CN109686506A - A kind of high-speed cable stranding-up machine of function admirable - Google Patents
A kind of high-speed cable stranding-up machine of function admirable Download PDFInfo
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- CN109686506A CN109686506A CN201811605236.2A CN201811605236A CN109686506A CN 109686506 A CN109686506 A CN 109686506A CN 201811605236 A CN201811605236 A CN 201811605236A CN 109686506 A CN109686506 A CN 109686506A
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- 235000009566 rice Nutrition 0.000 claims abstract description 9
- 238000005491 wire drawing Methods 0.000 claims abstract description 6
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- 125000006850 spacer group Chemical group 0.000 claims description 27
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 abstract description 5
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
- H01B13/0207—Details; Auxiliary devices
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- Ropes Or Cables (AREA)
Abstract
The present invention provides a kind of high-speed cable stranding-up machine of function admirable, including cabinet, wire inlet mechanism, take-up mechanism and strand oscillator, the wire inlet mechanism includes inlet wire main shaft, inlet wire eye die holder, break support rod and rice counting wheel, the outside of the cabinet is equipped with control device, the take-up mechanism successively includes wire-drawing wheel, capstan winch, wire-crossing wheel, traction wheel, directive wheel and take-up bassinet stand, the lower section of the traction wheel, which is equipped with to draw, takes component, it is described to draw that take component include reduction gearbox, main shaft synchronizing wheel, motor drum in-phase, passively mention, active is mentioned and connecting shaft, the lower section of the take-up reel is equipped with lifting device, the lifting device includes hoistable platform, link mechanism and pushing mechanism.A kind of high-speed cable stranding-up machine of function admirable of the present invention can reduce noise, take-up conveniently, stable transmission, threading, coiling are more smooth, guarantee set identical tension, and copper wire or core wire do not damage during twisted wire, can guarantee that electric wire industry processes good electric wire.
Description
Technical field
The present invention relates to the technical field of stranding machine, in particular to a kind of high-speed cable stranding-up machine of function admirable.
Background technique
High-speed cable stranding-up machine is a kind of applied to copper wire such as computer line bank, earphone cable, electric wire, telephone wire, grid line, PVC
Twisted cable equipment.When cable equipment is twisted wire and cable, need to adjust of wire and cable in advance
Power, so that wire and cable can be smoothly twisted.Since the wire and cable diameter on take-up reel is constantly increasing, the torsion of wire and cable
Square is also increasing, and the revolving speed of take-up reel constantly declines, and the mode of traditional adjusting wire and cable tension is with friction plate people
Work manually adjusts, and the mode of this adjustment tension is complicated for operation, needs to carry out continual adjustment, and precision is not high, be easy
Wire and cable is caused to damage, reduces the twisted quality of wire and cable.
High-speed cable stranding-up machine is when being driven, and the general kind of drive using bevel gear transmission and vee-pulley is such
The kind of drive makes that the noise of machine is big, transmission speed ratio is unstable, cabling is not stable enough and influences copper wire or the twisted life of core wire
Efficiency and product quality are produced, and the mode of operation of traditional stranding machine coiling and threading is extremely difficult, it is inadequate to burn out detection
It is sensitive, high failure rate.
It is general using manually unloading take-up reel after the completion of the take-up reel winding of high-speed cable stranding-up machine, but fill copper wire or
Take-up reel weight after core wire is very big, and artificial handling are inconvenient, and labor intensity is high.
Summary of the invention
It is an object of the invention to overcome above-mentioned the deficiencies in the prior art, a kind of high-speed cable stranding-up machine of function admirable is provided,
It can reduce noise, take-up conveniently, stable transmission, threading, coiling are more smooth, guarantee set identical tension, and twisted wire
Copper wire or core wire do not damage in the process, can guarantee that electric wire industry processes good electric wire.
To achieve the above object, the invention proposes a kind of high-speed cable stranding-up machine of function admirable, including cabinet, it is set to cabinet
The wire inlet mechanism in outside, the take-up mechanism on the inside of cabinet and the strand oscillator being connect with take-up mechanism, the wire inlet mechanism packet
Inlet wire main shaft, inlet wire eye die holder, broken string support rod and rice counting wheel, the inlet wire eye die holder, rice counting wheel is included successively to set from right to left
It sets on inlet wire main shaft, the left end of the inlet wire eye die holder is equipped with broken string support rod, and the outside of the cabinet is equipped with control device,
The take-up mechanism successively includes wire-drawing wheel, capstan winch, wire-crossing wheel, traction wheel, directive wheel and take-up bassinet stand, and the two of the capstan winch
Side, which is equipped with, twists bow, several magnetic conductances is equipped in the strand bow, the traction wheel includes actively drawing to take wheel and passively draw to take wheel, described
Actively draw and the right side of wheel is taken to be equipped with directive wheel, the right side of the directive wheel is equipped with strand oscillator, and the take-up bassinet stand, which is equipped with, to be received
Drum, the take-up reel, strand oscillator, directive wheel, traction wheel, wire-crossing wheel cooperate, and the lower section of the traction wheel, which is equipped with to draw, to be taken
Component, it is described to draw that take component include reduction gearbox, main shaft synchronizing wheel, motor drum in-phase, passively mentions, actively mentions and connecting shaft,
The main shaft synchronizing wheel and motor drum in-phase are rotatablely connected by synchronous belt, and one end of the connecting shaft passes through reduction gearbox position
It is rotatablely connected in the right side wall of reduction gearbox, is connected on the right side of the connecting shaft and actively mentions, the active, which is mentioned, to be passed through
Synchronous wheel drive, which is passively mentioned, to be rotated, it is described passively mention actively to draw by synchronizing wheel and synchronous belt driving take wheel to be turned
Dynamic, the lower section of the take-up reel is equipped with lifting device, and the lifting device includes hoistable platform, link mechanism and pushing mechanism,
The pushing mechanism pushes link mechanism to carry out circular motion hoistable platform is driven to move up and down, the outside of the cabinet with
What wire inlet mechanism matched has external power supply slip ring, and the take-up bassinet stand is inscribed equipped with what is matched with external power supply slip ring
The lower-left end of power slip rings, the inscribed power slip rings is connect with top motor.
