CN116176919B - Iron wire winding device for wire rope - Google Patents
Iron wire winding device for wire rope Download PDFInfo
- Publication number
- CN116176919B CN116176919B CN202310242958.0A CN202310242958A CN116176919B CN 116176919 B CN116176919 B CN 116176919B CN 202310242958 A CN202310242958 A CN 202310242958A CN 116176919 B CN116176919 B CN 116176919B
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- CN
- China
- Prior art keywords
- support plate
- gear
- winding
- motor
- rope
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000004804 winding Methods 0.000 title claims abstract description 71
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 64
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 32
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 26
- 239000010959 steel Substances 0.000 claims abstract description 26
- 230000001681 protective effect Effects 0.000 claims abstract description 8
- 238000013016 damping Methods 0.000 claims description 8
- 230000000670 limiting effect Effects 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 4
- 230000006978 adaptation Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000005007 materials handling Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
- B65B13/24—Securing ends of binding material
- B65B13/34—Securing ends of binding material by applying separate securing members, e.g. deformable clips
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Winding Filamentary Materials (AREA)
- Transmission Devices (AREA)
Abstract
The invention relates to an iron wire winding device for a steel wire rope, which comprises a moving vehicle, a lifting mechanism and a winding mechanism, wherein the lifting mechanism is arranged on the moving vehicle; the winding mechanism comprises a protective cover and a rope winding assembly; the rope winding assembly is fixed on the first supporting plate group; the rope winding assembly comprises a gear motor, wherein an output shaft of the gear motor is connected with a driving gear, the driving gear is meshed with a driven gear, and the driven gear is meshed with a winding gear. According to the invention, the gear motor is used for driving the gear to rotate so as to drive the iron wire to rotate, the steel wire rope is wound and bundled, and the steel wire is controlled to move by the moving motor; the controller of the PLC is adopted, so that the winding length and the winding diameter can be controlled; compared with manual winding, the device has the advantages of high efficiency, good effect, higher speed, higher accuracy, good reliability, safer and more convenient operation.
Description
Technical Field
The invention relates to the technical field of wire rope winding tools, in particular to a wire rope winding device.
Background
The steel wire rope is a spiral steel wire bundle formed by twisting steel wires with mechanical properties and geometric dimensions meeting the requirements together according to a certain rule, and consists of steel wires, a rope core and lubricating grease. The steel wire rope is a spiral rope which is formed by twisting multiple layers of steel wires into strands and then taking a rope core as the center. In a materials handling machine, for lifting, pulling, tensioning and carrying. The strength of wire rope is high, the dead weight is light, work is steady, be difficult for suddenly whole rupture, reliable operation, wire rope when being connected with other objects, generally all need use the buckle to fix, use the buckle fixed back, wire rope warp easily, leads to unable closely laminating between two wire ropes, influences pleasing to the eye, so generally need twine the iron wire to wire rope's outward appearance, reach fixed effect, guarantee that two wire ropes closely laminate.
At present, the mode of winding and binding the wire rope head is usually to manually take a vice to wind the iron wire around the outside of the wire rope, and when the wire rope is manually wound, larger force is needed to be consumed, more time is wasted, the efficiency is low, the iron wire is difficult to wind firmly, the winding length is not very accurate, the iron wire is thinner, the iron wire is easy to scratch when being pulled by hands for a long time, and potential safety hazards cannot be removed to the maximum extent.
Therefore, an iron wire winding device for a steel wire rope is designed, and the problems are solved.
Disclosure of Invention
The invention provides an iron wire winding device for a steel wire rope, which comprises a moving vehicle, a lifting mechanism and a winding mechanism, wherein the lifting mechanism is arranged on the moving vehicle;
the lifting mechanism is arranged on the outer side of one side of the mobile vehicle; the lifting mechanism comprises a lifting block, a lifting guide column and a lifting guide rod, wherein the lifting block of the lifting mechanism is provided with the connecting rod; the connecting rod is connected with the winding mechanism;
The winding mechanism comprises a protective cover and a rope winding assembly; the protective cover comprises a top plate, side plates and a bottom plate, and the side plates are connected with the connecting rods;
A first supporting plate group, a second supporting plate and a third supporting plate are vertically arranged between the top plate and the bottom plate; the first support plate group, the second support plate and the third support plate are arranged in parallel front and back; the second support plate and the third support plate are C-shaped plates with right openings, the first support plate group consists of two C-shaped plates with right openings, which are arranged side by side, and an installation space is reserved between the two C-shaped plates of the first support plate group side by side; the tops of the two parallel C-shaped plates of the first support plate group are connected through a cover plate;
the first support plate group, the second support plate and the third support plate are provided with movable guide posts in a penetrating way; a steel wire rope clamp is arranged at the opening of the front side of the third supporting plate; an iron wire end clamp is arranged on one side of the second support plate, which faces the first support plate group;
A mobile motor is arranged between the third support plate and the second support plate; an output shaft of the moving motor penetrates through a bearing on the second supporting plate to be connected with a ball screw, the ball screw is connected with the first supporting plate group, the moving motor drives the ball screw to rotate, and the first supporting plate group is close to or far away from the second supporting plate along the ball screw;
The rope winding assembly is fixed on the first supporting plate group; the rope winding assembly comprises a gear motor, wherein an output shaft of the gear motor is connected with a driving gear, the driving gear is meshed with a driven gear, and the driven gear is meshed with a winding gear;
A limiting gear with a limiting function is arranged on the periphery of the winding gear, and the winding gear is a C-shaped gear; an iron wire damping cap is arranged on the outer side of the winding gear; iron wire perforation is left on the winding gear at the position of the iron wire damping cap and at the position corresponding to the first supporting plate group.
