CN116174787A - Elevator guide rail planer with iron scraps collecting and automatic feeding and discharging device - Google Patents

Elevator guide rail planer with iron scraps collecting and automatic feeding and discharging device Download PDF

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Publication number
CN116174787A
CN116174787A CN202310470813.6A CN202310470813A CN116174787A CN 116174787 A CN116174787 A CN 116174787A CN 202310470813 A CN202310470813 A CN 202310470813A CN 116174787 A CN116174787 A CN 116174787A
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CN
China
Prior art keywords
guide rail
elevator guide
scrap iron
collecting
scrap
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CN202310470813.6A
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Chinese (zh)
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CN116174787B (en
Inventor
庄百亮
吴斯文
徐立
朱卓志
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China National Machinery Institute Group Jiangsu Branch Co ltd
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China National Machinery Institute Group Jiangsu Branch Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D1/00Planing or slotting machines cutting by relative movement of the tool and workpiece in a horizontal straight line only
    • B23D1/003Planing or slotting machines cutting by relative movement of the tool and workpiece in a horizontal straight line only for planing elongated workpieces
    • B23D1/006Rails
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D7/00Planing or slotting machines characterised only by constructional features of particular parts
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Lift-Guide Devices, And Elevator Ropes And Cables (AREA)
  • Feeding Of Workpieces (AREA)

Abstract

The invention relates to the technical field of elevator guide rail processing, in particular to an elevator guide rail planing machine with a scrap iron collecting and automatic feeding and discharging device, which is used for planing an elevator guide rail and comprises a column cross beam, wherein the column cross beam is connected with a planing tool, the column cross beam is connected with a scrap iron collecting device, the scrap iron collecting device comprises a collecting shell, and the collecting shell is provided with: the scrap iron feeding notch is positioned above the elevator guide rail, the scrap iron conveying device is used for feeding and discharging scrap iron, and the scrap iron discharging notch is used for discharging scrap iron; when the elevator guide rail is shaved, the elevator guide rail, scrap iron enter the notch and the planing tool are flush and correspond to each other. The automatic scrap iron collecting device is convenient to operate and high in practicability, and long-strip scrap iron generated by the scrap iron collecting device is collected and discharged when the planing tool processes the elevator guide rail, so that a planing machine workbench is not required to be cleaned manually, automatic feeding and discharging of the planing process of the elevator guide rail are realized, the production efficiency of the planing process of the elevator guide rail is improved, and meanwhile, the production safety is guaranteed.

