CN116184915A - Method and system for monitoring running state of industrial Internet equipment - Google Patents

Method and system for monitoring running state of industrial Internet equipment Download PDF

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CN116184915A
CN116184915A CN202310442943.9A CN202310442943A CN116184915A CN 116184915 A CN116184915 A CN 116184915A CN 202310442943 A CN202310442943 A CN 202310442943A CN 116184915 A CN116184915 A CN 116184915A
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monitoring
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CN116184915B (en
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王烨
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Changtong Intelligent Shenzhen Co ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/042Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
    • G05B19/0428Safety, monitoring
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/24Pc safety
    • G05B2219/24024Safety, surveillance
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

The invention relates to the technical field of data transmission, in particular to a method and a system for monitoring the running state of industrial Internet equipment, comprising the following steps: the control terminal is a main control terminal of the system and is used for sending out an execution command; the network distribution module is used for configuring all equipment of a local area network service system and area; the analysis module is used for analyzing the operation parameters of the equipment; the monitoring module is used for monitoring the operation parameters of the acquisition equipment in real time; the judging module is used for judging whether the equipment operation parameters acquired by the monitoring module are in the equipment safety operation parameter threshold range set by the lower-level submodule setting unit of the analysis module; the invention sets the safety threshold range of equipment operation in a mode of collecting the parameters of each equipment, further adopts the further collection of the working state parameters in the equipment operation process to compare with the safety threshold range, achieves the timely capture of equipment faults and tiny problems, and ensures that the equipment fault problems can be perceived in advance and discovered timely.

Description

Method and system for monitoring running state of industrial Internet equipment
Technical Field
The invention relates to the technical field of data transmission, in particular to a method and a system for monitoring the running state of industrial Internet equipment.
Background
At present, the industrial Internet is mainly applied to equipment control operation, but is not fully applied to equipment operation state monitoring, so that faults and errors of equipment cannot be predicted in advance, most of equipment still adopts a manual inspection maintenance mode to ensure stable operation of the equipment, however, the faults of the equipment often occur in the operation process, the current task executed by the equipment is interrupted, further production materials on the equipment are lost, and further damage to the equipment is caused due to the fact that equipment faults cause large equipment braking time span due to manual scram.
Disclosure of Invention
Aiming at the defects existing in the prior art, the invention provides a method and a system for monitoring the running state of industrial Internet equipment, which solve the technical problems in the background art.
In order to achieve the above purpose, the invention is realized by the following technical scheme:
in a first aspect, an industrial internet appliance operating condition monitoring system, comprising:
the control terminal is a main control terminal of the system and is used for sending out an execution command;
the network distribution module is used for configuring all equipment of a local area network service system and area;
the analysis module is used for analyzing the operation parameters of the equipment;
the monitoring module is used for monitoring the operation parameters of the acquisition equipment in real time;
the judging module is used for judging whether the equipment operation parameters acquired by the monitoring module are in the equipment safety operation parameter threshold range set by the lower-level submodule setting unit of the analysis module;
the capturing module is used for triggering operation when the judging result of the judging module is NO and capturing equipment corresponding to the range exceeding the safety operation parameter threshold of the equipment;
the sniffing module is used for acquiring the capturing equipment in the capturing module and acquiring the optical link path and the position of the capturing equipment in the local area network structure model;
and the feedback module is used for receiving the running result of the sniffing module and sending the running result to the control terminal through the system configuration local area network.
Still further, the distribution network module is provided with a sub-module at a lower level, including:
the planning unit is used for designing the local area network, the system and the optical link paths of all the devices;
the rubbing unit is used for copying the arrangement structure of the local area network optical link path and generating a local area network structure model;
the planning unit manually sets an optical link path by a user, the optical link path node positions of the system in the local area network and the devices are equal in diameter distance, the optical link path node positions are device installation positions, and the optical link path node positions are configured with position coordinates.
Still further, the device operating parameters analyzed in the analysis module include: theoretical current and voltage in all states of equipment operation, theoretical power in all states of equipment operation, theoretical temperature in all states of equipment and theoretical capacity in the state of equipment operation.
