CN116175812A - Deep processing method and production line of natural rubber - Google Patents
Deep processing method and production line of natural rubber Download PDFInfo
- Publication number
- CN116175812A CN116175812A CN202310249445.2A CN202310249445A CN116175812A CN 116175812 A CN116175812 A CN 116175812A CN 202310249445 A CN202310249445 A CN 202310249445A CN 116175812 A CN116175812 A CN 116175812A
- Authority
- CN
- China
- Prior art keywords
- pipe
- drying
- boring
- wall
- rubber particles
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 34
- 244000043261 Hevea brasiliensis Species 0.000 title claims abstract description 33
- 229920003052 natural elastomer Polymers 0.000 title claims abstract description 32
- 229920001194 natural rubber Polymers 0.000 title claims abstract description 32
- 238000003672 processing method Methods 0.000 title abstract description 22
- 238000001035 drying Methods 0.000 claims abstract description 93
- 229920001971 elastomer Polymers 0.000 claims abstract description 64
- 239000002245 particle Substances 0.000 claims abstract description 59
- 238000003756 stirring Methods 0.000 claims abstract description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 5
- 238000012545 processing Methods 0.000 claims description 60
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 24
- 238000009423 ventilation Methods 0.000 claims description 15
- 230000000149 penetrating effect Effects 0.000 claims description 14
- 230000005540 biological transmission Effects 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 12
- 238000009434 installation Methods 0.000 claims description 10
- 239000002184 metal Substances 0.000 claims description 10
- 238000004321 preservation Methods 0.000 claims description 8
- 241000143432 Daldinia concentrica Species 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 6
- 230000008878 coupling Effects 0.000 claims description 5
- 238000010168 coupling process Methods 0.000 claims description 5
- 238000005859 coupling reaction Methods 0.000 claims description 5
- 238000005469 granulation Methods 0.000 claims description 5
- 230000003179 granulation Effects 0.000 claims description 5
- 238000005192 partition Methods 0.000 claims description 5
- 238000004064 recycling Methods 0.000 claims description 2
- 238000010057 rubber processing Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 8
- 238000010521 absorption reaction Methods 0.000 description 3
- 239000002131 composite material Substances 0.000 description 3
- 238000007599 discharging Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 239000004816 latex Substances 0.000 description 3
- 229920000126 latex Polymers 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000012644 addition polymerization Methods 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001112 coagulating effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000001727 in vivo Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 229920001195 polyisoprene Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000010092 rubber production Methods 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B13/00—Conditioning or physical treatment of the material to be shaped
- B29B13/06—Conditioning or physical treatment of the material to be shaped by drying
- B29B13/065—Conditioning or physical treatment of the material to be shaped by drying of powder or pellets
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The invention discloses a deep processing method and a production line of natural rubber, and relates to the field of rubber processing. According to the natural rubber deep processing method and the production line thereof, the stirring rod is driven to rotate through the driving assembly, rubber particles in the boring inner barrel are stirred, rubber particles are circulated through the cooperation of the combined pipe, the vertical dragon conveyor and the feed back pipe, meanwhile, the drying assembly is arranged, water vapor generated by boring treatment can be treated, the overall efficiency of boring operation is improved, the boring quality of the rubber particles is stable, and in addition, the rubber particles can be evenly spread on the conveying device through the splitter plate and the dispersing assembly in the splash guard.
Description
Technical Field
The invention relates to the field of rubber processing, in particular to a deep processing method and a production line of natural rubber.
Background
Natural rubber is a substance consisting essentially of cis-polyisoprene contained in a sap of a rubber tree, and is formed by in vivo addition polymerization. In the juice, there is a latex in which an organic component is dispersed in an aqueous solution, which is then collected, purified, coagulated and dried, called raw rubber.
The current rubber production process generally comprises the following steps: rubber tapping, rubber collecting, latex purifying, latex coagulating, thinning and creping, granulating, drying, rubber discharging weighing, pressing, packing and stacking, and warehousing, wherein the granulating is to process rubber materials by utilizing a hammer mill to manufacture irregularly shaped and porous particles, and the drying is to send the rubber particles subjected to the granulating treatment into drying equipment for drying treatment, and the drying degree of the rubber particles during subsequent processing can influence the volatilization content of the rubber particles which are manufactured into standard rubber, so that the more thoroughly the drying treatment is, the higher the quality of the produced rubber products is. However, the existing deep processing method and production line of natural rubber still have the following defects:
firstly, when the existing production line carries out the drying treatment on the rubber particles, the rubber particles are generally sent into the drying equipment in equal quantity and in batches, so that the overall efficiency is low, the drying quality is unstable, and the drying degree of the rubber particles cannot be ensured to reach the specified standard;
secondly, the existing production line generally utilizes the conveyer belt to transport the rubber particles after the boring, but receives the influence of boring equipment feed opening, leads to rubber particles to discharge comparatively concentrated, and the rubber particles can't evenly spread on the conveyer belt to follow-up processing operation of rubber particles has brought inconvenience.
Therefore, the invention provides a deep processing method and a production line for natural rubber, which are researched and improved aiming at the existing structure and the defects.