Description

Elevator guide rail planer with iron scraps collecting and automatic feeding and discharging device
Technical Field
The invention relates to the technical field of elevator guide rail processing, in particular to an elevator guide rail planing machine with a device for collecting iron scraps and automatically feeding and discharging.
Background
When the elevator operates, the box-shaped nacelle ascends and descends along the elevator guide rail fixed on the wall of the well, and the elevator guide rail is fixed on the wall in a sectional connection mode, and each section of guide rail is generally 5m long. In order to improve the accuracy of the guide rail, the side surface of the guide rail is mainly machined in a planing mode at present. Because scrap iron is left on the workbench in a coiled form in the processing process, the scrap iron left on the workbench is manually cleaned to carry out next clamping and feeding, automatic production cannot be realized, the production efficiency is low, and the safety is poor; in addition, scrap iron can scratch the paint surface on the surface of the elevator guide rail during coiling, so that the product yield is reduced, and the industrial production is not facilitated.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides an elevator guide rail planing machine with a device for collecting iron scraps and automatically feeding and discharging.
The technical scheme for realizing the aim of the invention is as follows: the utility model provides a take iron fillings to collect and automatic unloader's elevator guide rail planer for plane the elevator guide rail, have the stand crossbeam, the stand crossbeam is connected with the planer tool, the stand crossbeam is connected with iron fillings collection device, iron fillings collection device is including collecting the casing, it is equipped with to collect the casing: the scrap iron feeding slot is arranged above the elevator guide rail, the scrap iron conveying device is used for feeding in and removing scrap iron, and the scrap iron discharging slot is used for removing scrap iron; when the elevator guide rail is shaved, the elevator guide rail, the scrap iron entering notch and the planing tool are flush and correspond to each other.
Above-mentioned technical scheme scrap iron conveyor includes power motor and auger, power motor drive connects the auger.
According to the technical scheme, the auger is used for bidirectional conveying, and the scrap iron outlet slots are positioned on two sides of the collecting shell.
Above-mentioned technical scheme the iron fillings go into the notch and link up collect the lower extreme of casing, the iron fillings go into the notch for the accessible elevator guide rail's reverse T shape.
Above-mentioned technical scheme iron fillings go into the notch and are equipped with a plurality of.
According to the technical proposal, the lower part of the upright post beam is provided with a lathe bed, the lathe bed is correspondingly provided with an automatic feeding and discharging mechanism,
the automatic feeding and discharging mechanism comprises: the elevator comprises a truss, a manipulator frame horizontally movably connected to the truss, a manipulator connected to the manipulator frame and a carrier arranged below the manipulator, wherein the carrier is used for loading the elevator guide rail, and the manipulator is used for vertically grabbing the elevator guide rail.
According to the technical scheme, the carrier is an AGV trolley.
According to the technical scheme, the manipulator frame is horizontally and movably connected with the truss through the wire rail and the sliding block.
According to the technical scheme, the manipulator is connected to the manipulator frame in a lifting manner through the air cylinder.
After the technical scheme is adopted, the invention has the following positive effects:
(1) The invention has simple structure and strong practicability, and by arranging the scrap iron collecting device, when the planing tool performs planing on the elevator guide rail, the strip scrap iron generated by the scrap iron collecting device is collected and discharged outside the workbench, so that no large scrap iron is left on the workbench, and the coiled scrap iron is prevented from scratching the paint surface of the elevator guide rail. Before the automatic feeding of the workbench, the workbench is not required to be cleaned manually, the safety of production is ensured, and the production efficiency and the automation level are effectively improved.
(2) The automatic feeding and discharging mechanism is further arranged, automatic feeding and discharging of the elevator guide rail is achieved through the carrier, the truss and the manipulator, automation is high, and multiple procedures such as feeding, planing, scrap iron collecting and the like can be achieved by one machine.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is an enlarged schematic view of B in FIG. 1;
FIG. 3 is a partial schematic view of the scrap iron collecting apparatus and planer table of the present invention;
FIG. 4 is an enlarged schematic view of FIG. 3A;
FIG. 5 is a sectional view of the scrap iron collecting apparatus and the planer table of the present invention;
fig. 6 is a schematic conveying diagram of the automatic feeding and discharging mechanism of the present invention.
In the figure: elevator guide rail 100, planer table 101, planer tool 11, column cross member 12, collection housing 2, scrap iron inlet 21, scrap iron outlet 22, power motor 23, auger 24, truss 31, manipulator frame 32, manipulator 33, carrier 34, wire rail 321, slider 322, cylinder 331.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. The components of the embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
In the description of the present invention, it should be noted that, directions or positional relationships indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., are directions or positional relationships based on those shown in the drawings, or those that are conventionally put in use of the inventive product, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific direction, be configured and operated in a specific direction, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance.