Still further, the analysis module is provided with a sub-module at a lower stage, including:
the acquisition unit is used for acquiring the operation parameters of the equipment;
the setting unit is used for acquiring the equipment operation parameters acquired by the operation of the acquisition unit and setting a safe operation parameter threshold value by referring to the operation parameters;
the system controls equipment operation through a local area network configured by the distribution network module, the operation times of the equipment are more than or equal to times, and after the acquisition unit acquires the operation parameters of the equipment, the setting unit sets the maximum and minimum parameters of all times of equipment operation as threshold values.
Furthermore, the monitoring module operates to control the acquisition unit to operate again, a storage unit is arranged between the monitoring module and the lower sub-module of the analysis module and used for storing the equipment operation parameter threshold set by the setting unit, and the monitoring module monitors the acquired equipment operation parameter and sends the acquired equipment operation parameter to the storage unit in real time to be compared with the equipment operation parameter threshold stored in the storage unit.
Further, the monitoring module is provided with an operation period, the monitoring module operates according to the set operation period, and when the judging module judges that the judgment result is yes, the jump unit is controlled to operate by taking the judging result as a triggering condition;
and the jump unit is used for jumping the monitoring module to finish the period and rerun.
Still further, the determination module is provided with a sub-module, which includes:
a braking unit for controlling the equipment to stop running;
wherein, the brake unit triggers the synchronous start of operation following the capture module.
Further, when the judging result is no, the synchronous recording feedback module feeds back the optical link path and the equipment position of the control terminal, and calculates the residual life prediction value of the equipment according to the following formula:
Figure SMS_1
wherein:
Figure SMS_2
a remaining life ratio value for the device;
Figure SMS_3
the working strength loss proportionality coefficient is used for the running process of the equipment;
Figure SMS_4
is a non-human equipment failure factor, < >>
Figure SMS_5
Setting by manual setting by a user, wherein a default value is set as follows;
Figure SMS_6
the time span between the current operation fault time node and the last node of the equipment is set;
x is the number of times of faults of the equipment currently;
Figure SMS_7
loss coefficient mean value for replacement device before replacement device +.>
Figure SMS_8
≥0;
Wherein, the predicted value of the residual life of the equipment is that the initial life of the equipment is equal to that of the equipment
Figure SMS_9
The initial lifetime of the device is set by the user at the system end.
Still further, the control terminal has the distribution network module through medium electric connection, the distribution network module lower level has planning unit and rubbing unit through medium electric connection, the distribution network module has analysis module through medium electric connection, analysis module lower level has collection unit and settlement unit through medium electric connection, analysis module has monitoring module through medium electric connection, monitoring module lower level has the storage unit through medium electric connection, the storage unit is connected with collection unit and settlement unit through medium electric connection, monitoring module has the judgement module through medium electric connection, the inside brake unit that has through medium electric connection of judgement module, the judgement module has jumping unit, capture module, sniffing module and feedback module through medium electric connection.
In a second aspect, a method for monitoring an operation state of an industrial internet device includes the steps of:
step 1: setting a local area network to be deployed in an operation area of equipment, and constructing an online control platform of the equipment through the local area network;
step 2: acquiring basic operation parameters of equipment, driving the equipment to operate to further acquire actual operation parameters of the equipment, and setting an operation safety parameter threshold range of the equipment by referring to the basic operation parameters and the actual operation parameters of the equipment;
step 3: when the equipment is in an operating state, capturing current parameters of the equipment in real time, comparing the real-time capturing parameters with a set threshold range of the equipment operation safety parameters, and judging whether the current capturing parameters are in the threshold range or not;
step 4: setting an operation period of the step 3, repeatedly executing the step 3 according to the set operation period, capturing the judgment result of the step 3 in real time, and sending a stop command on an equipment online control platform through a local area network when the judgment result of the step 3 is negative;
step 5: and acquiring equipment corresponding to the range exceeding the threshold value of the equipment operation safety parameters, and finding the installation position of the equipment to be captured in the data network through an online control platform.
