CN116174325A - Automatic detection mechanism and automatic production line - Google Patents
Automatic detection mechanism and automatic production line Download PDFInfo
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- CN116174325A CN116174325A CN202211641670.2A CN202211641670A CN116174325A CN 116174325 A CN116174325 A CN 116174325A CN 202211641670 A CN202211641670 A CN 202211641670A CN 116174325 A CN116174325 A CN 116174325A
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- workpiece
- inspection
- flatness
- detection
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
- B07C5/10—Sorting according to size measured by light-responsive means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention provides an automatic detection mechanism and an automatic production line, wherein the automatic detection mechanism comprises: a work table; a conveyor line disposed on a table surface of the table and extending in a predetermined direction for carrying and conveying the workpiece; the visual detection component is arranged above the workbench and towards a detection station on the conveying line, so as to be used for detecting the outline dimension of the workpiece; the flatness detection component is arranged above the workbench and towards the detection station, and is used for detecting the flatness of the processing surface of the workpiece; the overturning component is arranged on the table top of the workbench and is positioned on one side of the detection station, so that workpieces at the detection station can be clamped and overturned, and the problem that the qualification rate of the workpieces produced by the automatic processing connecting line in the prior art cannot be guaranteed is solved.
Description
Technical Field
The invention relates to the technical field of flange detection, in particular to an automatic detection mechanism and an automatic production line.
Background
At present, a machining connecting line is a trend of automatic intelligent machining, and consists of two or more identical or different machine tool devices so as to form a complete automatic machining connecting line, and the machining connecting line is directly machined to a finished product from a blank.
However, since the intermediate transfer times are large and all the intermediate transfer times are mechanical transfer, the qualification rate of the processed product cannot be ensured.
Disclosure of Invention
The invention mainly aims to provide an automatic detection mechanism and an automatic production line, which are used for solving the problem that the qualification rate of workpieces produced by an automatic processing connecting line in the prior art cannot be guaranteed.
In order to achieve the above object, according to one aspect of the present invention, there is provided an automated inspection mechanism comprising: a work table; a conveyor line disposed on a table surface of the table and extending in a predetermined direction for carrying and conveying the workpiece; the visual detection component is arranged above the workbench and towards a detection station on the conveying line, so as to be used for detecting the outline dimension of the workpiece; the flatness detection component is arranged above the workbench and towards the detection station, and is used for detecting the flatness of the processing surface of the workpiece; and the overturning component is arranged on the table top of the workbench and positioned on one side of the detection station and used for clamping and overturning the workpiece at the detection station.
Further, the conveying line includes: a guide rail extending in a predetermined direction; the sliding block is arranged on the guide rail to slide along the guide rail; the tooling plate is connected with the sliding block and used for bearing and driving the workpiece to move along with the sliding block.
Further, the conveying line comprises a servo electric cylinder which is in sliding connection with the sliding block to drive the sliding block to slide along the guide rail.
Further, the automated inspection mechanism includes a moving member disposed on a table surface of the table, and the visual inspection member and the flatness inspection member are disposed on the moving member at intervals along a conveying direction of the conveying line.
Further, the moving part is a triaxial module.
Further, the automatic detection mechanism comprises a control panel, wherein the control panel is arranged on the workbench and is electrically connected with the moving part, so that the motion state of the moving part is controlled by operating the control panel.
Further, the automated inspection mechanism includes a display electrically connected to both the vision inspection component and the flatness inspection component for receiving and displaying inspection results of the vision inspection component and the flatness inspection component.
Further, the automated inspection mechanism includes an alarm provided to the table and electrically connected to the vision inspection part and the flatness inspection part to give an alarm when the inspection result of any one of the vision inspection part and the flatness inspection part is not acceptable.
Further, the flipping part includes: the lifting motor is arranged on the table top of the workbench; the rotating motor is arranged on the lifting motor to move along the vertical direction along with the lifting motor; and the clamping component is used for clamping or releasing the workpiece on the conveying line, and the rotating motor is in driving connection with the clamping component so as to drive the clamping component to rotate.
According to another aspect of the present invention, an automated production line is provided, comprising an automated inspection mechanism as described above.