Disclosure of Invention
The invention aims to provide a deep processing method and a production line of natural rubber, which are used for solving the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the natural rubber deep processing method and the production line thereof comprise a processing box, a drying box and a conveying device, wherein the top of the processing box is fixedly connected with a transverse dragon conveyor, the inside of the processing box is fixedly provided with a boring inner barrel, a discharge hole of the transverse dragon conveyor penetrates through the top of the processing box and extends to the inside of the boring inner barrel, the outer wall of the boring inner barrel is embedded with a ventilation net, the top of the boring inner barrel is embedded with a mounting bin, the inside of the mounting bin is provided with a driving component, the bottom of the driving component is connected with a stirring rod, the stirring rod is arranged in the inside of the boring inner barrel through the driving component, the bottom of the boring inner barrel is connected with a combined pipe in a penetrating way, one end of the combined pipe is fixedly connected with a vertical dragon conveyor, the outer wall of the vertical dragon conveyor is fixedly connected with a feed back pipe, and one end of the feed back pipe penetrates through the top of the processing box and extends to the inside of the boring inner barrel, the drying box is fixedly arranged on the outer side of the processing box, the left side wall of the drying box is in penetrating connection with the air outlet pipe, the right side wall of the drying box is in penetrating connection with the exhaust pipe, the boring fan is fixedly arranged in the drying box, the air inlet of the boring fan is fixedly connected with the drying component, one end of the drying component is communicated with one end of the exhaust pipe, the air outlet of the boring fan is communicated with one end of the air outlet pipe, the conveying device is arranged under the combined pipe, the top of the conveying device is provided with the splash guard, the splash guard is arranged between the conveying device and the combined pipe, the top of the splash guard is fixedly connected with the bottom of the combined pipe, the bottom of the splash guard is movably connected with the top of the conveying device, the inside of the splash guard is fixedly provided with the splitter plate, and the outer wall fixedly connected with side shield of splash guard to the access port has been seted up to the outer wall of splash guard, and the inside of splash guard is provided with the evacuation subassembly moreover, and the evacuation subassembly is located under the flow distribution plate simultaneously.
Further, the processing box is including case shell, insulation cover and support, and the outside cover of case shell is equipped with the insulation cover to the inside welding of case shell has the support, and the internal surface of support links to each other with the surface of boring the inner tube moreover.
Further, the driving assembly comprises a driving motor, a driving gear and a chain, the driving motor is fixedly arranged in the installation bin, an output shaft of the driving motor is connected with the driving gear through a coupling, and the outer wall of the driving gear is connected with the chain in a meshed mode.
Further, the driving assembly further comprises a transmission bearing, a metal connecting rod and a driven gear, the transmission bearing is fixedly arranged in the installation bin, the inner wall of the transmission bearing is fixedly connected with the metal connecting rod, the driven gear is welded at the bottom end of the metal connecting rod, and meanwhile the outer wall of the driven gear is meshed with the inner wall of the chain.
Further, the combination pipe is including unloading pipe, conveying pipeline and second valve, and the inboard of unloading pipe is provided with first valve to the right side wall through connection of unloading pipe has the conveying pipeline, and the inboard of conveying pipeline is provided with the second valve moreover, and the one end of conveying pipeline link up with the outer wall of perpendicular flood dragon conveyer simultaneously and link up and link to each other.
Further, go out the tuber pipe including dead lever, main siphunculus, ventilation pipe and branch siphunculus, and the one end of dead lever links to each other with the lateral wall welding of processing case to the other end fixedly connected with main siphunculus of dead lever, the outer wall through connection of main siphunculus has the ventilation pipe moreover, and the outer wall through connection of main siphunculus has the branch siphunculus simultaneously.
Further, drying component is including fixed support, connecting pipe, drying tube and pad that absorbs moisture, and fixed support fixed mounting is in the inside of drying cabinet to the inboard fixedly connected with connecting pipe of fixed support, the tip of connecting pipe has the drying tube through threaded connection moreover, and the inner wall adherence of drying tube is fixed with the pad that absorbs moisture simultaneously.
Further, drying component is still including solid fixed ring, net support, division board and hollow activated carbon ball, and solid fixed ring equidistance sets up in the inside of drying tube to gu the inboard fixedly connected with net support of solid fixed ring, the top fixedly connected with division board of net support moreover, gu the top of fixed ring is provided with hollow activated carbon ball simultaneously.
Further, the evacuation subassembly is including servo motor, evacuation pole and connecting bearing, and servo motor fixed mounting is in the inboard of splash guard to servo motor's output shaft has the evacuation pole through the coupling joint, and the tip fixedly connected with connecting bearing of evacuation pole moreover, the outer wall of connecting bearing and the inner wall fixed connection of splash guard simultaneously.