Compared with the known public technology, the technical scheme provided by the invention has the following beneficial effects:
the invention provides an industrial Internet equipment running state monitoring system, which can enable equipment applied in an industrial production process to be remotely controlled by means of an Internet, set an equipment running safety threshold range in a mode of collecting parameters of each equipment, further compare the further collection of working state parameters in the equipment running process with the safety threshold range, achieve timely equipment fault and capture of tiny problems, and ensure that equipment fault problems can be perceived in advance and timely discovered.
The system in the invention effectively manages the installation position of the equipment by designing the optical link path when the network is configured for the equipment in the use process, thereby not only timely stopping damage caused by equipment operation when the equipment is monitored in the operation process of the system, but also accurately capturing the position of the fault equipment through the optical link path so as to facilitate the fault equipment to obtain corresponding treatment in time.
The invention provides an industrial Internet equipment running state monitoring method, which can further maintain the running stability of a system through step execution in the method, and simultaneously provides a stable equipment monitoring maintenance logic and period, so that the running of the system and the step execution of the method are ensured to be more real-time, and the running process of the equipment can be continuously monitored and managed by running safety.
Drawings
In order to more clearly illustrate the technical solutions of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It is evident that the drawings in the following description are only some embodiments of the present invention and that other drawings may be obtained from these drawings without inventive effort for a person of ordinary skill in the art.
FIG. 1 is a schematic diagram of an industrial Internet device operation state monitoring system;
FIG. 2 is a flow chart of a method for monitoring the operation state of an industrial Internet device;
reference numerals in the drawings represent respectively: 1. a control terminal; 2. a distribution network module; 21. a planning unit; 22. a rubbing unit; 3. an analysis module; 31. an acquisition unit; 32. a setting unit; 4. a monitoring module; 41. a storage unit; 5. a judgment module; 51. a jump unit; 52. a braking unit; 6. a capture module; 7. a sniffing module; 8. and a feedback module.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. It will be apparent that the described embodiments are some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention is further described below with reference to examples.
Example 1: an industrial internet device operation state monitoring system of this embodiment, as shown in fig. 1, includes:
the control terminal 1 is a main control end of the system and is used for sending out an execution command;
the network distribution module 2 is used for configuring all devices of a local area network service system and area;
an analysis module 3 for analyzing the operating parameters of the device;
the monitoring module 4 is used for monitoring the operation parameters of the acquisition equipment in real time;
the judging module 5 is used for judging whether the equipment operation parameters acquired by the monitoring module 4 are in the equipment safety operation parameter threshold range set by the lower-level submodule setting unit 32 of the analyzing module 3;
the capturing module 6 is used for triggering operation when the judging result of the judging module 5 is negative and capturing equipment corresponding to the range exceeding the safety operation parameter threshold of the equipment;
the sniffing module 7 is used for acquiring the capturing device in the capturing module 6 and acquiring the optical link path and the position of the capturing device in the local area network structure model;
and the feedback module 8 is used for receiving the operation result of the sniffing module 7 and sending the operation result to the control terminal 1 through a system configuration local area network.
In this embodiment, the control terminal 1 controls the distribution network module 2 to operate and configure all devices of the local area network serving the system and the area, the analysis module 3 is arranged to operate the operation parameters of the analysis device, the monitoring module 4 is operated in real time to monitor the operation parameters of the acquisition device in real time, then the judging module 5 is operated to judge whether the operation parameters of the devices acquired by the monitoring module 4 are within the range of the safety operation parameters of the devices set by the setting unit 32 of the lower-level submodule of the analysis module 3, and then the capturing module 6 captures the devices exceeding the range of the safety operation parameters of the devices, so that the further sniffing module 7 acquires the capturing devices in the capturing module 6, acquires the optical link path and the position of the capturing devices in the local area network structure model, and finally the feedback module 8 starts to receive the operation results of the sniffing module 7 to transmit the operation results to the control terminal 1 through the system configuration local area network.