By the mutual cooperation effect of setting wire inlet mechanism, take-up mechanism and strand oscillator, wire inlet mechanism is equipped with control device,
Take-up mechanism, which is provided with to draw, takes component and take-up reel, and lifting device is equipped with below take-up reel, is existed by control device wire and cable
Threading is able to maintain constant-tension during coiling, and threading, coiling are more smooth, by control device and draws and takes component
It cooperates, improves transmission velocity ratio, reduce noise, improve the feature of environmental protection, acted on by the mutual cooperation of take-up mechanism and lifting device,
Solve the problems, such as that the take-up reel weight wound for cable and wire is big and it is constant to load and unload, so that cable and wire is easy to loading and unloading, drop
Low labour reduces the degree of electric cable core wire damage on the whole, improves the quality of wire and cable winding.
Preferably, being equipped with controller and servo motor in the control device, it is equipped with torque in the servo motor and examines
Device, the torque detector, servo motor and controller mutual cooperation effect are surveyed, the upper right side of the control device is equipped with warning
Lamp, the warning lamp are equipped with several layers, and the right side of the control device is equipped with electric cabinet door, and the left side of the electric cabinet door is equipped with push-and-pull
Door, the upper end of the sliding door are equipped with observation window, and the observation window is transparent windows, and the observation window is two semicircles and one
A rectangle is composed, and is acted on by the mutual cooperation of torque detector, servo motor, controller, warning lamp, can be guaranteed electricity
The tension of line cable is kept constant, and twisted wire process is gone on smoothly, improve the twisted quality of wire and cable, additionally it is possible to uncoiling at any time
Around process it is smooth whether, improve worker handle problem timeliness, loss is reduced to minimum.
Preferably, the broken string support rod is L shape, detection bar one, institute are equipped between two broken string support rods
The both ends for stating detection bar one are equipped with insulation sleeve, and detection bar one is connect by electric wire with controller, are able to detect cable break situation,
Twisted safety is improved, machine-spoiled rate is reduced.
Preferably, the lower section of the strand oscillator is equipped with screw rod, the both ends of the screw rod are equipped with adjustment seat, two tune
It saves and is equipped with polished rod between the upper end of seat, the right end of the polished rod passes through strand oscillator and is equipped with winding displacement synchronizing wheel, the left end of the screw rod
Equipped with winding displacement adjusting nut, the appropriate adjusting of horizontal position can be carried out to strand oscillator, so that strand oscillator imitates the winding of cable
Fruit is more preferable, and the qualification rate that take-up reel furls cable is higher.
Preferably, the left side of the take-up bassinet stand is removably equipped with fixed top, the take-up bassinet stand
Right end is removably equipped with movable top, and the left end of the activity top is connect with top motor, the right side of the activity top
End is connected with top guiding axis, and the setting of fixed top and activity top can be adjusted and lock to take-up reel, also facilitate
The disassembly and replacement of take-up reel improve the qualification rate of cable winding on take-up reel.
Preferably, lower end is additionally provided with transmission shaft in the cabinet, two inner ends of the transmission shaft set synchronous pulley, are located at
The synchronous pulley one end on right side and the mutual cooperation of earth's axis synchronizing wheel act on, positioned at right side the synchronous pulley other end with
Inlet wire synchronous belt mutual cooperation effect, the inlet wire synchronous belt, main shaft synchronizing wheel and inlet wire main shaft mutual cooperation effect, the biography
Two outer ends of moving axis are equipped with bearing block, and the outer end of the bearing block is equipped with bearing seat cap, transmission shaft, earth's axis synchronizing wheel, inlet wire master
Transmission is improved instead of the transmission of traditional triangle belt wheel and gear by synchronous band connection transmission between axis synchronizing wheel, inlet wire main shaft
The accuracy rate of speed ratio reduces noise.