Preferably, the lifting mechanism is a linear reciprocating mechanism.
Preferably, the lifting mechanism is a screw motor, and a connecting rod is transversely arranged on an output shaft of the motor.
Preferably, four movable guide posts are provided.
Preferably, the driven gear is provided with a pair.
Preferably, the gear motor and the moving motor are controlled by a PLC control system.
The beneficial effects of the invention are as follows:
According to the invention, the gear motor is used for driving the gear to rotate so as to drive the iron wire to rotate, so that the steel wire rope is wound and bundled, and the steel wire is controlled to move through the moving motor; the controller of the PLC is adopted, so that the winding length and the winding diameter can be controlled; compared with manual winding, the device has the advantages of high efficiency, good effect, higher speed, higher accuracy, good reliability, safer and more convenient operation.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a right side view of the present invention
FIG. 4 is a perspective view of the mobile cart;
FIG. 5 is a perspective view of the winding mechanism;
FIG. 6 is a perspective view of the winding mechanism (with the protective cover removed);
Fig. 7 is a rear view of fig. 6 (the winding mechanism is a front view in the state of fig. 2);
Wherein:
1-a first set of support plates; 2-a second support plate; 3-a third support plate; 4-gear motor; 5-moving the guide post; 6-an iron wire end clamp; 7-ball screw; 8-an iron wire damping cap; 9-a mobile vehicle;
10-a mobile motor; 11-a wire rope clamp; 12-lifting mechanism; 13-lifting guide posts; 14-winding a gear; 15-a drive gear; 16-driven gear; 17-limiting gears; 18-protecting cover;
Detailed Description
The embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
An iron wire winding device for a steel wire rope comprises a moving vehicle 9, a lifting mechanism 12 and a winding mechanism;
As shown in fig. 4, the lifting mechanism 12 is provided outside one side of the traveling carriage 9; the two sides of the lifting mechanism 12 are respectively provided with a lifting guide post 13, the lifting block of the lifting mechanism 12 is provided with a connecting rod, the lifting guide posts 13 penetrate through two ends of the connecting rod, and the two ends of the connecting rod can respectively move up and down along the lifting guide posts 13; the connecting rod is connected with the winding mechanism;
The winding mechanism includes a protective cover 18 and a roping assembly; the protective cover 18 comprises a top plate, side plates and a bottom plate, wherein the side plates are connected with the connecting rods;
As shown in fig. 5, a first support plate group 1, a second support plate 2 and a third support plate 3 are vertically arranged between the top plate and the bottom plate; as shown in fig. 6, the first support plate group 1, the second support plate 2 and the third support plate 3 are disposed in parallel front and rear; the first support plate group 1, the second support plate 2 and the third support plate 3 are C-shaped plates with right openings;
the first support plate group 1, the second support plate 2 and the third support plate 3 are provided with movable guide posts 5 in a penetrating way; as shown in fig. 2, a wire rope clamp 11 is arranged at the opening of the front side of the third support plate 3; as shown in fig. 6, a wire end clip 6 is arranged on the side of the second support plate 2 facing the first support plate group 1;
A mobile motor 10 is arranged between the third support plate 3 and the second support plate 2; an output shaft of the moving motor 10 penetrates through a bearing on the second support plate 2 to be connected with a ball screw 7, the ball screw 7 is connected with the first support plate set 1, the moving motor 10 drives the ball screw 7 to rotate, and the first support plate set 1 is close to or far from the second support plate 2 along the ball screw 7; when the first supporting plate group 1 moves, the moving guide pillar 5 plays a role of supporting and guiding;
The rope winding assembly is fixed on the first supporting plate group 1; as shown in fig. 6 and 7, the rope winding assembly comprises a gear motor 4, wherein the output shaft of the gear motor 4 is connected with a driving gear 15, the driving gear 15 is meshed with a driven gear 16, and the driven gear 16 is meshed with a winding gear 14;
A limiting gear 17 with a limiting function is arranged on the periphery of the winding gear 14, and the winding gear 17 is a C-shaped gear; an iron wire damping cap 8 is arranged on the outer side of the winding gear 14; iron wire perforations are reserved on the winding gear 14 at the position of the iron wire damping cap 8 and at the position corresponding to the first support plate group 1.