Example 2: on the aspect of implementation, on the basis of embodiment 1, this embodiment further specifically describes an operation state monitoring system of industrial internet equipment in embodiment 1 with reference to fig. 1:
as shown in fig. 1, the distribution network module 2 is provided with a sub-module at a lower level, including:
a planning unit 21, configured to design optical link paths of the local area network and the system and each device;
the rubbing unit 22 is configured to copy an arrangement structure of an optical link path of the local area network, and generate a local area network structure model;
the planning unit 21 manually sets an optical link path by a user, the optical link path node positions of the system and each device in the local area network are equal in distance, the optical link path node positions are device installation positions, and the optical link path node positions are configured with position coordinates.
By setting two groups of sub-modules at the lower level of the distribution network module 2, a local area network structure model at the equipment level is provided for the operation of the system, the position relationship between the model and equipment is planned, data support is provided for the lower level modules of the system, and the subsequent maintenance and searching of the equipment are ensured to be convenient.
As shown in fig. 1, the device operation parameters analyzed in the analysis module 3 include: theoretical current and voltage in all states of equipment operation, theoretical power in all states of equipment operation, theoretical temperature in all states of equipment and theoretical capacity in the state of equipment operation.
As shown in fig. 1, the analysis module 3 is provided with a sub-module at a lower stage, including:
an acquisition unit 31 for acquiring an operation parameter of the apparatus;
a setting unit 32, configured to obtain the operation parameters of the device collected by the operation of the collection unit 31, and set a safe operation parameter threshold with reference to the operation parameters;
the system controls the operation of equipment through the local area network configured by the distribution network module 2, the operation times of the equipment are more than or equal to 2 times, and after the acquisition unit 31 acquires the operation parameters of the equipment, the setting unit 32 sets the maximum parameter and the minimum parameter of all times of the equipment operation as threshold values.
As shown in fig. 1, the monitoring module 4 operates to control the collection unit 31 to operate again, a storage unit 41 is disposed between the monitoring module 4 and a sub-module at a lower level of the analysis module 3, and is configured to store the device operation parameter threshold set by the setting unit 32, and the device operation parameter collected by the monitoring module 4 is monitored and sent to the storage unit 41 in real time, and compared with the device operation parameter threshold stored in the storage unit 41.
As shown in fig. 1, the monitoring module 4 is provided with an operation period, the monitoring module 4 operates according to the set operation period, and when the determination result is yes, the determining module 5 controls the operation of the jumping unit 51 by taking the determination result as a triggering condition;
the skip unit 51 is configured to skip the monitoring module 4 to end the period and re-run.
As shown in fig. 1, the determination module 5 is provided with a sub-module, including:
a brake unit 52 for controlling the apparatus to stop operating;
wherein the brake unit 52 triggers a synchronous start of operation following the capture module 6.
Through the arrangement, in the running process of the system, when equipment is in a problem, the system can be refreshed immediately, and the upper equipment is subjected to monitoring data acquisition again, so that the accuracy of data results obtained by the running of the system is ensured.
As shown in fig. 1, when the determination result is no, the synchronization record feedback module 8 feeds back the optical link path and the device position of the control terminal 1, and calculates the predicted value of the remaining life of the device according to the following formula:
Figure SMS_10
wherein:
Figure SMS_11
a remaining life ratio value for the device;
Figure SMS_12
the working strength loss proportionality coefficient is used for the running process of the equipment;
Figure SMS_13
is a non-human equipment failure factor, < >>
Figure SMS_14
Setting by manual setting by a user, wherein the default value is set to be 1;
Figure SMS_15
the time span between the current operation fault time node and the last node of the equipment is set;
x is the number of times of faults of the equipment currently;
Figure SMS_16
loss coefficient mean value for replacement device before replacement device +.>
Figure SMS_17
≥0;
Wherein, the predicted value of the residual life of the equipment is that the initial life of the equipment is equal to that of the equipment
Figure SMS_18
The initial lifetime of the device is set by the user at the system end.