Preferably, the hoistable platform includes fixed pallet, slip blade and lifting seat, it is equipped in the fixed pallet
Sliding slot, the slip blade are located in sliding slot, and the front side of the fixed pallet is connect with lifting seat, and the link mechanism includes upper
Brace, lower brace, support and the arm of force, the upper right side of the upper brace and the upper end of the arm of force are welded, the lower-left end of the upper brace
It is fixedly connected with lifting seat, the upper right side and support of the lower brace are rotatablely connected by bearing, the lower-left end of the lower brace
It is fixedly connected with slip blade, the upper end of two arm of forces is rotatablely connected by upper connecting rod axis, the lower end of two arm of forces
Be flexibly connected by lower link axis, the right side of the link mechanism is equipped with pushing mechanism, the pushing mechanism include jack and
Jack fixing seat positioned at jack lower end, the left end of the jack and lower link axis connection, pass through hoistable platform, connecting rod
The mutual cooperation of mechanism and pushing mechanism acts on, and realize hoistable platform stablizes lifting, solves and winds for cable and wire
Take-up reel weight it is big and load and unload constant problem so that cable and wire is easy to loading and unloading, reduce labour.
Preferably, the jack fixing seat is triangle, the left end of the jack is additionally provided with jack head casing,
The jack head casing is " u "-shaped, and the jack head casing is placed on the upper end of jack fixing seat, the jack casing
Two sides be equipped with jack cover for seat, the left end of the jack is additionally provided with connector sleeve, and the connector sleeve is rotatably socketed in down
On pitman shaft, the top of the connector sleeve is equipped with oil nozzle, and the oil nozzle is 1/8th grease nipples, jack head casing, very heavy
The mutual cooperation setting for pushing up fixing seat, oil nozzle, improves the lubricity between connector sleeve and lower link axis, carries out to jack effective
Protection, improve safety.
Preferably, the right end of the connecting shaft, which is equipped with, mentions spacer, the both ends for mentioning spacer pass through deep-groove ball axis
Hold one with connect axis connection, the right end that the active is mentioned is additionally provided with and actively mentions gland, described passively to mention and pass through rotation axis
It being connect with synchronizing wheel, the right end of the rotation axis is equipped with and passively mentions gland, and the left end of the rotation axis is equipped with telescopic axis one,
The periphery of the telescopic axis one is equipped with and passively mentions spacer, and one week for passively mentioning spacer is equipped with deep groove ball bearing two,
The synchronizing wheel is connect by deep groove ball bearing two with passive mention, and the active, which is drawn, takes the left end of wheel to be equipped with telescopic axis two,
The both ends of the telescopic axis two are arranged with deep groove ball bearing three, be equipped between two deep groove ball bearings three actively draw take every
Set, the periphery of the deep groove ball bearing three are arranged with earth's axis synchronizing wheel, the earth's axis synchronizing wheel and synchronous band connection, it is described passively
Draw to take to be equipped in wheel and passively draw and take axis, it is described passively draw to take to be arranged with several on axis and passively draw take spacer, two are described passive
Draw to take and be equipped with deep groove ball bearing four between spacer, it is described passively draw take the right end of axis to be equipped with passively to draw pressure lid.
By mentioning the clearance being arranged between adjustable deep groove ball bearing one and the precompressed of spacer, so that actively mentioning pressure
The power of one inner ring of tight deep groove ball bearing is relatively uniform, and protection deep groove ball bearing one is injury-free, actively mentions gland and hangs to active
Tooth has certain protective effect；Passively draw the clearance between the adjustable deep groove ball bearing four of setting for taking spacer and precompressed,
So that passively drawing, the power for taking wheel to compress four inner ring of deep groove ball bearing is relatively uniform, and protection deep groove ball bearing is injury-free, passively draws
Pressure lid to passively draw take wheel have certain protective effect；Gear is replaced using synchronizing wheel and synchronous belt, improves transmission speed ratio,
Noise is reduced, is driven more stable.
Beneficial effects of the present invention: the present invention is made by the mutual cooperation of setting wire inlet mechanism, take-up mechanism and strand oscillator
With the cabling of machine and coiling are more smooth, and structure is simple, and take-up qualification rate is high, and stability is good, long service life；Inlet wire machine
For structure by setting control device, control device controls constant-tension of wire and cable during winding, reduces wire and cable
Damage ratio, improve the quality of wire and cable；Drawn by setting and take component, improve transmission velocity ratio, reduce noise, improves the feature of environmental protection；
By the way that lifting device is arranged, take-up reel is located on lifting device, drives take-up reel by the lifting of lifting device, improves take-up reel
Loading and handling, reduce labour.
Feature and advantage of the invention will be described in detail by embodiment combination attached drawing.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the embodiment of the present invention.
Fig. 2 is the structural schematic diagram of control device.
Fig. 3 is to draw the main view for taking component.
Fig. 4 is to draw the cross-sectional view for taking component.
Fig. 5 is the main view of lifting device.
Fig. 6 is the top view of lifting device.