By applying the technical scheme of the invention, the automatic detection mechanism comprises: a work table; a conveyor line disposed on a table surface of the table and extending in a predetermined direction for carrying and conveying the workpiece; the visual detection component is arranged above the workbench and towards a detection station on the conveying line, so as to be used for detecting the outline dimension of the workpiece; the flatness detection component is arranged above the workbench and towards the detection station, and is used for detecting the flatness of the processing surface of the workpiece; and the overturning component is arranged on the table top of the workbench and positioned on one side of the detection station and used for clamping and overturning the workpiece at the detection station. Therefore, the invention carries out the spot check on the workpiece in the processing process by adding the automatic detection mechanism in the automatic production line, is beneficial to finding unqualified parts in time and the problems encountered in the production process, improves the qualification rate of the processed product, reduces the rejection rate of the processed product, solves the difficult problem that the detection on the external dimension and the flatness of the workpiece is difficult to realize, solves the problem that the detection on the two opposite sides of the workpiece cannot be carried out, and also solves the problem that the qualification rate of the workpiece produced by the automatic processing line in the prior art cannot be ensured.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention. In the drawings:
FIG. 1 shows a schematic structural view of an embodiment of an automated inspection mechanism according to the present invention;
fig. 2 shows a close-up view of the automated inspection mechanism shown in fig. 1 at a.
Wherein the above figures include the following reference numerals:
1. a work table; 2. a conveying line; 21. a guide rail; 22. a slide block; 23. a tooling plate; 24. a servo electric cylinder; 3. a visual detection means; 4. a flatness detecting part; 5. a flipping member; 51. a lifting motor; 52. a rotating electric machine; 53. a clamping member; 6. a moving member; 7. a display; 8. and a control panel.
Detailed Description
It should be noted that, in the case of no conflict, the embodiments and features in the embodiments may be combined with each other. The invention will be described in detail below with reference to the drawings in connection with embodiments.
As shown in fig. 1 and 2, the present invention provides an automated inspection mechanism comprising: a work table 1; a conveyor line 2 provided on a table surface of the table 1 and extending in a predetermined direction for carrying and conveying a workpiece; a visual inspection part 3 disposed above the table 1 and toward the inspection station on the conveyor line 2 for inspecting the external dimensions of the workpiece; a flatness detecting part 4 provided above the table 1 and toward the detecting station for detecting flatness of the processing surface of the workpiece; and the overturning component 5 is arranged on the table surface of the workbench 1 and positioned at one side of the detection station and is used for clamping and overturning the workpiece at the detection station.
Therefore, the invention carries out the spot check on the workpiece in the processing process by adding the automatic detection mechanism in the automatic production line, is beneficial to finding unqualified parts in time and the problems encountered in the production process, improves the qualification rate of the processed product, reduces the rejection rate of the processed product, solves the difficult problem that the detection on the external dimension and the flatness of the workpiece is difficult to realize, solves the problem that the detection on the two opposite sides of the workpiece cannot be carried out, and also solves the problem that the qualification rate of the workpiece produced by the automatic processing line in the prior art cannot be ensured.
Specifically, the workpiece is a flange machined part, the visual detection part 3 is a camera, and the flatness detection part 4 is an infrared trigger type measuring head.
As shown in fig. 1, the conveyor line 2 includes: a guide rail 21 extending in a predetermined direction; a slider 22 provided on the guide rail 21 to slide along the guide rail 21; the tooling plate 23, the tooling plate 23 is connected with the slide block 22 for bearing the workpiece and driving the workpiece to move along with the slide block 22.
Thus, the automatic detection mechanism can be designed into a device with higher compatibility, is suitable for products with more specifications and varieties, and can complete detection projects of workpieces as once as possible.
As shown in fig. 1, the conveying line 2 comprises a servo cylinder 24 which is in sliding connection with the slide block 22 to drive the slide block 22 to slide along the guide rail 21, so that the stability and the accuracy of conveying and detecting the workpiece are ensured.
As shown in fig. 1, the automated inspection mechanism includes a moving member 6, the moving member 6 is disposed on a surface of the table 1, the vision inspection member 3 and the flatness inspection member 4 are disposed on the moving member 6 at intervals along a conveying direction of the conveying line 2, and the moving member 6 is configured to drive the vision inspection member 3 and the flatness inspection member 4 to move to inspect a workpiece.
Specifically, the moving member 6 is a triaxial module.