As shown in fig. 1, a control terminal 1 is electrically connected with a distribution network module 2 through a medium, the lower stage of the distribution network module 2 is electrically connected with a planning unit 21 and a rubbing unit 22 through the medium, the distribution network module 2 is electrically connected with an analysis module 3 through the medium, the lower stage of the analysis module 3 is electrically connected with a collection unit 31 and a setting unit 32 through the medium, the analysis module 3 is electrically connected with a monitoring module 4 through the medium, the lower stage of the monitoring module 4 is electrically connected with a storage unit 41 through the medium, the storage unit 41 is electrically connected with the collection unit 31 and the setting unit 32 through the medium, the monitoring module 4 is electrically connected with a judging module 5 through the medium, the inside of the judging module 5 is electrically connected with a braking unit 52 through the medium, and the judging module 5 is electrically connected with a jumping unit 51, a capturing module 6, a sniffing module 7 and a feedback module 8 through the medium.
Example 3: on the aspect of implementation, on the basis of embodiment 1, this embodiment further specifically describes an operation state monitoring system of industrial internet equipment in embodiment 1 with reference to fig. 2:
an industrial internet equipment running state monitoring method comprises the following steps:
step 1: setting a local area network to be deployed in an operation area of equipment, and constructing an online control platform of the equipment through the local area network;
step 2: acquiring basic operation parameters of equipment, driving the equipment to operate to further acquire actual operation parameters of the equipment, and setting an operation safety parameter threshold range of the equipment by referring to the basic operation parameters and the actual operation parameters of the equipment;
step 3: when the equipment is in an operating state, capturing current parameters of the equipment in real time, comparing the real-time capturing parameters with a set threshold range of the equipment operation safety parameters, and judging whether the current capturing parameters are in the threshold range or not;
step 4: setting an operation period of the step 3, repeatedly executing the step 3 according to the set operation period, capturing the judgment result of the step 3 in real time, and sending a stop command on an equipment online control platform through a local area network when the judgment result of the step 3 is negative;
step 5: and acquiring equipment corresponding to the range exceeding the threshold value of the equipment operation safety parameters, and finding the installation position of the equipment to be captured in the data network through an online control platform.
In summary, through the above embodiment, the device applied in the industrial production process can be remotely controlled by means of the internet, and the device operation safety threshold range is set in a manner of collecting the parameters of each device, so that further collection of the working state parameters in the device operation process is compared with the safety threshold range, timely capture of device faults and micro problems is achieved, and the device fault problems can be perceived in advance and timely found; in addition, in the use process of the system, the optical link path is designed when a network is configured for the equipment, and the installation position of the equipment is effectively managed, so that when the equipment is monitored to be faulty in the operation process of the system, the damage caused by the operation of the equipment can be timely prevented, the position of the faulty equipment can be accurately captured through the optical link path, and the faulty equipment can be timely and correspondingly processed; in addition, the operation stability of the system can be further maintained through the step execution in the method, meanwhile, stable equipment monitoring maintenance logic and period are provided, the operation of the system and the step execution of the method are ensured to be more real-time, and the operation process of the equipment can be continuously monitored and managed.