Further, the processing method comprises the following specific steps:
step one, connecting a feed inlet of a transverse dragon conveyor with a discharge outlet of a granulating device, uniformly and equally conveying rubber particles subjected to granulation treatment into a boring inner cylinder through the transverse dragon conveyor, and starting the boring device to carry out boring treatment after the material is conveyed;
step two, the dry fan sends dry hot air into the processing box from the left side direction of the processing box through the air outlet pipe, then the dry hot air passes through the ventilation net and enters the dry inner barrel, rubber particles in the dry inner barrel are dried, the dry inner barrel is discharged through the ventilation net on the other side, then the dry air is discharged out of the processing box through the exhaust pipe and enters the drying assembly, and when the air flow passes through the drying pipe, water vapor carried by the dry air is adsorbed by the moisture absorbing gasket and the hollow activated carbon balls, so that air which returns to the processing box through the dry fan and the air outlet pipe again is dry hot air;
step three, a driving motor in the installation bin drives a driving gear to rotate, and drives a driven gear to rotate under the transmission of a chain, so that two stirring rods are driven to stir rubber particles in the inner boring cylinder, and as a first valve in the blanking pipe is in a closed state and a second valve in the conveying pipe is in an open state, materials in the inner boring cylinder can enter a vertical auger conveyor through the conveying pipe and are conveyed back into the inner boring cylinder through the vertical auger conveyor and a return pipe, so that material circulation is realized;
and fourthly, after the boring treatment is finished, closing the driving assembly and the boring fan, opening the conveying device and the evacuation assembly, then opening a first valve in the blanking pipe, closing a second valve in the conveying pipe, enabling rubber particles in the boring inner barrel to enter the splash guard through the blanking pipe, dividing the intensively discharged rubber particles by using the dividing plate, enabling the rubber particles to fall on the evacuation assembly, enabling the servo motor to drive the evacuation rod to rotate, uniformly dispersing the rubber particles on the conveying device, and conveying the rubber particles uniformly spread on the conveying device along with the conveying of the conveying device, and conveying the rubber particles out of the passage opening to next processing equipment.
The invention provides a deep processing method and a production line of natural rubber, which have the following beneficial effects: according to the natural rubber deep processing method and the production line thereof, the stirring rod is driven to rotate through the driving assembly, rubber particles in the boring inner barrel are stirred, rubber particles are circulated through the cooperation of the combined pipe, the vertical dragon conveyor and the feed back pipe, meanwhile, the drying assembly is arranged, water vapor generated by boring treatment can be treated, the overall efficiency of boring operation is improved, the boring quality of the rubber particles is stable, and in addition, the rubber particles are split and dispersed through the splitter plate and the dispersing assembly in the splash guard, so that the rubber particles can be uniformly spread on the conveying device, and subsequent processing operation is facilitated.
1. The invention is provided with the driving component, the stirring rod is driven to rotate by the driving component, rubber particles in the inner boring cylinder are uniformly heated, the combined pipe, the vertical dragon conveyor and the feed back pipe are arranged, the reciprocating circulation of the rubber particles in the inner boring cylinder is realized, meanwhile, the heat preservation sleeve is arranged outside the box shell, the heat preservation effect is improved, the heat loss of the box shell is reduced, the improved production line can ensure that the rubber particles are uniformly heated and boring, the quantity of the rubber particles processed in the same batch is greatly improved, the integral efficiency of boring operation is improved, the boring degree of the rubber particles can be ensured to reach the specified standard, and the boring quality is stable.
2. The drying assembly is arranged, the drying airflow generated by the drying fan enters the processing box through the air outlet pipe, and flows back into the drying assembly through the exhaust pipe, the drying assembly comprises the moisture absorption gasket and the hollow activated carbon ball, and the moisture in the airflow is adsorbed by the moisture absorption gasket and the hollow activated carbon ball, so that the air re-entering the processing box is still dry hot air, the improved production line can process the moisture generated by the drying process, the influence of the moisture entering the drying fan on the internal circuit elements of the drying fan can be avoided, the service life of the drying fan is prolonged, and the influence of the moisture accumulated in the drying equipment on the drying effect is avoided.
3. According to the invention, the splash guard is arranged, the rubber particles subjected to the boring treatment enter the splash guard through the blanking pipe, the rubber particles are split through the splitter plate, and are dispersed through the dispersing component, the dispersing rod is driven to rotate by the servo motor, so that the rubber particles are uniformly dispersed, the blanking port of the boring equipment is optimized by the improved production line, the rubber particles are prevented from being intensively discharged, and the rubber particles can be uniformly spread on the conveying belt, so that convenience is brought to the subsequent processing operation of the rubber particles.
Drawings
FIG. 1 is a schematic diagram of the front view structure of a deep processing method and a production line thereof for natural rubber according to the present invention;
FIG. 2 is a schematic diagram of the front cross-sectional structure of a processing box (1) of the deep processing method and the production line of the natural rubber;
FIG. 3 is a schematic diagram showing the structure of the normal cross section of the inner cylinder (3) of the natural rubber deep processing method and the production line thereof;
FIG. 4 is a schematic diagram of a normal sectional structure of a mounting bin (5) -driving assembly (6) of a natural rubber deep processing method and a production line thereof;
FIG. 5 is a schematic diagram showing the structure of a drying oven (11) in a front cross section of a natural rubber deep processing method and a production line thereof;
FIG. 6 is a schematic diagram showing a schematic diagram of a drying assembly (15) of a deep processing method and a production line for natural rubber according to the present invention in a front cross-sectional structure;
FIG. 7 is a schematic diagram of the front sectional structure of a combined pipe (8) -splash guard (17) of the natural rubber deep processing method and the production line thereof;
fig. 8 is a schematic perspective view of a evacuation module (21) of a deep processing method and a production line of natural rubber according to the present invention.