As shown in fig. 1, the automated inspection mechanism includes a control panel 8, and the control panel 8 is disposed on the table 1 and electrically connected to the moving member 6, so as to control the movement state of the moving member 6 by operating the control panel 8.
As shown in fig. 1, the automated inspection mechanism includes a display 7, and the display 7 is electrically connected to both the vision inspection part 3 and the flatness inspection part 4 for receiving and displaying the inspection results of the vision inspection part 3 and the flatness inspection part 4.
Preferably, the automated inspection mechanism includes an alarm provided to the table 1 and electrically connected to the vision inspection part 3 and the flatness inspection part 4 to issue an alarm when the inspection result of any one of the vision inspection part 3 and the flatness inspection part 4 is failed.
As shown in fig. 2, the inverting part 5 includes: a lifting motor 51, the lifting motor 51 being arranged on the surface of the workbench 1; a rotating motor 52, the rotating motor 52 being provided on the elevating motor 51 to move in a vertical direction with the elevating motor 51; and a clamping member 53, wherein the clamping member 53 is used for clamping or releasing the workpiece on the conveying line 2, and the rotary motor 52 is in driving connection with the clamping member 53 to drive the clamping member 53 to rotate.
The invention also provides an automatic production line comprising the automatic detection mechanism.
The automatic detection mechanism can be used as a midway spot check, collection and transfer mechanism in an automatic production line for performing spot check and terminal detection on workpieces of machined parts, and loading and unloading of the workpieces can be completed through loading and unloading robots of all machine tools.
The working process of the automatic detection mechanism is as follows:
in the detection process, firstly, shooting by using a visual detection component 3 to detect the external dimension of a workpiece, and then moving a flatness detection component 4 to a corresponding position by using a triaxial module to detect the flatness of a processing surface of the workpiece; after one surface of the finished workpiece is detected, the workpiece is rotated 180 degrees through the overturning component 5, and then the flatness detection is carried out on the other surface of the workpiece; when the detection result of the workpiece is qualified, the workpiece continues to flow to the next station, and when the detection result of the workpiece is unqualified, the automatic production line stops working, and an alarm can give out an alarm to inform workers of timely detection and solving the problem, so that more losses are avoided; when the problem is solved, the automated production line will continue to operate.
From the above description, it can be seen that the above embodiments of the present invention achieve the following technical effects:
the automatic detection mechanism of the present invention comprises: a work table 1; a conveyor line 2 provided on a table surface of the table 1 and extending in a predetermined direction for carrying and conveying a workpiece; a visual inspection part 3 disposed above the table 1 and toward the inspection station on the conveyor line 2 for inspecting the external dimensions of the workpiece; a flatness detecting part 4 provided above the table 1 and toward the detecting station for detecting flatness of the processing surface of the workpiece; and the overturning component 5 is arranged on the table surface of the workbench 1 and positioned at one side of the detection station and is used for clamping and overturning the workpiece at the detection station. Therefore, the invention carries out the spot check on the workpiece in the processing process by adding the automatic detection mechanism in the automatic production line, is beneficial to finding unqualified parts in time and the problems encountered in the production process, improves the qualification rate of the processed product, reduces the rejection rate of the processed product, solves the difficult problem that the detection on the external dimension and the flatness of the workpiece is difficult to realize, solves the problem that the detection on the two opposite sides of the workpiece cannot be carried out, and also solves the problem that the qualification rate of the workpiece produced by the automatic processing line in the prior art cannot be ensured.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments in accordance with the present application. As used herein, the singular is also intended to include the plural unless the context clearly indicates otherwise, and furthermore, it is to be understood that the terms "comprises" and/or "comprising" when used in this specification are taken to specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof.
The relative arrangement of the components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present application unless it is specifically stated otherwise. Meanwhile, it should be understood that the sizes of the respective parts shown in the drawings are not drawn in actual scale for convenience of description. Techniques, methods, and apparatus known to one of ordinary skill in the relevant art may not be discussed in detail, but should be considered part of the specification where appropriate. In all examples shown and discussed herein, any specific values should be construed as merely illustrative, and not a limitation. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further discussion thereof is necessary in subsequent figures.