In figure: 1- cabinet, 2- wire inlet mechanism, 3- take-up mechanism, 4- strand oscillator, 5- control device, 6-, which draw, takes component, 7- liter
Falling unit, 11- transmission shaft, 12- synchronous pulley, 13- earth's axis synchronizing wheel one, 14- inlet wire synchronous belt, 21- inlet wire main shaft, 22- into
Line eye die holder, 23- broken string support rod, 24- rice counting wheel, 31- wire-drawing wheel, 32- capstan winch, 33- wire-crossing wheel, 34- traction wheel, 35- are led
Power slip rings, 39- activity top, 41- screw rod, 42- tune are inscribed to wheel, 36- take-up bassinet stand, 37- external power supply slip ring, 38-
Save seat, 43- polished rod, 44- synchronizing wheel, 45- winding displacement adjusting nut, 51- controller, 52- servo motor, 53- torque detector,
54- warning lamp, 55- electric cabinet door, 56- operating platform, 61- reduction gearbox, 62- main shaft synchronizing wheel, 63- motor drum in-phase, 64- are passive
Mention, 65- actively mention, 66- connecting shaft, 71- hoistable platform, 72- link mechanism, 73- pushing mechanism, 111- bearing block,
112- bearing seat cap, 231- detection bar one, 321- twist bow, 322- magnetic conductance, 341- active draw take wheel, 342- passively draw take wheel,
343- telescopic axis two, 344- deep groove ball bearing three, 345- actively draw take spacer, 346- earth's axis synchronizing wheel two, 361- take-up reel,
362- activity top, the top 363- guiding axis, the fixed top 364-, 541- red color layer, 542- buffy layer, 543- green layer,
551- sliding door, 552- observation window, 561- display, 562- button, 661- mention spacer, 662- deep groove ball bearing one, 663-
It actively mentions gland, 641- rotation axis, 642- synchronizing wheel, 643- and passively mentions gland, 644- telescopic axis one, 645- and passively hang
Tooth spacer, 646- deep groove ball bearing two, 711- fixed pallet, 712- slip blade, 713- lifting seat, 714- sliding slot, on 721-
Brace, 723- support, the 724- arm of force, 725- upper connecting rod axis, 726- lower link axis, 731- jack, 732- thousand under brace, 722-
Jin top fixing seat, 733- jack head casing, 734- jack cover for seat, 735- connector sleeve, 736- oil nozzle, 3421-, which passively draw, to be taken
Axis, 3422-, which passively draw, takes spacer, 3423- deep groove ball bearing four, 3424- passively to draw pressure lid.
Specific embodiment
In order to make the objectives, technical solutions and advantages of the present invention clearer, below by accompanying drawings and embodiments, to this
Invention is further elaborated.However, it should be understood that the specific embodiments described herein are merely illustrative of the present invention,
The range being not intended to restrict the invention.In addition, in the following description, descriptions of well-known structures and technologies are omitted, to keep away
Exempt from unnecessarily to obscure idea of the invention.
As shown in Figures 1 to 6, the present invention provides a kind of high-speed cable stranding-up machine of function admirable, including cabinet 1, is set to cabinet 1
The wire inlet mechanism 2 in outside, the take-up mechanism 3 on the inside of cabinet 1 and the strand oscillator 4 being connect with take-up mechanism 3.
Specifically, the outside of the cabinet 1 is additionally provided with control device 5, it is equipped with controller 51 in the control device 5 and watches
Motor 52 is taken, is equipped with torque detector 53, the torque detector 53, servo motor 52 and controller in the servo motor 52
51 mutual cooperations effect, the upper right side of the control device 5 are equipped with warning lamp 54, and the warning lamp 54 is equipped with several layers, warning
Lamp 54 can be set to red color layer 541, buffy layer 542 and green layer 543 from top to bottom, and red color layer 541 indicates twisted event occur
Barrier, buffy layer 542 indicate warning, and green layer 543 indicates to work normally, suitable when such setting intuitively can observe twisted
Whether benefit, operator can timely take appropriate measures and solve when something goes wrong, and damage is preferably minimized, described
The left side of control device 5 is equipped with electric cabinet door 55, and the top of the electric cabinet door 55 is equipped with operating platform 56, on the operating platform 56
Button 562 equipped with display 561 and positioned at 561 side of display, button 562 are provided with start button, stop button, speed
Regulation button, adjusting microinching button, power knob etc., can according to need first be adjusted before operation, and torque detector 53 is right
The torque tension when wire and cable of input is twisted carries out on-line checking, and the torque signal that will test passes to controller 51, controls
Device 51 processed issues instructions to servo motor 52, and servo motor 52 carries out the automatic variation of revolving speed, steering, guarantees of wire and cable
Power is kept constant, and twisted wire process is smooth, improves the twisted quality of wire and cable, and the left side of the electric cabinet door 55 is equipped with sliding door
551, the upper end of the sliding door 551 is equipped with observation window 552, and the observation window 552 is transparent windows, the observation window 552
It is composed for two semicircles and a rectangle, facilitates operator to observe the working condition of box house, without certain
Sliding door 551 is opened, is worked convenient and simple.
Specifically, stating, wire inlet mechanism 2 includes inlet wire main shaft 21, inlet wire eye die holder 22, break support rod 23 and rice counting wheel 24,
The inlet wire eye die holder 22, rice counting wheel 24 are successively set on from right to left on inlet wire main shaft 21, a left side for the inlet wire eye die holder 22
End is equipped with broken string support rod 23, and the broken string support rod 23 is L shape, is equipped with detection bar between two broken string support rods 23
One 231, the both ends of the detection bar 1 are equipped with insulation sleeve, and detection bar 1 is connect by electric wire with controller 51.