In the figure: 1. a processing box; 101. a case shell; 102. a thermal insulation sleeve; 103. a bracket; 2. a transverse dragon conveyor; 3. a boring inner cylinder; 4. a ventilation screen; 5. a mounting bin; 6. a drive assembly; 601. a driving motor; 602. a drive gear; 603. a chain; 604. a transmission bearing; 605. a metal connecting rod; 606. a driven gear; 7. a stirring rod; 8. a combination tube; 801. discharging pipes; 802. a first valve; 803. a material conveying pipe; 804. a second valve; 9. a vertical dragon conveyor; 10. a feed back pipe; 11. a drying box; 12. an air outlet pipe; 1201. a fixed rod; 1202. a main pipe; 1203. a ventilation pipe; 1204. a branch pipe; 13. an exhaust tube; 14. a boring fan; 15. a drying assembly; 1501. a fixing support; 1502. a connecting pipe; 1503. a drying tube; 1504. a moisture absorbing pad; 1505. a fixing ring; 1506. a net support; 1507. a partition plate; 1508. hollow activated carbon spheres; 16. a transfer device; 17. a splash guard; 18. side baffles; 19. a passage opening; 20. a diverter plate; 21. an evacuation assembly; 2101. a servo motor; 2102. an evacuation bar; 2103. and connecting the bearings.
Detailed Description
Embodiments of the present invention are described in further detail below with reference to the accompanying drawings and examples. The following examples are illustrative of the invention but are not intended to limit the scope of the invention.
As shown in fig. 1, 2, 3, 4 and 7, a deep processing method of natural rubber and a production line thereof, which comprises a processing box 1, a drying box 11 and a conveying device 16, wherein the top of the processing box 1 is fixedly connected with a transverse dragon conveyor 2, the inside of the processing box 1 is fixedly provided with a boring inner cylinder 3, a discharge hole of the transverse dragon conveyor 2 penetrates through the top of the processing box 1 and extends to the inside of the boring inner cylinder 3, the outer wall of the boring inner cylinder 3 is embedded with a ventilation net 4, the processing box 1 comprises a box shell 101, a heat preservation sleeve 102 and a bracket 103, the outside of the box shell 101 is sleeved with the heat preservation sleeve 102, the inside of the box shell 101 is welded with the bracket 103, the inner surface of the bracket 103 is connected with the outer surface of the boring inner cylinder 3, the heat preservation effect of the box shell 101 can be enhanced through the arranged heat preservation sleeve 102, heat loss is reduced, the top of the boring inner cylinder 3 is embedded with a mounting bin 5, and the inside of the installation bin 5 is provided with a driving component 6, the bottom of the driving component 6 is connected with a stirring rod 7, the stirring rod 7 is installed in the inside of the boring inner cylinder 3 through the driving component 6, the driving component 6 comprises a driving motor 601, a driving gear 602 and a chain 603, the driving motor 601 is fixedly installed in the inside of the installation bin 5, an output shaft of the driving motor 601 is connected with the driving gear 602 through a coupling, the outer wall of the driving gear 602 is in meshed connection with the chain 603, the driving component 6 also comprises a transmission bearing 604, a metal connecting rod 605 and a driven gear 606, the transmission bearing 604 is fixedly installed in the inside of the installation bin 5, the inner wall of the transmission bearing 604 is fixedly connected with the metal connecting rod 605, the bottom end of the metal connecting rod 605 is welded with the driven gear 606, the outer wall of the driven gear 606 is meshed with the inner wall of the chain 603, through the drive assembly 6 that sets up, for the rotation of two puddlers 7 provides the drive force, the bottom through-connection of boring inner tube 3 has composite tube 8, and the one end fixedly connected with perpendicular flood dragon conveyer 9 of composite tube 8, composite tube 8 is including unloading pipe 801, conveying pipeline 803 and second valve 804, and the inboard of unloading pipe 801 is provided with first valve 802, and the right side wall through-connection of unloading pipe 801 has conveying pipeline 803, and the inboard of conveying pipeline 803 is provided with second valve 804, the one end of conveying pipeline 803 link up with the outer wall of perpendicular flood dragon conveyer 9 simultaneously, through the first valve 802 and the second valve 804 of setting, the flow direction of convenient control rubber granule, and the outer wall fixedly connected with feed back pipe 10 of perpendicular flood dragon conveyer 9, and the one end of feed back pipe 10 runs through the top of processing case 1 and extends to the inside of boring inner tube 3.