Preferably, the first support plate group 1 consists of two side-by-side C-shaped plates with openings on the right, and an installation space is reserved between the two side-by-side C-shaped plates of the first support plate group 1; the tops of the two side-by-side C-shaped plates of the first support plate group 1 are connected through a cover plate
Preferably, the lifting mechanism 12 is a linear reciprocating mechanism.
Preferably, the lifting mechanism 12 is a screw motor, and a connecting rod is transversely arranged on an output shaft of the motor.
Preferably, four moving guide posts 5 are provided.
Preferably, the driven gear 16 is provided with a pair.
Preferably, the gear motor 4 and the moving motor 10 are controlled by a PLC control system.
The using method comprises the following steps:
The mobile vehicle 9 is convenient for carrying the mobile position of the application; the lifting mechanism is convenient for adjusting the position of the winding mechanism;
The port of the iron wire is clamped on the iron wire end clamp 6, the iron wire passes through the first support plate group 1 and the winding gear 14, and passes out through the iron wire damping cap 8;
One end of the steel wire rope is clamped and fixed by a steel wire rope clamp 11, and the steel wire rope sequentially passes through the openings of the third support plate 3, the second support plate 2, the first support plate group 1 and the winding gear 14;
When winding starts, the first support plate set 1 approaches the second support plate 2, a moving motor 10 is started, an output shaft of the moving motor 10 drives a ball screw 7, the first support plate set 1 is far away from the second support plate 2 along the ball screw 7, and the moving guide post 5 plays a role in supporting and guiding;
Meanwhile, the rope winding assembly is started, the gear motor 4 is started, the output shaft of the gear motor 4 drives the driving gear 15 to rotate, the driving gear 15 drives the driven gear 16 to rotate, the driven gear 16 drives the winding gear 14 to rotate, and the steel wire on the winding gear 14 is wound on the steel wire rope in a rotating mode, and the rope end of the steel wire rope can be sequentially wound by the steel wire due to the movement of the first support plate group 1, so that the effect of fixing the rope end of the steel wire rope is achieved.
In the description of the present invention, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art in a specific case.
The foregoing is merely a preferred embodiment of the present invention and it should be noted that modifications and adaptations to those skilled in the art may be made without departing from the principles of the present invention, which are intended to be comprehended within the scope of the present invention.
Claims (6)
1. The iron wire winding device for the steel wire rope is characterized by comprising a moving vehicle (9), a lifting mechanism (12) and a winding mechanism;
The lifting mechanism (12) is arranged outside one side of the mobile vehicle (9); two sides of the lifting mechanism (12) are respectively provided with a lifting guide pillar (13), the lifting block of the lifting mechanism (12) is provided with a connecting rod, the lifting guide pillars (13) penetrate through two ends of the connecting rod, and the two ends of the connecting rod can respectively move up and down along the lifting guide pillars (13); the connecting rod is connected with the winding mechanism;
The winding mechanism comprises a protective cover (18) and a rope winding assembly; the protective cover (18) comprises a top plate, side plates and a bottom plate, and the side plates are connected with the connecting rods;
A first supporting plate group (1), a second supporting plate (2) and a third supporting plate (3) are vertically arranged between the top plate and the bottom plate; the first support plate group (1), the second support plate (2) and the third support plate (3) are arranged in parallel front and back; the second support plate (2) and the third support plate (3) are C-shaped plates with right openings, the first support plate group (1) consists of two C-shaped plates with right openings, which are arranged side by side, and an installation space is reserved between the two C-shaped plates of the first support plate group (1) side by side; the tops of the two side-by-side C-shaped plates of the first support plate group (1) are connected through a cover plate;
The first support plate group (1), the second support plate (2) and the third support plate (3) are provided with movable guide posts (5) in a penetrating way; a steel wire rope clamp (11) is arranged at the opening of the front side of the third supporting plate (3); an iron wire end clamp (6) is arranged on one side of the second support plate (2) facing the first support plate group (1);
A mobile motor (10) is arranged between the third support plate (3) and the second support plate (2); an output shaft of the mobile motor (10) penetrates through a bearing on the second support plate (2) to be connected with a ball screw (7), the ball screw (7) is connected with the first support plate group (1), the mobile motor (10) drives the ball screw (7) to rotate, and the first support plate group (1) is close to or far away from the second support plate (2) along the ball screw (7);
the rope winding assembly is fixed on the first supporting plate group (1); the rope winding assembly comprises a gear motor (4), an output shaft of the gear motor (4) is connected with a driving gear (15), the driving gear (15) is meshed with a driven gear (16), and the driven gear (16) is meshed with a winding gear (14);
A limiting gear (17) with a limiting effect is arranged on the periphery of the winding gear (14), and the winding gear (14) is a C-shaped gear; an iron wire damping cap (8) is arranged on the outer side of the winding gear (14); iron wire perforation is reserved on a winding gear (14) at the position of the iron wire damping cap (8) and at the position corresponding to the first support plate group (1).