The above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (8)

1. An industrial internet appliance operating condition monitoring system, comprising:
the control terminal (1) is a main control end of the system and is used for sending out an execution command;
the distribution network module (2) is used for configuring all devices of a local area network service system and area;
an analysis module (3) for analyzing the operating parameters of the device;
the monitoring module (4) is used for monitoring the operation parameters of the acquisition equipment in real time;
the judging module (5) is used for judging whether the equipment operation parameters acquired by the monitoring module (4) are in the equipment safety operation parameter threshold range set by the lower-level submodule setting unit (32) of the analysis module (3);
the capturing module (6) is used for triggering operation when the judging result of the judging module (5) is negative and capturing equipment corresponding to the range exceeding the safety operation parameter threshold of the equipment;
the sniffing module (7) is used for acquiring the capturing equipment in the capturing module (6) and acquiring the optical link path and the position of the capturing equipment in the local area network structure model;
the feedback module (8) is used for receiving the running result of the sniffing module (7) and sending the running result to the control terminal (1) through a system configuration local area network;
the lower level of the distribution network module (2) is provided with a sub-module, which comprises:
the planning unit (21) is used for designing optical link paths of the local area network, the system and the devices;
the rubbing unit (22) is used for copying the arrangement structure of the local area network optical link path and generating a local area network structure model;
the planning unit (21) manually sets an optical link path by a user, the optical link path node positions of the system in the local area network and the optical link paths of all the devices are equal in distance, the optical link path node positions are device installation positions, and the optical link path node positions are provided with position coordinates;
the analysis module (3) is provided with a sub-module at the lower stage, and comprises:
an acquisition unit (31) for acquiring an operating parameter of the device;
the setting unit (32) is used for acquiring the equipment operation parameters acquired by the operation of the acquisition unit (31), and setting a safe operation parameter threshold value by referring to the operation parameters;
the system controls equipment operation through a local area network configured by the distribution network module (2), the operation times of the equipment are controlled to be more than or equal to 2 times, and after the acquisition unit (31) acquires the operation parameters of the equipment, the setting unit (32) sets the parameters with the largest numerical value and the smallest numerical value in all times of equipment operation as threshold values.
2. An industrial internet device operation status monitoring system according to claim 1, wherein the device operation parameters analyzed in the analysis module (3) comprise: theoretical current and voltage in all states of equipment operation, theoretical power in all states of equipment operation, theoretical temperature in all states of equipment and theoretical capacity in the state of equipment operation.
3. The industrial internet equipment operation state monitoring system according to claim 1, wherein the monitoring module (4) operates to control the acquisition unit (31) to operate again, a storage unit (41) is arranged between the monitoring module (4) and a lower sub-module of the analysis module (3) and is used for storing the equipment operation parameter threshold set by the setting unit (32), and the monitoring module (4) monitors the acquired equipment operation parameter and sends the acquired equipment operation parameter to the storage unit (41) in real time to be compared with the equipment safety operation parameter threshold stored in the storage unit (41).
4. The system for monitoring the operation state of industrial internet equipment according to claim 1, wherein the monitoring module (4) is provided with an operation period, the monitoring module (4) operates according to the set operation period, and when the judgment result is yes, the judgment module (5) controls the operation of the jump unit (51) by taking the judgment result as a triggering condition;
and the jump unit (51) is used for jumping the end period of the monitoring module (4) and restarting.
5. An industrial internet device operation status monitoring system according to claim 1, wherein the determination module (5) is provided with a sub-module, comprising:
a brake unit (52) for controlling the apparatus to stop operating;
wherein the brake unit (52) triggers the synchronous start of operation following the capture module (6).
6. The system for monitoring the operation state of industrial internet equipment according to claim 1, wherein when the determination result of the determination module (5) is no, the synchronous recording feedback module (8) feeds back the optical link path and the equipment position of the control terminal (1), and calculates the predicted value of the residual life of the equipment according to the following formula:
Figure QLYQS_1
wherein:
Figure QLYQS_2
a remaining life ratio value for the device;
Figure QLYQS_3
the working strength loss proportionality coefficient is used for the running process of the equipment;
Figure QLYQS_4
is a non-human equipment failure factor, < >>
Figure QLYQS_5
By manual setting by the userSetting a default value to be 1;
Figure QLYQS_6
the time span between the current operation fault time node and the last node of the equipment is set;
x is the number of times of faults of the equipment currently;
Figure QLYQS_7
loss coefficient mean value for replacement device before replacement device +.>
Figure QLYQS_8
≥0;
Wherein, the predicted value of the residual life of the equipment is that the initial life of the equipment is equal to that of the equipment
Figure QLYQS_9
The initial lifetime of the device is set by the user at the system end.