In the description of the present application, it should be understood that, where azimuth terms such as "front, rear, upper, lower, left, right", "transverse, vertical, horizontal", and "top, bottom", etc., indicate azimuth or positional relationships generally based on those shown in the drawings, only for convenience of description and simplification of the description, these azimuth terms do not indicate and imply that the apparatus or elements referred to must have a specific azimuth or be constructed and operated in a specific azimuth, and thus should not be construed as limiting the scope of protection of the present application; the orientation word "inner and outer" refers to inner and outer relative to the contour of the respective component itself.
Spatially relative terms, such as "above … …," "above … …," "upper surface at … …," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial location relative to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "above" or "over" other devices or structures would then be oriented "below" or "beneath" the other devices or structures. Thus, the exemplary term "above … …" may include both orientations of "above … …" and "below … …". The device may also be positioned in other different ways (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
In addition, the terms "first", "second", etc. are used to define the components, and are merely for convenience of distinguishing the corresponding components, and unless otherwise stated, the terms have no special meaning, and thus should not be construed as limiting the scope of the present application.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. An automated inspection mechanism, comprising:
a work table (1);
a conveyor line (2) disposed on a table surface of the table (1) and extending in a predetermined direction for carrying and conveying a workpiece;
a visual detection part (3) which is arranged above the workbench (1) and is arranged towards a detection station on the conveying line (2) for detecting the outline dimension of a workpiece;
a flatness detecting part (4) arranged above the workbench (1) and facing the detecting station for detecting the flatness of the processing surface of the workpiece;
and the overturning component (5) is arranged on the table top of the workbench (1) and positioned at one side of the detection station and is used for clamping and overturning the workpiece at the detection station.
2. An automated inspection mechanism according to claim 1, characterized in that the conveyor line (2) comprises:
a guide rail (21) extending in the predetermined direction;
a slider (22) provided on the guide rail (21) to slide along the guide rail (21);
and the tooling plate (23) is connected with the sliding block (22) and is used for bearing and driving a workpiece to move along with the sliding block (22).
3. Automated inspection mechanism according to claim 2, characterized in that the conveyor line (2) comprises a servo cylinder (24) in sliding connection with the slide (22) to drive the slide (22) along the guide rail (21).
4. An automated inspection mechanism according to claim 1, characterized in that the automated inspection mechanism comprises a moving part (6), the moving part (6) being arranged on the top of the table (1), the vision inspection part (3) and the flatness inspection part (4) being arranged on the moving part (6) at intervals along the conveying direction of the conveyor line (2).
5. Automated inspection mechanism according to claim 4, characterized in that the moving part (6) is a tri-axial module.
6. The automated inspection mechanism of claim 4, comprising a control panel (8), the control panel (8) being disposed on the table (1) and electrically connected to the moving member (6) to control the state of motion of the moving member (6) by operating the control panel (8).
7. Automated inspection mechanism according to claim 1, characterized in that it comprises a display (7), said display (7) being electrically connected to both said visual inspection means (3) and said flatness inspection means (4) for receiving and displaying the inspection results of said visual inspection means (3) and said flatness inspection means (4).
8. The automated inspection mechanism of claim 1, including an alarm disposed on the table (1) and electrically connected to both the vision inspection part (3) and the flatness inspection part (4) to alert when the inspection result of either one of the vision inspection part (3) and the flatness inspection part (4) is failed.
9. Automated inspection mechanism according to claim 1, characterized in that the flipping means (5) comprise:
a lifting motor (51), wherein the lifting motor (51) is arranged on the surface of the workbench (1);
a rotating motor (52), the rotating motor (52) being provided on the elevating motor (51) to move in a vertical direction with the elevating motor (51);
and the clamping component (53) is used for clamping or releasing the workpiece on the conveying line (2), and the rotating motor (52) is in driving connection with the clamping component (53) so as to drive the clamping component (53) to rotate.
10. An automated production line comprising an automated inspection mechanism according to any one of claims 1 to 9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211641670.2A CN116174325A (en) | 2022-12-20 | 2022-12-20 | Automatic detection mechanism and automatic production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211641670.2A CN116174325A (en) | 2022-12-20 | 2022-12-20 | Automatic detection mechanism and automatic production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116174325A true CN116174325A (en) | 2023-05-30 |
Family
ID=86441257
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211641670.2A Pending CN116174325A (en) | 2022-12-20 | 2022-12-20 | Automatic detection mechanism and automatic production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116174325A (en) |
-
2022
- 2022-12-20 CN CN202211641670.2A patent/CN116174325A/en active Pending
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