As shown in fig. 1, 2, 5 and 6, the drying box 11 is fixedly installed at the outer side of the processing box 1, the left side wall of the drying box 11 is connected with an air outlet pipe 12 in a penetrating manner, the air outlet pipe 12 comprises a fixed rod 1201, a main through pipe 1202, an air pipe 1203 and a branch through pipe 1204, one end of the fixed rod 1201 is welded with the outer side wall of the processing box 1, the other end of the fixed rod 1201 is fixedly connected with the main through pipe 1202, the outer wall of the main through pipe 1202 is connected with the air pipe 1203 in a penetrating manner, meanwhile, the outer wall of the main through pipe 1202 is connected with the branch through pipe 1204, through the branch through pipe 1204, the hay air can be uniformly fed into the processing box 1, the right side wall of the drying box 11 is connected with an exhaust pipe 13 in a penetrating manner, the inside of the drying box 11 is fixedly installed with a hay fan 14, an air inlet of the hay fan 14 is fixedly connected with a drying assembly 15, one end of the drying assembly 15 is connected with one end of the exhaust pipe 13 in a penetrating manner, the drying component 15 comprises a fixed support 1501, a connecting pipe 1502, a drying pipe 1503 and a moisture absorbing gasket 1504, wherein the fixed support 1501 is fixedly arranged in the drying box 11, the inner side of the fixed support 1501 is fixedly connected with the connecting pipe 1502, the end part of the connecting pipe 1502 is connected with the drying pipe 1503 through threads, the moisture absorbing gasket 1504 is fixed on the inner wall of the drying pipe 1503, the drying component 15 further comprises a fixed ring 1505, a net support 1506, a partition plate 1507 and hollow activated carbon balls 1508, the fixed ring 1505 is equidistantly arranged in the drying pipe 1503, the inner side of the fixed ring 1505 is fixedly connected with the net support 1506, the top of the net support 1506 is fixedly connected with the partition plate 1507, the top of the fixed ring 1505 is provided with the hollow activated carbon balls 1508, and moisture generated by the drying component 15 can be effectively removed, and the air outlet of the boring fan 14 is connected with one end of the air outlet pipe 12.
As shown in fig. 1, 2, 7 and 8, the conveying device 16 is arranged right below the combined pipe 8, the top of the conveying device 16 is provided with a splash guard 17, the splash guard 17 is arranged between the conveying device 16 and the combined pipe 8, the top of the splash guard 17 is fixedly connected with the bottom of the combined pipe 8, the bottom of the splash guard 17 is movably connected with the top of the conveying device 16, a splitter plate 20 is fixedly installed in the interior of the splash guard 17, the outer wall of the splash guard 17 is fixedly connected with a side baffle 18, the outer wall of the splash guard 17 is provided with a passage opening 19, the interior of the splash guard 17 is provided with an evacuation assembly 21, the evacuation assembly 21 is located right below the splitter plate 20, the evacuation assembly 21 comprises a servo motor 2101, an evacuation rod 2102 and a connection bearing 2103, the servo motor 2101 is fixedly installed on the inner side of the splash guard 17, an output shaft of the servo motor 2101 is connected with the evacuation rod 2102 through a coupling, the end of the evacuation rod 2102 is fixedly connected with the connection bearing 2103, the outer wall of the connection bearing 2103 is fixedly connected with the inner wall of the splash guard 17, and the inner wall of the splash guard 17 is provided with a servo motor 2101, and particles can be dispersed and can drop down by driving the provided servo motor 2101.
In summary, as shown in fig. 1 to 8, the processing method of the natural rubber deep processing line is as follows:
step one, connecting a feed inlet of a transverse dragon conveyor 2 with a discharge outlet of granulation equipment, uniformly and equally conveying rubber particles subjected to granulation treatment into a boring inner cylinder 3 through the transverse dragon conveyor 2, and starting the boring equipment to carry out boring treatment after the material is conveyed;
step two, a drying fan 14 sends drying hot air into the processing box 1 from the left side direction of the processing box 1 through an air outlet pipe 12, then the drying hot air passes through a ventilation net 4 to enter the drying inner cylinder 3, rubber particles in the drying inner cylinder 3 are dried, the drying inner cylinder 3 is discharged through the ventilation net 4 at the other side, the drying air is discharged out of the processing box 1 through an exhaust pipe 13 and enters a drying assembly 15, and when air flows through a drying pipe 1503, water vapor carried by the drying air passes through a moisture absorption gasket 1504 and hollow activated carbon balls 1508, so that air which is returned into the processing box 1 through the drying fan 14 and the air outlet pipe 12 is dry hot air;
step three, a driving motor 601 in the installation bin 5 drives a driving gear 602 to rotate, and drives a driven gear 606 to rotate under the transmission of a chain 603, so that two stirring rods 7 are driven to stir rubber particles in the inner boring cylinder 3, and as a first valve 802 in a discharging pipe 801 is in a closed state and a second valve 804 in a conveying pipe 803 is in an open state, materials in the inner boring cylinder 3 can enter a vertical dragon conveyor 9 through the conveying pipe 803 and are conveyed back into the inner boring cylinder 3 through the vertical dragon conveyor 9 and a material return pipe 10, so that material recycling is realized;
after the boring process is completed, the driving assembly 6 and the boring fan 14 are closed, the conveying device 16 and the evacuation assembly 21 are opened, then the first valve 802 in the blanking pipe 801 is opened, the second valve 804 in the conveying pipe 803 is closed, rubber particles in the boring inner cylinder 3 enter the splash guard 17 through the blanking pipe 801, the rubber particles which are intensively discharged are firstly split by the splitter plate 20, then the rubber particles fall onto the evacuation assembly 21, the servo motor 2101 drives the evacuation rod 2102 to rotate, the rubber particles can be uniformly dispersed onto the conveying device 16, and then the rubber particles uniformly spread on the conveying device 16 are conveyed along with the conveying of the conveying device 16, are conveyed out of the channel port 19 and are sent to the next processing equipment.
The embodiments of the invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.