In above scheme, cable penetrates inlet wire main shaft 21, then sequentially passes through inlet wire eye die holder 22 and rice counting wheel 24, metering
The statistics that length is carried out by strand cable that 24 pairs of wheel passes through, when the cable penetrated is broken, cable break, which is made a clean sweep of, to be fallen and detects
Bar 1 contacts, and forms closed circuit with detection bar 1, controller 51, controller 51 controls the entrance of subsequent cable, mentions
The twisted safety of height, reduces machine-spoiled rate.
Specifically, the take-up mechanism 3 successively includes wire-drawing wheel 31, capstan winch 32, wire-crossing wheel 33, traction wheel 34, directive wheel
35 and take-up bassinet stand 36, the two sides of the capstan winch 32, which are equipped with, twists bow 321, equipped with several magnetic conductances 322 in the strands bow 321,
The traction wheel 34 includes actively drawing to take wheel 341 and passively draw to take wheel 342, and the active, which is drawn, takes the right side of wheel 341 to be equipped with guiding
Wheel 35, the right side of the directive wheel 35 are equipped with strand oscillator 4, and the take-up bassinet stand 36 is equipped with take-up reel 361, the take-up reel
361, strand oscillator 4, directive wheel 35, traction wheel 34, wire-crossing wheel 33 cooperate, and the outside of the cabinet 1 and wire inlet mechanism 2 match
That closes has external power supply slip ring 37, and it is sliding that the take-up bassinet stand 36 is equipped with the inscribed power supply matched with external power supply slip ring 37
The lower-left end of ring 38, the inscribed power slip rings 38 is connect with activity top 39.
In above-mentioned technical proposal, cable pass through inlet wire main shaft 21 after, sequentially pass through wire-drawing wheel 31, capstan winch 32, wire-crossing wheel 33,
It is stranded on take-up reel 361 after traction wheel 34, directive wheel 35, strand oscillator 4, setting twists bow 321 and magnetic conductance 322, magnetic on capstan winch 32
Lead 322 pairs of several cables and carry out guiding traction, several cables is promoted to carry out orderly close-packed arrays, improve the orderly of coiling and
Stability is equipped with corner wire-crossing wheel 33 in the left end of capstan winch 32, so that cabling is more steady smooth, improves by the conjunction of strand cable
Lattice rate.
Draw specifically, the lower section of the traction wheel 34 is equipped with and take component 6, it is described to draw that take component 6 include reduction gearbox 61, main shaft
Synchronizing wheel 62, motor drum in-phase 63 passively mention 64, actively mention 65 and connecting shaft 66, the main shaft synchronizing wheel 62 and motor
Synchronizing wheel 63 is rotatablely connected by synchronous belt, and one end of the connecting shaft 66 passes through the right side that reduction gearbox 61 is located at reduction gearbox 61
Side wall is rotatablely connected, and the right side of the connecting shaft 66, which is connected with, actively mentions 65, described actively to mention 65 and pass through synchronizing wheel
642 drivings are passively mentioned 64 and are rotated, it is described passively mention 64 and actively drawn by synchronizing wheel 642 and synchronous belt driving take wheel
341 are rotated.
In above-mentioned technical proposal, by be arranged closed reduction gearbox 61, main shaft synchronizing wheel 62, motor drum in-phase 63 with it is synchronous
The noise of machine is preferably minimized by the transmission of band, while driving member being made to obtain good lubrication, and transmission speed ratio is more acurrate, is increased
Service life of a machine.
Specifically, the lower section of the take-up reel 361 be equipped with lifting device 7, the lifting device 7 include hoistable platform 71,
Link mechanism 72 and pushing mechanism 73, the hoistable platform 71 include fixed pallet 711, slip blade 712 and lifting seat 713,
It is equipped with sliding slot 714 in the fixed pallet 711, the slip blade 712 is located in sliding slot 714, and the slip blade 712 is located at
In fixed pallet 711, the front side of the fixed pallet 711 is connect with lifting seat 713, and the link mechanism 72 includes upper brace
721, lower brace 722, support 723 and the arm of force 724, the upper right side of the upper brace 721 and the upper end of the arm of force 724 are welded, described
The lower-left end of upper brace 721 is fixedly connected with lifting seat 713, and the upper right side and support 723 of the lower brace 722 are turned by bearing
Dynamic connection, the lower-left end of the lower brace 722 are fixedly connected with slip blade 712, and the upper end of two arm of forces 724 passes through upper
Pitman shaft 725 is rotatablely connected, and the lower end of two arm of forces 724 is flexibly connected by lower link axis 726, the link mechanism 72
Right side be equipped with pushing mechanism 73, the pushing mechanism 73 includes that jack 731 and jack positioned at 731 lower end of jack are solid
The left end of reservation 732, the jack 731 is connect with lower link axis 726, and the jack fixing seat 732 is triangle, described
The left end of jack 731 is additionally provided with jack head casing 733, and the jack head casing 733 is " u "-shaped, the jack head
Casing 733 is placed on the upper end of jack fixing seat 732, and the two sides of 731 casing of jack are equipped with jack cover for seat 734, institute
The left end for stating jack 731 is additionally provided with connector sleeve 735, and the connector sleeve 735 is rotatably socketed on lower link axis 726, institute
The top for stating connector sleeve 735 is equipped with oil nozzle 736, and the oil nozzle 736 is 1/8th grease nipples.