7. The industrial internet equipment running state monitoring system according to claim 1, wherein the control terminal (1) is electrically connected with a distribution network module (2) through a medium, the lower stage of the distribution network module (2) is electrically connected with a planning unit (21) and a rubbing unit (22) through the medium, the distribution network module (2) is electrically connected with an analysis module (3) through the medium, the lower stage of the analysis module (3) is electrically connected with an acquisition unit (31) and a setting unit (32) through the medium, the analysis module (3) is electrically connected with a monitoring module (4) through the medium, the lower stage of the monitoring module (4) is electrically connected with a storage unit (41) through the medium, the storage unit (41) is electrically connected with the acquisition unit (31) and the setting unit (32) through the medium, the monitoring module (4) is electrically connected with a judgment module (5) through the medium, the inside of the judgment module (5) is electrically connected with a braking unit (52) through the medium, and the judgment module (5) is electrically connected with a conversion unit (51), a capturing module (6), a sniffing module (7) and a feedback module (8).
8. A method for monitoring the operation state of an industrial internet device, which is a method for implementing the operation state monitoring system of an industrial internet device according to any one of claims 1 to 7, and is characterized by comprising the following steps:
step 1: setting a local area network to be deployed in an operation area of equipment, and constructing an online control platform of the equipment through the local area network;
step 2: acquiring basic operation parameters of equipment, driving the equipment to operate to further acquire actual operation parameters of the equipment, and setting an operation safety parameter threshold range of the equipment by referring to the basic operation parameters and the actual operation parameters of the equipment;
step 3: when the equipment is in an operating state, capturing current parameters of the equipment in real time, comparing the real-time capturing parameters with a set threshold range of the equipment operation safety parameters, and judging whether the current capturing parameters are in the threshold range or not;
step 4: setting an operation period of the step 3, repeatedly executing the step 3 according to the set operation period, capturing the judgment result of the step 3 in real time, and sending a stop command on an equipment online control platform through a local area network when the judgment result of the step 3 is negative;
step 5: and acquiring equipment corresponding to the range exceeding the threshold value of the equipment operation safety parameters, and finding the installation position of the equipment to be captured in the data network through an online control platform.
CN202310442943.9A 2023-04-24 2023-04-24 Method and system for monitoring running state of industrial Internet equipment Active CN116184915B (en)

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CN116365717A (en) * 2023-05-31 2023-06-30 深圳凯升联合科技有限公司 High-voltage circuit safety monitoring system and method
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CN116404759A (en) * 2023-06-08 2023-07-07 深圳凯升联合科技有限公司 Circuit load prediction monitoring system and method based on deep learning
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CN116775408A (en) * 2023-06-19 2023-09-19 上海启斯云计算有限公司 Intelligent monitoring method for operation state of energy storage equipment
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CN117086519A (en) * 2023-08-22 2023-11-21 江苏凯立达数据科技有限公司 Networking equipment data analysis and evaluation system and method based on industrial Internet
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CN117135074A (en) * 2023-08-29 2023-11-28 铵泰克(北京)科技有限公司 TNA equipment based on FPGA and communication method thereof
CN117135074B (en) * 2023-08-29 2024-05-28 铵泰克(北京)科技有限公司 TNA equipment based on FPGA and communication method thereof
CN116937815B (en) * 2023-09-13 2023-12-29 深圳市旺城行电子有限公司 Intelligent maintenance system for power transformer
CN116937815A (en) * 2023-09-13 2023-10-24 深圳市旺城行电子有限公司 Intelligent maintenance system for power transformer
CN117032055A (en) * 2023-10-10 2023-11-10 深圳市潼芯传感科技有限公司 Industrial equipment intelligent control system
CN117040937A (en) * 2023-10-10 2023-11-10 广州市伍麦信息科技有限公司 Network safety monitoring system based on computer hardware
CN117349169A (en) * 2023-10-17 2024-01-05 南京迅集科技有限公司 Software orientation test method and system combined with Internet of things
CN117348491A (en) * 2023-11-16 2024-01-05 江苏凯立达数据科技有限公司 Networking equipment data acquisition system and method based on industrial Internet
CN117348491B (en) * 2023-11-16 2024-05-03 安徽睿新智造科技有限公司 Networking equipment data acquisition system and method based on industrial Internet
CN117675394A (en) * 2023-12-14 2024-03-08 上海迪塔班克数据科技有限公司 Internet data anomaly detection method and system for plastic industry

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