Claims (10)
1. The utility model provides a natural rubber deep processing production line, includes processing case (1), drying cabinet (11) and conveyer (16), its characterized in that, the top fixedly connected with of processing case (1) is horizontal flood dragon conveyer (2), and the inside fixed mounting of processing case (1) has the inside of flood dragon inner tube (3), and the discharge gate of horizontal flood dragon conveyer (2) runs through the top of processing case (1) and extends to the inside of flood dragon inner tube (3), and the outer wall of flood dragon inner tube (3) inlays and is equipped with ventilation net (4), install mounting bin (5) are inlayed at the top of flood dragon inner tube (3), and the internally mounted of mounting bin (5) has drive assembly (6), and the bottom of drive assembly (6) is connected with puddler (7), and in addition puddler (7) are installed in the inside of flood dragon inner tube (3) through drive assembly (6), the bottom of flood dragon inner tube (3) is link up and the one end fixedly connected with perpendicular flood dragon inner tube conveyer (9) of combination tube (8), and perpendicular flood dragon inner tube conveyer (9)'s outer wall is inlayed and is equipped with the inside of dry tub (10) of penetrating through the inside of processing case (1) and is fixed at the top of (10), and the left side wall of the drying box (11) is connected with an air outlet pipe (12) in a penetrating way, and the right side wall of the drying box (11) is connected with an exhaust pipe (13) in a penetrating way, a boring fan (14) is fixedly arranged in the drying box (11), an air inlet of the boring fan (14) is fixedly connected with a drying component (15), one end of the drying component (15) is connected with one end of the exhaust pipe (13) in a penetrating way, an air outlet of the boring fan (14) is connected with one end of the air outlet pipe (12) in a penetrating way, the conveying device (16) is arranged under the combined pipe (8), the top of the conveying device (16) is provided with a splash guard (17), the splash guard (17) is arranged between the conveying device (16) and the combined pipe (8), the top of the splash guard (17) is fixedly connected with the bottom of the combined pipe (8), the bottom of the splash guard (17) is movably connected with the top of the conveying device (16), the inner part of the splash guard (17) is fixedly provided with a splitter plate (20), the outer wall of the splash guard (17) is fixedly connected with one end of the air outlet pipe (12), the top of the splash guard (16) is provided with a splash guard (21), the inner opening (21) is provided with a channel opening of the splash guard (17), meanwhile, the evacuation assembly (21) is positioned right below the flow dividing plate (20).
2. The deep processing production line for natural rubber according to claim 1, wherein the processing box (1) comprises a box shell (101), a heat preservation sleeve (102) and a support (103), the heat preservation sleeve (102) is sleeved outside the box shell (101), the support (103) is welded inside the box shell (101), and the inner surface of the support (103) is connected with the outer surface of the boring inner cylinder (3).
3. The deep processing production line for natural rubber according to claim 1, wherein the driving assembly (6) comprises a driving motor (601), a driving gear (602) and a chain (603), the driving motor (601) is fixedly installed in the installation bin (5), an output shaft of the driving motor (601) is connected with the driving gear (602) through a coupling, and the outer wall of the driving gear (602) is connected with the chain (603) in a meshed mode.
4. A natural rubber deep processing line according to claim 3, wherein the driving assembly (6) further comprises a transmission bearing (604), a metal connecting rod (605) and a driven gear (606), the transmission bearing (604) is fixedly installed in the installation bin (5), the metal connecting rod (605) is fixedly connected to the inner wall of the transmission bearing (604), the driven gear (606) is welded to the bottom end of the metal connecting rod (605), and meanwhile the outer wall of the driven gear (606) is meshed with the inner wall of the chain (603).
5. The deep processing production line for natural rubber according to claim 1, wherein the combined pipe (8) comprises a blanking pipe (801), a conveying pipe (803) and a second valve (804), the first valve (802) is arranged on the inner side of the blanking pipe (801), the conveying pipe (803) is connected to the right side wall of the blanking pipe (801) in a penetrating manner, the second valve (804) is arranged on the inner side of the conveying pipe (803), and one end of the conveying pipe (803) is connected to the outer wall of the vertical screw conveyer (9) in a penetrating manner.
6. The deep processing production line for natural rubber according to claim 1, wherein the air outlet pipe (12) comprises a fixed rod (1201), a main through pipe (1202), a ventilation pipe (1203) and a branch through pipe (1204), one end of the fixed rod (1201) is welded and connected with the outer side wall of the processing box (1), the other end of the fixed rod (1201) is fixedly connected with the main through pipe (1202), the outer wall of the main through pipe (1202) is in through connection with the ventilation pipe (1203), and meanwhile, the outer wall of the main through pipe (1202) is in through connection with the branch through pipe (1204).
7. The deep processing production line for natural rubber according to claim 1, wherein the drying assembly (15) comprises a fixing support (1501), a connecting pipe (1502), a drying pipe (1503) and a moisture absorbing gasket (1504), the fixing support (1501) is fixedly installed inside the drying box (11), the connecting pipe (1502) is fixedly connected to the inner side of the fixing support (1501), the end portion of the connecting pipe (1502) is connected with the drying pipe (1503) through threads, and the moisture absorbing gasket (1504) is fixedly attached to the inner wall of the drying pipe (1503).
8. The deep processing production line for natural rubber according to claim 7, wherein the drying assembly (15) further comprises a fixing ring (1505), a net support (1506), a partition plate (1507) and hollow activated carbon balls (1508), wherein the fixing ring (1505) is equidistantly arranged inside the drying pipe (1503), the net support (1506) is fixedly connected to the inner side of the fixing ring (1505), the partition plate (1507) is fixedly connected to the top of the net support (1506), and the hollow activated carbon balls (1508) are arranged at the top of the fixing ring (1505).