In above-mentioned technical proposal, connector sleeve 735 is driven to swing by the left end of jack 731, connector sleeve 735
Lower link axis 726 is driven, lower link axis 726 drives the arm of force 724 to swing, and upper brace 721 passes through the swing of the arm of force 724
Circular motion above and below carrying out, in 80-100mm, upper brace 721 drives lifting seat 713 and then band for the stroke control of jack 731
Dynamic fixed pallet 711 moves up and down, and then descends the right end of brace 722 that slip blade 712 is driven to be moved left and right, to liter
It drops platform 71 and carries out dual support, realize the lifting of hoistable platform 71, after the completion of winding, since 361 weight of take-up reel is big, will receive
Drum 361 is placed on hoistable platform 71, realizes the lifting of stablizing of take-up reel 361, and 361 convenient disassembly of take-up reel reduces labour.
Specifically, the lower section of the strand oscillator 4 is equipped with screw rod 41, the both ends of the screw rod 41 are equipped with adjustment seat 42, two
Polished rod 43 is equipped between the upper end of the adjustment seat 42, the right end of the polished rod 43 passes through strand oscillator 4 and is equipped with winding displacement synchronizing wheel 44,
The left end of the screw rod 41 is equipped with winding displacement adjusting nut 45.
It, can be to strand oscillator 4 by the setting of screw rod 41, winding displacement adjusting nut 45 and polished rod 43 in above-mentioned technical proposal
The appropriate adjusting for carrying out horizontal position, enables strand oscillator 4 more preferable to the winding effect of cable, and take-up reel 361 furls cable
Qualification rate is high.
Specifically, the left side of the take-up bassinet stand 36 is removably equipped with fixed top 361, the take-up bassinet stand
36 right end is removably equipped with activity top 362, and the left end of the activity top 362 is connect with activity top 39, described
The right end of activity top 362 is connected with top guiding axis 363.
In above-mentioned technical proposal, take-up reel 361 can be adjusted in the setting of fixed top 361 and activity top 362
And locking, also facilitate the disassembly and replacement of take-up reel 361, improves the qualification rate of cable winding on take-up reel 361.
Lower end is additionally provided with transmission shaft 11 in the cabinet 1, and two inner ends of the transmission shaft 11 set synchronous pulley 12, is located at the right side
12 one end of the synchronous pulley of side and one 13 mutual cooperation of earth's axis synchronizing wheel act on, and the synchronous pulley 12 positioned at right side is another
One end and 14 mutual cooperation of inlet wire synchronous belt act on, and the inlet wire synchronous belt 14, main shaft synchronizing wheel 62 and inlet wire main shaft 21 are mutual
Mating reaction, two outer ends of the transmission shaft 11 are equipped with bearing block 111, and the outer end of the bearing block 111 is equipped with bearing seat cap
112。
In above-mentioned technical proposal, by the way that transmission shaft 11 is arranged, the synchronous pulley 12 being arranged on transmission shaft 11 is synchronous by the earth's axis
Take turns 1 and inlet wire synchronous belt 14 synchronize rotary drive, inlet wire synchronous belt 14 drives 62 synchronous rotary of inlet wire main shaft synchronizing wheel
Transmission, and then inlet wire main shaft 21 is driven to synchronize rotary drive, instead of the transmission of traditional triangle belt wheel and gear, improve transmission
The accuracy rate of speed ratio reduces noise.
Specifically, the right end of the connecting shaft 66, which is equipped with, mentions spacer 661, the both ends for mentioning spacer 661 pass through depth
Ditch ball bearing 1 is connect with connecting shaft 66, and 65 right end actively mentioned is additionally provided with and actively mentions gland 663, mention every
Clearance and precompressed between the adjustable deep groove ball bearing 1 of setting of set 661, so that actively mentioning 65 compression deep-groove ball axis
The power for holding one 662 inner rings is relatively uniform, and protection deep groove ball bearing 1 is injury-free, actively mentions 663 pairs of actives of gland and mentions
65 have certain protective effect.
It passively mentions 64 specifically, described and is connect with synchronizing wheel 642 by rotation axis 641, the right end of the rotation axis 641
Equipped with gland 643 is passively mentioned, the left end of the rotation axis 641 is equipped with telescopic axis 1, the telescopic axis 1
Periphery is equipped with and passively mentions spacer 645, and one week for passively mentioning spacer 645 is equipped with deep groove ball bearing 2 646, the synchronization
Wheel 642 mentions 64 connections by deep groove ball bearing 2 646 and passively, and the active, which is drawn, takes the left end of wheel 341 to be equipped with telescopic axis
2 343, the both ends of the telescopic axis 2 343 are arranged with deep groove ball bearing 3 344, two deep groove ball bearings 3 344 it
Between be equipped with and actively draw and take spacer 345, the periphery of the deep groove ball bearing 3 344 is arranged with earth's axis synchronizing wheel 2 346, the earth's axis
Synchronizing wheel 2 346 is improved and is passed using synchronizing wheel 642, earth's axis synchronizing wheel 2 346 and synchronous belt instead of gear with synchronous band connection
Dynamic speed ratio, reduces noise, is driven more stable.
