping plate 810 moves to contact with the limiting rod 811, the limiting rod 811 squeezes the adjacent scraping plate. 810, the torsion spring of the scraping plate 810 twists, causing the scraping plate 810 to rotate, and the waste material carried by it falls downward between the two crushing rollers 806, and the two crushing rollers 806 crush the waste material again until the waste material passes through the collection The through holes of the net 803 and the two rotating cylinders 802 move downward to the blanking part 13. When the material shifting plate 810 moves away from the limiting rod 811, the torsion spring of the material shifting plate 810 returns to its original position.
在两个破碎辊806破碎废料的过程中,破碎辊806带动相邻的推板808沿相邻的滑动槽8071滑动,当推板808移动到滑动槽8071下侧时,推板808沿滑动槽8071向下探出,将相邻破碎辊806缝隙内的废料推出,提升破碎辊806的使用时长和对废料的破碎效果,防止破碎辊806的缝隙堵塞,推板808将相邻破碎辊806缝隙内的废料向下推出,方便将卡入破碎辊806缝隙的部分废料直接通过转动筒802和两个收料网803的通孔向下排出。During the process of two crushing rollers 806 crushing waste materials, the crushing rollers 806 drive the adjacent push plate 808 to slide along the adjacent sliding groove 8071. When the pushing plate 808 moves to the lower side of the sliding groove 8071, the pushing plate 808 slides along the sliding groove 8071. 8071 reaches down to push out the waste material in the gap between the adjacent crushing rollers 806, thereby improving the use time of the crushing roller 806 and the crushing effect of the waste material, and preventing the gap between the crushing rollers 806 from being blocked. The push plate 808 will push the gap between the adjacent crushing rollers 806. The waste material inside is pushed downward, so that part of the waste material stuck in the gap of the crushing roller 806 can be directly discharged downward through the through holes of the rotating cylinder 802 and the two collecting nets 803.
当两个转动筒802转动时,后侧的转动筒802通过第二内齿环8022和第二齿轮904的啮合带动后侧的第二固定盘902转动,后侧的第二固定盘902通过周向等距分布的固定杆903带动前侧的第二固定盘902转动,周向等距分布的固定杆903通过转动的方式辅助无法通过收料网803和两个转动筒802通孔的废料向上移动再次进行破碎,同时挤压可以通过的废料,辅助下料。When the two rotating drums 802 rotate, the rotating drum 802 on the rear side drives the second fixed plate 902 on the rear side to rotate through the meshing of the second internal gear ring 8022 and the second gear 904. The second fixed plate 902 on the rear side rotates through the circumference. The fixed rods 903 equidistantly distributed in the circumferential direction drive the second fixed plate 902 on the front side to rotate, and the fixed rods 903 equidistantly distributed in the circumferential direction rotate to assist the waste material that cannot pass through the through holes of the collecting net 803 and the two rotating drums 802 to move upward. The movement is carried out again for crushing, while squeezing the waste materials that can pass through to assist in unloading.
当第三转动轴805转动时,第三转动轴805通过带轮皮带带动下料件13转动,通过收料网803和两个转动筒802通孔的废料移动至下料件13,下料件13带动处理好的废料向下料件13的中部移动,并通过下料壳14导出,完成整体流程,当本装置使用完成后,工作人员关闭电动传送件2和第一电机4。When the third rotating shaft 805 rotates, the third rotating shaft 805 drives the blanking part 13 to rotate through the pulley belt, and the waste material passing through the through holes of the collecting net 803 and the two rotating cylinders 802 moves to the blanking part 13, and the blanking part 13 drives the processed waste to move to the middle of the lower material part 13, and is exported through the lower material shell 14 to complete the overall process. When the use of the device is completed, the staff turns off the electric transmission part 2 and the first motor 4.
实施例2:在实施例1的基础之上,如图15和图16所示,还包括有第二辅助组件,第二辅助组件用于推动废料进入壳体1内,同时挤压废料,减小废料所占空间,方便废料进入壳体1,第二辅助组件包括有对称分布的固定挡板1201,对称分布的固定挡板1201均固接于壳体1,后侧的固定挡板1201安装有第二电机1202,对称分布的固定挡板1201之间转动连接有对称分布的第四转动轴1203,第二电机1202的输出端与左侧的第四转动轴1203固接,相邻的第四转动轴1203之间通过带轮皮带传动,相邻的第四转动轴1203均固接有前后对称分布的第三固定盘1204,对称分布的第三固定盘1204均滑动有周向等距分布的挤压杆1205,挤压杆1205与相邻的第三固定盘1204之间设置有弹簧,用于辅助进料的同时挤压废料,提升进料的效率。Embodiment 2: On the basis of Embodiment 1, as shown in Figures 15 and 16, a second auxiliary component is also included. The second auxiliary component is used to push the waste material into the housing 1 while squeezing the waste material to reduce The small space occupied by waste materials facilitates the entry of waste materials into the housing 1. The second auxiliary component includes symmetrically distributed fixed baffles 1201. The symmetrically distributed fixed baffles 1201 are all fixed to the housing 1. The fixed baffles 1201 on the rear side are installed. There is a second motor 1202, and a symmetrically distributed fourth rotating shaft 1203 is rotatably connected between the symmetrically distributed fixed baffles 1201. The output end of the second motor 1202 is fixedly connected to the fourth rotating shaft 1203 on the left, and the adjacent third The four rotating shafts 1203 are driven by pulleys and belts. The adjacent fourth rotating shafts 1203 are all fixed with third fixed plates 1204 that are symmetrically distributed in the front and rear. The third fixed plates 1204 that are symmetrically distributed are all slidable and equidistantly distributed in the circumferential direction. The extrusion rod 1205 is provided with a spring between the extrusion rod 1205 and the adjacent third fixed plate 1204 to assist in feeding materials while squeezing waste materials to improve the efficiency of feeding materials.