2. A wire winding device for wire ropes according to claim 1, characterized in that the lifting mechanism (12) is a linear reciprocating mechanism.
3. The iron wire winding device for the steel wire rope according to claim 2, wherein the lifting mechanism (12) is a screw motor, and a connecting rod is transversely arranged on an output shaft of the motor.
4. A wire winding device for wire ropes according to claim 3, characterized in that the moving guide posts (5) are provided with four.
5. Wire winding device for wire ropes according to claim 4, characterized in that the driven gear (16) is provided with a pair.
6. Wire winding device for wire ropes according to claim 4 or 5, characterized in that the gear motor (4) and the movement motor (10) are controlled by a PLC control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310242958.0A CN116176919B (en) | 2023-03-14 | 2023-03-14 | Iron wire winding device for wire rope |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310242958.0A CN116176919B (en) | 2023-03-14 | 2023-03-14 | Iron wire winding device for wire rope |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN116176919A CN116176919A (en) | 2023-05-30 |
| CN116176919B true CN116176919B (en) | 2024-05-24 |
Family
ID=86446321
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310242958.0A Active CN116176919B (en) | 2023-03-14 | 2023-03-14 | Iron wire winding device for wire rope |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116176919B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5727373A (en) * | 1993-11-12 | 1998-03-17 | Focas Limited | Apparatus and method for unwrapping fibre optic cable from an overhead line |
| CN103124676A (en) * | 2010-10-05 | 2013-05-29 | 理想工业公司 | Knot tying device and cartridge system for providing tying filament thereto |
| CN110924205A (en) * | 2019-11-29 | 2020-03-27 | 李跃 | Iron wire winder for fixing rope end of steel wire rope |
| CN215944983U (en) * | 2021-09-03 | 2022-03-04 | 新乡市长岭金属制品有限公司 | Automatic wire winding and binding machine with adjustable wire binding length |
| CN216138818U (en) * | 2021-06-15 | 2022-03-29 | 嘉兴市贝斯塔电子有限公司 | Automatic mounting device for iron wires of silencer |
| CN115214921A (en) * | 2021-04-16 | 2022-10-21 | 美克司株式会社 | Strapping machine |
| CN115233480A (en) * | 2022-05-06 | 2022-10-25 | 西安石油大学 | Automatic steel wire rope head bundling device |
| CN115274226A (en) * | 2022-08-22 | 2022-11-01 | 戴天智能科技（上海）有限公司 | Automatic around tensile system of package equipment |
-
2023
- 2023-03-14 CN CN202310242958.0A patent/CN116176919B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5727373A (en) * | 1993-11-12 | 1998-03-17 | Focas Limited | Apparatus and method for unwrapping fibre optic cable from an overhead line |
| CN103124676A (en) * | 2010-10-05 | 2013-05-29 | 理想工业公司 | Knot tying device and cartridge system for providing tying filament thereto |
| CN110924205A (en) * | 2019-11-29 | 2020-03-27 | 李跃 | Iron wire winder for fixing rope end of steel wire rope |
| CN115214921A (en) * | 2021-04-16 | 2022-10-21 | 美克司株式会社 | Strapping machine |
| CN216138818U (en) * | 2021-06-15 | 2022-03-29 | 嘉兴市贝斯塔电子有限公司 | Automatic mounting device for iron wires of silencer |
| CN215944983U (en) * | 2021-09-03 | 2022-03-04 | 新乡市长岭金属制品有限公司 | Automatic wire winding and binding machine with adjustable wire binding length |
| CN115233480A (en) * | 2022-05-06 | 2022-10-25 | 西安石油大学 | Automatic steel wire rope head bundling device |
| CN115274226A (en) * | 2022-08-22 | 2022-11-01 | 戴天智能科技（上海）有限公司 | Automatic around tensile system of package equipment |
Non-Patent Citations (1)
| Title |
|---|
| 起重机提升钢丝绳缠绕的原因分析及预防;薛建平;;中国修船;20160201(第01期);全文 * |
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| Publication number | Publication date |
|---|---|
| CN116176919A (en) | 2023-05-30 |
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