Specifically, it is described passively draw to take to be equipped in wheel 342 passively draw and take axis 3421, it is described passively draw to take be arranged on axis 3421
There are several passively to draw and take spacer 3422, two it is described passively draw take between spacer 3422 be equipped with deep groove ball bearing 4 3423, institute
Stating passively to draw takes the right end of axis 3421 equipped with passively pressure lid 3424 is drawn, and passively draws and takes the adjustable zanjon of the setting of spacer 3422
Clearance and precompressed between ball bearing 4 3423, so that passively drawing the power ratio for taking wheel 342 to compress 4 3423 inner ring of deep groove ball bearing
More uniform, protection deep groove ball bearing is injury-free, passively draws pressure lid 3424 and takes wheel 342 to make with certain protection to passively drawing
With.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Made any modification, equivalent replacement or improvement etc., should all be included in the protection scope of the present invention within mind and principle.
Claims (9)
1. a kind of high-speed cable stranding-up machine of function admirable, it is characterised in that: wire inlet mechanism including cabinet, on the outside of cabinet is set
Take-up mechanism on the inside of cabinet and the strand oscillator being connect with take-up mechanism, it is characterised in that: the wire inlet mechanism includes inlet wire
Main shaft, inlet wire eye die holder, broken string support rod and rice counting wheel, the inlet wire eye die holder, rice counting wheel be successively set on from right to left into
On line main shaft, the left end of the inlet wire eye die holder is equipped with broken string support rod, and the outside of the cabinet is equipped with control device, the receipts
Line mechanism successively includes wire-drawing wheel, capstan winch, wire-crossing wheel, traction wheel, directive wheel and take-up bassinet stand, and the two sides of the capstan winch are equipped with
Bow is twisted, several magnetic conductances are equipped in the strand bow, the traction wheel includes actively drawing to take wheel and passively draw to take wheel, and the active is drawn
The right side of wheel is taken to be equipped with directive wheel, the right side of the directive wheel is equipped with strand oscillator, and the take-up bassinet stand is equipped with take-up reel, institute
It states take-up reel, strand oscillator, directive wheel, traction wheel, wire-crossing wheel to cooperate, the lower section of the traction wheel, which is equipped with to draw, takes component, institute
It states and draws that take component include reduction gearbox, main shaft synchronizing wheel, motor drum in-phase, passively mentions, actively mentions and connecting shaft, the main shaft
Synchronizing wheel and motor drum in-phase are rotatablely connected by synchronous belt, and one end of the connecting shaft passes through reduction gearbox and is located at reduction gearbox
Right side wall be rotatablely connected, be connected on the right side of the connecting shaft actively mention, the active is mentioned is driven by synchronizing wheel
Dynamic passively mention is rotated, it is described passively mention actively to draw by synchronizing wheel and synchronous belt driving take wheel to be rotated, it is described
The lower section of take-up reel is equipped with lifting device, and the lifting device includes hoistable platform, link mechanism and pushing mechanism, the promotion
Mechanism urges link mechanism carries out circular motion and hoistable platform is driven to move up and down, the outside of the cabinet and wire inlet mechanism
What is matched has external power supply slip ring, and it is sliding that the take-up bassinet stand is equipped with the inscribed power supply matched with external power supply slip ring
The lower-left end of ring, the inscribed power slip rings is connect with top motor.
2. the high-speed cable stranding-up machine of function admirable as described in claim 1, it is characterised in that: be equipped with control in the control device
Device and servo motor, the servo motor is interior to be equipped with torque detector, and the torque detector, servo motor and controller are mutual
Mating reaction, the upper right side of the control device are equipped with warning lamp, and the warning lamp is equipped with several layers, the right side of the control device
Side is equipped with electric cabinet door, and the left side of the electric cabinet door is equipped with sliding door, and the upper end of the sliding door is equipped with observation window, the observation window
For transparent windows, the observation window is that two semicircles and a rectangle are composed.
3. the high-speed cable stranding-up machine of function admirable as described in claim 1, it is characterised in that: the broken string support rod is L shape,
Detection bar one is equipped between two broken string support rods, the both ends of the detection bar one are equipped with insulation sleeve.
4. the high-speed cable stranding-up machine of function admirable as described in claim 1, it is characterised in that: the lower section of the strand oscillator is equipped with silk
Bar, the both ends of the screw rod are equipped with adjustment seat, are equipped with polished rod between the upper end of two adjustment seats, the right end of the polished rod is worn
Strand oscillator is crossed equipped with winding displacement synchronizing wheel, the left end of the screw rod is equipped with winding displacement adjusting nut.
5. the high-speed cable stranding-up machine of function admirable as described in claim 1, it is characterised in that: the left side of the take-up bassinet stand can
Disassembly is equipped with fixed top, and the right end of the take-up bassinet stand is removably equipped with movable top, the activity top
Left end with top motor connect, it is described activity come directly towards right end be connected with top guiding axis.