Furthermore, the terms "horizontal," "vertical," "overhang," and the like do not denote a requirement that the component be absolutely horizontal or overhang, but rather may be slightly inclined. As "horizontal" merely means that its direction is more horizontal than "vertical", and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the present invention, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
In embodiment 1, referring to fig. 1 to 5, the present invention provides an elevator guide rail planer with a scrap collecting and automatic feeding and discharging device for planing an elevator guide rail 100, which has a column cross beam 1, wherein the column cross beam 1 is connected with a planer tool 11, and the planer tool 11 performs planing on the side surface of the elevator guide rail 100 after the elevator guide rail 100 is fixed on a planer table 101. The stand crossbeam 1 is connected with iron fillings collection device, iron fillings collection device is including collecting casing 2, collect casing 2 and be equipped with: a scrap iron inlet slot 21 positioned above the elevator guide rail 100, a scrap iron conveying device for rolling in and moving out the scrap iron, and a scrap iron outlet slot 22 for moving out the scrap iron; when the elevator guide rail 100 is subjected to planing, the elevator guide rail 100, the scrap iron inlet notch 21 and the planing tool 11 are flush and correspond to each other, and when the strip-shaped scrap iron is formed, the paint surface of the elevator guide rail is not damaged in a scratch way any more, but enters from the scrap iron inlet notch 21 and is coiled, and is conveyed after reaching the scrap iron conveying device until the scrap iron is removed from the notch 22. For the collection of scrap iron, a corresponding collection box (not shown) may be provided below the scrap iron outlet slot 22.
In this embodiment, the scrap iron conveying device comprises a power motor 23 and a packing auger 24, wherein the power motor 23 is in driving connection with the packing auger 24. The power motor 23 may, but is not limited to, use a speed reducing device or the like to rotationally drive the auger 24, and the auger 24 drives the coiled strip-shaped scrap iron to displace toward the scrap iron outlet slot 22.
In this embodiment, the auger 24 is bidirectional, that is, the direction of rotation of the auger 24 is bidirectional, and the auger 24 is bidirectional in both left and right directions from the perspective of fig. 5. Correspondingly, the scrap iron outlet slots 22 are positioned on two sides of the collecting casing 2, wherein the two sides refer to the tail ends of the auger 24 in the conveying direction.
In this embodiment, the iron filings inlet 21 penetrates the lower end of the collecting housing 2, and the iron filings inlet 21 is of an inverted T shape that can pass through the elevator guide rail 100. The advantage of this design is that the elevator guide rail 100 can pass through the collecting housing 2 along the scrap iron inlet 21 during planing, so that the scrap iron in the form of a long strip is limited to the collecting housing 2 and is conveniently transported by the auger 24.
In the present embodiment, the iron chip entering notch 21 is provided in plurality. What is meant by multiple here is that it may be, but is not limited to, 8 as shown in fig. 1, which may be adjusted according to specific needs.
Embodiment 2, see fig. 1 to 5, is different from embodiment 1 in that the auger 24 is bidirectional, and the rotation and transmission directions of the auger 24 are bidirectional, so that bidirectional conveyance can be performed to the left and right at the same time. Which can remove the elongated scrap iron from the scrap iron outlet slots 22 located at both sides of the collecting housing 2 by bi-directional conveyance.
Embodiment 3, see fig. 1 to 6, a bed 12 is disposed below the column beam 1, and the bed 12 is correspondingly provided with an automatic feeding and discharging mechanism, where the automatic feeding and discharging mechanism includes: the elevator comprises a truss 31, a manipulator frame 32 horizontally movably connected to the truss 31, a manipulator 33 connected to the manipulator frame 32, and a carrier 34 positioned below the manipulator 33, wherein the carrier 34 is used for loading the elevator guide rail 100, and the manipulator 33 is used for vertically grabbing the elevator guide rail 100. The carrier 34 is an AGV trolley, and after the elevator guide rail 100 is manually loaded, it transports the elevator guide rail 100 to the loading position of the truss 31 through a predetermined track. After reaching the position, the manipulator frame 32 is horizontally and movably connected to the truss 31 through the wire rail 321 and the sliding block 322. The manipulator frame 32 drives the manipulator 33, and the manipulator 33 is driven to the upper side of the carrier 34 through the displacement of the sliding block 322 on the linear rail 321. The manipulator 33 is connected to the manipulator frame 32 in a lifting manner through the air cylinder 331, the air cylinder 331 drives the manipulator 33 to descend, and the manipulator 33 grabs the elevator guide rail 100. Then, the cylinder 331 drives the manipulator 33 to rise, and then drives the manipulator 33 to the upper side of the planer workbench 101 through the displacement of the sliding block 322 on the linear rail 321. In this process, after the elevator guide rails on the carrier 34 are grasped, the next manual loading of the elevator guide rails is performed by returning along the predetermined track. It will be appreciated that a plurality of carriers 34 may be employed for greater ample time in order to manually load and unload elevator guide rails 100 during a process. Then, the air cylinder 331 drives the manipulator 33 to descend, and after the manipulator 33 releases the elevator guide rail 100, the planer table 101 fixes the elevator guide rail 100, and then the planing is performed by using the planing tool 11. The shaved elevator guide rail 100 is then automatically unloaded to the carrier 34 and removed from the carrier 34.
While the foregoing is directed to embodiments of the present invention, other and further details of the invention may be had by the present invention, it should be understood that the foregoing description is merely illustrative of the present invention and that no limitations are intended to the scope of the invention, except insofar as modifications, equivalents, improvements or modifications are within the spirit and principles of the invention.