9. The deep processing production line for natural rubber according to claim 1, wherein the evacuation assembly (21) comprises a servo motor (2101), an evacuation rod (2102) and a connection bearing (2103), the servo motor (2101) is fixedly installed on the inner side of the splash guard (17), an output shaft of the servo motor (2101) is connected with the evacuation rod (2102) through a coupler, the end part of the evacuation rod (2102) is fixedly connected with the connection bearing (2103), and meanwhile the outer wall of the connection bearing (2103) is fixedly connected with the inner wall of the splash guard (17).
10. A method of processing a natural rubber deep processing line according to any one of claims 1 to 9, characterized in that the method of processing comprises the following specific steps:
step one, connecting a feed inlet of a transverse dragon conveyor (2) with a discharge outlet of granulation equipment, uniformly and equally conveying rubber particles subjected to granulation treatment into a boring inner cylinder (3) through the transverse dragon conveyor (2), and starting boring equipment to carry out boring treatment after the material is conveyed;
step two, a drying fan (14) sends drying hot air into the processing box (1) from the left side direction of the processing box (1) through an air outlet pipe (12), then the drying hot air passes through a ventilation net (4) to enter the drying inner cylinder (3), the rubber particles in the drying inner cylinder (3) are dried, the rubber particles are discharged out of the drying inner cylinder (3) through the ventilation net (4) on the other side, then the rubber particles are discharged out of the processing box (1) through an exhaust pipe (13) and enter a drying assembly (15), and when air flows through a drying pipe (1503), water vapor carried by the drying air is adsorbed by a moisture absorbing gasket (1504) and hollow activated carbon balls (1508), so that air which is returned into the processing box (1) through the drying fan (14) and the air outlet pipe (12) is dry hot air;
step three, a driving motor (601) in the installation bin (5) drives a driving gear (602) to rotate, and drives a driven gear (606) to rotate under the transmission of a chain (603), so that two stirring rods (7) are driven to stir rubber particles in the inner boring cylinder (3), and as a first valve (802) in the blanking pipe (801) is in a closed state, a second valve (804) in the conveying pipe (803) is in an open state, materials in the inner boring cylinder (3) can enter a vertical screw conveyor (9) through the conveying pipe (803), and are conveyed back into the inner boring cylinder (3) through the vertical screw conveyor (9) and a return pipe (10), so that material recycling is realized;
after the step four, the boring treatment is finished, the driving assembly (6) and the boring fan (14) are closed, the conveying device (16) and the evacuating assembly (21) are opened, then the first valve (802) in the blanking pipe (801) is opened, the second valve (804) in the conveying pipe (803) is closed, rubber particles in the boring inner cylinder (3) enter the splash guard (17) through the blanking pipe (801), the rubber particles which are intensively discharged are firstly shunted by the splitter plate (20), then the rubber particles fall onto the evacuating assembly (21), the evacuating rod (2102) is driven by the servo motor (2101) to rotate, the rubber particles can be uniformly dispersed onto the conveying device (16), and then the rubber particles uniformly spread on the conveying device (16) are conveyed along with the conveying device (16), are conveyed out of the channel opening (19) and are conveyed to next processing equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310249445.2A CN116175812A (en) | 2023-03-14 | 2023-03-14 | Deep processing method and production line of natural rubber |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310249445.2A CN116175812A (en) | 2023-03-14 | 2023-03-14 | Deep processing method and production line of natural rubber |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116175812A true CN116175812A (en) | 2023-05-30 |
Family
ID=86438463
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310249445.2A Pending CN116175812A (en) | 2023-03-14 | 2023-03-14 | Deep processing method and production line of natural rubber |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116175812A (en) |
Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108131916A (en) * | 2017-12-18 | 2018-06-08 | 江苏盈丰佳园生物技术有限公司 | A kind of chemical fertilizer production blanking device with functions/drying |
| CN210308510U (en) * | 2019-06-11 | 2020-04-14 | 沧州市鑫峰塑料有限公司 | Material mixing device for production of thermal shrinkage film |
| CN210801923U (en) * | 2019-08-21 | 2020-06-19 | 太仓华庆汽车配件有限公司 | Heat pump dehumidification dryer |
| CN113499700A (en) * | 2021-07-09 | 2021-10-15 | 安徽米兰士装饰材料有限公司 | Production and preparation device for environment-friendly high-binding-force building waterproof adhesive |