6. the high-speed cable stranding-up machine of function admirable as described in claim 1, it is characterised in that: lower end is additionally provided with biography in the cabinet
Two inner ends of moving axis, the transmission shaft set synchronous pulley, mutual positioned at the synchronous pulley one end on right side and earth's axis synchronizing wheel
Mating reaction is acted on positioned at the synchronous pulley other end on right side and the mutual cooperation of inlet wire synchronous belt, the inlet wire synchronous belt,
Main shaft synchronizing wheel and inlet wire main shaft mutual cooperation effect, two outer ends of the transmission shaft are equipped with bearing block, the bearing block it is outer
End is equipped with bearing seat cap.
7. the high-speed cable stranding-up machine of function admirable as described in claim 1, it is characterised in that: the hoistable platform includes fixed support
Plate, slip blade and lifting seat, the fixed pallet is interior to be equipped with sliding slot, and the slip blade is located in sliding slot, the fixed support
The front side of plate is connect with lifting seat, and the link mechanism includes upper brace, lower brace, support and the arm of force, the right side of the upper brace
Upper end and the upper end of the arm of force are welded, and the lower-left end of the upper brace is fixedly connected with lifting seat, the upper right side of the lower brace and
Support is rotatablely connected by bearing, and the lower-left end of the lower brace is fixedly connected with slip blade, the upper end of two arm of forces
It is rotatablely connected by upper connecting rod axis, the lower end of two arm of forces is flexibly connected by lower link axis, the right side of the link mechanism
Side is equipped with pushing mechanism, and the pushing mechanism includes jack and the jack fixing seat positioned at jack lower end, described very heavy
The left end on top and lower link axis connection.
8. the high-speed cable stranding-up machine of function admirable as claimed in claim 7, it is characterised in that: the jack fixing seat is triangle
Shape, the left end of the jack are additionally provided with jack head casing, and the jack head casing is " u "-shaped, the jack headgear
Pipe sleeve is equipped with jack cover for seat, the left end of the jack in the upper end of jack fixing seat, the two sides of the jack casing
It is additionally provided with connector sleeve, the connector sleeve is rotatably socketed on lower link axis, and the top of the connector sleeve is equipped with oil nozzle, described
Oil nozzle is 1/8th grease nipples.
9. the high-speed cable stranding-up machine of function admirable as described in claim 1, it is characterised in that: the right end of the connecting shaft, which is equipped with, to be hung
Tooth spacer, the both ends for mentioning spacer are also set by deep groove ball bearing one with axis connection, the right end that the active is mentioned is connect
Have and actively mention gland, described passively mention is connect by rotation axis with synchronizing wheel, and the right end of the rotation axis is equipped with passive hang
Tooth gland, the left end of the rotation axis are equipped with telescopic axis one, and the periphery of the telescopic axis one, which is equipped with, passively mentions spacer, institute
One week that passively mentions spacer is stated equipped with deep groove ball bearing two, the synchronizing wheel passes through deep groove ball bearing two and the passive company of mentioning
It connecing, the active, which is drawn, takes the left end of wheel to be equipped with telescopic axis two, and the both ends of the telescopic axis two are arranged with deep groove ball bearing three,
It is equipped with actively to draw between two deep groove ball bearings three and takes spacer, it is synchronous that the periphery of the deep groove ball bearing three is arranged with the earth's axis
Wheel, the earth's axis synchronizing wheel and synchronous band connection, it is described passively draw take be equipped in wheel it is passive draw take axis, it is described it is passive draw take on axis
It is arranged with several passively to draw and take spacer, two described passively to draw to take and be equipped with deep groove ball bearing four between spacer, described passively to draw
It takes the right end of axis to be equipped with and passively draws pressure lid.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811605236.2A CN109686506B (en) | 2018-12-26 | 2018-12-26 | High-speed stranding machine with excellent performance |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811605236.2A CN109686506B (en) | 2018-12-26 | 2018-12-26 | High-speed stranding machine with excellent performance |
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| CN109686506A true CN109686506A (en) | 2019-04-26 |
| CN109686506B CN109686506B (en) | 2024-02-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811605236.2A Active CN109686506B (en) | 2018-12-26 | 2018-12-26 | High-speed stranding machine with excellent performance |
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| CN110060823A (en) * | 2019-06-05 | 2019-07-26 | 广州市鸿辉电工机械有限公司 | A kind of stranding machine of frequency dividing control stranding distance |
| CN110703641A (en) * | 2019-09-17 | 2020-01-17 | 苏州安驰控制系统有限公司 | Integrated controller of stranding machine |
| CN112408078A (en) * | 2020-12-01 | 2021-02-26 | 江苏汉鼎机械有限公司 | Double-wheel tractor and use method thereof |
| CN114267495A (en) * | 2021-12-23 | 2022-04-01 | 盐城市京田纺织机械有限公司 | Stranded wire threading guiding device |
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| CN109686506B (en) | 2024-02-09 |
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Address after: 310000 No. 2031 Moganshan Road, Liangzhu Street, Yuhang District, Hangzhou City, Zhejiang Province Applicant after: Zhejiang jinlaier Electromechanical Equipment Co.,Ltd. Address before: 310000 No. 2031 Moganshan Road, Liangzhu Street, Yuhang District, Hangzhou City, Zhejiang Province Applicant before: JINLAIER ELECTROMECHANICAL EQUIPMENT Co.,Ltd. |
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