Claims (9)

1. Elevator guide rail planing machine with iron scraps collecting and automatic feeding and discharging devices is used for planing elevator guide rails (100), and is provided with a column cross beam (1), wherein the column cross beam (1) is connected with a planing tool (11), and is characterized in that: the upright post cross beam (1) is connected with an iron filings collecting device,
the scrap iron collecting device comprises a collecting shell (2), wherein the collecting shell (2) is provided with:
the scrap iron collecting device positioned above the elevator guide rail (100) comprises a scrap iron inlet notch (21),
Scrap iron conveying device for winding and outputting scrap iron,
And a scrap iron discharge slot (22) for discharging scrap iron;
when the elevator guide rail (100) is shaved, the elevator guide rail (100), the scrap iron entering notch (21) and the planing tool (11) are flush and correspond.
2. An elevator guide rail planer with a scrap collecting and automatic loading and unloading device as defined in claim 1, wherein: the scrap iron conveying device comprises a power motor (23) and an auger (24), and the power motor (23) is in driving connection with the auger (24).
3. An elevator guide rail planer with a scrap collecting and automatic loading and unloading device as defined in claim 2, wherein: the auger (24) is used for bidirectional conveying, and the scrap iron outlet slots (22) are positioned on two sides of the collecting shell (2).
4. An elevator guide rail planer with a scrap collecting and automatic loading and unloading device as defined in claim 1, wherein: the scrap iron inlet notch (21) penetrates through the lower end of the collecting shell (2), and the scrap iron inlet notch (21) is of an inverted T shape and can pass through the elevator guide rail (100).
5. An elevator guide rail planer with a scrap collecting and automatic loading and unloading apparatus in accordance with claim 4, wherein: the scrap iron inlet notch (21) is provided with a plurality of scrap iron inlet notches.
6. An elevator guide rail planer with a scrap collecting and automatic loading and unloading device as defined in claim 1, wherein: a lathe bed (12) is arranged below the upright post cross beam (1), an automatic feeding and discharging mechanism is correspondingly arranged at the front part of the lathe bed (12),
the automatic feeding and discharging mechanism comprises:
truss (31),
A manipulator frame (32) horizontally movably connected with the truss (31),
A manipulator (33) connected to the manipulator frame (32),
A carrier (34) positioned below the manipulator (33),
the carrier (34) is used for loading the elevator guide rail (100), and the manipulator (33) is used for vertically grabbing the elevator guide rail (100).
7. An elevator guide rail planer with a scrap collecting and automatic loading and unloading apparatus in accordance with claim 6, wherein: the carrier (34) is an AGV trolley.
8. An elevator guide rail planer with a scrap collecting and automatic loading and unloading apparatus in accordance with claim 6, wherein: the manipulator frame (32) is horizontally and movably connected with the truss (31) through a line rail (321) and a sliding block (322).
9. An elevator guide rail planer with a scrap collecting and automatic loading and unloading apparatus in accordance with claim 6, wherein: the manipulator (33) is connected to the manipulator frame (32) in a lifting manner through an air cylinder (331).
CN202310470813.6A 2023-04-27 2023-04-27 Elevator guide rail planer with iron scraps collecting and automatic feeding and discharging device Active CN116174787B (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2035867A (en) * 1978-11-22 1980-06-25 Stirk & Sons Ltd J Planing machines
JPH06126576A (en) * 1992-10-21 1994-05-10 Fuji Seisakusho:Kk Aligning device for rail in planer
US20030103829A1 (en) * 2001-04-27 2003-06-05 Kiyoshi Suzuki Method of cutting long-sized hardened steel material and cutting device
CN108372333A (en) * 2018-05-05 2018-08-07 安徽傲宇数控科技有限公司 A kind of entirety gantry type water Cutting platform
CN214053827U (en) * 2020-10-27 2021-08-27 武汉交通职业学院 Planer with dust removal function
CN114054829A (en) * 2021-11-29 2022-02-18 祝家高 Double housing planer
CN216463384U (en) * 2021-12-16 2022-05-10 唐山市德隆科技开发有限公司 Chip removal mechanism of numerical control gantry milling machine

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2035867A (en) * 1978-11-22 1980-06-25 Stirk & Sons Ltd J Planing machines
JPH06126576A (en) * 1992-10-21 1994-05-10 Fuji Seisakusho:Kk Aligning device for rail in planer
US20030103829A1 (en) * 2001-04-27 2003-06-05 Kiyoshi Suzuki Method of cutting long-sized hardened steel material and cutting device
CN108372333A (en) * 2018-05-05 2018-08-07 安徽傲宇数控科技有限公司 A kind of entirety gantry type water Cutting platform
CN214053827U (en) * 2020-10-27 2021-08-27 武汉交通职业学院 Planer with dust removal function
CN114054829A (en) * 2021-11-29 2022-02-18 祝家高 Double housing planer
CN216463384U (en) * 2021-12-16 2022-05-10 唐山市德隆科技开发有限公司 Chip removal mechanism of numerical control gantry milling machine

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
吴海涛,黄运尧: "电梯导轨加工工艺研究及对 6m 龙门刨床的改造设计", 广东工业大学学报, no. 04 *

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