当启动电动传送件2时,工作人员同时启动第二电机1202,第二电机1202的输出端带动左侧的第四转动轴1203转动,左侧的第四转动轴1203通过带轮皮带使右侧的第四转动轴1203转动,第四转动轴1203带动对称的第三固定盘1204转动,对称的第三固定盘1204带动挤压杆1205转动,当电动传送件2向壳体1内进料时,挤压杆1205拨动废料,辅助进料,当遇到体积较大的废料时,挤压杆1205沿相邻的两个第三固定盘1204滑动,挤压第三固定盘1204的弹簧,通过挤压杆1205的弹簧提供挤压力,挤压较大的废料,方便进行的进行。When starting the electric transmission member 2, the staff starts the second motor 1202 at the same time. The output end of the second motor 1202 drives the fourth rotating shaft 1203 on the left side to rotate. The fourth rotating shaft 1203 on the left side rotates the right side through the pulley belt. The fourth rotating shaft 1203 rotates, the fourth rotating shaft 1203 drives the symmetrical third fixed plate 1204 to rotate, and the symmetrical third fixed plate 1204 drives the extrusion rod 1205 to rotate. When the electric transmission member 2 feeds material into the housing 1 , the extrusion rod 1205 moves the waste material to assist in feeding. When encountering a larger volume of waste material, the extrusion rod 1205 slides along the two adjacent third fixed disks 1204, squeezing the spring of the third fixed disk 1204, The spring of the extrusion rod 1205 provides extrusion force to squeeze larger waste materials to facilitate the process.
实施例3:在实施例2的基础之上,如图3-图5和图14所示,还包括有吹离组件,吹离组件设置于壳体1,吹离组件用于去除废料的静电,防止废料吸附于聚拢壳3、遮挡板809与下料件13,影响废料的移动和排出,吹离组件包括有等离子风机1101,等离子风机1101固接于壳体1的内侧,聚拢壳3固接有第一出风管1102,第一出风管1102与等离子风机1101通过连通管连通,右侧的遮挡板809固接有第二出风管1103,第二出风管1103与等离子风机1101通过连通管连通,下料件13固接有第三出风管1104,第三出风管1104与等离子风机1101通过连通管连通。Embodiment 3: On the basis of Embodiment 2, as shown in Figures 3 to 5 and 14, a blowing away component is also included. The blowing away component is arranged on the housing 1, and the blowing away component is used to remove static electricity from the waste materials. , to prevent waste materials from being adsorbed on the gathering shell 3, the shielding plate 809 and the blanking part 13, affecting the movement and discharge of the waste materials. The blowing away component includes a plasma fan 1101. The plasma fan 1101 is fixed to the inside of the housing 1, and the gathering shell 3 is fixed A first air outlet pipe 1102 is connected to the first air outlet pipe 1102 and the plasma fan 1101 through a connecting pipe. The right baffle 809 is fixedly connected to a second air outlet pipe 1103. The second air outlet pipe 1103 is connected to the plasma fan 1101. The third air outlet pipe 1104 is connected to the blanking piece 13 through a communication pipe. The third air outlet pipe 1104 and the plasma fan 1101 are connected through the communication pipe.
当本装置工作时,工作人员启动等离子风机1101,等离子风机1101将等离子风吹至第一出风管1102、第二出风管1103和第三出风管1104,第一出风管1102将等离子风吹向聚拢壳3,第二出风管1103将等离子风吹向两个转动筒802和收料网803,第三出风管1104将等离子风吹向和下料件13,将废料所携带的静电去除,防止废料因静电吸附堵塞装置,提升装置的工作效率。When the device is working, the staff starts the plasma fan 1101. The plasma fan 1101 blows the plasma wind to the first air outlet duct 1102, the second air outlet duct 1103 and the third air outlet duct 1104. The first air outlet duct 1102 blows the plasma wind. The wind blows towards the gathering shell 3, the second air outlet pipe 1103 blows the plasma wind to the two rotating cylinders 802 and the collecting net 803, the third air outlet pipe 1104 blows the plasma wind to the and unloading parts 13, and carries the waste materials. The static electricity removal prevents waste materials from clogging the device due to electrostatic adsorption and improves the working efficiency of the device.
尽管参照上面实施例详细说明了本发明,但是通过本公开对于本领域技术人员显而易见的是,而在不脱离所述的权利要求限定的本发明的原理及精神范围的情况下,可对本发明做出各种变化或修改。因此,本公开实施例的详细描述仅用来解释,而不是用来限制本发明,而是由权利要求的内容限定保护的范围。Although the present invention has been described in detail with reference to the above embodiments, it will be apparent to those skilled in the art from this disclosure that the present invention can be modified without departing from the principle and spirit of the invention as defined by the claims. various changes or modifications. Therefore, the detailed description of the embodiments of the present disclosure is only used to explain, not to limit the present invention, but the scope of protection is defined by the content of the claims.
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