| CN214773233U (en) * | 2021-01-18 | 2021-11-19 | 东莞市特冠实业有限公司 | Raw material drying equipment is used in shopping bag production |
| CN113739536A (en) * | 2021-08-12 | 2021-12-03 | 上海华源安徽锦辉制药有限公司 | Energy-saving pharmacy circulation drying device of herbal pieces- |
| CN113776299A (en) * | 2021-07-29 | 2021-12-10 | 黄山市农翔烘干设备有限公司 | Hot air dryer capable of drying uniformly and drying method thereof |
| CN215373370U (en) * | 2021-06-03 | 2021-12-31 | 天津七二九体育用品有限公司 | Continuous drying device of natural rubber |
| CN114379028A (en) * | 2022-03-22 | 2022-04-22 | 广东品凡派塑胶实业有限公司 | Injection molding device and preparation method of PET (polyethylene terephthalate) makeup kit |
| CN217110373U (en) * | 2022-04-11 | 2022-08-02 | 江苏欣嘉新型材料有限公司 | Biomass particle drying and forming device |
| CN217131708U (en) * | 2022-03-08 | 2022-08-05 | 江西九信药业有限公司 | A drying device for producing soluble powder of animal remedy |
| CN217373024U (en) * | 2022-04-29 | 2022-09-06 | 淄博齐翔腾达化工股份有限公司 | Rubber dryer |
-
2023
- 2023-03-14 CN CN202310249445.2A patent/CN116175812A/en active Pending
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108131916A (en) * | 2017-12-18 | 2018-06-08 | 江苏盈丰佳园生物技术有限公司 | A kind of chemical fertilizer production blanking device with functions/drying |
| CN210308510U (en) * | 2019-06-11 | 2020-04-14 | 沧州市鑫峰塑料有限公司 | Material mixing device for production of thermal shrinkage film |
| CN210801923U (en) * | 2019-08-21 | 2020-06-19 | 太仓华庆汽车配件有限公司 | Heat pump dehumidification dryer |
| CN214773233U (en) * | 2021-01-18 | 2021-11-19 | 东莞市特冠实业有限公司 | Raw material drying equipment is used in shopping bag production |
| CN215373370U (en) * | 2021-06-03 | 2021-12-31 | 天津七二九体育用品有限公司 | Continuous drying device of natural rubber |
| CN113499700A (en) * | 2021-07-09 | 2021-10-15 | 安徽米兰士装饰材料有限公司 | Production and preparation device for environment-friendly high-binding-force building waterproof adhesive |
| CN113776299A (en) * | 2021-07-29 | 2021-12-10 | 黄山市农翔烘干设备有限公司 | Hot air dryer capable of drying uniformly and drying method thereof |
| CN113739536A (en) * | 2021-08-12 | 2021-12-03 | 上海华源安徽锦辉制药有限公司 | Energy-saving pharmacy circulation drying device of herbal pieces- |
| CN217131708U (en) * | 2022-03-08 | 2022-08-05 | 江西九信药业有限公司 | A drying device for producing soluble powder of animal remedy |
| CN114379028A (en) * | 2022-03-22 | 2022-04-22 | 广东品凡派塑胶实业有限公司 | Injection molding device and preparation method of PET (polyethylene terephthalate) makeup kit |
| CN217110373U (en) * | 2022-04-11 | 2022-08-02 | 江苏欣嘉新型材料有限公司 | Biomass particle drying and forming device |
| CN217373024U (en) * | 2022-04-29 | 2022-09-06 | 淄博齐翔腾达化工股份有限公司 | Rubber dryer |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106477840B (en) | Heat pump assisted sludge biological drying method | |
| CN107388780A (en) | A kind of energy-saving poultry feed drying device | |
| CN108020061A (en) | A kind of energy-saving mushroom crushes drying device | |
| CN116045638A (en) | Biomass fuel processingequipment | |
| CN107954585A (en) | A kind of domestic sludge assists coal desiccation molding machine | |
| CN110542299A (en) | energy-saving and environment-friendly grain dryer and using method thereof | |
| CN116175812A (en) | Deep processing method and production line of natural rubber | |
| CN207528020U (en) | Pepper drying machine | |
| CN218600174U (en) | Drying equipment is used in drier processing | |
| CN208791511U (en) | Air energy waste harmless treatment and organic fertilizer fermentation integrated equipment | |
| CN110403216A (en) | A kind of livestock feed production feed granules curing sterilizing device and its sterilizing methods | |
| CN214103167U (en) | Fodder heat intensifier | |
| CN208223121U (en) | A kind of multiple-element long active composite heat transfer dryer | |
| CN111995439B (en) | Device and method for rapid fermentation treatment of livestock and poultry manure | |
| CN205587425U (en) | Soil thermal desorption prosthetic devices | |
| CN210765153U (en) | Carbon-fertilizer co-production system | |
| CN207247662U (en) | Pellet cooling device | |
| CN207608479U (en) | Sludge drying machine system | |
| CN206279072U (en) | A kind of biological dewatered device of roller | |
| CN114347539B (en) | Quick food dryer and scrap treatment device | |
| CN205860660U (en) | A kind of straw charcoal hot air drying device | |
| CN220119678U (en) | Chemical fertilizer production drying device | |
| CN220554385U (en) | Quenching and tempering pelletization device of shrimp fodder | |
| CN215029576U (en) | Device for pre-drying high-water-content material by using waste heat of dry-method ball mill | |
| CN212902226U (en) | Chemical fertilizer cooling device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information |
Address after: No. 1 Zhonghua Road, Qiaofeng Farm, Nada Town, Danzhou City, Hainan Province, 571700 Applicant after: Hainan Hesheng Rubber Technology Co.,Ltd. Address before: No. 1, Zhonghua Road, Qiaofeng Farm, Nada Town, Danzhou, Danzhou, Hainan 571700 Applicant before: HAINAN SINOCHEM RUBBER CO.,LTD. |
|
| CB02 | Change of applicant information |